FINALLY FINAL catalogue 2009 (3) - bajajngp.com · BAJAJ SPARE PARTS CATALOGUE AND OPERATING INSTRUCTIONS ... a chart showing important setting parameters is given below: ... Y-1
Post on 18-Apr-2018
220 Views
Preview:
Transcript
BAJAJ STEEL INDUSTRIES LIMITEDISO 9001: 2008 CERTIFIED COMPANY
S I N C E 1 9 6 1
MODERN DOUBLE ROLLER COTTON GIN AND AUTO FEEDER
BAJAJ
SPARE PARTSCATALOGUE
AND OPERATING INSTRUCTIONS
2010
Superior Quality
Higher Durability
Ready Availability
High quality spares parts meanless down-time and higher profits.
Quality is never an accident. It is the result of an intelligent effort. There must be a will to produce a superior thing.
-JOHN RUSKIN
Chairman Shri Hargovind Bajaj receiving award from Shri Shankersinh Vaghela
Managing Director Shri Rohit Bajaj receiving Lalit Doshi Memorial award at SICOM
U K A S
ys e tn sem etgan m a cem y rt ti il fieau dq
Quality Policy
BAJAJ STEEL INDUSTRIES LIMITED
CORE PURPOSE
To pioneer innovations byidentifying customer needs & provide unique solutions.
Striving & sustaining profitable growth
Building reputation by constructively contributing to society
Dealing fairly with all who come in touch with us
CORE VALUESLeading edge innovations as way of life
NOTE:-1) All dimensions are in mm unless otherwise specified.2) This is only an indicative diagram, for conventional ginning factory, the layout may vary in case of side platform, central platform,
automatic set up folding angle structure or as per the customer’s requirement for which details may be obtained from the company on request.
FOUNDATION BOLT CENTRES FOR BAJAJ DR GIN
M/C BOLT POSITION
MACHINE NO.1
A A
AA
760(
30”)
430 152 298
MACHINE NO.2
CONVEYOR BRKT.BOLTPOSITION
SLID
E RA
IL N
o.1M
/C.
430
DESCRIPTION POSITION
JUMBO DR GIN M/C A
150
B B
B B
880
FOUNDATION BOLTS SIZE - 1177 (FOR SPL.)
1307 (FOR EL.)
1477 (FOR JUMBO)
A A
A AB
B
B
B
BOLT SIZE IN MM.
AFOR SPL & EL DR GIN M/C16 X 450 LONG(5/8” X 18”)
FOR SLIDE RAIL & CONV.BRACKET(SPL EL & JUMBO DR GIN M/C) B
16 X 450 LONG(5/8” X 18”)
19 X 450 LONG(3/4” X 18”)
150
FOUNDATION DETAILS OF BAJAJ DR GIN
BU
ILD
ING
WA
LL
8 200
8 150
8 150
BAR DETAILS
Ø8 TAR BAR
Ø8 TAR BAR
FOUNDATION DETAILS OF BAJAJ DR GIN
I.P.S.
(1:2:4) M15 [M/C
He
igh
t w
ith
Au
to F
ee
de
r]
[M/C
He
igh
t)
11
80
[3
'-1
0"]
1750 [
5'-
9"]
50
0 [
1'-
8"]
15
0 [
6"]
10
0 [
4"]
23
0
315 [12.5"]
BRICK WALL115Thk.
(4.5")
60% BOULDER+40% MURRUM
P.C.C
(1:3:6) M10
718 [2'-4.2"] 718 [2'-4.2"]
CA
BL
E T
RE
NC
H3
00
x1
50
R.C.C.
(1: 1 12 :3) M20
B
A
B
A
161
760 [2'-6"]
1436 [4'-8.5"]
2286 (Min)[7’6”]
23
0 [
9"]
50
[2
"]
T
T
T
Gin M/C center to wall inside
161
5425
42
952
597148 148
[9
"]
542
100
4061440
437
158
1BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
FO
R C
ON
VE
YO
R
BR
AC
KE
T B
OLT
760(
30”)
BAJAJ DR GIN INSTALLATION GUIDELINES
Loosen cap nut before adjusting the beater height Tighten fully after giving a few turns to align the bearing Housing
Turn the rachet clockwise for reducing beater height.Turn the rachet anti-clockwise for increasing beater height.
Loosen or tighten these bolts for setting the knife rail. After setting, both the bolts should be fully tightened.
Loosen these nuts before adjusting the knife rail.Tighten fully after adjustment.
Projection of knife rail side adjustment.
The Bajaj DR Gin is supplied in assembled condition at the time of installation DR Gin, it must be ensured that the below Gin Seed conveyor might have been fitted in the cement trench. Following steps are required to be taken for installation of the machine :
1. Place the DR Gin on the foundation bolts and all the nuts should be tightened. The water level should be checked to ensure that the surface level is 0-0 at the bottom of the rail (plunt). If the level is not 0-0 an appropriate packing is to be provided below the DR Gin frame after loosening of nuts and then the nuts shall be tightened again.
2. The Machine Beater Assembly should be set as per the requirement of quality of cotton in the area. The clearance required between Fixed Knife and Moving Knife should be 1.5mm to 2 mm. It should be set with the help of Gauge supplied with the machine.
3. Check all the nut bolts to ensure that none has got loosen while in transit or mounting on foundation.
4. Motor rails are mounted on foundation bolts and nuts are tightened.
5. Electric Motor should be fitted on Motor Rails and Vee Belt Pulley line and level should be maintained straight. Motor Bo l ts shou ld be properly tightened and Vee Belt should be properly fitted on Motor Pulley and Machine Pulley.
6. Leather roll is then fitted on the DR Gin by moving out off side swing lever assembly. Slightly greesed roll shaft is then mounted on swing lever assembly gear side and then off side swing lever assembly is moved into it to position the roll. The roll is then rotated by hand to ensure that the taper pin does not touches the frame while in rotation.
7. Hopper tray is then mounted on DR Gin frame directly incase of manual ginning whereas in case of auto feeder the same is mounted only after the installation of auto feeder as per the guidelines mentioned in this book.
8. The weights are loaded on the weight lever rods as per the guidelines mentioned in this book and roll polishing is done.
SETTING OF BAJAJ DR GIN
2BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
1. First carefully set the fixed knife using the gauge supplied with the gin. Normally the edges of the fixed knife are to be set at 85 mm from the seat on the knife rail throughout.
2. Then set the edges of moving knife on beater arm from the edges of the fixed knife i.e. set the moving knife parallel to the fixed knife throughout at a distance 1.5 mm to 2 mm. This is effected by :1) Adjusting the rail by means of loosening & tightening of the rail bolts in case the clearances at opposite diagonal ends are found unequal2) If gap is more, packing may be provided on beater arm to lift the moving knife.
3. Place the oscillating head on the beater shaft. Insert the head pin with needle bearing and connect it to connecting rod by wrist pin/gajjan pin.4. Set the moving knife in a way that strokes on both the sides are equal; however, if overlap on both sides is not equal then this can be
affected by:1) Adjusting the ratchet, in case the overlap on gear side of machine is not same as that on offside.2) Adjusting the setting from the head
5. The edges of the moving knife should clear the upper edge of fixed knife by about 1/3 of the staple length of the cotton being ginned. Normally 1/16” extra overlap should be there along the entire length of fixed knife if moisture contents are standard or on higher side; however, if cotton is having lower moisture, cut-off may be restricted to 1/3 of the staple length.
6. Slight reduction or increase in overlap can be adjusted by adjusting the head pin. By pulling out the head pin from the oscillating head ,the overlap is reduced. By pushing the head pin in the oscillating head, the overlap is increased. The longer the staple of cotton, the greater the overlap distance.
7. Grid bottom is then adjusted with the corresponding portion of the rails so that the gap between the two shall not exceed the seed size. The seed shall passed between the gap by slight pressure of finger. If this gap is more the cotton mill pass into the seed whereas if this gap is less cut seeds will be found in the lint. This gap can be adjusted by means of slots provided on the beater trough by loosening the bolts joining the grid and beater trough. For better understanding, a chart showing important setting parameters is given below:
oscillating
Gap not to exceed seed size i.e. Seed should pass by slight pressure of finger.
1.5 mm to 2 mm equal throughout length
85 mm (Max. upto 87mm for EL.Staple)
1” to 1-1/2” Depends upon length of fibre
2 mm
2 mm
I) Grid bottom and corresponding portion of Rail
ii) Gap between Moving Knife and Fixed Knife
iii) Height of Fixed Knife edge from Seat on Rail
Iv) Grooving on Roller
a) Distance between two groove
b) Width of groove
c) Depth of groove
PART SETTINGS REQUIRED
Note : the grooving on roller has been described in Bajaj DR Gin starting guidelines.
For overlap and suitability of grids, normally following settings are used:
While setting overlap, the fiber length, moisture and quality of cotton must be given due consideration. Looking to the above parameters machine to be set properly.
Sr. No. STAPLE LENGTH (MM) CUT-OFF / OVERLAP (MM) SEED SIZE / GRID SIZE (INCH)
1.
2.
3.
4.
5.
6.
7.
VARIETY OF COTTON
DESHI BENGAL WAGAD
B.T. COTTON
SHANKAR-4SHANKAR-6
SAVITA, MCU-5BANNI, BHRAMHA
DCH-32VAR-LAXMI, SWIN
17-18
28-30
30-31
31-32
33-34
5-6
9.5-10
10-10.5
10.5-11
13-14
1/4”
Y-1 G-12 KALYAN JAYDHAR 26-28 6-7 1/4”
J-34 (NARMA) 24-27 9-9.5 9/32”
9/32”
9/32”19/645/16”
9/32”19/64”5/16”
9/32”19/64”5/16”
8.TANZANIAN COTTONZIMBAMBWE COTTONUGANDA COTTON
9.GIZA (EZYPTSIAN COTTON)PIMA (PERU COTTON)SOUTH AMERICA
30-31.5
33-38
10-11
14-17
9/32”5/16”
19/64”
9/32”5/16”
11/32”
3BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
SETTING OF BAJAJ DR GIN
K
HH
ON
GL
BC
N
ON
T
F A
AD
UE
LLR
I
A
I
SET
C S
WI
U
RI
ATIO
PI
SO
BJ
J O
BLR
OE
GN
NIN
GM
CH
NE
BEA
TER
BEA
RIN
G H
OU
SIN
G
(OFF
SID
E)G
REA
SE-
ON
CE
EVER
Y 4
WO
RK
ING
HR
S.
WIT
H ‘S
ERV
O’ M
ULT
IPU
RP
OS
E G
REA
SE
LEAT
HER
RO
LL B
ALL
JO
INTS
/ W
ITH
OU
T B
ALL
JOIN
TSEV
ERY
TIM
E W
HEN
RO
LL
IS F
ITTE
D, S
UFF
ICIE
NT
‘SER
VO
’
MU
LTIP
UR
PO
SE
GR
EAS
E
SH
OU
LD B
E A
PP
LIED
WEI
GH
T LE
VER
SG
REA
SE-
ON
CE
EVER
Y W
OR
KIN
G
WEE
K W
ITH
‘SER
VO
’ MU
LTIP
UR
PO
SE
GR
EAS
E
SW
ING
LEV
ERS
GG
REA
SE-
ON
CE
EVER
Y 4
WO
RK
IN H
RS
.
SW
ITH
‘SER
VO
’ MU
LTIP
UR
PO
E G
REA
SE
GEA
R P
INS
GR
EAS
E-O
NC
E EV
ERY
4
H
RS
. W
ITH
‘S
ERV
O’
MU
LTIP
UR
PO
SE
GR
EAS
E
TN
IMP
OR
AN
T O
TES
T
O
AR
D
H1.
P
LEA
SE
DO
NO
V
ERG
RE
SE
O U
NER
GR
EAS
ET
E M
AC
HIN
E;
AS
N
AE
E
U
ERI
OV
ER G
RE
IG
MAY
DM
AG
OIL
SA
LSW
HIL
E N
D G
REA
SN
G
DA
RM
AY
AM
GE
PATS
.G
G N
EE
N,
S
2.
AFT
ER F
ILLI
N
REA
SE
I T
H B
GI
NIN
GM
ILD
GR
EAIN
GA
S P
ERR
SO
BD
T
MU
EAO
IN
ST
UC
TIO
NS
H
ULD
E
ON
ES
O
HAT
C
H G
RS
E D
ESN
OT
E T
M
SP
WT
EC
OM
OU
FR
OG
REA
E O
INTS
; TO
AV
OID
A
SA
G O
FE
TN
T.
