HD30 & HDP20 Series Technical Manual · HDP is a cylindrical, multi-pin, sealed device utilizing crimp type contacts that are quickly and easily inserted or removed. Use of the HD/HDP
Post on 02-Aug-2020
3 Views
Preview:
Transcript
A STEP AHEADA STEP AHEAD
HD30 & HDP20 Series Technical Manual
DEUTSCH INDUSTRIAL
3850 Industrial Avenue, Hemet, California 92545 Tel.: (951) 765-2250 - Fax: (951) 765-2255
Web : www.deutsch.net - Edition 2007
INDUSTRIAL
Deutsch Industrial UKStanier RoadSt. Leonards On SeaEast Sussex TN 38 9RFEnglandPh. 44 (0) 1424 852 722Fax 44 (0) 1424 855 979industrialuk@deutsch.net
Deutsch Industrial US3850 Industrial Ave.Hemet, CA 92545USAPh. +1 (951) 765-2250Fax +1 (951) 765-2255insidesales-ipd@deutsch.net
Deutsch Industrial EuropeFraunhoferstrasse 11b82152 MartinsriedGermanyPh. +49 (0) 89 899157-0Fax +49 (0) 89 857 4684info.eu@deutsch.net
Deutsch Industrial JapanNIHON Deutsch Ltd.44-10, Ohyamakanai-choItabashi-ku, Tokyo 173-0024JapanPh. + 81-3-5995-5192Fax + 81-305995-5193rtakemura@nihon-deutsch.co.jp
Construction Equipment
A STEP AHEADA STEP AHEAD
2 3
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
Deutsch HD30 Series
A heavy duty, environmentally sealed, multi-pin circular connector, featuring quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, with a rear insertion/rear removal contact system.
The Deutsch HD30 Series connector, was developed to meet the needs of the heavy duty equipment and transportation industries for rugged, multi-pin, sealed connector systems.
Deutsch HDP20 Series
Designed specifically for the truck, bus and off-highway industry, the HDP20 Series is a heavy duty rated, environmentally sealed, composite shell, multi-pin connector. The plug features a quick connect-disconnect bayonet style coupling and the receptacle is designed for single hole mounting. Thus reducing assembly line time and installation costs.
Table of Contents
Improved Techniques
HD/HDP Series Connector Features
Material Specifications
Ordering Information
Insert Arrangements
Usable Wire Sizes
Envelope Drawings
Receptacle Mounting / Mating / Unmating Instructions
Assembly Instructions
Contacts
HD/HDP Accessories
4-5
6
7
8
9
10
11
12
13
14
15
Truck Applications
Bus Applications
Farm Equipment
Construction Equipment
HD/HDP Series - Heavy Duty Field - Proven Interconnection Systems
A STEP AHEAD
shoulder of the contact, preventing accidental dislodging. Although securely locked in place, these contacts can be quickly and easily removed by the use of an inexpensive, non-conductive removal tool.
Corrosion Proof Plastic Shell HDP20 Series Provide a Cost Effective Alternative
Deutsch plastic shell HDP20 Series provide cost effectiveness with heavy duty terminations for the truck, bus & off-highway industries. Other features include: silicone wire and interfacial seals, visual indication of lock and mated position. Corrosion proof plastic shells and use of low cost stamped and formed contacts provides a cost effective solution for your application.
The HDP20 uses a bayonet coupling system to provide a vibration resistant locking mechanism. This shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy. Receptacles mount with a single hole using a “flat” to prevent the connector from rotating.
Rugged Metal Shell HD30 Series Withstands Years of Abuse
Deutsch HD30 Series features a lightweight, yet compact and rugged metal shell to protect contacts and sealing grommets. This shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy.
The HD30 Series uses a bayonet coupling system that provides a positive vibration resistant locking mechanism with visual indication of proper mate and lock. This quick disconnect system requires only a quarter turn to operate.
Easy installation to structure is provided by a single one-hole mounting system using a “flat” to prevent the connector from rotating during assembly or service.
The HD/HDP Series
Decreases Costs and UP-Grades Performance
The Deutsch HD/HDP Series was developed to provide a solution to today’s system problems found in the heavy duty trucking, equipment and transportation industries. The HD/HDP is a cylindrical, multi-pin, sealed device utilizing crimp type contacts that are quickly and easily inserted or removed. Use of the HD/HDP Series eliminates several other common connector problems.
Problems associated with assembly and network time, operational breakdowns requiring costly repairs and lengthy out of service time in the field have all been reduced and/or eliminated by the judicious application of the HD/HDP Series.
Deutsch HD/HDP Series provide the widest selection of interconnections for critical circuits requiring heavy-duty environmental terminations. Together, the HD and HDP offer common layouts, common tooling, the same adaptability to backshells and both meet the performance standards for heavy duty applications. So whether you are looking for rugged HD metal shells or cost effective HDP plastic shells, Deutsch offers the best product for your applications while holding the line on hidden inventory and assembly costs.
Some of the benefits of the Deutsch HD/HDP Series include:
• Quick, fool-proof assembly, decreasing time on the assembly line and eliminating miswiring.
• Simple and easy to rework, decreasing down time and increasing profits to the operator.
• Sealed against moisture and contaminants, eliminating open wiring system.
• Operation under severe shock and vibration, reducing break down and out of commission loss due to rugged operating conditions.
• Performance over a wide temperature range (-550C to +1250C) meaning continuous operation in all environments, from arctic to desert conditions.
• Human factors engineered to assure that assembly and rework can be reliably handled by unskilled personnel.
A STEP AHEADA STEP AHEAD
4 5
Electrical Connectors:
Critical to System Reliability and Maintainability
Recent studies indicate that electrical system failures are a common and constant source of equipment malfunction. A major area of electrical system failure is in electrical interconnections. Typical problems include loose and miswired terminals, corrosion, and contamination of terminals. Coupled with these problems, the impact of sophisticated safety devices, automated check-out systems, and other increased use of electronics, call for a re-examination of traditional termination techniques. To the operator, termination failures mean excessive down time and maintenance costs. This adds up to slipped production schedules, cost over-runs and user problems. The end result: decreased profits and a loss of share of the market. In today’s competitive arena, improved electrical connectors can make the difference between a growing, profitable operation or a losing one.
