INDEX []600 TR Chilling • Turnkey Project • In operation since 2010 Tri Generation System at VVF, India. GAS ... GAS TURBINE TF HRU BOILER MODULES HW HRU BY PASS DUCT SUPPLIMENTRY
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INDEX
1. Company Overview
2. Patrons in all Industries
3. Your Partners for:
a. Energy Saving Systems
b. Fired Energy Systems
c. Special Energy Systems
d. Heat Exchangers & Pressure Vessels
4. Infrastructure
5. Manufacturing Facilities
6. Design Capabilities
OVERVIEW
• Two decades of Customer service: Since 1998
• Core competence: Thermal Engineering
• Strong technical capabilities
• Customized systems based on process needs, enormous benefits
• Turnkey / EPC Solutions too
• Focused Process and Quality Assurance
• Blend of experienced & young team
• Over 1000 installations across all industries, globally
• Recognized capabilities: Awards for “Innovations in Energy
Efficiency (2017)” and “Best Energy Efficient Project (2018)” from
Confederation of Indian Industry (CII)
◄
PATRONS IN ALL INDUSTRIES
◄
YOUR PARTNERS FOR……
Fired Energy
Systems Heat Exchangers &
Pressure Vessels
Special Energy
Systems
Energy Saving
Systems
◄
ENERGY SAVING SYSTEMS
• Combined-Cycle / Waste-Heat Based Power Plants
• Waste Heat Recovery - Steam Systems
• Waste Heat Recovery - Hot Water, Hot Air, Thermal Oil
• Waste to energy / Incinerator Waste Heat Recovery
• Process Integrated Boilers, Reformer Gas Boilers
◄
ENERGY SAVING SYSTEMS
• 20 x 10 MW Gas Engine
• 20 Sets. Waste Heat Recovery
Boilers
• 16 MW Power from Engine Waste
Heat at zero cost
200 MW Combined Cycle Power Plant at
United Ashuganj, Bangladesh
◄
ENERGY SAVING SYSTEMS
• Annual Cash Saving: USD 19
Million
• Equivalent to saving:
o 88,320 Nm3/day Natural Gas or
o 90,000 Litres/ day fuel oil or
o 220 Tonnes/ day Coal
• In Operation Since in 2015
• CER: 60,000 Tons/ year
200 MW Combined Cycle Power Plant at
United Ashuganj, Bangladesh
◄
ENERGY SAVING SYSTEMS
• Power savings:
o 7.2 MW for Bogra, Phase 1
o 7.2 MW for Bogra, Phase 2
o 3.6 MW for Chittagong plant
• 15 Sets Waste Heat Recovery
Boilers
• Partial Turnkey: System
Integration, Cooling Tower,
WTP, BOP etc.
• Under Execution
• Likely Payback: 6 months
113 MW + 113 MW + 55 MW Combined Cycle Power Plant
Confidence Group, Bangladesh
◄
ENERGY SAVING SYSTEMS
Indian Oil Corporation Ltd.,
• Vertical WHRB on Incinerator
• Water Wall, Hanging tube
bundle Construction
• 10.25 TPH, 14.2 Bar, 260 0C
• Height – 14m
• Turnkey
• In Operation 2017
In Operation IOCL, Mathura (Design)
◄
• WHRB for largest Sinter plant;
Second stage Hot Water at
140 Deg c
• Steam: 40 TPH; HW: 11.6 MW
• Hot Water Heat Recovery
producing 2400 TR chilling
• Gas: 600,000 kg/ h; 375 0C
• Dust loading 4000 mg/ Nm3
• Modular Construction,
Outdoor
• Total weight: 1200 MT
• Under Execution
ENERGY SAVING SYSTEMS
WHRB on Sinter Plant, Bhushan Power & Steel
◄
ENERGY SAVING SYSTEMS
• WHRB on 9.6 MW x 6 sets
Wartsila HFO Engine
• Outdoor, Horizontal, Finned
Tube
• 4.2 TPH x 6 Sets.