GR
EAS
AN
D C
ON
AM
IA
ION
TEN
IN
O
R&
I3.
S
PEC
IAL
AT
TO
S
HU
LD
BE
GIV
ENTO
P
RO
PE
TM
ELY
I
PR
BO
GG
REA
SN
G O
F W
RIS
T IN
& B
EATE
EA
RIN
G H
US
ING
EA
R S
IDE.
IA
NH
M
UD
BE
YF
I4.
IN
WN
TER
SE
SO
,TE
AC
HIN
ES
HO
L
E S
TAR
TD
B L
IT
NG
E
EH
ER
VC
OT-
DT
GTH
WIG
T IF
‘SO
A12
0’ IS
US
E O
N
EETH
OF
EAR
S.
N
HE
IN
IN‘S
EV
O-
20
’ K
S
SU
L
1. I
TB
EG
NG
R
OC
AT1
BL
AC
PAT
E
HO
DB
E
PIE
DO
L
O
EH
O
AR
Y
RS
R
BA
PL
N
YN
TE
T
FG
ES
B
BU
HO
Y
O
D
ET
TT
H
L
L
CN
TR
OL
LE
PO
UR
ING
T
O
NS
UR
E
HA
T
EE
OF
A
TH
EE
I
ER
O
AE
EE
OR
EE
IF
O
E
S.
GA
RS
N
GA
B
XR
C
OV
RD
, F
B
TT
RL
EF
GA
RE
E T
EO
SS
OC
EV
EY
EK
RP
ATH
PR
CE
N E
R W
E.
OE
NT
: PL
AE
ON
TL
N G
EI
EA
B Y
HD
AP
PIE
ES
D
O F
IL
AY
RA
SE
NG
RO
X IF
OU
A
LD
SR
V C
OA
-12
OE
E
. ‘
EO
T0’
N G
AR
TET
HF
ER
V
CO
T-P
AS
TI
O
TA
AI
AB
LT
EN
FIL
2.I
‘S
OA
12
0’
E
SN
V
LE
H
L
’U
PP
OE
RA
SE
O 5
6 K
S i.
eT
ALF
L
‘SER
VO
MLT
IU
RS
GE
AB
UT
-G
.. U
PO
H L
EVE
OF
INN
T
B
GN
NG
F
TE
Q
UA
NT
T
O
P
5
PIO
IN
HE
EI
NI
A
ND
UR
HR
IY
FU
TO00
M.
N E
RW
ET
MI
TL
VE
. G
SO
CE
VE
Y
EK
O
AN
TAIN
HE
EL
TB
GH
OS
ING
BEA
ER
EAR
IN
US
ID(G
EAR
E)
S-O
EE
R
WR
KIN
GH
GR
EAE
NC
V
EY
4O
R
S.
WS
ERO
MU
TIP
OE
GA
SE
ITH
‘V
’L
UR
PS
R
E
GJJ
/
IA
AN
PIN
W
RIS
TP
NG
AE
ON
CE
VR
Y 2
RE
S-
EE
WO
R
RS
. WT
KIN
GH
IH
‘R
VIP
UR
PS
SE
O’ M
ULT
OE
GA
ER
ES
S
HU
BG
2G
SR
EAS
E-l/
R
EAE
GE
ERY
UN
ON
CEV
6W
RK
I
O0
ON
GH
UR
SW
TH‘
ER’
I S
VO
MTI
PE
EU
LP
UR
OS
GR
EAS
GEA
RS
4
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
BAJAJ DR GIN STARTING GUIDELINES
I. Machine Beater Assembly should be set as per the requirement of quality of cotton in the area.2. All the points should be greased as per instructions provided about greasing. This is very important and proper care should be taken to
see that proper greasing is done, as shown on page no. 4.3. All the nut & bolts should be checked and tightened which might have got loosened during transit, loading, erection etc.4. After Beater setting, Machine should be run without putting Leather Washer Rolls on Machine i.e. without Rolls & without feeding any
cotton for about two hours5. After two hours of running, the Leather Rolls should be properly fitted to the Machine with Ball Joints properly greased or plain Roll
Shaft. All four Weights should be kept near the Rolls so that minimum load is there on the Machine. Then Machine should be started by lifting the Weights and slowly the Weights should be put back on Rolls.
6. The Machine should be run with Rolls fitted on it without feeding the cotton, and all the parts should be checked and if any bearing portion is observed hot the Machine should be stopped and greasing should be checked. After cooling of the part, grease the part and restart. Again check the part and if still observed hot, repeat the process few times to make the bearing free.
7. After running of about half an hour with Rolls, the Rolls will start getting polished / hot. Apply a wet clothth roughou t t he w id th o f t he Rollers of both sides, however, if Roll is not getting hot, then Weights should be pushed forward to increase the load so that Rolls can get polished fast. After about 8 hours of running, Machine should be stopped for about half an hour and all the parts should be once again checked. After further running of 4 hours without cotton, Machine shall be ready to use for cotton ginning.
8. After polishing of Rolls, the Rolls should be grooved properly on Roll Stand and reloaded on Machine. The groove specifications have been described on page no. 3 in settings required column.
9. After 8 hours running in above manner and cooling down period and loading of Polished Rolls with proper grooving, feeding of the raw cotton should be started. If proper flow of the lint is coming out from both the Rolls then Machine may be treated properly set, however, if any difference is found in the flow, necessary adjustment to Beater Head and Beater should be done to ensure proper flow of lint from each side.
10. In case extra thick blanket of cotton is observed, the Cut Off for higher length of staple can be increased by pushing the Head Pin inside to increase Cut Off. Similarly, if extra thin blanket is coming out of the Machine, there may be less staple length. This may be adjusted by pulling out the Head Pin outside slightly and head Bolt should be tightened to ensure equal flow of cotton lint from both the sides.
CHROME LEATHER ROLLER MAINTENANCE
1. Leather Rollers should be medium pressed as excess pressing may cause loss of shining and production of the cotton lint.2. Periodical grooving everyday should be done on Leather Rollers to maintain the depth of the groove to about 2 mm. The normal distance
between two grooves should be about 1” to 1-1/2”.However, this may be adjusted as per length of the staple.3. While cutting the groove, the saw should be kept straight so that the width of the groove is not increased and cut seed is avoided.4. The re-grooving of the Rollers should be done after about every 22 working hours.5. Only good quality Chrome Leather Washers should be used for better compatibility with knife, longer life of Roll & Knife and better lint
quality and output.Note : The roll washers shall be changed once the diameter reduces to 5 inches
Since it is very important that only high quality compatible spare parts should be used. Such as if the Knife is extra hard, it will eat out the Chrome Leather Roller very fast. Similarly if better quality Chrome Leather Washers are not used, it may affect the life of the Knife. Use genuine Bajaj Spare Parts for higher output and profitable maintenance of Bajaj DR.
The maintenance of proper moisture percentage in the raw cotton will always help better ginning. The proper moisture control methods should be used while automation of ginning factory and storage of raw cotton for better out turn.
IMPORTANT NOTES FOR BETTER WORKING AND LOWER MAINTENANCE
5BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
DO’S AND DON’TS
CHECK LIST FOR VARIOUS STAGES OF BALAJ DR GIN FOR BETTER PERFORMANCE
1. Checklist for Installation of Bajaj DR Gin:
2. Checklist for Operation & Maintenance of Bajaj DR Gin:
a) Check 0-0 level of machine (at the bottom of Knife Rail).
b) Check that all the foundation bolts are properly tightened.
c) Check all nuts & bolts and tighten all nuts and bolts which might have got loosened during transit, loading, erection etc. Specially Cross
Bar, Gear Pins, Weight Lever, Rail, Connecting, Gear Box & Motor.
d) Check the alignment between Machine Pulley & Motor Pulley.
e) Check the Beater movement by rotating Machine Pulley by hand. It should swing equally in both directions.
f) Check that Weights are kept near Roller at beginning.
g) Check that all the points are properly greased as per instructions in Greasing Sketch.
h) Check that on starting of Electric Motor after proper greasing and observing above referred checks, the machine is running smoothly
and no abnormal heating is observed at any moving part of the machine and no abnormal sound is there.
a) Check that Leather Roller is properly grooved and reassembled only after applying minor grease to roll shaft ends.
b) Check that proper greasing to all the points is done as per the instructions shown in the lubrication sketch. Neither over greasing nor
under greasing should be done.
c) Check that the machine is run without load at the beginning as per guidelines.
d) Check that no excessive play is there between Gaggan pin and Bearing or Wrist Pin Bush and Wrist Pin.
e) Check that the Roll is properly polished and grooved as per instructions, before starting feeding of raw cotton.
f) Check that once you start feeding raw cotton the blanket of lint is coming out properly as desired.
g) Check periodically that all the nuts and bolts are properly tightened.
h) Check that whenever Gear Box is opened for replacing spare part etc. proper care is taken while reassembling the Gear Box i.e. the
clearance between the Pinion and 99 teeth gear, 89+46 Teeth Joint Gear, 95+49 Teeth of Joint Gear is adjusted by passing Sheet Metal
Strip of 24 Gauge thickness in between, while the Front Cover and hub bolts and Gear Pin Nuts are loose. All the bolts of Gear Box Front
Cover and hub are to be tightened evenly and simultaneously after matching the second hole on Gear Box. The Sheet Metal Strip can be
removed by rotating the Machine Pulley.
Do’s :
Don’ts :
1. Check all the routine parameters before switching on the machine everyday.
2. The Weight should be held up while switching on the machine at the start of each Day.
3. Run the machine for 2 to 5 minutes without feeding the raw cotton at the beginning of the day to warm up the Leather Rolls, to
avoid sticking of lint on roll due to moisture.
4. Before starting the machine at new season drain off the residual grease left in various parts with kerosene or Paraffin & apply
fresh grease.
5. Use genuine and standard quality spare parts for smooth and beneficial working.
1. Do not start the machine with raw cotton in Hopper Tray.
2. Do not run the machine without proper greasing.
3. Do not start the machine with Weights stretched to full on Weight Lever Rods.
4. Do not use non-compatible sub-standard parts and grease which may damage other parts also.
6BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
1. Excess Lint on Seed Fibre Cut
2. Seed Chipping
3.Discontinuous blanket of Lint
4. Lint blanket hanging up
5. Seeds in Lint
1. Excessive clearance Between Seed Grid & Knife Rail2 Larger Size Grid
1. More clearance between Moving Knife & Fixed Knife.
2. Improper grooving on Leather Roll.3. Short size of Grid 4. Damage in edges of Back
Knife
1. Cut-off is excess.
2. Lower moisture
1. Cut-off is less2. Lower moisture
1. Improper positioning of Seed Guard2. Gap at sides
1. Reduce the gap between Grid Knife Rail as per seed size so that seed clears only on pressing by finger.
2. Change the size of Grid Slot according to seed size
1. Adjust the clearance betweenmoving knife and Fixed knife.
2. Control grooving to 2 mm size.
3. Use proper size Grid.4. Repair the edges of Back
Knife
1. Adjust the Cut-off/overlap asper staple length.
2. Use humidification methods.
1. Adjust the Cut-off.2. Stretch the wiper rope or Wooden
b l a n k t o w a r d s r o l l & U s ehumidification methods
1.Improve the positioning of Seed Guard.2.Remove the gap.
Trouble Symptoms Possible Causes Possible Solutions
Bajaj Auto Feeders are supplied in fully assembled condition. Proper installation of the same may be done as per following guidelines:
1. Fit the ‘U Clamp on DR Gin Machine frame properly and ensure that all the screws are tight.2. Loosen the nuts on each Mounting Angle fitted on Auto Feeder.3. Lift the Auto Feeder from four studs on take up unit and place it firmly on DR Gin Machine frame.4. Match the holes of ‘U’ Clamp with that of holes in Angle by adjusting the Auto Feeder Position.5. Insert the Hinge Pin in the hole of ‘U’ clamp and mounting angle & lock it by split pin on both sides.6. Tighten the nuts on each Folding Angle in this position.7. Adjust the Bearing Bracket to the lower most position.8. Tighten the V Belt / Link Belt between the Drive Pulley and Clutch Pulleys as per cross alignment.9. Check that all the Auto Feeder Rollers are straight and both the sides are aligned at 0-0.10. Check that Auto Feeder Cloth is neither very tight nor loose, this can be adjusted by bearing bracket.11. Check that all the Spike Strips are straight & no nails are broken or damaged.