SEALING INTERFACE
WIRE SEAL
“O” RING SEAL
RECEPTACLE PLUG
WIRE SEAL
Sealed Against Moisture and Contaminants
Unlike terminal strips, binding posts and other open-wiring systems, the Deutsch HD/HDP Series is a completely sealed unit. The rear of the connector features an integral grommet wire seal that automatically seals each contact as it is locked into place during installation. There is no extra hardware to fasten or tighten or potting operation to achieve this seal.
Fabricated from tear resistant, high temperature silicone, this rear grommet protects the contact from moisture, sand, dust, lubricating oils, road salt, hydraulic fluid, grease, mud and other contaminants encountered in heavy duty use. The elimination of open-wiring systems does away with such common hazards as short circuits due to metallic objects across the terminals. This is especially important during loading or refueling operation when a spark could cause a serious explosion. Closed wiring also protects maintenance personnel against accidental shock, yet can be easily checked for circuit continuity.
Contact Retention Decreases Installation Costs and Increases Reliability
The HD/HDP Series uses crimp type, solid copper alloy contacts for damage proof performance and stamped & formed copper alloy contacts for cost effectiveness. Each style has the ability to carry continuous high operating current loads without overheating. The contacts or terminals are crimp terminated using automatic tooling for production and inexpensive readily available hand tools for field maintenance. After crimping, these contacts are easily installed by simply pushing the contact into place by hand. Contacts are positively secured by use of “fingers” in the connector which lock behind the
CONTACTINSERTION
CONTACTREMOVAL
LOCKING FINGERS
CONTACT
UNLOCKED POSITION
TOOL INSERTED TOUNLOCK CONTACT
CONTACT LOCKED IN POSITION
TOOL AND CONTACT REMOVED
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
A STEP AHEAD
6
A STEP AHEAD
7
Material Specifications
HD30 PlugShell: AluminumCoupling Ring: AluminumInsert Retainer: ThermoplasticGrommet - Silicone rubber
HD30 ReceptacleShell: AluminumInsert Retainer: ThermoplasticGrommet - Silicone rubber
HD/HDP Mounting Hardware Panel Nut: Aluminum, PlasticLockwasher: Spring Steel - Tin over Nickle
Solid ContactsPin: Copper AlloySocket: Copper AlloyFinish: Nickel platingOptional: Gold plating is available for dry circuit applications
Sealing PlugsThermoplastic: Size 20 thru 8Elastomer: Size 4
Performance Specifications
TemperatureOperating at temperatures from -550 C to + 1250 C. Continuous at rated current
DurabilityNo electrical or mechanical defects after 100 cycles of engagement or disengagement.
Physical ShockNo unlocking unmating or other unsatisfactory result during or after 50 g’s in each of three mutually perpendicular planes. No electrical discontinuities longer than 1 microsecond.MIL-STD 202. Method 213, Condition “C”.
Contact Current Rating @ 1250C (continuous)Contact Size Max. Current
#20 7.5 amps#16 13 amps#12 25 amps#8 60 amps#4 100 amps
Insulation Resistance1000 megohms min. at 250 C.
HD/HDP Series Connector Features
Deutsch HD/HDP Series environmental connectors offer the advantages of decreased costs and upgraded performance. Designed to withstand years of abuse, the Deutsch HD/HDP Series is setting the pace in the Heavy Equipment Industry. Key features common to the HD/HDP Series are itemized below.
I. Contacts A. Solid copper alloy construction withstands continuous
current overload without degradation.Cost effective stamped and formed contacts provide high reliability and low cost.
B. Range of contact and acceptable wire sizes1. Size #4 AWG 6 (13.0 mm2)2. Size #8 AWG 8 & 10 (8.0 – 5.0 mm2)3. Size #12 AWG 12 & 14 (4.0 – 2.0 mm2)4. Size #16 AWG 14 & 20 (0.5 – 2.0 mm2)5. Size #20 AWG 16 & 22 (0.5 – 1.5 mm2)
C. Closed entry socket contact design assures positive conductivity and eliminates probe damage.
D. Simplified pin contact design limits possibility of bending.
II InsertsA. The hard plastic insert and closed contact interface
captivate the contacts to prevent “float” and “splay”. B. Positive contact retention is provided through the use of
plastic locking fingers which snap closed behind the shoulder of the contact.
C. Interfaces 1. Lead-ins on socket interface properly align bent pins.2. Hard plastic prevents pins from penetrating dielectric
material. D. Available in several insert arrangements*.
1. Five in shell size 18 (HD30 or HDP20). 2. Fourteen in shell size 24 (HD30 or HDP20). *See Page 9
HDP20 PlugShell: ThermoplasticCoupling Ring: ThermoplasticInsert Retainer: ThermoplasticGrommet - Silicone Rubber
HDP20 ReceptacleShell: ThermoplasticInsert Retainer: ThermoplasticGrommet - Silicone rubber
E. Redundant wire seals prevent contamination from entering from rear of connector.
F. Sealing plug to fill unused cavities to keep environmental sealing characteristics intact.
III. ShellA. Rugged, all metal shell to withstand years of abuse
(HD30) Corrosion resistant all plastic shell (HDP20) has same features (item C).
B. Positive shell keying prevents mismating. C. Simple, one quarter turn coupling.
1. Free rotating, captivated coupling ring for fast assembly.
2. Coupling ring designed to insure proper environmental sealing with minimum mating forces.
3. Audio and visual indications of positive locked condition.
D. Available in a straight plug and single hole mounting receptacle for easy installation to structure.
IV. Application Tooling
A. Standard crimp tool or semi-automated, high-speed crimping tool is available. 1. Fast, reliable, uniform results. 2. Simplified procedures mean that only average skill
is required for assembly. 3. No soldering heat means:
a. No chance of heat damage to parts. b. No wicking to contribute to vibration failure.
B. Inexpensive plastic removal tool designed to eliminate hidden internal insert damage. 1. Removal tool designed to break rather than injure
connector. 2. Dielectric tool construction prevents shocks to
personnel.
VibrationMaintains continuity and exhibits no mechanical or physical damage during or while subject to a sinusoidal vibration, having an amplitude of .060 inches double amplitude and the frequency varied linearly between limits of 10 to 2000 to 10 Hz with a maximum force of 20g’s. No electrical discontinuities longer than 1 microsecond.