• 26 Bar, 260 Deg C
• Turnkey Project
• In operation since 2011
WHRB at Mangalore Chemicals & Fertilizers
◄
ENERGY SAVING SYSTEMS
• HRSG on Caterpillar 2 Sets x 5.5
MW Gas Turbines
• Steam output: 9.2 TPH x 2 Nos
• 41Bar, 350 Deg C
• Turnkey Project
• Commissioned in 2009
HRSG at Deepak Fertilizer ◄
• HRSG on Caterpillar 2 sets 15.5
MW Gas Turbines
• Steam at: 22 TPH x 2 Nos.
• 45 Bar, 460 Deg C
• Turnkey Project
• Commissioned in 2009
ENERGY SAVING SYSTEMS
HRSG at Gujarat Fluorochemicals Ltd.
◄
ENERGY SAVING SYSTEMS
• Tri Generation System: Three
stages heat recovery
• On Caterpillar 7.5 MW x 1 No. Gas
Turbine
• Steam: 12 TPH, 66 Bar, 2820C
• Thermal Oil: 10 MkCal/hr
• Hot Water 1.8 MkCal/ hr to produce
600 TR Chilling
• Turnkey Project
• In operation since 2010
Tri Generation System at VVF, India. ◄
GAS
TURBINE
TF HRU
BOILER
MODULES HW HRU
BY PASS DUCT
SUPPLIMENTRY
FIRING BURNER
VAM
FRESH AIR
BLOWER
C
H
I
M
N
E
Y
TO
PROCESS
FROM
PROCESS
CHILLED
WATER
DUCT BURNER
DIVERTER
DAMPER
STEAM TO
PROCESS
DIVERTER DAMPER
ENERGY SAVING SYSTEMS
OUT
IN
THERMAL OIL
BY PASS
STACK
◄
ENERGY SAVING SYSTEMS
Fully Shop Assembled Water Tube Boilers ◄
ENERGY SAVING SYSTEMS
• Horizontal, Smoke Tube,
Packaged
• Common Boiler for Multiple
Engines Exhausts possible
• Compact
• Skid Mounted : Plug and Play
Systems
• Many in operation in the field
Smoke Tube Waste Heat Recovery Boiler ◄
• WHRB containerised
• Engine : MWM, 1.5 MW
• Fully automated
• Commissioned in 2018
ENERGY SAVING SYSTEMS
Containerized WHRB,
Sterling & Wilson, Nigeria ◄
ENERGY SAVING SYSTEMS
Waste Heat Recovery Boiler for
Bayer India, Vapi
• At the back end of Incinerator
• Flue Gas Inlet Temp : 1200OC
• Steam Generation: 10 TPH
• Design Pressure :18 bar
• Gas Flow: 23 TPH
• In operation since 2012
◄
ENERGY SAVING SYSTEMS
Sulphur Condenser
• Size: 3.2 m OD x 11 m Long
• Weight : 80 Tons
• Supplied in 2015
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Sulphur Condenser for
Shriram EPC
ENERGY SAVING SYSTEMS
Two Drum Smoke Tube Boiler
For Coke Oven
• Steam Flow: 10.5 TPH
• Pressure: 40 Bar
• Temperature: 252 Deg C
• Supplied in 2015
◄
RG Cum FG Boilers
Adani Wilmer Fatty Acid Plant
ENERGY SAVING SYSTEMS
• Steam Pressure: 21 Bar
• Gas Pressure: 19 Bar
• Gas Temperature: 900 Deg C
• Metal Temperature: 217 Deg C
• Commissioned in 2011
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RG Boiler for Oxo Alcohol plant
Andhra Petrochemicals
ENERGY SAVING SYSTEMS
• Tube Side : Reformed Gas at 998°C
• Gas Outlet: 260°C
• Gas Pressure:13 Kg/cm2
• Flat head Flexible Tube Sheets
• Tubes : SA 335 P12
• Commissioned in 2009
◄
ENERGY SAVING SYSTEMS
Thermal Oxidiser
Bharat Petroleum Corporation (BPCL)
Thermal Oxidiser
PDO,Oman ◄
FIRED ENERGY SYSTEMS
• Hot Water Generators
• Air Heaters
• High Temperature Thermic Fluid Heaters
◄
FIRED ENERGY SYSTEMS
Hot Water Generators
• Horizontal: Lower Head Room for
installation
• Shell & Tube: Easier to clean/
maintain
• Low Pressure Drop: Lower
Operating Cost
• High Efficiency: Upto 94%
• Upto 200 Deg C
• Fuel: Oil/ Gas/ Biomass
• Waste Heat – Fuel Combi too.
