Transcript
DANIELI AUTOMATION
This document contains proprietary information of Danieli & C. S.p.A., not disclosable, not reproducible. All Rights Reserved.
DANIELI THE RELIABLE & INNOVATIVE PARTNER IN THE METALS INDUSTRY
INNOVATION IN AUTOMATION OF METALS PROCESSING
Our Mission
Excellence in Automation, Control Systems and Electrical Solutions for Metals Industry
Our Vision
QUALITY Continuous monitoring and product certification
QUANTITY High productivity
QUICKNESS Fast reaction and solution to every situation
More than 40 years of Danieli Automation
WALKING INTO THE FUTURE SINCE 1969
Established in Buttrio in 1969, as a manufacturer of electric switchboards and proprietary hardware for
the steel industry, over the years the company has grown and expanded, becoming a world reference in
the metals industry sector.
Scorecard
> 26 Production Management
> 532 Process Control Systems
> 145 Electric Arc Furnaces
> 207 Secondary Metallurgy Stations
> 75 Slab Casters
> 182 Bloom/Billet Casters (over 1300 strand
> 209 Instrumentation & Quality Control Systems
> 370 Long Products Rolling Mills
> 154 Hot / Cold Rolling Plants
> 94 Strip Processing Lines
> 12 Seamless Pipes Plants
> 4 Direct Reduction Plants
Locations worldwide
El Cairo Egypt
Pittsburg USA
Sheffield UK Moscow Russia
Beijing China
Bucharest-Iasi Romania
Kolkata India S. Paolo Brazil
Bangkok-Rayong Thailand
Yokohama Japan
Katowice Poland
Dnipropetrovsk Ukraine
Main office
Design / manufacturing
Service center and Customer support
Changshu China
HEADQUARTERS Buttrio -Udine
Genoa ITALY
ITALY
Ho Chi Minh Vietnam
Abu Dhabi UAE
Nueva Leon Mexico
• Revenue
199,7 M€
• Employees
368
• Research, development and innovation
4,8 M€
Turnover (million euro)
0
63
125
188
250
60 60 6478
86
112
138
165
216
187199
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Financial year 2011
Company patents
Technology > Laser
> Optical
> Electromagnetic
> Infrared
> X-ray
for our instrumentation for metal industry
Our project approach
Danieli Automation is the partner through all steps of the project
Ass
ista
nce
Cu
sto
mer
> Software Modules
> Factory Acceptance Test > Worldwide service
Ere
ctio
n a
nd
com
mis
sio
nig
> In house software
> Mechanical + electrical together
> Hardware and software from Market Leaders
> Single team
> One Partner
Test
ing
Pro
ject
dev
elo
pm
ent
Co
ntr
act
man
agem
ent
Automation
Level 4
Level 3
Level 2
Level 1
> Enterprise Resource Planning ERP
> Production Management
> Process Control Systems
> Equipment Control Systems
> Instruments & Robots > Drives and motors > Power distribution
Level 0
Electrical and power system
Design of electromechanical systems with world leader components’ supplier
Products and services
> HV & MV substations
> Metal Clad for MV distribution
> Power Center for LV distribution
> SVC & PFC systems
> MV inverters and Cycloconverters
> Main synchronous/asynch. Motors
> Main AC & DC drives and motors
> Variable speed AC/AC, AC/DC drives
> Motor Control Centers
> Prefabricated electrical cabins
> Installation engineering
Electrical and Power
systems pictures
Instrumentation for the steel industry
> HiREG/Plus Electric arc regulator
> HiSLAG Electromagnetic slag detector
> HiLEVEL Electromagnetic mould level detectors
> HiPROFILE Laser profile gauges
> HiGAUGE Contact-less Optical Gauges
> HiWEIGTH On-line bar Weighing system
> HiSECTION On-line bar section gauge
HiLEVEL HiGAUGE HiSECTION
HiSLAG HiPROFILE HiWEIGHT
Instrumentation for the steel industry
>HiWEDGE Wedge gauge for flat products
>HiTEST/RP In-line round bar surface inspection system
>HiWIDTH Width gauge for flat products
>SM3100 Speed meter
>ID6000 series Loop scanners
>HiTENSION Electromagnetic detectors of the rolled bar tension
>ID2000 series Hot Metal Detectors
>MD2000 Hot and cold metal detectors
HiWEDGE
HiWIDTH
Speed Meter
MD2000 HMD
Loop Scanner HiTEST
Robotics
Anthropomorphic robots used for improving Personnel Safety
in dangerous areas such as continuous casting platform, zinc pot,
furnace sampling area with fully automatic operation.