Moisture ResistanceWater does not penetrate seals when submerged in 3 feet of water.
Corrosion ResistanceConnectors show no evidence of corrosion after exposure to 48 hours of salt spray per MIL-STD 1344 method 1001.
Fluid ResistanceConnectors show no damage when exposed to most fluids used in industrial applications.
Dielectric Withstanding Voltage:Current leakage less than 2 milliamps at 1500 VAC.
Crimp Tensile Strength: (Solid & Stamped)#20 Size Contacts 20 lbs.#16 Size Contacts 25 lbs.#12 Size Contacts 70 lbs.#8 Size Contacts 90 lbs.#4 Size Contacts 300 lbs.
Stamped & Formed ContactPin: Copper AlloySocket: Copper AlloyFinish: Nickel platingOptional: Gold plating is available for dry circuit applications
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
CONTACT RESISTANCE
CONTACTSIZE
WIRE GAUGEAWG(mm2}
Test Current (Amps)
Resistance (mV)Solids
Resistance (mV) Stamped & Formed
18 (.80)
16 (1.0)
20 (.50)
16 (1.0)
20
7.5 60 100
13 60 100
13 60 100
7.5 60 100
7.5 60 100
10 60 100
16 20 (.50)
14 (2.0)
18 (.80)
7.5 60 100
14 (2.0)
12 (3.0)
12 18 60 100
25 60 100
8
4
8 (8.60)
10 (5.60)
60 N/A
60 N/A
6 (13.0) 60 N/A
60
60
100
A STEP AHEAD
8
(Consult factory for options and special modifications available.)
PART NUMBERING SYSTEMHD X 36 - 24-21 SN - XXX
Special Modifications-072 = Threaded adapter-059 = Cable clamp/adapter
Wire Seal Options N = Normal position and wire seals (Green Ring)T = Thin wall wire seals option (Grey Ring)E = Extra thin wall seal (Blue Ring)
Designates Deutsch Heavy Duty Cylindrical Connector
Style4 = Receptacle - Jam nut type mounting
6 = Plug
B = Breakaway plug optionN= Non-environmental option
Type3 = Standard Commercial - Bulk packed
without contacts or accessories4 = Kit - Individually packaged with
contacts, sealing plugs, mounting hardware and removal tool Contact Style
P = Pin (Male) typeS = Socket (Female) type
Shell size and insert layout
PART NUMBERING SYSTEMHDP 26 - 24-21 SN - XXXX
Special Modifications-L015 Threaded Adapter-L017 Backshell Adapter
Designates Deutsch Heavy Duty Plastic Connector
Type2 = Standard Commercial - Bulk
packed without contacts or accessories
Style4 = Receptacle - Jam nut type mounting
6 = PlugContact StyleP = Pin (Male) typeS = Socket (Female) type
Shell size and insert layout
N = Normal postion and wire seals (Green Ring)T = Thin wall wire seals option (Grey Ring)E = Extra thin wall wire seals (Blue Ring)
Deutsch HD30 Series contacts, sealing plugs and tooling are specified for use in the HDP20 Series. Consult factory for
additional options and special modifications available.
HD30 & HDP20 Series Insert Arrangements All insert arrangements show socket rear insert.
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
A STEP AHEAD
1 2 P 1098
9
T
43
65
18-6*2 size 4, 4 size 16**
N, E***
C D E
B C
H G FC
DE
B
A
H
G
F
N
M
L
K L
18-88 size 12
N, E
18-1414 size 16
N, E, T
18-2121 size 20
N
18-202 size16 & 18 size 20
N, E
S U
RZ
WX
Y
V
14 3
4
2
12 16
810
513
9
11
7
S G
A
F
PC
J
L
DH
R
M
N K
E
B
68
1
7
17
4
10
3
5
918
1415
1116
2
1312
24-9*1 size 4, 2 size 8
& 6 size 12**N, E***
24-141 size 4, 1 size 12
& 12 size 16N, E
24-1616 size 12
N, E
24-181 size 8, 3 size 12
& 14 size 16N, E
XJ
B
H
V
E
M
D
FL
W
RS
NT
3
G
P
A
UC
K 17 6
7
5
27
24
20
914
23
28
13
21
26
16
G
10
2
3
8
1
15
22
4
29
1112
25
1918
24-196 size 12
& 13 size 16N, E
24-214 size 12
& 17 size 16N, E
24-2323 size 16
N,T, E
24-294 size12, 19 size 16
& 6 size 20E
176
7
5
27 24
20
9
14
2328
13
21
26
16
1023
1
15
22
4
30
11
12
2919
18
831
1
25
24-3131 size 16
T, E
20
9
7
5
27
24
17
6
14
23
28
10
21
2613
16 23
115
22
4
32
11
1229
19
8
3025
33
31
1835
34
9
7
5
+6
2
+3
1
4
8
24-3412 size 12 & 22 size 20
N
20
9
75
27
24
17
6
14
23
2810
21
26
13
16
23
115
22
4
32
1112
29
19
830
25
33
31
18
24-3333 size 20
N
24-353 size 16
& 32 size 20N,E
24-912 size 8, 2 size 12
& 5 size 16 N,E
24-475 size16
& 42 size 20E
* Arrangement** Description*** Rear Seal
1
2
4
7
1413
11
36
5
151617
18
19
20
12 12
10
4
7
14
13
11
9
8
365
151617
18
19
20
12
21
199
2
8
17
5
11
4
6
1018
1415
12163
7
13
1
WK
B
X
U
E
M
DF
LV
S
NT
H
G
P
A
R
C
J
QO
20
97
5
27
2437
6
14
23
28
1021
18
13
16
23
1
15
22
4
39
11
12
29
198
30
25
33
26
3534
38
17
45
44
40
31
43
4241
4647
3632
176
75
27
24
20
9
14
23
28
13
21
2616
102
38
1
15
22
4
29
11
12 25
19
34
33
32
31
3018
A STEP AHEAD
6
A STEP AHEAD
7
Material Specifications
HD30 PlugShell: AluminumCoupling Ring: AluminumInsert Retainer: ThermoplasticGrommet - Silicone rubber
HD30 ReceptacleShell: AluminumInsert Retainer: ThermoplasticGrommet - Silicone rubber
HD/HDP Mounting Hardware Panel Nut: Aluminum, PlasticLockwasher: Spring Steel - Tin over Nickle
Solid ContactsPin: Copper AlloySocket: Copper AlloyFinish: Nickel platingOptional: Gold plating is available for dry circuit applications
Sealing PlugsThermoplastic: Size 20 thru 8Elastomer: Size 4
Performance Specifications
TemperatureOperating at temperatures from -550 C to + 1250 C. Continuous at rated current
DurabilityNo electrical or mechanical defects after 100 cycles of engagement or disengagement.