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FIRED ENERGY SYSTEMS
Hot Water Generator System 1 MW
TVS, Indonesia ◄
FIRED ENERGY SYSTEMS
Hot Water Generator
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FIRED ENERGY SYSTEMS
Hot Air Generators/ Air Heaters
• Indirect Fired: Upto 300 Deg C
• Direct Fired: Upto 300 Deg C
• Without refractory
• Fully Custom Built
• Efficiency upto 98%
• Easy removal of Heater
• Complete System with Burner,
Process Air Fan etc.
• Waste Heat – Fuel fired combi too.
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FIRED ENERGY SYSTEMS
Indirect Fired Heaters
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FIRED ENERGY SYSTEMS
Thermic Fluid Heaters
• And Vaporizers too..
• Waste Heat or Fuel Fired or Combi
• High Temperatures: 280 to 400°C
• For any fuel: Fuel oil, gas, Biomass
• Efficiencies upto 90%
• Turnkey Solutions
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Thermal Oil Heater for Biscuit baking: 3.5 MW
FIRED ENERGY SYSTEMS
◄
FIRED ENERGY SYSTEMS
Custom Built
• Compact Water Tube Design
with external Superheater
• Steam Generation: 1 TPH
• Pressure: 80bar
• Fuel: Natural Gas & HSD
HP Boiler for Carotino SDN BHD ◄
FIRED ENERGY SYSTEMS
Electrical Thermic Fluid Heating System for
Malayan Daching Co.
• Electrical Thermal Oil Heater Custom
Built for specific Application
• Fully skid mounted with circulation
pumps, expansion tank, PLC etc.
• Capacity: 300 KW
• Inlet/ outlet Temperature : 220/ 250 Deg C
◄
SPECIAL ENERGY SYSTEMS
• For Biscuit Baking Ovens
• For Paint Baking & Pre - Treatment
• High Pressure - Low Capacity for Edible Oil Plants
• Thermosiphon Systems
• Incinerator / WHR for Chemical, MSW & Graphite Industry
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Heating Systems for Special
Applications
• Heating / Cooling System
Development for Processes from
Basic Description
• “First of a Kind” Systems
• Completed Innovative Projects
like:
Biscuit Baking Oven,
Industrial Latex Gloves
procee
Pitch Fume Incinerators for
Graphic Industries
Thermo-roll Heating System
for Paper Mills
SPECIAL ENERGY SYSTEMS
◄
• Biscuit baking on Biomass:
Huge cash savings, Green
Energy
• Reduction in under baking and
over baking losses to 1% or
below
• High system thermal efficiency
• Fully automated temperature
controls, oven process controls
SPECIAL ENERGY SYSTEMS
Biscuit Baking Ovens
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• Shell & Tube Type (BEMA), TEMA C
• Lloyds Inspection
• Design Pressure : Paste - 10 Kg/Cm² & Steam
– 14 Bar
• MDMT : - 42.5°C
• MOC -SA 516 Gr. 70/ SA 240 TP 304
• Skid mounted systems, as required
Skid mounted heating System
