Introduction - MVP Plastics

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Introduction

Dear Potential Customer:

I am pleased you have elected to download this presentation, the following slides will give you a glimpse inside our organization. You will find our organizational structure, services, capabilities, parts and industries served.

MVP Plastics, Inc., a privately held minority-owned company, diversified plastics component supplier with capacity and capital available for growth.

MVP is committed to providing value based solutions to all of our customers with extreme emphasis on quality.

Sincerely,Darrell L. McNairPresident/CEO

Company Background

MVP Plastics, Inc. was formed in 2000 and is a versatile plastics component processor with equipment and processes serving diverse markets from its facilities in Middlefield, Ohio and Brownsville, Texas. MVP Plastics, Inc. provides the following products:• Injection and Structural Foam Molding • Two Shot Molding• Over Molding • Insert Molding • Gas Assist Molding • Value-Added Processes: Hot Stamping, Chrome Plating, Painting and Assembly • Engineering Support and Project Management

We are a privately held, minority-owned business with a proven ability to understand and meet the plastics processing and assembly needs of wide-ranging industries including:• Industrial/Consumer• Major Appliance• Energy• Automotive

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Background and History

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Shon DionneDirector of Sales

Manufacturing Engineering Customer Service

Frank DruschelDirector of Operations

Quality Engineering/Auditors

Ed KalbfellQuality Manager

Margie SemanHuman Resource Manager

Darrell McNairPresident/CEO

Sharon VernerController

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Operations

2. Brownsville, TX30,000 sq ft

1. Middlefield, OH35,000 sq ft

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Operation’s Features & BenefitsSystematic Molding

Provides zero defects, locked process, part discrimination, and schedule flexibility

Certified ISO/TS16949

UL Recognized internal material traceability

MRP scheduling, EDI & Bar Coding technology

EDI, Website scheduling, Advance shipment plansWe also supply summaries for expediting Kan Ban (Pull Demand System),minimum inventory, and vendor managed inventories.

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Industries & Customers Served

• Industrial/Consumer

• Major Appliance

• Telecommunications

• Transportation

• Fuel Delivery

• Power Back-Up

Durable Goods Customers

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Industries & Customers ServedAutomotive Customers

• Seat Trim

• Air Outlets

• Electrical Brackets

• In-Mold Decorative

• Hard Trim

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Interior Components

9

Interior Components manufactured by MVP

10

Air Outlet Products

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AssemblyNew Vane Tooling

New Links and Retainer BarTooling

All other Components Made with Existing Tooling

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Tracking trendsacross specific commodities.

Benchmarking

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Sample Products

• Major Appliance

– Washer Spray Nozzle Assemblies, Dryer Insert-Molded Pulleys, Washer Clips, Clamps, and Hose

Buckets. Oven Handles. Dishwasher Racks. Vacuum Cleaner Components.

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Sample Products• Telecommunications

– Fiber Optic Splice Trays, Enclosures

• Truck/ Agriculture– Chrome Plated Bezels, Housings, Heat Sink Housings,

• Automotive– Molded in Color Body Side Moldings, Paintable Body Side Moldings, Electrical Connectors, Fuse Block, Power Distribution Boxes, Fuse

Mount Brackets, Wire Channels.

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Capabilities

• Injection and structural foam molding• Two shot molding• Overmolding (horizontal and vertical)• Insert molding• Gas assist molding• Value added process: hot stamping, chrome plating,

painting & assembly• Engineering support & Project management• Scientific Molding (RJG)

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Scientific Molding

• Rheology studies for optimum velocity of first-stage injection

• We optimize injection pressure, injection velocity, transfer position, fill time, pack, and hold pressure and then conduct a gate seal study to determine pack time.

• Pressure transducers inside the cavities to monitor cavity pressure

• Correlate good parts with process measurements

• Once the process is stabilized and acceptable parts are produced, this becomes a “Locked Process”, which correlates to good parts.

• On-line monitoring and process management

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Equipment

16 Injection Molding Machines55Ton to 725 Ton

Shot size from 0.7 to 108 ounce

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Automation & Robotics

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Engineering Material SelectionOptimal Gate Location AnalysisMold Flow AnalysisEstimated Sink / Warp AnalysisSimulated Load / Stress AnalysisCooling Analysis

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CAD Capabilities

• Solidworks• Pro/E• Autocad• Unigraphics• IGES• STEP• Parasolid• Catia V5

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Quality ManagementAPQPPPAPFMEA

Control PlansSPC

Measuring Systems AnalysisFull inspection capabilities, including CMM

Quality Management System ProceduresEnvironmental Management System Procedures

Work Instructions / Operator InstructionsInternal Auditing

Management ReviewsVisual Aids

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Program Manager

Process Engineering

DFM/DFA Tool Design

(MFG. Plant)Quality

AssuranceControl Plans

FMEA PPAP

(MFG. Plant)

Manufacturing Process Flow

Work Cell Design

(MFG. Plant)

Project Engineering

Product Development

DesignFEA

DFMEA Data

Management

(Contract)

PurchasingSupplier

Management

(MFG. Plant)

NEW JOB AWARD

CUSTOMERPURCHASING ENGINEERING

QUALITY MANUFACTURING

Program Management

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Thank YouFrom the MVP Team