Mounting
GUIDELINES FOR INSTALLATION OF BAJAJ AUTO FEEDER
GUIDELINES FOR TROUBLE SHOOTING IN BAJAJ DR GIN
7BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
1. Start the Auto Feeder keeping the Upper Drive Roller in the minimum tension and check that the Conveyor Cloth is having sufficient tension to make it rotate along with Rollers, however, if it is loose adjust the Bearing Bracketequally on each side.
2. If any tilting or shifting is observed in the Conveyor Cloth, it should be adjusted so that it is straight. This can again be adjusted by tensioning & loosening of bearing bracket.
3. Avoid extra tightening of Conveyor Cloth ,however, it should have sufficient tension for proper drive by roll.4. At the time of starting ,the Auto Feeder should be empty and raw cotton should be filled only after starting.5. Ensure that the raw cotton is not filled excessively. In any case it should not be filled above the level of inspection window given
on side cover drive side/offside.6. Regularly clean the Auto Feeder by cleaning cloth at least once a month inside to remove the cotton and
materials which might have entered inside. Because this might cause tearing of cloth due to friction.7. Periodically check the tension in Cloth.8. Due to elongation, the Link Belt / Vee Belt may get loose in the beginning. Adjust the tension with the help of Tension
Pulley and by removing Links wherever necessary.9. Periodically open the glass door of the Hopper Sheet to remove impurities such as immature boils, stones,
leaves etc.
1. Cloth shifts to one side
2. Upper Roller Shifts to one side
3. Lower flow of the raw cotton
4. Seeds coming out of lower portion of Hopper
1. Unequal tension on Roller
1. Lock bush might be loose
2. UCT Bearing Allen Grub Screw might be loose
1. Centre Pipe may be on lower Position for higher moisture Cotton
1. Hopper Sheet bend
2. Hopper Sheet not properly set on Seed Guard
Probable Causes 1. Adjust the tension of the Roller either by increasing tension on the side which is down or slightly reduce the Tension on other side.
1. Tight the Lock Bush from belt sides.2. Tighten the Allen Grub Screw on Bearings on both Sides.
1. If cotton moisture is low lift the Centre Pipe to the upper Hole.
1. Straighten the Hopper Sheet or provide Stiffener if necessary.2. Properly push the Hopper Sheet to reduce the gap between Hopper Sheet
and Seed Guard.
Probable Solutions Problem Symptoms
TROUBLE SHOOTING CHART FOR BAJAJ AUTO FEEDER
GUIDELINES FOR OPERATION AND MAINTENANCE OF BAJAJ AUTO FEEDER
8BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
Cktkt Mh vkj ftu cksYV lsaVjQkmUMs’ku
uksV a k1- tgkW vyx ls ugha n ;k gS os lHkh e i fe-eh- esa n×kkZ;s x;s gSaA
a2 z- mijksDr fp= lk/kkj.kr% cuusokyh ftuhax QWDVjh dk lkadsfrd ysvkmV gS] ftlesa dkWdhV ds lkbZM IysVQkeZ]lsaVªy IysVQkeZ]vkWVkseWfVd lsV vi]QksYMhax ,WaxYl~ ;k xzkgd dh vko×;drkuqlkj ifjorZu laHko gS] vf/kd tkudkjh ds fy, —i;k daiuh ls laidZ djsaA
×kkZ
ctkt Mh vkj ftu R.C.C. QkmUMs’ku
e”khu cksYV dh txg
1177 Lis”ky gsrw
1307 b-,y- gsrw
1477 tEcks gsrw
760
(30
”)
430 152 298
880 430dUos;j czWdsV cksYV dh txg
e”khu ua- 1 e’khu ua- 2
LykbM
jsy
ua- 1 e
”khu
vv
v vc
fooj.k txg cksYV lkbt fe-eh-
v
c
tEcks Mh vkj ftu ds fy,-
LykbM jsy ,oa dUos;j czdsV Lis”ky] ,DLVªk ykWax ,oa tEcks Mh vkj ftu ds fy,-
Lis”ky ,oa ,DLVªk yk¡x Mh vkj ftu
19 X 450 yackbZ(3/4” X 18”)
16 X 450 yackbZ(5/8” X 18”)
16 X 450 yackbZ
150
dUos;j
czWdsV
cksYV
dh tx
gc v
v
v
v
QkmUMs’ku cksYV ds lkbt
c
c
760
(30
”)
bekjr
dh fnokj
8 200
8 150
8 150
Ø8 TAR BAR
Ø8 TAR BAR
(1:2:4) M15
11
80
[3
'-1
0"]
1750 [
5'-
9"]
50
0 [
1'-
8"]
15
0 [
6"]
10
0 [
4"]
23
0
315 [12.5"]
718 [2'-4.2"] 718 [2'-4.2"]
B
A
B
A
161
760 [2'-6"]
1436 [4'-8.5"]
2286 (Min)[7’6”]
23
0 [
9"]
T
T
T
161
5425
42
952
597148 148
[9
"]
542
542
100
4061440
437
158
+
(1:3:6) M10
bZV dh fnokj115 pkSMkb4.5”¼ ½
bekjr dh fnokj lse'khu dk lsaVj
Vksj
9BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
Cktkt Mh vkj ftu e’khu dh izfrLFkkiuk ds fy, fn’kk funsZ’kctkt Mcy jksyj ftu vlsEcYM :i esa Hksth tkrh gS bldh izfrLFkkiuk ds le; ;g lqfuf”pr djys dh ljdh dUkos;j dh fQfVax adkdz hV dh Mksaxh es gks pqdh gSA bldh izfrLFkkiuk ds fy, fuEu funsZ”kksa dk ikyu djsa%W
1. e”khu dks Hkyh izdkj QkmUMs”ku cksYVl ij j[k nsuk pkfg, rFkk lkjs uV VkbZV djus pkfg, A blds i”pkr jsy ds nksuksa vksj ds fupys fgLls ij ikuh dk ysoy 0-0 psd djysa] vxj ikuh dk ysoy 0-0 ugh gS rks QkmUMs”ku cksYV ds uV f<ys dj iWfdax Ik h e”khu ds ds fups Mkysa rFkk iqu% uV Hkyh izdkj dl nsus pkfg,A
2. s e”khu dh chVj vlsEcyh dks dikl dh DokfyVh ds vuqlkj lsV fd;k tkuk pkfg,A fQDl ukbZQ rFkk ewfox ukbZQ d chp esa tks varj j[kk tkuk gS og U;qure 1.5 fe-fe- rFkk vf/kdre 2 fe-fe- j[kuk pkfg;sA mls e”khu ds lkFkHksts x, ßxstÞ }kjk lsV fd;k tkuk pkfg,A
3. lHkh uV ,oa cksYV dh Bhd ls tkWap djsa rFkk e”khu ds ifjogu] yksfMax] vuyksfMax vkfn ds nkSjku f<ys gq;s uV ,oa cksYV dks dlsaA
4. eksVj jsy dks Hkyh izdkj ls QkmUMs”ku cksYVl ij j[kdj lHkh uV Hkyh izdkj ls dl nsus pkgh,sA5- fctyh dh eksVj dks eksVj jsy ij j[k dj ml ij yxh eksVj iqYyh dk ysoy e”khu ij yxh iqYyh ls fl/kkbZ esa feyk ysuk pkfg, rFkk
Ogh csYVl dks Hkyh izdkj fQV dj eksVj cksYVl dl nsuk pkfg,A6- se okW”kj jksy dks e”khu esa fQV djysaA bldh fQfVax ds fy, fLoax fyOgj vkWQ lkbM dks ckgj fudkys rFkk mfpr
fxzflax fd;k gqvk jksy “kkW A jksy dks gkFkksa ls A
7- gkWIkj V ksV A vkWVks QhMj izfrLFkkiuk dh i/nrh bl iqLrd esa vkxs nh x;h gSA
8- A
A
ê Ýse
Øks¶V dks fLoax fyOgj fx;j lkbM esa Mkydj fLoax fyOgj vkWQ lkbM esa fcBk;sa
?kqekdj ;g lqfuf”pr djysa dh Vsij fiu jksy ds ?kqers le; Ýse ij dgh uk jxMsaªªs dks e”khu Ýse ij fcBk;sa ;fn vkWVks QhMj cxSj thfuax djuh gS r vkWVks QhMj dks e”khu ij fcBkdj
gh gkWij ªs yxk;sae”khu ds lkFk Hksts x;s otuksa dks bl iqLrd esa nh;s x;s fn”kk funsZ”k ds vuqlkj osV fyOgj jkWM ij yxkuk pkgh, rFkk jksy ikWfy”khax djuh pkgh,
Cktkt Mh vkj ftu e’khu dh lsfVax
ukbZQ jsy dks vWMtLV djus ds fy, bu uV~l dks <hyk djsa rFkk ukbZQ jsy vWMtLV djus ds ckn okil dl nsaA
ukbZQ jsy dh ,d rjQ dh vWMtLVesaV dks n”kkZrk fp=A
chVj dh mWapkbZ vWMtLV djus ls igys fcVj dWi ds uV dks <hyk djsa o ?kqekdj cs;fjax gkWmflax dks Bhd txg Ykkus ds ckn okil iwjh rjg dl nsaA
achVj dh mWpkbZ de djus ds fy, jWpsV a aadks ckW;s ?kqek,W rFkk chVj dh mWpkbZ dks
ac<kus ds fy, jWpsV dks nk¡;s ?kqek,WA
ukbZQ jsy dks lsV djus ds fy, bu cksYVl dks <hyk djsa ;k dls rFkk ukbZQ jsy lsV djus ds ckn okil iwjh rjg dl nsaA
10BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
Cktkt Mh vkj ftu e’khu dh lsfVax1- loZizFke fQDl ukbZQ dks xst dh lgk;rk ls iwjh rjg lh/kk lsV dj ysaA lk/kkj.kr % xst dk Åijh fljk iwjh yackbZ
esa leku :i ls lhV ls 85 feyh&ehVj gksuk pkfg,A2. chVj “kk¶V ij yxs ewfoax ukÃQ ds /kkjksa dks fQDLM ukÃQ ds /kkjksa ls lekukarj 1-1/2 feyh ehVj nwjh ij lsV dj
ysaA ;g fuEu izdkj ls fd;k tk ldrk gS %1. ;fn ewfoax ukÃQ rFkk fQDLM ukÃQ ds /kkjksa esa nks foijhr d.kksZ esa varj gks rks jsy cksYVl+ dks
f<yk djsa rFkk jsy lsV djus ds ckn okil iqjh rjg dl nsaA2. ;fn varj vf/kd gS rks chVj vkeZ vkSj ewfoax ukÃQ ds chp leku iWfdax nsaA
3- vkWflysfVax gsM dks chVj “kk¶V ds Åij yxk,Wa rFkk gsM fiu es fuMy csfjax Mkydj mls dusfDVxa jkWM es xtu fiu Mky dj tksM nsaA