Level 1 - Basic Automation Hardware
Design of automation systems with world leader components’ supplier The equipment control system (Level 1) features automatic control of operating sequences in order to
minimize operator activities.
Shop floor control and operation
> Sequence and alarms control
> Operator interface
> Open-close loop control
> Interlocking control
> Distributed PLC architecture for:
‐ minimum down-times
‐ easier maintenance
> Extensive use of remote I/O
3Q approach
The KNOWLEDGE BASED APPROACH, a new functional approach where the operator, according to his role,
reaches the information he needs in an assisted way from any work station. This is the concept which
inspired the 3Q architecture here presented by the 3Q pyramid.
The concept of levels of automation is overcome by the role of
the functions and of the technological packages.
Q3MET
Q3Intelligence Q3Technologies
Q-METAL Q-LONG Q-FLAT
Q-C
ON
V
Q-M
ELT
Q-R
EF
Q-C
AST
Q-C
OLD
Q-H
OT
Q-P
LIN
E
Q-A
LU
Q-R
HF
Q-B
&W
Q-T
UB
E
Q-S
ECT
Q-C
ON
D
Q-R
ED
Q-C
CR
Q-C
OP
Q-F
OR
GE
3Q approach
The structural part of the pyramid which supports the 3Q concept
The Q3MET is the Danieli Automation Manufacturing Execution System (MES) for sales and orders
management, production planning, material and yards management.
The Q3Intelligence is the Business Intelligence suite that provides deep analysis and batch reporting of the
process interfacing and elaborating the data of the other 3Q pyramid systems.
The Q3Tecnnologies are a set of three innovative and intelligent application of process interface for
operators and production managers.
Q3MET
Q3Intelligence Q3Technologies
Q3Technologies
The Q3Tecnnologies are a set of three innovative and intelligent application of process
interface for operators and production managers.
OA
OA
PPI API
TVCC
The most important
components of this desk are:
the Operator Assistant (OA),
the Plant Performance
Indicator (PPI) and the Area
Performance Indicator (API)
Q3Intelligence architecture
Extraction: data collection at periodic intervals from the different sources Transformation: data blocks are checked for integrity Loading: data is loaded into the data warehouse
End-user data browsing tools (PC with a Web browser and OLAP browser)
OLAP Engines (Multidimensional Analysis Software and Database)
MOREIntelligence architecture
Transformation: data blocks are checked for integrity
Loading: data is loaded into the data warehouse
Extraction: data collection at periodic intervals from the different sources
OLAP Engines (Multidimensional Analysis Software and Database)
End-user data browsing tools (PC with a Web browser or OLAP browser)
Q3MET
Q3MET includes a powerful Manufacturing Execution System (MES) specifically designed for the metals
industry. The subsystems are designed to manage the entire life cycle from acquisition of customer orders
to invoicing, through the planning steps:
o ORDER ACCEPTANCE
o PLANNING
o OPTIMIZATION
o SCHEDULING
o PRODUCTION TRACKING
o QUALITY
o STORAGE
o SHIPPING
o INVOICING
o CUSTOMER ACCEPTANCE
Order acceptance
Planning
Optimization
Scheduling
Production tracking
Quality
Storage
Shipping
Invoicing
Customer acceptance
Global service
DANIELI AUTOMATION is providing the following service for a QUICK, EFFECTIVE and PROFESSIONAL Assistance to CUSTOMER
> Web assistance
> E-Ticket
> Teleservice
> Feasibility study
> Engineering
> Commissioning
> Training
• Theoretical training
• Hands-on training on own process simulation platform
• Factory Acceptance testing of software for a quicker startup
> Preventive maintenance
> After sale remote assistance
> After sale support
Certification of DANIELI Automation
> Job management from order to final acceptance
> Design using consistent procedures
> Software & hardware certification
> Integrated FAT of the entire application
> Factory Acceptance Test for hardware & software
> On site installation and supervision
> Performance test support
> Final acceptance certification
> Training to operators and maintenance staff
> After commissioning support
to operate in compliance
with UNI EN ISO 9001 Standard