Physical ShockNo unlocking unmating or other unsatisfactory result during or after 50 g’s in each of three mutually perpendicular planes. No electrical discontinuities longer than 1 microsecond.MIL-STD 202. Method 213, Condition “C”.
Contact Current Rating @ 1250C (continuous)Contact Size Max. Current
#20 7.5 amps#16 13 amps#12 25 amps#8 60 amps#4 100 amps
Insulation Resistance1000 megohms min. at 250 C.
HD/HDP Series Connector Features
Deutsch HD/HDP Series environmental connectors offer the advantages of decreased costs and upgraded performance. Designed to withstand years of abuse, the Deutsch HD/HDP Series is setting the pace in the Heavy Equipment Industry. Key features common to the HD/HDP Series are itemized below.
I. Contacts A. Solid copper alloy construction withstands continuous
current overload without degradation.Cost effective stamped and formed contacts provide high reliability and low cost.
B. Range of contact and acceptable wire sizes1. Size #4 AWG 6 (13.0 mm2)2. Size #8 AWG 8 & 10 (8.0 – 5.0 mm2)3. Size #12 AWG 12 & 14 (4.0 – 2.0 mm2)4. Size #16 AWG 14 & 20 (0.5 – 2.0 mm2)5. Size #20 AWG 16 & 22 (0.5 – 1.5 mm2)
C. Closed entry socket contact design assures positive conductivity and eliminates probe damage.
D. Simplified pin contact design limits possibility of bending.
II InsertsA. The hard plastic insert and closed contact interface
captivate the contacts to prevent “float” and “splay”. B. Positive contact retention is provided through the use of
plastic locking fingers which snap closed behind the shoulder of the contact.
C. Interfaces 1. Lead-ins on socket interface properly align bent pins.2. Hard plastic prevents pins from penetrating dielectric
material. D. Available in several insert arrangements*.
1. Five in shell size 18 (HD30 or HDP20). 2. Fourteen in shell size 24 (HD30 or HDP20). *See Page 9
HDP20 PlugShell: ThermoplasticCoupling Ring: ThermoplasticInsert Retainer: ThermoplasticGrommet - Silicone Rubber
HDP20 ReceptacleShell: ThermoplasticInsert Retainer: ThermoplasticGrommet - Silicone rubber
E. Redundant wire seals prevent contamination from entering from rear of connector.
F. Sealing plug to fill unused cavities to keep environmental sealing characteristics intact.
III. ShellA. Rugged, all metal shell to withstand years of abuse
(HD30) Corrosion resistant all plastic shell (HDP20) has same features (item C).
B. Positive shell keying prevents mismating. C. Simple, one quarter turn coupling.
1. Free rotating, captivated coupling ring for fast assembly.
2. Coupling ring designed to insure proper environmental sealing with minimum mating forces.
3. Audio and visual indications of positive locked condition.
D. Available in a straight plug and single hole mounting receptacle for easy installation to structure.
IV. Application Tooling
A. Standard crimp tool or semi-automated, high-speed crimping tool is available. 1. Fast, reliable, uniform results. 2. Simplified procedures mean that only average skill
is required for assembly. 3. No soldering heat means:
a. No chance of heat damage to parts. b. No wicking to contribute to vibration failure.
B. Inexpensive plastic removal tool designed to eliminate hidden internal insert damage. 1. Removal tool designed to break rather than injure
connector. 2. Dielectric tool construction prevents shocks to
personnel.
VibrationMaintains continuity and exhibits no mechanical or physical damage during or while subject to a sinusoidal vibration, having an amplitude of .060 inches double amplitude and the frequency varied linearly between limits of 10 to 2000 to 10 Hz with a maximum force of 20g’s. No electrical discontinuities longer than 1 microsecond.
Moisture ResistanceWater does not penetrate seals when submerged in 3 feet of water.
Corrosion ResistanceConnectors show no evidence of corrosion after exposure to 48 hours of salt spray per MIL-STD 1344 method 1001.
Fluid ResistanceConnectors show no damage when exposed to most fluids used in industrial applications.
Dielectric Withstanding Voltage:Current leakage less than 2 milliamps at 1500 VAC.
Crimp Tensile Strength: (Solid & Stamped)#20 Size Contacts 20 lbs.#16 Size Contacts 25 lbs.#12 Size Contacts 70 lbs.#8 Size Contacts 90 lbs.#4 Size Contacts 300 lbs.
Stamped & Formed ContactPin: Copper AlloySocket: Copper AlloyFinish: Nickel platingOptional: Gold plating is available for dry circuit applications
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
CONTACT RESISTANCE
CONTACTSIZE
WIRE GAUGEAWG(mm2}
Test Current (Amps)
Resistance (mV)Solids
Resistance (mV) Stamped & Formed
18 (.80)
16 (1.0)
20 (.50)
16 (1.0)
20
7.5 60 100
13 60 100
13 60 100
7.5 60 100
7.5 60 100
10 60 100
16 20 (.50)
14 (2.0)
18 (.80)
7.5 60 100
14 (2.0)
12 (3.0)
12 18 60 100
25 60 100
8
4
8 (8.60)
10 (5.60)
60 N/A
60 N/A
6 (13.0) 60 N/A
60
60
100
A STEP AHEAD
8
(Consult factory for options and special modifications available.)