4- ewfoax ukbZQ dks bl izdkj ls chVj ij lsV djsa fd nksuksa rjQ LVªksd cjkcj jgsA ;fn nksuksa rjQ vksojyWi@dV vkWQ cjkcj ugha gS rks fuEu izdkj ls bls lsV djsa %1. jWpsV dks mij fups djds ,Slk fd;k tk ldrk gS ;nh vksojyWi@dVvkWQ e”khu ds fx;j lkbM vkSj vkWQ lkbM
esa cjkcj uk gksA2. vkWflysfVax gsM dks vWMtLV djds bls Bhd dj nsaA
5- ewfoax ukÃQ ds fdukjs fQDl ukÃQ ds fdukjks ls ftu fd;s tk jgs dikl ds js”ks dh 1/3 yackbZ ;k mlls FkksMs vf/kd uhps dh vksj vanj tkuk pkfg,A lk/kkj.kr% lkekU; ;k vf/kd ueh okys dikl ds fy, yxHkx 1/16''vf/kd vksojyWi@dV vkWQ fQDl ukbZQ dh iwjh yackbZ ij leku :ils gksuk pkfg, ijarq ;fn dikl es ueh de gS rks dV vkWQ dks dikl dh 1/3 yackbZ rd lhfer j[kuk pkfg,A
6- vksojyWi @ dV vkWQ FkksMk de ;k T;knk djus ds fy, gsM fiu dks vWMtLV djsaA gsM fiu dks vkWflysfVax gsM ls ckgj [khapus ij vksojyWi @ dV vkWQ de gksxk rFkk vanj nckus ij vksojyWi @ dV vkWQ c<sxkA ftruh :bZ Qkbcj ¼js”kk½ dh yackbZ gksxh mlh vuqikr esa vksojyWi@dV vkWQ j[kk tkuk pkfg,A
7- tkyh ds fupys fgLls dks jsy ds lacaf/kr fgLls ds lkFk bl rjg vWMtsLV djsa dh nksuksa ds fcp dk varj cht ds vkdkj ls cMk uk gksA fct maxyh ds gYds ncko ls ckgj fudy tkuk pkfg,A
8- csgrj tkudkjh ds fy, Ñi;k fuEu pkVZ esa fn, x, egRoiw.kZ lsfVax lq>koksa dk ikyu djsa %
¼MkbZxksuy ikWbZaV½
+
Ek”khu ikVZ vko”;d lsfVax1- tkyh dk fupyk fgLlk vkSj jsy dk lacf/kr fgLlk
2- ewfoax ukÃQ rFkk fQDl ukÃQ ds chp dk varj
3- jsy dh lhV ls fQDl ukÃQ ds Åijh fljs dh mWapkbZ4- okW”kj jksyj ds Åij ukfy;kWa
v½ nks ukfy;ksa ds chp dk varjc½ ukyh dh pkSMkbZ d½ ukyh dh xgjkbZ
1- varj cht ds vkdkj ls cMk u gks rkfd maxyh ds gYds nckols cht fudy tk,A
2- 1-1/2 fe-eh- ls 2 fe-eh- iwjh yackbZ ij Lkeku :ils gksuk pkfg,A
3- 85 fe-eh- ¿vf/kd yach :bZ ds fy, vf/kdre 87 fe-eh-4- 25 fe-eh- ls 40 fe-eh- rd yach :bZ ftfuax djus gsrq
1'' ls 1-1/2'' rd gksuk pkfg,sA2 fe-eh-2 fe-eh-
uksV % okW”kj jksyj ds mij ukfy;ksa dks fudkyus dk rjhdk ctkt Mh vkj ftu e”khu pkyw djus ds fn”kk funsZ”k esa fn;k gS
11BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
Cktkt Mh vkj ftu e’khu dh lsVhax
m qvksojyWi lsfVax djrs le; :bZ Qkbcj dh yackbZ]ueh ,oa dikl dh xq.koRrk dk /;ku j[kuk vfr vko”;d gSA ijksDr igyvksa dks /;ku esa j[krs gq, e”khu dks lgh <ax ls lsV djsaA
l-ua- dikl fd fdLe LVsiy ysUFk dV vkWQ@vksoj ySi cht dk vkdkj@tkyh dk vkdkj
1- ns’kh caxky] ckxM 17 - 18 5 6 fe-fe- 1/4''
2- ts 34] ¼ujek½ 26 - 28 fe-fe- 9 - 9-5 fe-fe- 9/32''
3- ok; - 1] th - 12 24 - 27 fe-fe- 6 - 7 fe-fe- 1/4''dY;k.k] t;/kj
4- ch- Vh- dkWVu 28 - 30 fe-fe- 9.5 - 10 fe-fe- 9/32''
5- ladj - 4 30 - 31 fe-fe- 10 - 10-5 fe-fe- 9/32''ladj - 6 19/64''
5/16''
6- lohrk] ,e-lh-;w--5 31 - 32 fe-fe- 10.5 - 11 fe-fe- 9/32''cUuh] czEgk 19/64''
5/16''
7- Mh-lh-,p--32 33 - 34 fe-fe- 13 - 14 fe-fe- 9/32''ojy{eh] fLou 19/64''
5/16''
8- ratkfu;u dkWVu 30 - 31.5 fe-fe- 10 - 11 fe-fe- 9/32''ftEckcoss dkWVu 5/16'';wxkUMk dkWVu 19/64''
9- xhtk ¼bthIrf’k;u dkWVu½ 33 - 38 fe-fe- 14 - 17 fe-fe- 9/32’’5/16''
fiek dkWVu ¼is# dkWVu½ 11/32''lkmFk vesfjdk
fe-fe- -
12BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
Cktkt Mcy jksyj ftfuax e’khu d
s yqfczd
sfVax ikWbaV n’kkZrk fp=
13
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
chVj
cs;fjax
gkÅ
flax
¼vkWQ lkbM½
Áfr
pkj ¼4½ ?kaV
s pyu
s ij ,d
ckj lo
ksZ eYVhijit xzhl Hkj
saA
ckWy
tkWbUV
@ ;k c
xSj
ckWyt
kWbUV o
kys y
snj jksy
tc Hkh e”khu
ij yx
k,¡ r
c Hky
h izd
kj l
oksZ e
YVhijit
xzhl
yxk nsaA
osV fyo
j
pyus
ij ,
d c
kj l
oksZ
eYVhijit
xzhl HkjsaA
Áfr
g¶rs
¼7 fnu
½ e”khu
fLoax
fyoj
ckj lo
ksZ eYVhijit
xzhl HkjsaA
Áfr
pkj ¼4½ ?akV
s pyu
s ij ,d
fx;j
fiu
ckj lo
ksZ eYVhijit
xzhl HkjsaA
Áfr
pkj ¼4½ ?akV
s pyu
s ij ,d
chVj
cs;fjax
gkÅ
flax
¼fx;j
lkbM½
Áfr
pkj ¼4
½ ?kaV
s pyu
s ij ,d
ckj lo
ksZ eYVhijit
xzhl HkjsaA
xtufiu
@fjLV
fiu
ckj lo
ksZ eYVhijit
xzhl HkjsaA
Áfr
nks ¼
2½ ?akV
s pyu
s ij ,d
gc ,d c
kj v
k/kk xzhlx
u lo
ksZ eYVhijit
xzhl HkjsaA
Áfr
lkB
¼60½ ?akV
s pyu
s ij
dqN
Ë;ku n
sus ;ksX; c
krsa
1
auqd
lku
igWpk l
drk g
S tcfd d
e xzhl
iqtksZ dks uqd
lku
igqWpk l
drk g
SA2-vkjaHk
esa Hky
h izd
kj x
zhl Hkjus
ds c
kn l
e; i
j funsZ’kku
qlkj mi
;qDr
ek=k e
sa gh x
zhl Hkjuk p
kfg,
rkfd x
zhl i
kWbUV l
s xzhl c
kgj u
fudys
o xzhl
dh cc
kZnh
rFkk çn
w’k.k dks de
fd;k t
k ld
sA3-xt
ufiu
@fjLV
fiu
o fx;j
lkbM
ds c
hVj cs;
fjax
gkÅflax
esa le
; ij
fu;e
kuqlkj xzhl
Hkjus
ij fo”ks’k ?;ku
fn;k t
kuk pkfg,A
4-fx;j
nkWarksa ij ;
fn l
oksZ d
ksV&1
20 d
kyk isLV
yxk;k x;
k gks r
ks bl
n”kk e
sa ln
hZ@tkMs
ds e
kSle
esa e”khu
dks ot
u mB
kdj pkyw
dju
k pkfg,A
- e”khu
esa v
ko”;drk l
s vf/kd ;
k de
xzhl
u Mkysa&
vf/kd x
zhl v
kWby
lhy
dks
fx;j
1
lHkh fx;j
ds fl
QZ lHkh nk¡r d
oj gks t
k,a ft
lls fx
;j d
k dk;Zdky csgr
j gksA
;g izfØ;k izfr lkr fn
u esa ,d
ckj nksgjk,aA uksV % lo
ksZ dksV&1
20 isLV yxkus
ij fx
;j ckDl esa xzhl u Hkj
saA
2
¿yxHkx ik¡p l
s NS ¼
5&6
½ fdyksÀ lo
ksZ eYVhijij xzhl
vkjaHk
esa Hkj
sa rFkk ifzr
lIrkg ,d
ckj yxHkx ik¡p lkS ¼
500½ x
zke xzhl Mkysa rkfd
ysoy
cuk jgs A
- vkjaHk
esa lo
ksZ dksV&1
20 d
kyk i
sLV] c
z”k ;k /khe
h /kkj l
s bl
izdkj y
xk,sa fd
- ;fn lo
ksZ dksV&1
20 d
kyk i
sLV miy
C/k ugha gS rks fifu;
u ds v
k/ks y
soy rd
1.
lHkh xzhflax ikWabUV ij funsZ”kkuqlkj 2.
lHkh uV ,oa cksYV dh Bhd ls tkWp djsa rFkk e”khu ds ifjogu] yksfMax] vuyksfMax vFkok izfrLFkkiuk ds nkSjku <hys gq;s uV ,oa cksYV 3.
dks dlsaAchVj lsfVax ds ckn ftu e”khu dks cxSj ysnj jksy yxk, ,oa fcuk dikl Mkys nks ?kaVs rd [kkyh pyk,WaA4.
mfpr xzhflax fd, gq, cxSj ckWy tkWbUV ;k ckWy tkWbUV ds lkFk ysnj e”khu dks nks ?kaVs pykus ds ckn jksy dks e”khu es Bhd ls fQV djsaA 5.
lHkh pkj otuksa dks jksy ds utnhd j[kuk pkfg, ftlls e”khu ij de ls de Hkkj vk,A blds ckn otu dks mBkdj e”khu dks pkyw djsa ,oa /khjs&/khjs otu dks okfil jksy ij j[ksaA
a ,aoe”khu ij jksy fQV djds fcuk dikl Mkysa pyk,W lHkh ikVZ dh vPNh rjg tkWap dj ysa];fn cs;fjax okyk dksbZ fgLlk xeZ gksrk gS rks 6.
e”khu dks jksddj mldh xzhflax dh tkap djsaA e”khu ds mijksDr fgLls ds BaMk gksus ij mls xzhldjds e”khu iqu%”kq: djs aA ckn esa lanfHkZr fgLls dh iqu% tkap djsa rFkk fQj Hkh mls xeZ ik;s tkus ij mijksDr ifØ;k rc rd nksgjk,Wa tc rd fd cs;fjax Bhd rjg ls Qz h ugha gksrkAdjhc vk/kk ?kaVk jksy yxkdj e”khu pykus ds ckn jksy fpduk@xeZ gksus yxsxkA xhys diMs ls nksuksa jksy dks iwjh rjg iksaN ysa] ;fn jksy 7.
xeZ ugh gks jgk gks rks otu dks vkxs <dsyuk pkfg, rkfd Hkkj c<k dj jksy tYnh fpduk gksus yxsxkA djhc vkB ?kaVs pyus ds ckn e”khu dks djhc vk/kk ?kaVs ds fy, jksd ysuk pkfg, vkSj e”khu ds lHkh fgLlksa dh iqu% tkap djuk pkfg,A mlds mijkar pkj ?kaVs yxkrkj pykus ds ckn e”khu dikl ftuhax ds fy, rS;kj gksxhA
ajksy fpduk gksus ds ckn jksy dks uhps mrkj dj jksy LVWUM ij j[kdj mfpr /kkfj;kW cuk ysa ,oa mls e”khu esa iqu% fQV djsaA /kkfj;ksa dh 8.
pkSMkbZa] xgjkbZa ,oa varj ds fy, ist ua 11 ds Vscy dks ns[ksaAmijksDr i/nrh ls vkB ?kaVs ds xje ,oa BaMk gksus dh dkykof/k ds ckn o mfpr /kkfj;ksa okys fpdus jksy fQV djus ds ckn e”khu pkyw 9.
djds mlesa dikl Mkyuk pkfg,A ;fn nksuksa jksy ls :bZ cjkcj izokfgr gks jgh gks rks e”khu dh lsVhax lgh rjg ls gqbZ gSA ;fn iz okg esa vlekurk gks rks chVj gsM ,oa chVj dks vko”;drkuqlkj vWMtLV djsa ftlls fd nksuksa jksy ls :bZ dk izokg lgh <ax ls gksA;fn fdlh dkj.ko”k :bZ dh pknj vf/kd eksVh fn[kkbZ ns rks gsM fiu dks vUnj dh vksj <dyus ls vf/kd yacs LVsiy ds dV vkWQ dks 10.
