Danieli_Automation.pdf

DANIELI AUTOMATION

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DANIELI THE RELIABLE & INNOVATIVE PARTNER IN THE METALS INDUSTRY

INNOVATION IN AUTOMATION OF METALS PROCESSING

Our Mission

Excellence in Automation, Control Systems and Electrical Solutions for Metals Industry

Our Vision

QUALITY Continuous monitoring and product certification

QUANTITY High productivity

QUICKNESS Fast reaction and solution to every situation

More than 40 years of Danieli Automation

WALKING INTO THE FUTURE SINCE 1969

Established in Buttrio in 1969, as a manufacturer of electric switchboards and proprietary hardware for

the steel industry, over the years the company has grown and expanded, becoming a world reference in

the metals industry sector.

Scorecard

> 26 Production Management

> 532 Process Control Systems

> 145 Electric Arc Furnaces

> 207 Secondary Metallurgy Stations

> 75 Slab Casters

> 182 Bloom/Billet Casters (over 1300 strand

> 209 Instrumentation & Quality Control Systems

> 370 Long Products Rolling Mills

> 154 Hot / Cold Rolling Plants

> 94 Strip Processing Lines

> 12 Seamless Pipes Plants

> 4 Direct Reduction Plants

Locations worldwide

El Cairo Egypt

Pittsburg USA

Sheffield UK Moscow Russia

Beijing China

Bucharest-Iasi Romania

Kolkata India S. Paolo Brazil

Bangkok-Rayong Thailand

Yokohama Japan

Katowice Poland

Dnipropetrovsk Ukraine

Main office

Design / manufacturing

Service center and Customer support

Changshu China

HEADQUARTERS Buttrio -Udine

Genoa ITALY

ITALY

Ho Chi Minh Vietnam

Abu Dhabi UAE

Nueva Leon Mexico

• Revenue

199,7 M€

• Employees

368

• Research, development and innovation

4,8 M€

Turnover (million euro)

0

63

125

188

250

60 60 6478

86

112

138

165

216

187199

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

Financial year 2011

Company patents

Technology > Laser

> Optical

> Electromagnetic

> Infrared

> X-ray

for our instrumentation for metal industry

Our project approach

Danieli Automation is the partner through all steps of the project

Ass

ista

nce

Cu

sto

mer

> Software Modules

> Factory Acceptance Test > Worldwide service

Ere

ctio

n a

nd

com

mis

sio

nig

> In house software

> Mechanical + electrical together

> Hardware and software from Market Leaders

> Single team

> One Partner

Test

ing

Pro

ject

dev

elo

pm

ent

Co

ntr

act

man

agem

ent

Automation

Level 4

Level 3

Level 2

Level 1

> Enterprise Resource Planning ERP

> Production Management

> Process Control Systems

> Equipment Control Systems

> Instruments & Robots > Drives and motors > Power distribution

Level 0

Electrical and power system

Design of electromechanical systems with world leader components’ supplier

Products and services

> HV & MV substations

> Metal Clad for MV distribution

> Power Center for LV distribution

> SVC & PFC systems

> MV inverters and Cycloconverters

> Main synchronous/asynch. Motors

> Main AC & DC drives and motors

> Variable speed AC/AC, AC/DC drives

> Motor Control Centers

> Prefabricated electrical cabins

> Installation engineering

Electrical and Power

systems pictures

Instrumentation for the steel industry

> HiREG/Plus Electric arc regulator

> HiSLAG Electromagnetic slag detector

> HiLEVEL Electromagnetic mould level detectors

> HiPROFILE Laser profile gauges

> HiGAUGE Contact-less Optical Gauges

> HiWEIGTH On-line bar Weighing system

> HiSECTION On-line bar section gauge

HiLEVEL HiGAUGE HiSECTION

HiSLAG HiPROFILE HiWEIGHT

Instrumentation for the steel industry

>HiWEDGE Wedge gauge for flat products

>HiTEST/RP In-line round bar surface inspection system

>HiWIDTH Width gauge for flat products

>SM3100 Speed meter

>ID6000 series Loop scanners

>HiTENSION Electromagnetic detectors of the rolled bar tension

>ID2000 series Hot Metal Detectors

>MD2000 Hot and cold metal detectors

HiWEDGE

HiWIDTH

Speed Meter

MD2000 HMD

Loop Scanner HiTEST

Robotics

Anthropomorphic robots used for improving Personnel Safety

in dangerous areas such as continuous casting platform, zinc pot,

furnace sampling area with fully automatic operation.