PART NUMBERING SYSTEMHD X 36 - 24-21 SN - XXX
Special Modifications-072 = Threaded adapter-059 = Cable clamp/adapter
Wire Seal Options N = Normal position and wire seals (Green Ring)T = Thin wall wire seals option (Grey Ring)E = Extra thin wall seal (Blue Ring)
Designates Deutsch Heavy Duty Cylindrical Connector
Style4 = Receptacle - Jam nut type mounting
6 = Plug
B = Breakaway plug optionN= Non-environmental option
Type3 = Standard Commercial - Bulk packed
without contacts or accessories4 = Kit - Individually packaged with
contacts, sealing plugs, mounting hardware and removal tool Contact Style
P = Pin (Male) typeS = Socket (Female) type
Shell size and insert layout
PART NUMBERING SYSTEMHDP 26 - 24-21 SN - XXXX
Special Modifications-L015 Threaded Adapter-L017 Backshell Adapter
Designates Deutsch Heavy Duty Plastic Connector
Type2 = Standard Commercial - Bulk
packed without contacts or accessories
Style4 = Receptacle - Jam nut type mounting
6 = PlugContact StyleP = Pin (Male) typeS = Socket (Female) type
Shell size and insert layout
N = Normal postion and wire seals (Green Ring)T = Thin wall wire seals option (Grey Ring)E = Extra thin wall wire seals (Blue Ring)
Deutsch HD30 Series contacts, sealing plugs and tooling are specified for use in the HDP20 Series. Consult factory for
additional options and special modifications available.
HD30 & HDP20 Series Insert Arrangements All insert arrangements show socket rear insert.
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
A STEP AHEAD
1 2 P 1098
9
T
43
65
18-6*2 size 4, 4 size 16**
N, E***
C D E
B C
H G FC
DE
B
A
H
G
F
N
M
L
K L
18-88 size 12
N, E
18-1414 size 16
N, E, T
18-2121 size 20
N
18-202 size16 & 18 size 20
N, E
S U
RZ
WX
Y
V
14 3
4
2
12 16
810
513
9
11
7
S G
A
F
PC
J
L
DH
R
M
N K
E
B
68
1
7
17
4
10
3
5
918
1415
1116
2
1312
24-9*1 size 4, 2 size 8
& 6 size 12**N, E***
24-141 size 4, 1 size 12
& 12 size 16N, E
24-1616 size 12
N, E
24-181 size 8, 3 size 12
& 14 size 16N, E
XJ
B
H
V
E
M
D
FL
W
RS
NT
3
G
P
A
UC
K 17 6
7
5
27
24
20
914
23
28
13
21
26
16
G
10
2
3
8
1
15
22
4
29
1112
25
1918
24-196 size 12
& 13 size 16N, E
24-214 size 12
& 17 size 16N, E
24-2323 size 16
N,T, E
24-294 size12, 19 size 16
& 6 size 20E
176
7
5
27 24
20
9
14
2328
13
21
26
16
1023
1
15
22
4
30
11
12
2919
18
831
1
25
24-3131 size 16
T, E
20
9
7
5
27
24
17
6
14
23
28
10
21
2613
16 23
115
22
4
32
11
1229
19
8
3025
33
31
1835
34
9
7
5
+6
2
+3
1
4
8
24-3412 size 12 & 22 size 20
N
20
9
75
27
24
17
6
14
23
2810
21
26
13
16
23
115
22
4
32
1112
29
19
830
25
33
31
18
24-3333 size 20
N
24-353 size 16
& 32 size 20N,E
24-912 size 8, 2 size 12
& 5 size 16 N,E
24-475 size16
& 42 size 20E
* Arrangement** Description*** Rear Seal
1
2
4
7
1413
11
36
5
151617
18
19
20
12 12
10
4
7
14
13
11
9
8
365
151617
18
19
20
12
21
199
2
8
17
5
11
4
6
1018
1415
12163
7
13
1
WK
B
X
U
E
M
DF
LV
S
NT
H
G
P
A
R
C
J
QO
20
97
5
27
2437
6
14
23
28
1021
18
13
16
23
1
15
22
4
39
11
12
29
198
30
25
33
26
3534
38
17
45
44
40
31
43
4241
4647
3632
176
75
27
24
20
9
14
23
28
13
21
2616
102
38
1
15
22
4
29
11
12 25
19
34
33
32
31
3018
A STEP AHEAD
11
HD30 & HDP20 Series Technical Manual
MAIN POLARIZING KEY
11001100
POLARIZING INDICATOR
1.520+.025
.085 MAX
A MAX.DIA.OVER KNURL
BDIA.
COLOR CODERING
METALA
Series Plug
SHELL SIZE AMAX DIA
18
24
BDIA +.010
1.692 (42.98)
1.942 (49.33)
1.220 (30.99 +0.25)
1.470 (37.34 +0.25)
PART NUMBER
SHELL SIZE
A+ .030
114020-90*2411-002-1805
1.685(42.80 +.76)
Panel Nut*B
THREAD
METALPLASTIC
METALPLASTIC
18
112263-90*2411-001-2405 24
1-1/2 - 18UNEF-2B
1.875(47.63 +.76)
1 11/16-18UNEF-2B
PANEL NUT MOUNTING TORQUE
65-75 IN. LB.(7.4-8.4 N.M.)
350-375 IN. LB.(39.5-42.6 N.M.)
HD30 18 SHELL SIZE
HDP20 18 SHELL SIZE
HD30 24 SHELL SIZE
HDP20 24 SHELL SIZE
45-55 IN. LB.(5.1-6.1 N.M.)
260-280 IN. LB.(29.4-31.6 N.M.)
ENVELOPE DRAWINGS FOR HD/HDP SERIES
Series Receptacle
SHELL SIZE A+.025
18
24
1.329(33.76 +0.63)
B+.025
C+.025
FTHREAD
1.750(44.45 +0.63)
1.625(41.28 +0.63)
1 1/2-18UNEF
1.579(40.11 +0.63)
2.000(50.80 +0.63)
1.875(47.63 +0.63)
1 11/16-18UNEF
1100
1100
1200
1200
C
B DIA
MAIN POLARIZINGKEY
B THREAD
(4.52+.25).178+.010
B THREAD
(.250)
PLASTIC
F
AMAX.DIA
.100+.010(2.54+0.25)
1.647+.020(41.85+.057)
1.030+.015(26.16+.038)
.505+.020
(12.03 +0.51)
A DIA
B DIA
C
A STEP AHEAD
10
HD30 & HDP20 Series Technical Manual
USABLE WIRE SIZE
CONTACTSIZE N-SEAL
Green Ring
#20
#16
#12
#8
#4
T-SEALGrey Ring
E-SEALBlue Ring
RECOMMENDED WIRE INSULATION O.D. FOR:
.280-.292(7.11-7.42)
.134-.170(3.40-4.32)
.261-.292(6.63-7.42)
.113-.170(2.87-4.32)
.261-.292(6.63-7.42)
.190-.240(4.83-6.10)
.170-.240(4.32-6.10)
.135-.220(3.43-5.59)
.097-.158(2.46-4.01)
.100-.134(2.54-3.40)
.088-.134(2.23-3.40)
.053-.120(1.35-3.05)
.040-.095(1.02-2.41)
.040-.095(1.02-2.41)
.040-.095(1.02-2.41)
COLOR CODED RING
MATING SLOT POSITIONS
CAUTION: Undersize wire insultation is a major cause for leakage. Shrink tubing SHOULD NOT BE USED.
