Dam-Mont Company Presentation 2014
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COMPANY PROFILE MISSION AND VISION CUSTOMER RELATIONSHIPS QUALITY MANAGEMENT PRODUCTION CAPACITIES PRODUCTION PROGRAM
TABLE OF CONTENTS
Profile
Manufacturer of machines and equipment for mining, energetic and process industry
Company history o In 1948 Lola was founded o In 1991 Dam-Mont was founded o In 2007 Lola became a part of Dam-Mont group
Location o Belgrade and Dvorite, Republic of Serbia o Mnster, Germany o Excellent road and rail connections and a distance to the city port of only 10 km. Direct railway link to the main cargo junction.
Company size: o 400 employees o 75000m workshop floor
Mission and Vision
Mission statement To provide machines and equipment of high complexity and superior quality to business buyers, from manufacturing, through installation and support.
Continuous investment in the expansion and modernization of facilities:
sandblasting and painting facility, broadening of welding shop, new cranes, new furnaces in foundry, new machines for material preparation.
Goals:
higher productivity, new technologies, new industries (rail engineering, wind turbines), increase in sales for the energy sector, zero complaint policy.
Customer Relationships
Constant effort to find new business customers
Building long term relationships
Largest customer: ThyssenKrupp Resource Technologies GmbH (former ThyssenKrupp Frdertechnik), since 2006
Since 2003, cooperation with Bystronic (Switzerland), since 2005 strategic supplier
Quality Management Certificates
Delivering of products and services in the best quality: o raw material with the certified quality standard, o highly qualified workforce, o modern production process.
Quality certificates o EN ISO 9001:2008 o EN ISO 14001:2005 o EN 1090-2 EXC2:2008 o EN ISO 3834-2:2005
o Certification in progress: OHSAS 18001
Quality Management Testing
Fully equipped own laboratories o Chemical testing o Mechanical testing
Partnership with scientific research institutes and organizations
Spectrometer SPECTROMAXX F Laboratory for mechanical testing
Technological capabilities:
o CNC laser and water jet cutting technology o CNC press brakes bending o Wide range of high precision machining
o Turning up to d = 15m o Gearing up to d = 8m o Milling machines, Lmax = 26m, Hmax = 4,2m o Grinding (flat, round, gear grinding)
o Wide range of gearing o Welding technology o Heat treatment
Production Capacities
Manufacturing capacities:
o Steel structures single pieces up to 120 t; total capacity 500 t/month o Mechanical components single pieces up to 120 t; total capacity 350 t/month
Steel Structures & Mechanical Components
Equipment: o Own pattern production o Automatic molding line o 3 electric arc furnaces (25t, 25t, 8t) o Quenching baths (oil and water, volume 150 m) o 3 ovens for heat treatment (max 6500x5250x2800mm) o Sandblasting Product range o Gray iron castings o Nodular castings o Steel castings
o Carbon steels for general purposes o Steels for tempering o Fire resistant steel o Wear resistant steel
Manufacturing capacities: o weight from 10kg to 25 t; total capacity 350 t/month
Production Capacities Foundry
Production Program
MINING Spreaders Excavators Crushers
Transportation systems
METAL PROCESSING Laser cutting
Water jet cutting Automation
ENERGETIC Coal mills
Turbine components Ship locks
SPARE PARTS Gears
Gearboxes Castings
Various components
Production of machines and equipment
Our development and production know-how, in combination with our high level of vertical integration, ensure that our customer receives versatility from a single source.
I. Mining industry
First major project in this area in 2006, (belt wagon, TKF Project Brod Gneotino, FYROM)
Years of experience of production and assembly of machines, such as:
o Spreaders o Excavators o Crushers o Transportation systems o Various components
Production and assembly of spreader ARS 2000 with tripper car, TKF - Kostolac, Serbia
I Mining Industry Excavators, Spreaders, Crushers
No PROJECT EQUIPMENT PCS YEAR
1 Brod Gneotino - FYROM Belt wagon 1 2007
2 Drmno Kostolac - Serbia Spreader and tripper car 1 2008
3 Assarel - Bulgaria Spreader and tripper car 1 2009
4 Esteril - Brazil Crusher 2 2010
5 Cllolar - Turkey Spreader and tripper car 3 2010-2011
6 AOS Stade - Germany Bucket wheel excavator 1 2013
Production of large sized and comprehensive steel structures
Independent production of most of the mechanical components installed in these machines, due to:
1. Modern equipment for cutting, bending, welding 2. Crane capacities 3. Well equipped machine park 4. Own foundry
Own transport and logistics
I Mining industry Transport Crawlers
No PROJECT EQUIPMENT WEIGHT (t) PCS YEAR
1 EGAT Thailand Transport crawler T300 76,2 1 2012
2 Datang China Transport crawler T500 341,5 2 2013
3 Sentinel Zambia Transport crawler T1250 458,0 1 2013
4 Esteril - Brazil Transport crawler T250 59,5 1 2013
5 machines ordered in 2012
Complete production: Steel structure with machining Mechanical parts (drive sprockets, wheels, axles,
crawlers etc.)