Level 1 - Basic Automation Hardware

Design of automation systems with world leader components’ supplier The equipment control system (Level 1) features automatic control of operating sequences in order to

minimize operator activities.

Shop floor control and operation

> Sequence and alarms control

> Operator interface

> Open-close loop control

> Interlocking control

> Distributed PLC architecture for:

‐ minimum down-times

‐ easier maintenance

> Extensive use of remote I/O

3Q approach

The KNOWLEDGE BASED APPROACH, a new functional approach where the operator, according to his role,

reaches the information he needs in an assisted way from any work station. This is the concept which

inspired the 3Q architecture here presented by the 3Q pyramid.

The concept of levels of automation is overcome by the role of

the functions and of the technological packages.

Q3MET

Q3Intelligence Q3Technologies

Q-METAL Q-LONG Q-FLAT

Q-C

ON

V

Q-M

ELT

Q-R

EF

Q-C

AST

Q-C

OLD

Q-H

OT

Q-P

LIN

E

Q-A

LU

Q-R

HF

Q-B

&W

Q-T

UB

E

Q-S

ECT

Q-C

ON

D

Q-R

ED

Q-C

CR

Q-C

OP

Q-F

OR

GE

3Q approach

The structural part of the pyramid which supports the 3Q concept

The Q3MET is the Danieli Automation Manufacturing Execution System (MES) for sales and orders

management, production planning, material and yards management.

The Q3Intelligence is the Business Intelligence suite that provides deep analysis and batch reporting of the

process interfacing and elaborating the data of the other 3Q pyramid systems.

The Q3Tecnnologies are a set of three innovative and intelligent application of process interface for

operators and production managers.

Q3MET

Q3Intelligence Q3Technologies

Q3Technologies

The Q3Tecnnologies are a set of three innovative and intelligent application of process

interface for operators and production managers.

OA

OA

PPI API

TVCC

The most important

components of this desk are:

the Operator Assistant (OA),

the Plant Performance

Indicator (PPI) and the Area

Performance Indicator (API)

Q3Intelligence architecture

Extraction: data collection at periodic intervals from the different sources Transformation: data blocks are checked for integrity Loading: data is loaded into the data warehouse

End-user data browsing tools (PC with a Web browser and OLAP browser)

OLAP Engines (Multidimensional Analysis Software and Database)

MOREIntelligence architecture

Transformation: data blocks are checked for integrity

Loading: data is loaded into the data warehouse

Extraction: data collection at periodic intervals from the different sources

OLAP Engines (Multidimensional Analysis Software and Database)

End-user data browsing tools (PC with a Web browser or OLAP browser)

Q3MET

Q3MET includes a powerful Manufacturing Execution System (MES) specifically designed for the metals

industry. The subsystems are designed to manage the entire life cycle from acquisition of customer orders

to invoicing, through the planning steps:

o ORDER ACCEPTANCE

o PLANNING

o OPTIMIZATION

o SCHEDULING

o PRODUCTION TRACKING

o QUALITY

o STORAGE

o SHIPPING

o INVOICING

o CUSTOMER ACCEPTANCE

Order acceptance

Planning

Optimization

Scheduling

Production tracking

Quality

Storage

Shipping

Invoicing

Customer acceptance

Global service

DANIELI AUTOMATION is providing the following service for a QUICK, EFFECTIVE and PROFESSIONAL Assistance to CUSTOMER

> Web assistance

> E-Ticket

> Teleservice

> Feasibility study

> Engineering

> Commissioning

> Training

• Theoretical training

• Hands-on training on own process simulation platform

• Factory Acceptance testing of software for a quicker startup

> Preventive maintenance

> After sale remote assistance

> After sale support

Certification of DANIELI Automation

> Job management from order to final acceptance

> Design using consistent procedures

> Software & hardware certification

> Integrated FAT of the entire application

> Factory Acceptance Test for hardware & software

> On site installation and supervision

> Performance test support

> Final acceptance certification

> Training to operators and maintenance staff

> After commissioning support

to operate in compliance

with UNI EN ISO 9001 Standard