Color code is visible from the rear of the receptacle or plug.
Green: Normal SealGrey: Thin Wall SealBlue: Extra Thin Seal
INSERT ARRANGEMENT
18-6
18-8
18-14
18-20
18-21
24-9
24-14
24-16
24-18
24-19
24-21
24-23
24-29
24-31
24-33
24-34
24-35
24-47
24-91
SEAL TYPEN T E
*2
*2
*2
*1
Connector Identification
*1 Modified “T” Seal. See envelope print*2 Modified “E” Seal. See envelope print
Panel Lockwasher*
PARTNO.
SHELLSIZE
A DIA.+.015
B DIA.+.010
C REF+.015
114021*2414-002-1886**
18 1.512(38.40 +.38)
1.886(47.90 +.25)
.062 (1.57+.38)
.020 (0.51+.38)
112264*2414-001-2486**
24 1.70(43.18 +.38)
2.074(52.68 +.25)
.062 (1.57+.38).020 (1.57 +.38)
* Metal Panel Nuts are used on HD30 only.** For use on HDP20.
A STEP AHEAD A STEP AHEAD
13
HD30 & HDP20 Series Technical Manual
12
HD30 & HDP20 Series Technical Manual
Receptacle Mounting ASSEMBLY INSTRUCTIONS
PANEL NUTLOCKWASHER
STRUCTURE
CONNECTOR RECEPTACLE
FLAT
A0+.005 (0.13)
+.010 (0.25)-.000 (0.00)
.1875 (4.76)
.0625 (1.59)
B
SHELL SIZE
18
24
RECOMMENDED SIZE OF MOUNTING HOLE
1.507(38.28)
1.442(36.63)
BA0
1.696(43.08)
1.632(41.45)
“D” Hole Punches available from: LADD Industrial Sales.
To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, reverse the above procedure.
Mating / Unmating Instructions
CAUTION: When mating or unmating plug and receptacle, disassemble by hand. DO NOT use pliers or any other tool.
UNMATE
MATE
POLARIZING INDICATOR HDP20 SERIES & HD30 SERIES
VISUALLY INSPECTABLEFOR PROPER MATING
CONTACT REMOVAL
Contact Removal
1 With rear insert toward you, snap appropriate size extractor tool over the wire of contact to be removed.
2 Slide tool along into the insert cavity until it engages contact and resistance is felt.
3 Pull contact-wire assembly out of connector.
NOTE: Do not twist or insert tool at an angle.
PART NO.
NORMAL WIRE SEALS (N)
20 16128 4
16
WIRE RANGE AWGSIZE
0411-240-2005 0411-204-1605
114010114008 114009
0411-310-1605
20-2214-2012-148-10
6
14-20
THIN WALL WIRE SEALS (T)
PART NO.
EXTRA THIN WALL WIRE SEALS (E)
20 16 12 8 4
WIRE RANGE AWGSIZE
0411-240-2005 0411-336-16050411-337-1205 0411-353-0805
114009
20-22 14-20 12-148-10
6
CONTACT SIZE
SEALING PLUG
PART NO.
20 12-16
8 4
0413-204-2005 114017 114018 114019
Removal Tools
1 Grasp contact approximately (25.4 mm) one inch behind the contact crimp barrel.
2 Hold connector with rear grommet facing you.
3 Push contact straight into connector grommet until a positive stop is felt. A slight tug will confirm that it is properly locked in place. NOTE: For unused wire cavities, insert
sealing plugs for full environmental sealing.
Contact Insertion
CONTACT INSERTION
UNLOCKED POSITION CONTACT LOCKED IN POSITION
UNLOCKING FINGERSCONTACT
Sealing Plugs
TOOL INSERTED TOUNLOCK CONTACT
TOOL AND CONTACT REMOVED
A STEP AHEAD
11
HD30 & HDP20 Series Technical Manual
MAIN POLARIZING KEY
11001100
POLARIZING INDICATOR
1.520+.025
.085 MAX
A MAX.DIA.
OVER KNURL
BDIA.
COLOR CODERING
METALA
Series Plug
SHELL SIZE AMAX DIA
18
24
BDIA +.010
1.692 (42.98)
1.942 (49.33)
1.220 (30.99 +0.25)
1.470 (37.34 +0.25)
PART NUMBER
SHELL SIZE
A+ .030
114020-90*2411-002-1805
1.685(42.80 +.76)
Panel Nut*B
THREAD
METALPLASTIC
METALPLASTIC
18
112263-90*2411-001-2405 24
1-1/2 - 18UNEF-2B
1.875(47.63 +.76)
1 11/16-18UNEF-2B
PANEL NUT MOUNTING TORQUE
65-75 IN. LB.(7.4-8.4 N.M.)
350-375 IN. LB.(39.5-42.6 N.M.)
HD30 18 SHELL SIZE
HDP20 18 SHELL SIZE
HD30 24 SHELL SIZE
HDP20 24 SHELL SIZE
45-55 IN. LB.(5.1-6.1 N.M.)
260-280 IN. LB.(29.4-31.6 N.M.)