c<k;k tk ldrk gSA mlh rjg vxj :bZ dh pknj vf/kd iryh fn[kkbZ ns rks gsM fiu dks FkksMk ckgj dh vksj [khapus ls de yackbZ ds LVsiy ds dV vkWQ dks vWMtLV fd;k tk ldrk gS ,oa gsM cksYV dks mfpr rjg ls dlsa ftlls nksuksa cktw ls :bZ dk leku iz okg fudysA
vkids {ks= esa dikl dh xq.koRrk dks /;ku esa j[krs gq, e”khu dh chVj vlsEcyh dks lsV djsaAxzhflax djuk pkfg,A ;g vfr vko”;d gSA mfpr xzhflax gqvk ;k ugha bldk Bhd ls /;ku nsaA
dkse ok’kj jksy dk j[kj[kkoz
1- Økse ok”kj jksy dh izsflax vf/kd gksus ls :bZ dh ped ,oa mRiknu esa deh gks ldrh gS blfy, mls e/;e izsl djsaA2- ukfy;ksa dh xgjkbZ LFkkbZ :i es djhc 2 fe-eh-j[kus ds fy, gj fnu fuf”pr dkyko/kh ds ckn jksy ij vkjh ls ;k e”khu }kjk /kkfj;kWa
cuk,Alk/kkj.kr% nks /kkfj;ksa ds chp l dk varj gksuk pkfg,] ;nkfi bls LVsiy dh yackbZ uqlkj vWMtLV dj ldrs gSaAa W 1'' s 1&1/2''
3- ukfy;kWa cukrs le; vkjh dks lh/kk j[ks rFkk e”khu dks Bhd ukyh dh fn”kk ij j[k dj gh jksy dks dkVs] ftlls ukyh dh pkSMkbZ T;knk u c<s ,oa cht dks VwVus ls jksdk tk ldsA
4- gj 22 ?kaVs dk;Zdky ds mijkar jksy dh ukfy;kWa iqu% lq/kkjuk pkfg,A5- jksy dh ukbQ ds lkFk csgrj vuq:irk ds fy, rFkk jksy ,oa ukbZQ vf/kd fnuksa rd pyus ds fy, ,oa :bZ dh csgrj xq.koRrk ,oa
mRiknu ds fy, mRre DokfyVh ds dkse ysnj ok”kj bLrseky djsaAz
uksV % O;kl ;nh 5 bap rd ?kV tk;s rks u;k z zdkse ok”kj dk dkse ok”kj yxk;sa A
14BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
whCktkt Mh vkj ftu e’k u pky djus ds fn’kk funsZ’k
;fn vfr dfBu @ l[r ukbQ dk iz;ksx fd;k tk,xk rks og Økse ysnj ok”kj dks cgqr tYnh f?kl Mkysxk] blfy, ;g vR;ko”;d gS fd lqlaxr Lisvj ikVZ dk gh fu;fer mi;ksx gksuk pkfg, A ;fn mRre xq.koRrk ds dzkse ysnj ok”kj dk mi;ksx u gksrk gks rks mlls ukbQ dh mez ?kV ldrh gSA ctkt Mh vkj ftu e”khu ls vf/kd mRiknu ,oa U;wure j[kj[kko ds fy, ctkt ds vlyh Lisvj ikVZ dk gh mi;ksx djsaAdikl es mfpr ek=k esa ueh dk j[kuk csgrj ftfuax ds fy, lgk;d gksrk gSA ftfuax QWDVjh ds Lo;apyu ¼vkWVkses”ku½ ,oa csgrj mRiknu ds fy, rFkk dikl ds HkaMkj.k ¼LVksjst½ ds fy, mfpr ueh fu;a=d ;a= ¼º;qfeMhQk;j½ dk iz;ksx djuk pkfg,A
1- ctkt Mh vkj ftu dh izfrLFkkiuk ds fy, tkWap rkfydk%v½ e”khu dh 0-0 yos y dh tkpaW dja s ¼e”khu jys ds nkus ka s vkjs ds fupys fgLl½s A
a WCk½ lHkh QkmUM”s ku ckYs V Bhd ls dls g,q ga S bldh tk djAaspa Wd½ lHkh uV ,oa ckYs V dh Bhd ls tkp dja s rFkk e”khu ds ifjogu ykfs Mxa vuykfss Mxa LFkkkiuk vkfn ds nkjS ku <hys g,q uV ,oa ckYs V fo”k’s kr%
Økl¡ ckj] fx;j fiu] oVs fyoj] jys ] dufs DVxa ] fx;j ckDW l ,oa ekVs j dks dlAasMbQ
g
½ e”khu iYq yh ,oa ekVs j iYq yh dh fl/kkbZ dh tkpaW djAsa½ e”khu iYq yh dks gkFk ls ?keq kdj chVj dh xfr@ pky dh tkpW djAas og nkus ks vkjs cjkcj >yw uk pkfg,A
a½ “k:q vkr ea s otuka s dks oVs fyOgj jkMW ij jkys j ds ikl j[kk gS bldh tkpW djAasa pXk½ xhz flxa ds fp= ea s funfZs ”kr lHkh ikbW UV Bhd rjg ls xhz l fd, gks bldh tk djAasW
½ e”khu dh mi;Dq r tkpaW ,oa mfpr xhz flxa ds i”pkr byfs DVdª ekVs j “k:q djus ij e”khu lpq k: <xa ls py jgh gSaa pbldh tk djAas e”khu dk dkbs Z Hkh xfreku itq kZ vlk/kkj.k :i ls xeZ u gks ,oa mlea s vlk/kkj.k vkokt u gks bldh tk djAaspWW
aCktkt Mh vkj ftu e’khu ds cgs rj in’kuZ ds fy, fofHkUu voLFkkvka a s dh tkpW rkfydk z
- a2 Cktkt Mh vkj ftu dh fØ;k ,oa j[kj[kko ds fy, tkWp rkfydkav½ Bhd <xa ls ukfy;k W cus g,q yns j jkys dks cxjS ckyW tkbW UV ;k ckyW tkbW UV ea s xhz l yxkus ds ckn e”khu ij yxk, x, ga S bldh
Ck½ A =k ea s ugha gbq gks bldk /;ku j[kAasd½ fn”kk funfs ”kr “:q vkr ea s e”khu fcuk Hkkj ds pykbZ xbZ gS
tkpaW djAasfp= ea s funfZs ”kr xhz lhxa lHkh ikbW UV Bhd rjg ls xhz l fd, gks bldh tkpaW djas xhz flxa vf/kd ;k de ek
a a WZ k bldh tkp djAas bl ckr dh tkp dja s fd xtufiu ;k fjLV fiu ea s vf/kd <hykiu W;k Iys uk gkAs
ab½ dikl dks e”khu ea s Mkyus ds igys jkys mfpr idz kj ls ikfW y”k ¼fpduk½ gS rFkk ml ij ukfy;ka W fn;s g;q s fn”kk fun”Zs kka s ds vulq kj g]S bldh tkWp djAas
aQ½ dikl Mkyus ds ckn :bZ dh pknj vk”kku:q i vk jgh gS bldh tkpW djAasaXk½ le;≤ ij lHkh uV ,oa ckYs V Bhd ls dls gS bldh tkpW djAas
g½ tc dHkh fx;j ckDW l dks fdlh fgLl ;k itq Z s cnyus ds fy, [kkys k tkrk g]S rc mldh nkcs kjk vlEs cfyxa djrs le; mfpr lko/kkuh cjrh axbZ gS bldh tkpaW dja s tlS s QV doj o gc ds ckYs V ,oa fx;j fiu ds uV <hys j[kdj fifu;u ,oa 99 rFkk tkbW VZ fx;j dk 89+46 nkraW z a
h 24 a zfx;j dh njw xts ekVs kbZ ds i=s dh iVV~ h Mkydj vMW LV dh xbZ gAS lkFk gh lkFk fx;j ckDW l ds nlw js Nns dks feyus ds ckn QV d j t oo gc ds ckYs V ,o xvs j fiu ds lHkh uV ckYs V dls gS bldh tkp¡ djAs i=s dh iVV~ h dks e”khu dh iYq yh ?keq kdj fudkyk tkrk gAS
15BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
mRre dk;’Z kyS h ,oa U;uw re j[kj[kko ds fy, vR;ko’;d l>q ko
djs a ,oa uk djs adjsa %
Ukk djsa %
1- gj jkst e”khu dks pkyw djus ls igys nSuafnu igywvksa dh tk¡p djsaA2- jkstkuk “kq:vkr es e”khu pkyq djrs le; otu dks mBk ysuk pkfg,A3- Økse ok”kj jksy dks xeZ djus ds fy, gj fnu “kw:vkr esa dikl Mkys fcuk e”khu dks 2 ls 5 feuV rd [kkyh pykuk pkfg,A rkdh #bZ jksy ij uk fpids
a4- gj u, ekSle esa e”khu dks pkyw djus ds igys mlesa yxs iqjkus xzhl dks dsjksflu ls /kks ysa ,oa u;k xzhl yxk,WA5- z e”khu dks lqpk: ,oa ykHkin fLFkrh esa pykus ds fy, vlyh ,oa loksZRre xq.koRrk ds iqtk dk bLrseky djuk pkfg,AZsa
1- gkWij Vªs esa dikl Hkj dj e”khu pkyw uk djsaA2- i;kZIr xzhflax ds fcuk e”khu pkyw uk djsaA3- otuksa dks osV fyoj jkWM ds Nksj ij j[k dj e”khu pkyw u djsaA
a4- vlaxr ,oa nq¸;e ntsZ ds iqtsZ rFkk xzhl dk bLrseky u djsa ftlls fd e'khu ds vU; iqtk dks {kfr igqWpsAZsa
1- cht ij :bZ dh vf/kdEkk=k@Qkbcj dh VwV
2- cht dk fNyuk
3- :bZ dh pknj dk VwVuk
4- :bZ dh pknj dk yVduk
5- :bZ esa cht
1
nwjh vf/kd gksuk
2- NksVs vkdkj dh tkyh
1- ewfoax ukbZQ ,oa fQDLk ukbZQ ds/kkjksa dh chp dh vf/kd nwjh
2- ysnj jksy ij vuqi;qDr ukfy;kWa
3- NksVh tkyh 4- cWd ukbZQ ds fdukjksa esa {kfr
1-dV vkWQ dk T;knk gksuk
2- ueh dh deh
1- dV vkWQ de gksuk
2- ueh dh deh
1- lhM xkMZ dk vuqfpr rjhds ls yxkuk
- ukbZQ jsy ,oa tkyh ds chp dh
Ikjs’kkfu;ksa ds y{k.k laHkkfor dkj.k laHkkfor mik;
1- Tkkyh vkSj ukbZQ jsy ds chp dh nwjh dks de djsa ftlls fd ek= maxyh d gyds ncko ls cht fudy tk,A
2- cht ds vuq:i tkyh dks cnysaA
1- ewfoax ukbZQ ,oa fQDl ukbZQ dss chp dh nwjh dks vWMtLV djsaA
2- ukfy;ksa dh pkSMkbZ ,oa xgjkbZ dks 2 fe-eh- rd fu;af=r djsaA
3- mi;qDr tkyh dk iz;ksx djsaA4- cWd ukbZQ ds fdukjksa dks lq/kkjsa ;k bls
cnysaA
1- dV vkWQ@vksojyWi dks LVsiy dh yackbZuqlkj vWMtLV djsaA
z2- ueh c<kus dh i/nfr;ksa dk i;ksx djsaA
1- dV vkWQ@vksojyWi dks LVsiy dh yackbZuqlkj vWMtLV djsaA
z2- ueh c<kus dh i/nfr;ksa dk i;ksx djsaA
1- lhM xkMZ dks mi;qDr rfjds ls yxk,WaA
Cktkt Mh vkj ftu vkusokyh ijs’kkfu;ksa ls NqVdkjs ds fn’kk funsZ’k
16BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
Cktkt vkVW ks QhMj vlEs cy :i ea s Hkts h tkrh g]S bldh mRre ifz rLFkkiuk ds fy, fuEu dne mBkus dh vko ;drk gASa1. ^;w* DWyEi dks Mh vkj ftu e”khu dh Qz se ij yxk,W rFkk fuf'pr dj ysa fd lHkh LØw dls x, gSaA
2. vkWVks QhMj ds ekmfUVax ,Waxy ds izR;sd uV dks <hyk djsaA3. vkWVks QhMj dks pkjksa cs;fjax LVM ls Åij mBkdj Mh vkj ftu e”khu dh Qz se ij Bhd rjg ls fcBk nsaA4. vkWVks QhMj dks vWMtLV djds ̂;w* DWyEi ,oa ekmfUVax ,Waxy ds Nsn dks feyk nsaA5. ^;w* DWyEi ,oa ekmfUVax ,Waxy ds Nsn esa fgat fiu Mkysa ,oa fLIyV fiu ls ykWd djsaA
a6. bl fLFkfr esa izR;sd QksyfMax vWxy ds uV dl ysaA7. cs;fjax czWdsV dks T;knk ls T;knk uhps dh fLFkrh esa vWMtLV djsaA
a8. oh csYV @ fyad csYV dks Mªkbo iqYyh ,oa Dyp iqYyh ds chp x vkdkj esa f[akpkbZ esa ckW/k nsaAa9. vkWVks QhMj ds lHkh jksyj lh/ks gSa ,oa nksuksa cktw dh 0-0 ysoy feyh gS bldh tkWp djsaA
a 10. vkWVks QhMj ds diMs vR;f/kd <hys vFkok dls gq, uk gksa bldh tkWp djsaAa 11. lHkh dhy iV~fV;kW lh/kh gksa rFkk dksbZ Hkh dhy VqVh ;k eqMh uk gks bldh tkWap djsaA
’
czWdsV
1
lkFk ?kew lds bldh tkpaW dj]as ;nkfi mlds <hys gkus s ij c;s fjxa cdWz Vs dks nkus ka s rjQ leku :i ls vMW tLV dj yAas2- vxj dUos;j diMs esa frjNkiu gks ;k diMk ljd jgk gks rks mls vWMtLV dj lh/kk djus ds fy;s saA3- dUos;j diMs esa vf/kd ruko ugha gksuk pkfg,A ijarq mlesa bruk ruko gks fd og MªkbZo jksyj ds lkFk lgh <ax ls ?kwe ldsA4- vkWVks QhMj dks [kkyh fLFkfr esa pkyw djsA vkWVks QhMj “kq: gksus ds ckn gh mlesa dikl MkysaA
5- ;g fuf'pr dj ysa dh dikl vf/kd ek=k esa Hkjk ugha gks bldh [kk=h dj ysaA fdlh Hkh fLFkfr esa dikl lkbM dOgj MkbOg vFkok vkWQ lkbZM dh f[kMdh ls Åij uk Hkjus nsaA
6- eghus esa de ls de ,d ckj fu;fer :i ls vkWVks QhMj ds vanj dh lQkbZ diMs ls djsa ftlls ds ckgj ls vk, gq, vuko”;d pht dh lQkbZ gks ldsA vU;Fkk vUn#uh ?k’kZ.k ls diMksa ds QVus dk Mj gks ldrk gSA
7- le; le; ij diMs ds ruko dh tkWap djsaA8- f[kapko dh otg ls “kq:vkr esa fo csYV @ fyad csYV <hyk iM ldrk gS] mls Vsa”ku iqYyh dh lgk;rk ls ;k fyad gVk dj t:jrkuqlkj
vWMtLV djsaA9- le; le; ij gkWij “khV dh f[kMfd;ksa @ tkfy;ks dks [kksydj vkVks QhMj esa teh xanxh tSls vifjiDo xqBfy;kWa] doMh] iRFkj]
ifRr;kWa vkfn dks fudkydj Qsaduk pkfg,A
- vij MªkboZ jkys j dks U;uw re ruko ea s j[krs g,q vkVW ks QhMj dks pkyw dja s ,oa dUo;s j diMs ea s i;kIZ r ruko gks ftlls fd og jkys j ds
cs;fjax czWdsV dk bLrseky djsa
ª
17BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
Cktkt vkWVks QhMj dh izfrLFkkiuk ds fy, fn’kk funsZ’k
Cktkt vkWVks QhMj dh fd;k ,oa j[kj[kko ds fy, fn’kk funsZ’kz
1. diMs dk ,d cktw ea s ljduk
2 vij jkys j ,d rjQ f[kldrk gks.