Complete assembly including hydraulics and electrics
Commissioning
I Mining industry Belt Systems
No PROJECT EQUIPMENT QTY YEAR
1 Escondida OLAP Belt conveyer 700t 2013
2 Escondida OGP1 Belt conveyer 5000t In progress
Project Escondida (Chile): o Oxide Leach Area Project (OLAP) o Organic Growth Project 1 (OGP1)
Ordered in 2012
II. Metal Processing Industry Since 2003, cooperation with Bystronic (Switzerland), since 2005 strategic supplier
Years of experience in the production and assembly of machines:
o Assemblies of the machines for laser and water jet cutting; o Complete automation systems for metal sheet manipulation
Joint development and design of the machines
Bystronic ByTrans (standard and extended) complete manufacturing, installation and programming of CNC machine, delivery to end customer
III. Energetic Sector Manufacturing of equipment:
o Thermal power plants, o Hydro power plants, o Substations, o Distribution network.
Equipment for power plants: o Coal mills, set (discs, tie rods, shafts, bearings, gearboxes) o Components and parts of turbines
Hydro-mechanical equipment o Ship locks o Various elements (steel gratings, fasteners, actuators)
IV. Spare Parts
Crawler pads
Gearing Pulleys Drive
mechanism Bucket wheels
Crushers
Complete production and assembly of the following components:
Crawler Pads
Spreader ARS 2000, ordered by TKF, for open-pit mine Kostolac, Serbia Complete production and assembly by Dam-Mont. Detail: crawler
Complete production of: o Crawler pads with crawler links o Buschings o Bolts
Crawler links, qualities: o G-30CrMoV6-4+QT o G-34CrMo4+QT o G-40MnCrSi3
References:
o Collolar, Turkey, 800 pieces o Drmno Kostolac, Serbia, 220 pieces o REK Bitola o Asarel, Bulgaria, 150 pieces
Crawler Pads
Pattern production, molding Crawler link casting Machined crawler link
Completely assembled crawler pad
Laser cutting of metal sheets
Bending on CNC press
Welding
Forging and machining of bushes
Manufacturing of bolts
Assemlby of crawler pad
Production process completely performed in Dam-Monts facilities:
Gearing All production phases performed in workshop:
o casting, turning, gearing, heat treatment, grinding
Gears, max. diameter 8000mm, max. module 40 Gear schafts, max. 800mm x 6000mm , max. module 40 Internal gearing, min. diameter 300mm Teeth grinding, max. diameter 3500mm, max. module 30
Complete production of various types of complete gearboxes:
Housings for gearboxes: o Casted, max. weight 50t o Welded structures, max. weight 140t
Year Orderer Description Material Pcs
Diameter (mm)
Module (mm)
Weight (kg)
2007 Copper mine - Bor, Serbia 6-piecegear 42CrMo4 1 7323 26 29300
2010 Open mine pit - Obilic, Serbia 6-piece gear 42CrMo4 + QT 2 4600 20 2700
2010 Open mine pit - Obilic, Serbia 6-piece gear 42CrMo4 + QT 1 6240 24 2622
2009 Open mine pit - Kostolac, Serbia 6-piece gear 42CrMo4 + QT 1 6240 24 2301
2008 Copper Mine - Bor, Serbia 4-piece gear 42CrMo4 + QT 1 1418 18 1867
2008 Copper Mine - Bor, Serbia bevel gear 42CrMo4 1 1346 34 1800
2007 Open mine pit - Kostolac, Serbia 1-piece gear 42CrMo4 + QT 1 4890 16 1424
Pulleys
Various types of pulleys for the transportation belts on open mine pits All types:
o Drive pulleys o Take up pulleys o Return pulleys o Snub pulleys
Rubber coating
o with ceramic inserts, for higher load capacities
Maximal size: 2500mm x 10000mm
High load capacity bearings of reputable manufacturers (SKF) are installed
Sealing prevents entry of dirt and water, and provides long lasting of bearing
Drive Mechanism
Crawler frames with boogies
Boogies, types: o 2 wheel o 4 wheel o 6 wheel
Tension wheel with hydraulic tension device
o Material: 42CrMo4+QT; G300 o Reference: Project Esteril, Brazil, diameter 1500mm
Drive wheel, types:
o Drive cam bandage (single piece) o Drive sprocket with a (separate) cam
o Material: 30CrNiMo8, 42CrMo4+QT o with hardened cam surface
Bucket Wheels
Manufacturing and assembly of: o Steel structure o Buckets o Bucket teeth
Complete workshop assembly: max. diameter 15m
Wear resistant bucket teeth, over 12% Mn casting
Production of drive shaft with bearing
Crushers
High quality manganese wear parts and mechanical spare parts:
o Crushing cones (up to 20t) o Wear plates o Arm shields o Hammers o Beams o Cone shafts
Manganese castings up to 18% Mn (GX120Mn12 GX120Mn18).
Crushing beams, 60 kg/pc, GX120Mn12
Crushing cone, 6800 kg, GX120Mn18
THANK YOU FOR YOUR ATTENTION
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