ENVELOPE DRAWINGS FOR HD/HDP SERIES
Series Receptacle
SHELL SIZE A+.025
18
24
1.329(33.76 +0.63)
B+.025
C+.025
FTHREAD
1.750(44.45 +0.63)
1.625(41.28 +0.63)
1 1/2-18UNEF
1.579(40.11 +0.63)
2.000(50.80 +0.63)
1.875(47.63 +0.63)
1 11/16-18UNEF
1100
1100
1200
1200
C
B DIA
MAIN POLARIZINGKEY
B THREAD
(4.52+.25).178+.010
B THREAD
(.250)
PLASTIC
F
AMAX.DIA
.100+.010(2.54+0.25)
1.647+.020(41.85+.057)
1.030+.015(26.16+.038)
.505+.020
(12.03 +0.51)
A DIA
B DIA
C
A STEP AHEAD
10
HD30 & HDP20 Series Technical Manual
USABLE WIRE SIZE
CONTACTSIZE N-SEAL
Green Ring
#20
#16
#12
#8
#4
T-SEALGrey Ring
E-SEALBlue Ring
RECOMMENDED WIRE INSULATION O.D. FOR:
.280-.292(7.11-7.42)
.134-.170(3.40-4.32)
.261-.292(6.63-7.42)
.113-.170(2.87-4.32)
.261-.292(6.63-7.42)
.190-.240(4.83-6.10)
.170-.240(4.32-6.10)
.135-.220(3.43-5.59)
.097-.158(2.46-4.01)
.100-.134(2.54-3.40)
.088-.134(2.23-3.40)
.053-.120(1.35-3.05)
.040-.095(1.02-2.41)
.040-.095(1.02-2.41)
.040-.095(1.02-2.41)
COLOR CODED RING
MATING SLOT POSITIONS
CAUTION: Undersize wire insultation is a major cause for leakage. Shrink tubing SHOULD NOT BE USED.
Color code is visible from the rear of the receptacle or plug.
Green: Normal SealGrey: Thin Wall SealBlue: Extra Thin Seal
INSERT ARRANGEMENT
18-6
18-8
18-14
18-20
18-21
24-9
24-14
24-16
24-18
24-19
24-21
24-23
24-29
24-31
24-33
24-34
24-35
24-47
24-91
SEAL TYPEN T E
*2
*2
*2
*1
Connector Identification
*1 Modified “T” Seal. See envelope print*2 Modified “E” Seal. See envelope print
Panel Lockwasher*
PARTNO.
SHELLSIZE
A DIA.+.015
B DIA.+.010
C REF+.015
114021*2414-002-1886**
18 1.512(38.40 +.38)
1.886(47.90 +.25)
.062 (1.57+.38)
.020 (0.51+.38)
112264*2414-001-2486**
24 1.70(43.18 +.38)
2.074(52.68 +.25)
.062 (1.57+.38).020 (1.57 +.38)
* Metal Panel Nuts are used on HD30 only.** For use on HDP20.
A STEP AHEAD A STEP AHEAD
13
HD30 & HDP20 Series Technical Manual
12
HD30 & HDP20 Series Technical Manual
Receptacle Mounting ASSEMBLY INSTRUCTIONS
PANEL NUTLOCKWASHER
STRUCTURE
CONNECTOR RECEPTACLE
FLAT
A0+.005 (0.13)
+.010 (0.25)-.000 (0.00)
.1875 (4.76)
.0625 (1.59)
B
SHELL SIZE
18
24
RECOMMENDED SIZE OF MOUNTING HOLE
1.507(38.28)
1.442(36.63)
BA0
1.696(43.08)
1.632(41.45)
“D” Hole Punches available from: LADD Industrial Sales.
To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, reverse the above procedure.
Mating / Unmating Instructions
CAUTION: When mating or unmating plug and receptacle, disassemble by hand. DO NOT use pliers or any other tool.
UNMATE
MATE
POLARIZING INDICATOR HDP20 SERIES & HD30 SERIES
VISUALLY INSPECTABLEFOR PROPER MATING
CONTACT REMOVAL
Contact Removal
1 With rear insert toward you, snap appropriate size extractor tool over the wire of contact to be removed.
2 Slide tool along into the insert cavity until it engages contact and resistance is felt.
3 Pull contact-wire assembly out of connector.
NOTE: Do not twist or insert tool at an angle.
PART NO.
NORMAL WIRE SEALS (N)
20 16128 4
16
WIRE RANGE AWGSIZE
0411-240-2005 0411-204-1605
114010114008 114009
0411-310-1605
20-2214-2012-148-10
6
14-20
THIN WALL WIRE SEALS (T)
PART NO.
EXTRA THIN WALL WIRE SEALS (E)
20 16 12 8 4
WIRE RANGE AWGSIZE
0411-240-2005 0411-336-16050411-337-1205 0411-353-0805
114009
20-22 14-20 12-148-10
6
CONTACT SIZE
SEALING PLUG
PART NO.
20 12-16
8 4
0413-204-2005 114017 114018 114019
Removal Tools
1 Grasp contact approximately (25.4 mm) one inch behind the contact crimp barrel.
2 Hold connector with rear grommet facing you.
3 Push contact straight into connector grommet until a positive stop is felt. A slight tug will confirm that it is properly locked in place. NOTE: For unused wire cavities, insert
sealing plugs for full environmental sealing.