3. dikl dk ioz kg de gks
a4. gkiW j ds fupys fgLls ls xBq fy;k W vk jghgks
1. jkys j ij vleku ruko
1.
2.
ykdW c”q k <hyk iM x;k gks;lw hVh c;s fjxa dk vyW u xcz LØq <hyk gks
1. lVas jikbiZ vf/kd uhps dh fLFkfr ea s j[kk gks
vf/kdre ueh okys dikl ds fy,
1. gkiW j “khV eMq k gvq k gks
2. lhM xkMZ ij gkiW j “khV cjkcj lVsugha gks
1. jkys j ds ruko dks ?kVkus vFkok c<kus ds fy, mlds foijhr Hkkx dks vMW tLV djAas
1. cYs V lkbM dh vkjs ls ykdW c”q k dks dl yAas2. c;s fjxa ij vyW u xcz LØq nkus ka s vkjs ls dl yAas
1. vxj dikl ea s ueh de gks rks lVas j ikbiZ dks Åijh Nns dh vkjs mBk,A¡
1. l[rh dk vk/kkj nAasgkiW j “khV dks lh/kk dja s vFkok mls
2. de djus dsfy, gkiW j “khV dks nck,A¡gkiW j “khV ,oa lhM xkMZ ds chp vra j
Ikjs’kkfu;ksa ds y{k.k laHkkfor mik; laHkkfor dkj.k
18BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
Cktkt vkWVks QhMj esa vkusokyh ijs’kkfu;ksa ls NqVdkjs ds fn’kk funsZ’k
GR
ID T
YP
E H
OP
PER
SH
EET
SEE
D G
UA
RD
RO
LLER
WEI
GH
T
UP
PER
PA
NEL
LOW
ER P
AN
EL
CR
OS
S B
AR
FRA
ME
OFF
-SID
E
GEA
R B
OX
SEE
D C
HA
NN
EL
MA
IN P
ULL
EY W
ITH
HU
B
FRA
ME-
GEA
R S
IDE
BAJAJ DR GIN INSTALLATION GUIDELINES
BAJA
J D
R G
IN W
ITH
AU
TO F
EED
ER
19
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
OFF
SID
E FR
AM
E &
SW
ING
LEV
ER A
SS
EMB
LIES
CR
OS
S B
AR
, RO
LLER
SH
AF
T &
SEE
D G
UA
RD
AS
SEM
BLI
ESR
AIL
AS
SEM
BLY
BEA
TER
SH
AF
T A
SS
EMB
LYG
EAR
BO
X A
SS
EMB
LY F
RO
NT
SID
EG
EAR
BO
X A
SS
EMB
LY B
AC
K S
IDE
HU
B A
SS
EMB
LYA
UTO
FEE
DER
AS
SEM
BLY
SC
REW
CO
NV
EYO
R F
OR
SEE
D &
SC
REW
CO
NV
EYO
R D
RIV
E A
SS
EMB
LIES
RO
LL P
RES
S S
TAN
D &
MO
TOR
RA
IL A
SS
EMB
LIES
AS
SEM
BLI
ES
20
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
OFF
SID
E S
WIN
G L
EVER
A
SS
EMB
LY
OFF
SID
E FR
AM
EA
SS
EMB
LY
33
A
21
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
30
31
28
32
33
34 A
35
73
32
3B 3
34B
53
63
83
933
A9
40
41
24
8
43
434343
11
E-1
J-1
212
512
512
5SW
ING
LEV
ER P
IN O
FF S
IDE
2
311
811
811
8TA
PER
PIN
FO
R S
WIN
G L
EVER
OFF
SID
E2
4S-
126
S-12
6S-
126
SWIN
G L
EVER
OFF
SID
E2
515
915
915
9PL
AIN
WA
SHER
1”
2
64
44
HEX
HEA
D N
UT
1”2
749
49J-
49W
EIG
HT
LEVE
R W
ITH
BO
LT &
NU
T O
FF S
IDE
2
844
-B44
-B44
-BG
REA
SE N
IPPL
E 1/
8”ST
RA
IGH
T6
913
013
013
0ST
UD
FO
R W
EIG
HT
LEVE
R O
FF S
IDE
2
1013
113
113
1H
EX H
EAD
NU
T 7/
8”2
1116
716
716
7PL
AIN
WA
SHER
7/8
”2
1251
51J-
51W
EIG
HT
LEVE
R R
OD
2
1353
E-53
J-53
WEI
GH
T O
FF S
IDE
2
1452
5252
H.H
.S.5
/8”x
2”
BO
LT2
1545
4545
H.H
.S.5
/8”x
4”
BO
LT2
1639
3939
HEX
HEA
D N
UT
5/8”
2
1717
117
117
1C
HEC
K P
IN4
1827
2727
SQU
AR
E H
EAD
BO
LT ½
”X4-
1/2”
4
1913
1313
SID
E SE
GM
ENT
PLAT
E LE
FT2
2014
1414
SID
E SE
GM
ENT
PLAT
E R
IGH
T2
219
99
H.H
.S. 5
/16”
X1-1
/2”B
OLT
8
SID
E FR
AM
E2
2221
2121
PLA
IN W
ASH
ER5/
16”
4
2313
413
413
4SE
ED G
UA
RD
PIN
4
OFF
SID
E FR
AM
E &
SW
ING
LEV
ER A
SS
EMB
LES
SR
NO
.SP
ECIA
LM
OD
ELJU
MBO
MO
DEL
2414
514
5J1
45R
ATC
HET
BO
LT3/
4”X1
”2
33-A
S-66
-FS-
66-F
1S-
66-F
1O
IL S
EAL
60X8
0X6
2
33-B
S-
66-F
2 O
IL S
EAL
55X8
0X6
2
S-66
-AS-
66-A
S-66
-ASW
ING
LEV
ER C
OVE
R (
61
MM
BO
RE
)2
S-66
-F2
SWIN
G L
EVER
CO
VER
( 5
6 M
M B
OR
E )
2
5/1
6”4
2514
614
6J-
146-
AR
ATC
HET
2
2614
6-A
E-14
6-A
J-14
6-A
CA
P2
2713
7E-
137
J-13
7C
AP
STR
IP2
2839
-A39
-A39
-AH
EX H
EAD
NU
T 3/
4”6
2914
314
3-A
143-
AB
EATE
R S
TUD
4
3042
-A42
-A42
-AG
REA
SE P
IPE
WIT
H C
OU
PLIN
G 4
-1/2
” LO
NG
2
3144
4444
GR
EASE
NIP
PLE
1/4”
STR
AIG
HT
2
32S-
66-E
S-66
-ES-
66-E
BA
LL B
EAR
ING
FO
R S
WIN
G L
EVER
(601
1)4
34-A
34-B
3543
4343
C.S
.K. 3
/16”
X1/2
”SC
REW
16
36S-
66-D
S-66
-DS-
66-D
SPA
CER
RIN
G 1
8.5M
M T
HIC
K F
OR
SW
ING
LEV
ER2
37S-
128
S-12
8S-
128
SWIN
G L
EVER
BU
SH O
FF S
IDE/
CLU
TCH
OFF
SID
E2
386
66
H.H
.S.1
/4”X
1/2”
BO
LT24
3911
1111
UPP
ER P
AN
EL C
OVE
R O
FF S
IDE
1
39-A
11-A
11-A
11-A
UPP
ER P
AN
EL C
OVE
R G
EAR
SID
E1
4010
1010
LOW
ER P
AN
EL C
OVE
R L
EFT
OR
RIG
HT
2
4112
E-12
J-12
HO
PPER
SH
EET
2
425
E-5
J-5
SEED
CH
AN
NEL
LEF
T O
R R
IGH
T2
4322
2222
HEX
HEA
D N
UT
DES
CR
IPTI
ON
PAR
T N
O.
PAR
T N
O.
EXTR
ALO
NG
MO
DEL
JUM
BOM
OD
EL
QTY
PER
M/C
.D
ESC
RIP
TIO
NSP
ECIA
LM
OD
EL
EXTR
ALO
NG
MO
DEL
QTY
PER
M/C
.
SR
NO
.
22
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
CO
SS
A
RS
EB
LY
RB
AS
M
LLR
H
LY
RO
E S
AFT
AS
SEM
B
EU
EB
SED
GA
RD
AS
SM
LY
3
54
1
4
31
2
4
3
2
43
2
23
42
3
1
1
5
23
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
SR
NO
.S
PEC
IAL
MO
DEL
EX
TR
ALO
NG
SP
EC
IAL
MO
DEL
JUM
BO
M
OD
ELQ
TY.
PER
M/C
PA
RT
NO
.
DES
CR
IPTI
ON
112
2E-
122
J-12
22
123
123
123
TAP
ER P
IN F
OR
RO
LLER
SH
AFT
& IT
S F
LAN
GES
4
412
412
412
4R
OLL
ER F
LAN
GE
4
RO
LLER
SH
AFT
2
319
3-A
193-
A19
3-A
CH
RO
ME
WA
SH
ER F
OR
RO
LL
78/9
0/11
0
SR
NO
.S
PEC
IAL
MO
DEL
EX
TR
ALO
NG
SP
EC
IAL
MO
DEL
JUM
BO
M
OD
ELQ
TY.
PER
M/C
PA
RT
NO
.