Koksan Pet Packaging, Turkey ◄
SPECIAL ENERGY SYSTEMS
SPECIAL ENERGY SYSTEMS
Separator Skid
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SPECIAL ENERGY SYSTEMS
Paper-roll Heating System ◄
• Shell & Tube Heat Exchangers
• Finned Tube Heat Exchangers
• Fin Fan Coolers
• All other Thermal Equipment
HEAT EXCHANGERS & PRESSURE VESSELS
◄
HEAT EXCHANGERS & PRESSURE VESSELS
• Size: 4 m OD x 11.5 m Long
• Weight : 33 Tons
• Year of Supply: 2018
Sulphur Storage Tank
SVI, Indonesia
◄
HEAT EXCHANGERS & PRESSURE VESSELS
• Stacked Shell & Tube Heat Exchangers
• Design Code : ASME Sec VIII Div I, TEMA,
• Documentation as per GOST standards
• National Board ‘NB’ Stamping
• Design Pressure: 83 Bar
• MDMT : - 42.5°C
• MOC : SA 516 Gr. 70/ SA 350 LF2 CL1/ SA 333
Gr. 6
• Tube Sheet : 110 mm Thick
• Tube Length : 9.1 m long x 550 Nos Gas Heat Exchanger for
Exterran Belleli Energy, Kazakhstan ◄
HEAT EXCHANGERS & PRESSURE VESSELS
• Design Pressure: 20 Bar
• MDMT : - 45°C
• MOC : SA 516 Gr. 70/ SA 350
LF2 CL1/ SA 333 Gr. 1
• Tube Sheet : 107 mm Thick
• Tube Length : 11 m x 330
Nos
• TTP Joint: Expanded Only Deethaniser OVHD Exchanger for
GASCO
◄
HEAT EXCHANGERS & PRESSURE VESSELS
• Design Pressure: 27 Bar
• Design Temperature: 235°C
• MOC: SA 516 Gr. 70
• Shell : 25 mm thick
• Dished End : 32 mm thick
Co2 Solution Reboiler for
Andhra Petrochemicals ◄
HEAT EXCHANGERS & PRESSURE VESSELS
Process Columns & Vessels for Sequoia Energy, US
Authorized Inspectors : Lloyds, India ◄
HEAT EXCHANGERS & PRESSURE VESSELS
Reboiler for Kaltimex, Indonesia
Heat Exchangers for
GEICO, S.P.A, Italy
Hi-Tech, Indian Boiler Regulations
◄
HEAT EXCHANGERS & PRESSURE VESSELS
Bharat Petroleum Corporation
NKN Type
◄
HEAT EXCHANGERS & PRESSURE VESSELS
Tube Bundles for
Takreer Refineries, Abu Dhabi ◄
• Design Pressure: 99 Bar
• MDMT: - 29°C
• Shell: 50 mm thick
• Dish 56 mm thick
• Weight : 16 MT
HEAT EXCHANGERS & PRESSURE VESSELS
Production Separator for
APLUS Projects ◄
INFRASTRUCTURE
◄
INFRASTRUCTURE
• ISO 9001 : 2015 certified
• Plant 1 Built Up : 50,000 Sq. ft
• Expansion project: 66,000 Sq. ft
◄
INFRASTRUCTURE
Corporate Office ◄
MANUFACTURING FACILITIES
Manufacturing Plant
• Approved under Indian Boiler
Regulation
• ISO 9001 : 2015 Certified
• All procedures are as per Quality
Management System
• Strong Process Assurance &
Quality assurance
◄
MANUFACTURING FACILITIES
Tube Finning Machine ◄
MANUFACTURING FACILITIES
CNC Plasma Cutting Machine
◄
MANUFACTURING FACILITIES
Nozzle Opening Machine SAW Machine
◄
DESIGN CAPABILITIES
Mechanical Engineering
Process Engineering
Detail Engineering
◄
THANK YOU
meenergy.com
mepl@meenergy.com
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