Contact Insertion
CONTACT INSERTION
UNLOCKED POSITION CONTACT LOCKED IN POSITION
UNLOCKING FINGERSCONTACT
Sealing Plugs
TOOL INSERTED TOUNLOCK CONTACT
TOOL AND CONTACT REMOVED
SIZE PART NO. WITHOUT MTG CHAIN (ADD)24 HDC 36-24 -1 E 18 HDC 36-18 -1 E
HD30 & HDP20 Series Technical Manual HD30 & HDP20 Series Technical Manual
A STEP AHEAD
14
CONTACTS AND APPLICATION DATASolid Contacts
** For proper dies and stamped & formed crimp dimensions - See Envelope 0425-208-0000 12 Size Consult factory for alternate finishes 0425-203-0000 16 Size 0425-207-0000 20 Size 0425-059-0000 16,20 Size 0425-039-0000 16 Size 0425-041-0000 12 Size
1060-20-01** 1062-20-01**
1060-20-02** 1062-20-02**
N/A 1062-20-03**
1060-14-01** 1062-14-01**
1060-14-10** 1062-14-10**
1060-16-01** 1062-16-01**
1060-16-06** 1062-16-06**
1060-16-07** 1062-16-07**
1060-16-09** 1062-16-09**
1060-16-12** 1062-16-12**
N/A 1062-16-14**
1060-12-01** 1062-12-01**
1060-12-02** 1062-12-02**
STAMPED & FORMED CONTACTPART NUMBERS
SIZE
20
20
20
16
16
16
16
16
16
16
16
12
12
PIN SOCKET
20 - 01
20 - 02
20 - 03
14-16
14 -16
16 - 18
0.5 - 1.0
0.75 - 2.0
16 - 18
1.0 - 2.5
14 - 16
12 - 14
10 - 12
CARRIER STRIP
IDENTIFICATION
WIRE SIZEAWG (mm2)
16 - 22(1.0 - 0.35)
16 - 22(1.0 - 0.35)
16 - 22(1.0 - 0.35)
14 - 18(2.0 - .75)
14 - 18(2.0 - .75)
14 - 18(2.0 - .75)
16 - 20(1.0 - 0.50)
14 - 18(2.0 - .75)
14 - 18(2.0 - .75)
12 - 16(2.5 - 1.0)
12 - 16(2.5 - 1.0)
12 - 14(4.0 - 2.0)
10 - 12(6.0 - 4.0)
WIRE INSULATIONO.D. RANGE
.075 - .125(1.91 - 3.15)
.051 - .085(1.30 - 2.16).075 - .125
(1.91 - 3.15).095 - .150
(2.41 - 3.81).095 - .150
(2.41 - 3.81).075 - .140
(1.91 - 3.55)055 - .100
(1.40 - 2.54)
.075 - .140(1.91 - 3.55).075 - .140
(1.91 - 3.55).075 - .140
(1.91 - 3.55).075 - .140
(1.91 - 3.55).113 - .176(2.87 - 4.47).140 - .204
(3.56 - 5.18)
.150 - .200(3.81 - 5.08)
.150 - .200(3.81 - 5.08).150 - .200
(3.81 - 5.08).150 - .200
(3.81 - 5.08).150 - .200
(3.81 - 5.08).150 - .200(3.81 - 5.08.150 - .200
(3.81 - 5.08)
.150 - .200(3.81 - 5.08).150 - .200
(3.81 - 5.08).175 - .225
(4.45 - 5.72).175 - .225
(4.45 - 5.72).225 - .275
(5.72 - 6.991).225 - .275
(5.72 - 6.99)
MIN CONT.RETENTION
LBS (N)
20(89)
20(89)
20(89)
25(111)
25(111)
25(111)
25(111)
25(111)
25(111)
25(111)
25(111)
30(134)
30(134)
REF CRIMPTENSILELBS (N)
20 - 10(89 - 45)20 - 10
(89 - 45)20 - 10
(89 - 45)25
(111)25
(111)
25(111)
25 - 15(111 - 67)
25(111)
25(111)
25(111)25
(111)70
(311)70
(311)
MAX RATEDAMPS AT 1250CCONTINUOUS
7.5
7.5
7.5
13
13
13
13
13
13
13
13
25
25
RECOMMENDEDSTRIP LENGTHINCHES (mm)
Stamped & Formed Contacts
A STEP AHEAD
15
HD/HDP ACCESSORIESHDP
Connector P/N*HDP2*-24-****-LO15
Available in plugs and receptacles
Connecting hardware available through distribution
Cable Clamp**Metal Shells Only-072 ADAPTOR ONLY-059 WITH DRAIN HOLES-L006 WITHOUT DRAIN HOLES
Straight Strain Relief (Aluminum)
SIZE PART NO.24 WHDS-24-1 18 WHDS-18-1
900 Strain Relief (Aluminum)
SIZE PART NO.24 WHDS-24-218 WHDS-18-2
(Connector shown for reference only.)
*HDP2*-24-****-LO17HDP2*-18-****-L017
Available in plugs and receptacles
Locking tabs ensure closure
2428-008-2405
Designed to interconnect with the HD30 Series receptacles and provide an emergency disconnect between farm tractors and implements requiring power connections. HDB - Breakaway Plugs can be specified with pin or socket contacts and cable clamps (-059 mod). Minimum force required to emergency disconnect is 50 lbs. Maximum force required is 100 lbs. Mate with HD30 Series Only.
SIZE PART NO.24 HDB 36-24-XXSN-059 18 HDB 36-18-XXSN-059
HDB - HD30 Series Only Breakaway Plug Protective Caps Protective Caps
SIZE PART NO. WITHOUT MTG CHAIN (ADD)24 HDC 34-24 -1 E 18 HDC 34 -18 -1 E
Plug cap for receptacle protection (Aluminum)
Receptacle cap for plug protection (Aluminum)
Locking tabs ensure closure
2428-004-2405
INSPECTION HOLE
Solid Contacts Stamped and Formed ContactsSocket
Pin
Pin SocketINSPECTION HOLE
Straight Backshell P/N
* See Envelope Print 0425-205-0000. Consult factory for alternate finishes.
SIZE
SOLID CONTACTPART NUMBERS
WIRE SIZEAWG (mm2)
RECOMMENDED STRIP LENGTH INCHES (mm)
MIN CONTACTRETENTION
LBS (N)
REF CRIMP TENSILELBS (N)
MAX RATED AMPS AT 1250C CONTINUOUS
PIN SOCKET
20
16
16
12
8
4
20(0.50)
14(2.0)
16-20(1.0 - 0.50)
12-14(3.0 - 2.0)
.156-.218(3.96 - 5.54)
.250 - .312(6.35 - 7.92).250 - .312
(6.35 - 7.92)
.222 - .284(5.64 - 7.21)
20(89)25
(111)
25(111)
30(134)
20(89)
70(311)
35-20(156-89)
75-70(334 - 311)
7.5
13
13
25
6(13.0)
8-10(8.0 - 5.0)
.430-.492(10.92-12.50)
.430 - .492(10.92 - 12.50)
35(156)
35(156)
300(1334)
100
125-90(556-400) 60
0460-202-20** 0462-201-20**
0462-202-16** 0462-201-16**
0460-215-16** 0462-209-16**
0460-204-12** 0462-203-12**
0460-204-08** 0462-203-08**
0460-204-04** 0462-203-04**
top related