DES
CR
IPTI
ON
113
3E-
133
J-13
32
175
175
175
H.H
.S.5
/16”
X3/4
” B
OLT
43
2222
22H
EX H
EAD
NU
T 5/
16”
44
134
134
134
SEE
D G
UA
RD
PIN
4
HO
LDER
FO
R S
EED
GU
AR
D2
RO
LLER
SH
AF
T A
SS
EMB
LY
SEE
D G
UA
RD
AS
SEM
BLY
SR
NO
.S
PEC
IAL
MO
DEL
EX
TR
ALO
NG
SP
EC
IAL
MO
DEL
JUM
BO
M
OD
ELQ
TY.
PER
M/C
CR
OS
S B
AR
AS
SEM
BLY
PA
RT
NO
.
DES
CR
IPTI
ON
12
E-2
J-2
CR
OS
S B
AR
2
215
915
915
9P
LAIN
WA
SH
ER 1
”2
34
44
HEX
HEA
D N
UT
1”4
43
33
DIS
TAN
CE
BU
SH
CU
M B
ELT
SH
IFTE
R C
LAM
P4
5-
--
153
SP
LIT
WA
SH
ER 1
"2
24
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
RA
IL A
SS
EMB
LY
25
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
SR
NO
.
116
E-16
J-16
217
E-17
J-17
BA
CK
FLA
T (B
AC
K K
NIF
E)2
319
-AE-
19-A
J-19
-AFI
XED
FLA
T (F
IXED
KN
IFE)
2
420
E-20
J-20
FLAT
HO
LDER
2
515
-A15
-A15
-AC
.S.K
. 5/1
6”X1
-3/4
” S
CR
EW10
/14/
16
621
2121
PLA
IN W
AS
HER
5/1
6”10
/14/
16
722
2222
HEX
HEA
D N
UT
5/16
”10
/14/
16
818
1818
C.S
.K. 1
/4’x
1/2”
SC
REW
8/12
/16
925
2525
RO
UN
D H
EAD
BO
LT ½
”X4-
1/4”
4
1015
815
815
8P
LAIN
WA
SH
ER ½
”4
1126
2626
HEX
HEA
D N
UT
½”
4
1223
2323
H.H
.S. 3
/8”X
2” B
OLT
8/12
/16
1324
2424
HEX
HEA
D N
UT
3/8”
8/12
/16
1415
715
715
7P
LAIN
WA
SH
ER 3
/8”
8/12
/16
FLAT
RA
IL1
PAR
T N
O.
SP
ECIA
L M
OD
ELEX
TRA
LON
GS
PEC
IAL
M
OD
EL
JUM
BO
M
OD
EL
QTY
.P
ERM
/CD
ESC
RIP
TIO
N
RA
IL A
SS
EMB
LY
26
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
BEA
TER
SH
AF
T A
SS
EMB
LY
27
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
31A 31
30
32
33
34
35
131
E-31
J-31
232
32J-
32B
EATE
R A
RM
3
315
415
415
4SP
LIT
WA
SHER
5/8
”3
411
111
1J-
111
H.H
.S. 5
/8”
X 3”
2
515
115
1J-
151
HO
LLO
W W
ASH
ER F
OR
BEA
TER
SH
AFT
OFF
SID
E1
615
1-A
151-
AJ-
151-
AH
OLL
OW
WA
SHER
FO
R B
EATE
RSH
AFT
GEA
R S
IDE
1
7S-
41.H
S-41
.HJ.
41.H
CO
VER
FO
R B
EATE
R B
EAR
ING
HO
USI
NG
OFF
SID
E1
8S.
41-G
.1S.
41-G
.1O
IL S
EAL
55X6
5X6
2
8AS.
41-G
J.1
OIL
SEA
L 65
X75X
101
8BS.
41-G
J.2
OIL
SEA
L 58
X75X
101
941
-C41
-CB
ALL
BEA
RIN
G IN
BEA
TER
OFF
SID
E(60
08)
2
J-41
-CB
ALL
BEA
RIN
G IN
BEA
TER
OFF
SID
E(62
08)
2
10S-
41-E
S-41
-EJ-
41-E
BEA
TER
BEA
RIN
G H
OU
SIN
G O
FF S
IDE
1
1141
-D41
-D41
-DD
ISTA
NC
E B
USH
FO
R B
EATE
R S
HA
FT1
12S-
41-1
S-41
-1J-
41-1
CLO
SE C
OVE
R F
OR
O.S
. BEA
TER
BEA
RIN
G H
SG.
1
1323
123
1J-
231
H.H
.S. 5
/8”
X 2.
1/2
BO
LT -
(J)
H.H
.S. 5
/8”
X 3”
3
14S-
41-G
S-41
-GJ-
41-G
CO
VER
FO
R B
EATE
R B
EAR
ING
HSG
. GEA
R S
IDE
1
1541
41N
EED
LE R
OLL
ER B
EAR
ING
IN
BEA
TER
HSG
.(556
8)2
15A
J-41
NEE
DLE
RO
LLER
BEA
RIN
G IN
BEA
TER
HSG
.(N
A 4
911)
2
16S-
41-B
S-41
-BJ-
41-B
BEA
TER
BEA
RIN
G H
OU
SIN
G G
EAR
SID
E1
17S-
41-F
S-41
-FJ-
41-F
CO
VER
FO
R B
EATE
R B
EAR
ING
HSG
. GEA
R S
IDE
1
1843
4343
C.S
.K. 3
/16”
X3/4
”/ S
CR
EW16
1911
211
211
2H
.H.S
. ½ ”
X 2-
1/2”
BO
LT2
BEA
TER
SH
AFT
1
” 3/1
6”X1
”
2015
515
515
5SP
LIT
WA
SHER
½”
8
2133
3375
(E.L
) H
.H.S
. 3/8
”X1-
1/4”
BO
LT (
J) H
.H.S
. ½”X
1-1
/26
2215
615
615
6SP
LIT
WA
SHER
3/8
”18
236
H.H
.S. 5
/16”
X3/4
”BO
LT8
2435
E-35
J-35
MO
VIN
G F
LAT
2
2540
E-40
J-40
BEA
TER
TR
OU
GH
(DO
NG
I)1
2638
E-38
J-38
GR
ID 9
/32”
SLO
T (P
LEA
SE R
EFER
PG
. 3)
2
2740
-A40
-AJ-
40-A
STEE
L ST
RIP
(PAT
TI)
FOR
BEA
TER
TR
OU
GH
4
2828
2828
C.S
.K. 3
/8”X
1-1/
2” S
CR
EW12
2924
24
HEX
HEA
D N
UT
3/8”
18
3015
715
76
31S-
41-F
-1S-
41-F
-11
31-A
S-41
-FJ.
11
3211
011
0J-
110
1
3310
810
8J-
108
1
34J-
31-A
1
35SP
AC
ER R
ING
4 M
M T
HIC
K F
OR
BEA
TER
GEA
R S
IDE
175
175
29-A
J-2
4 H
EX H
EAD
NU
T 3/
8”12
PLA
IN W
ASH
ER 3
/8”
30-A
J-15
7PL
AIN
WA
SHER
½”
6
OIL
SEA
L 50
X65X
8
OIL
SEA
L 55
X75X
10
OSC
ILLA
TIN
G H
EAD
SETT
ING
PIN
/HEA
D P
IN
SLEE
VE (D
ISTA
NC
E B
USH
JU
MB
O)
55X6
5X25
SR
NO
.SP
ECIA
LM
OD
ELEX
TRA
LON
GM
OD
EL
JUM
BOM
OD
EL
DES
CR
IPTI
ON
PAR
T N
O.
PAR
T N
O.
JUM
BOM
OD
EL
QTY
PER
M/C
.D
ESC
RIP
TIO
NSP
ECIA
LM
OD
EL
QTY
PER
M/C
.
SR
NO
.EX
TRA
LON
GM
OD
EL
BEA
TER
SH
AF
T A
SS
EMB
LY
28
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
GEA
R B
OX
AS
SEM
BLY
FR
ON
T S
IDE
29
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
92
6
30
30
16S-
58.B
.1S-
58-B
.1S-
58-B
132
MM
DIS
TAN
CE
BU
SH F
OR
GEA
R P
IN L
AR
GE
1
17S-
59.A
S-59
.AG
EAR
WH
EEL
STEE
L 95
TEE
TH1
17-A
S-59
-A(H
)H
ELIC
AL
GEA
R 8
9 TE
ETH
1
1854
-A54
-A54
-AK
EY F
OR
PA
RT
NO
S.-5
8-B
& S
-59-
A1
1976
7676
FRO
NT
CO
VER
FO
R G
EAR
BO
X1
2011
311
311
3IN
SPEC
TIO
N H
OLE
CO
VER
1
2121
421
421
4M
.S. R
IVET
1/4
”x1-
1/2”
4
2279
-B79
-B79
-BH
UB
AS
SEM
BLY
CO
MPL
ETE
1
23S-
56-A
S-56
-AS-
56-A
WA
SHER
FO
R G
EAR
PIN
LA
RG
E1
23-A
S-55
-AS-
55-A
S-55
-AW
ASH
ER F
OR
GEA
R P
IN S
MA
LL1
2421
521
521
5C
.S.K
. 3/8
”XFO
R G
EAR
PIN
WA
SHER
SM
ALL
1
24-A
216
216
216
C.S
.K. 3
/8”X
1” F
OR
GEA
R P
IN W
ASH
ER L
AR
GE
1
2543
-A43
-A43
-AC
.S.K
. 3/1
6”X1
/2”
FOR
GEA
R P
IN W
ASH
ER4
2617
417
417
4H
.H.S
. 3/8
”X3/
4” B
OLT
2
2715
915
915
9PL
AIN
WA
SHER
1”
2
284
44
HEX
HEA
D N
UT
1”2
2917
517
517
5
3/4”
H.H
.S. 5
/16”
X3/4
” B
OLT
1
3072
7272
SPLI
T PI
N 1
/8”X
1-1/
2”2
146
-A46
-A46
-A
211
411
411
4TO
P C
OVE
R F
OR
GEA
R B
OX
1
375
7575
H.H
.S. ½
”X1-
1/2”
BO
LT20
468
-A68
-AG
EAR
WH
EEL
STEE
L 10
6 TE
ETH
2
4A68
-A(H
)H
ELIC
AL
GEA
R 9
9 TE
ETH
2
569
6969
5 M
M T
HIC
K W
ASH
ER F
OR
EC
CEN
TRIC
3SH
AFT
/106
TEE
TH /9
9 TE
ETH
HEL
ICA
L G
EAR
671
7171
CR
OW
N N
UT
3/4”
2
7S-
55S-
55S-
55G
EAR
PIN
SM
ALL
1
8S-
57-B
S-57
-BG
EAR
WH
EEL
STEE
L 49
TEE
TH S
MA
LL B
OS
S1
8AS-
57-B
(H)
HEL
ICA
L G
EAR
46
TEET
H S
MA
LL B
OS
S1
9S-
58-B
.2S-
57.B
.2S-
58.B
2B
ALL
BEA
RIN
G F
OR
GEA
R(6
007)
4
10S-
57.B
.1S-
57.B
.1S-
57.B
.1SP
AC
ER R
ING
2 M
M T
HIC
K F
OR
GEA
R P
IN S
MA
LL1
11S-
56S-
56S-
56G
EAR
PIN
LA
RG
E1
1242
-B42
-B42
-BG
REA
SE P
IPE
WIT
H C
OU
PLIN
G 8
-1/2
” LO
NG
2
1344
4444
GR
EASE
NIP
PLE
1/4”
STR
AIG
HT
2
1417
617
617
6A
LLEN
BO
LT 3
/8”X
1-1/
2”3
15S-
58 B
S.58
G
EAR
WH
EEL
STEE
L 49
TEE
TH L
ON
G B
OS
S1
GEA
R B
OX
ON
LY1
B
15-A
S-58
-B.(H
)H
ELIC
AL
GEA
R 4
6 TE
ETH
LO
NG
BO
SS
1
SR
NO
.SP
ECIA
LM
OD
ELEX
TRA
LON
GM
OD
EL
JUM
BOM
OD
EL
DES
CR
IPTI
ON
PAR
T N
O.
PAR
T N
O.
EXTR
ALO
NG
MO
DEL
JUM
BOM
OD
EL
QTY
PER
M/C
.D
ESC
RIP
TIO
NSP
ECIA
LM
OD
EL
QTY ER M/C
.
SR
NO
.
NO
TE :
HEL
ICA
L G
EAR
S A
SS
EMB
LY C
AN
BE
US
ED I
NS
TEA
D O
F S
PU
R G
EAR
W
HER
EVER
DES
IRED
AS
SEM
BLY
GEA
R B
OX
AS
SEM
BLY
FR
ON
T S
IDE
30
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
GEA
R B
OX
AS
SEM
BLY
BA
CK
SID
E
21
31
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
PAR
T N
O.
SP
ECIA
L M
OD
EL
EXTR
ALO
NG
SP
EC
IAL
MO
DEL
JUM
BO
M
OD
EL
QTY
.P
ERM
/CD
ESC
RIP
TIO
N
SR
NO
.
146
-A46
-A46
-A
2S
-49
S-4
9S
-49-
JW
EIG
HT
LEV
ER W
ITH
BO
LT &
NU
T G
EAR
SID
E2
344
-B44
-B44
-BG
REA
SE
NIP
PLE
1/8
” S
TRA
IGH
T2
445
4545
H.H
.S. 5
/8”X
4” B
OLT
2
539
3939
HEX
HEA
D N
UT
5/8”
2
6S
-48
S-4
8S
-48
BU
SH
FO
R W
EIG
HT
LEV
ER G
EAR
SID
E H
AR
DEN
ED2
747
4747
WEI
GH
T LE
VER
STU
D G
EAR
SID
E2
851
51J-
51W
EIG
HT
LEV
ER R
OD
2
954
54J-
54W
EIG
HT
GEA
R S
IDE
2
1052
5252
H.H
.S. 5
/8”X
2” B
OLT
2
1170
7070
SH
EET
MET
AL
CO
VER
FO
R S
WIN
G L
EVER
2
12S
.66
S.6
6S
.66
SW
ING
LEV
ER G
EAR
SID
E2
13S
.66.
DS
.66.
DS
.66.
DS
PAC
ER R
ING
18.
5MM
TH
ICK
FO
R S
WIN
G L
EVER
2
14S
.66.
AS
.66.
AS
.66.
AB
ALL
BEA
RIN
G F
OR
SW
ING
LEV
ER (
6011
)4
15S
.66.
FS
.66.
FO
IL S
EAL
55X8
0X6
2
15A
S.6
6.F1
OIL
SEA
L 60
X80X
62
16S
.66.
AS
.66.
AS
.66.
AS
WIN
G L
EVER
CO
VER
(56
MM
BO
RE
2 N
O’S
& 6
1 M
M B
OR
E 2
NO
’S)
4
1743
A43
A43
AC
.S.K
. 3/1
6”X1
/2”
SC
REW
16
18S
.67
S.6
7S
.67
SW
ING
LEV
ER B
US
H G
EAR
SID
E/C
LUTC
H G
EAR
SID
E2
1965
6565
KEY
FO
R G
EAR
WH
EEL
106
TEET
H /
99
TEET
H H
ELIC
AL
2
2050
5050
TAP
ER P
IN F
OR
WEI
GH
T LE
VER
2 2
GEA
R B
OX
ON
LY1
21
S.6
2
S
.62
S.6
2
S
TEEL
BU
SH
SW
ING
LEV
ER G
EAR
SID
E H
AR
DEN
ED
GEA
R B
OX
AS
SEM
BLY
BA
CK
SID
E
32
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
HU
B A
SS
EMB
LY
4
5
2A5
34A
34
33
33
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
HU
B A
SS
EMB
LY
SPEC
IAL
MOD
EL
EXTR
ALO
NG
MO
DEL
JUM
BOM
OD
EL
DES
CR
IPTI
ON
PAR
T N
O.
DES
CR
IPTI
ON
QTY
PER
M/C
.
SR
NO
.Q
TYPE
RM
/C.
PAR
T N
O.
EXTR
ALO
NG
MO
DEL
JUM
BOM
OD
ELSP
ECIA
LM
OD
EL
SR
NO
.
1997
9797
BA
LL B
ERIN
G H
OU
SIN
G IN
CO
N-R
OD
WIT
H C
OVE
R1
2010
110
110
1B
ALL
BEA
RIN
G H
OU
SIN
G C
OVE
R1
2196
96J-
96C
ON
NEC
TIN
G R
OD
1
2209
109
109
H.H
.S.3
/8”X
2”
BO
LT1
2315
615
615
6SP
LIT
WA
SHER
3/8
”1
2410
310
310
3EC
CEN
TRIC
WA
SHER
1
2510
4-A
104-
AST
EEL
PIN
ION
20
TEET
H (H
AR
DEN
ED)
1
25A
104-
A(H
)H
ELIC
AL
PIN
ION
19
TEET
H (H
AR
DEN
ED)
1
2669
6969
5MM
TH
ICK
WA
SHER
FO
R E
CC
SH
AFT
1
2771
7171
CR
OW
N N
UT
3/4”
1
2872
7272
SPLI
T PI
N 1
/8”X
1-1/
2”1
2910
210
210
2K
EY F
OR
PA
RT
NO
.104
,104
A &
83A
1
3090
9090
KEY
FO
R P
AR
T N
O.8
9,89
-A &
83-
A1
31&
31A
42-A
42-A
42-A
GR
EASE
PIP
E W
ITH
CO
UPL
ING
4-1
/2”
LON
G1
3244
-A44
-A44
-AG
REA
SE N
IPPL
E 1/
4” A
NG
ULA
R1
3310
710
7W
RIS
T PI
N (H
AR
DEN
ED)
1
106
106
WR
IST
PIN
BU
SH (H
AR
DEN
ED)
2
34A
E-25
0-B
J-25
0-B
BEA
RIN
G R
NA
690
2(ef
fect
from
200
9 )
1
3544
-B44
-B44
-BG
REA
SE N
IPPL
E 1/
8” S
TRA
IGH
T1
3616
816
816
8PL
AIN
WA
SHER
3/4
’1
33A
E-25
0-A
J-25
0-A
GA
JJA
N P
IN (e
ffect
from
200
9 EL
Mod
el m
/c)
1
34
GA
JJA
N P
INEL
m/c
179
7979
HU
B
1
286
8686
SHEE
T M
ETA
L D
ISH
(KAT
OR
I)1
384
8484
RO
LLER
BEA
RIN
G F
OR
HU
B (N
u 30
9)1
485
-A85
-A-
INSI
DE
BU
SH F
OR
EC
CEN
TRIC
SH
AFT
(LA
RG
E)1
4A85
BSP
AC
ER R
ING
4.5
mm
FO
R J
UM
BO
1
4B85
CST
EEL
BU
SH F
OR
EC
CEN
TRIC
SH
AFT
5m
m J
UM
BO
1
5A85
DST
EEL
BU
SH F
OR
EC
CEN
TRIC
SH
AFT
29m
m J
UM
BO
1
684
-A84
-AB
ALL
BEA
RIN
G F
OR
HU
B (6
309)
1
6A84
-A84
-AB
ALL
BEA
RIN
G F
OR
HU
B (6
309)
(effe
ct fr
om 2
009
ex M
/C)
2
7S-
66-F
S-66
-FS-
66-F
OIL
SEA
L 55
X80X
61
8S-
79-A
S-79
-AS-
79-A
CO
VER
FO
R H
UB
1
988
8888
STEE
L O
UTE
R R
ING
FO
R E
CC
ENTR
IC S
HA
FT1
1034
3434
H.H
.S. 5
/16”
X1”
BO
LT3
1189
-A89
-A89
-AFA
ST P
ULL
EY V
EE B
ELT
DR
IVE
1
1289
8989
FAST
PU
LLEY
FLA
T B
ELT
DR
IVE
1
1393
-A93
-A93
-AEN
D W
ASH
ER F
OR
VEE
BEL
T PU
LLEY
1
1493
9393
END
WA
SHER
FO
R F
LAT
BEL
T PU
LLEY
1
1552
5252
H.H
.S. 5
/8’X
2” B
OLT
1
1683
-A83
-A83
-AEC
CEN
TRIC
SH
AFT
VEE
BEL
T D
RIV
E1
1783
8383
ECC
ENTR
IC S
HA
FT F
LAT
BEL
T D
RIV
E1
18S-
100
S-10
0S-
100
BA
LL B
EAR
ING
FO
R C
ON
NEC
TIN
G H
SG.(2
2211
)1
585
85IN
SID
E B
USH
FO
R E
CC
ENTR
IC S
HA
FT (S
MA
LL)
1
34
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
AU
TO F
EED
ER A
SS
EMB
LY
69
35
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
AU
TO F
EED
ER A
SS
EMB
LY
36
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
BEL
OW
GIN
SEE
D S
CR
EW C
ON
VEY
OR
AS
SEM
BLY
40
DR
IVE
AS
SEM
BLY
FO
R S
CR
EW C
ON
VEY
OR
6
8 7
8
6 8 7
6 8
7
76
8
7
4
3
3
3
4 2
8
6 8 72
4
7
8
71
2
4
3
5
7
8
19
21
20
21
22
37
6224
37
23
25
26
72
27
28
2929
2830
29
36
13
32
33
32
33
6
1A6
16A
37
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
34
34
BEL
OW
GIN
SEE
D S
CR
EW C
ON
VEY
OR
AS
SEM
BLY
38
BAJ
AJ S
TEEL
IN
DU
STRIE
S LI
MIT
EDIM
AM
BA
DA
RO
AD
, N
AG
PU
R-
440
018.
IND
IA.
Tel:
+91-7
12-2
72
0071
~ 8
0
Fax:
+91-7
12-2
72
8050
/ 2
72
3068
BAJ
AJ D
R G
IN &
AU
TOFE
EDER
SPA
RE
PA
RTS
CAT
ALO
GU
E2
01
0
LIN
E O
F 12
200
34
2
4
24
2
4
HEX
. NU
T 3/
8”
35 36
(112
FR
AM
E)1 2212 12 2
100
BAJAJ DOUBLE ROLLER COTTON GIN
SRNO.
PART NO.DESCRIPTION
JUMBO SL
QTY.PERM/C
ROLL PRESS STAND ASSEMBLY
EL
1 190 1902 J-190 ROLL PRESS ROD( JUMBO) 23 189 189 189 ROLL PRESS PLATE 24 195 195 195 ROLL PRESS NUT 25 191 191 191 ROLL PRESS SPANNER 1
ROLL PRESS ROD 2
SRNO.
PART NO.DESCRIPTION
JUMBO SL
QTY.PERM/CEL
6 192 192 1927 185 FOUNDATION BOLT 5/8”X18” 48 39 HEX HEAD NUT 5/8 49 160 160 160 PLAIN WASHER 5/8” 410 23 23 23 HEX NUT 3/8” 411 157 157 157 PLAIN WASHER 3/8 812 24 24 24 HEX BOLT 3/8” 413 217 TO 220 ELECTRIC MOTOR 5 HP 1
MOTOR RAIL 2
X2”
MOTOR RAIL ASSEMBLY
MOTOR RAIL ASSEMBLY(SLIDE RAIL FOR ELECTRIC MOTOR)ROLL PRESS STAND ASSEMBLY
39BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
Designed with the user in mind; over 48 years’ experience at hand!
BAJAJ STEEL INDUSTRIES LIMITED & CIRCOT
BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010
with inbuilt Screw Conveyor & Lint Side Plate
Bajaj Steel - HINGNA PLANT
IMAMBADA ROAD, NAGPUR- 440 018. INDIA Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068 email : bsi@bajajngp.com website : www.bajajngp.com
BAJAJ STEEL INDUSTRIES LIMITEDMOODYINTERNATIONALISO 9001 QMS
U K A S
s e tn ym se tga en ma cm e ryt ti il fieau dq
Bajaj Steel - IMAMBADA PLANT
desi
gn@
blu
efla
mes.
inBAJAJ-CEC DELINTING EQUIPMENTS AND SYSTEMS “WORLD’S BEST NOW IN INDIA”Cotton Seed Screw Conveyors ~ Vertical Rotary Lifts ~ Seed Cleaner ~ Delinter ~ Pneumatic Conveying and
Distribution System of Linter and Motes ~ Linter Cleaner ~ Mechanical Distribution of Black Seed ~ Decorticator ~ Hull Beater ~ Saw Sharping Machines ~ Electricals & Linter Baling Press ~All other Storage
and Conveying Equipment and Devices for Delinting, Decorticating & Pressing Requirements
BAJAJ GINNING AND PRESSING MACHINERY & EQUIPMENTS
Double Roller Cotton Gins ~ Auto Feeder ~ Baling Presses ~Pre-Cleaner ~Lint Cleaner~Seed Cotton Opener & Cleaner~Pneumatic Conveying and Distribution System of Unginned Cotton for Automatic Plants~Belt conveyors
~ Pneumatic Conveying System for Cotton lint~Cotton Seed Conveyors, Elevators~Electricals & Spares etc.
top related