Dam-Mont Company Presentation 2014

COMPANY PROFILE MISSION AND VISION CUSTOMER RELATIONSHIPS QUALITY MANAGEMENT PRODUCTION CAPACITIES PRODUCTION PROGRAM

TABLE OF CONTENTS

Profile

Manufacturer of machines and equipment for mining, energetic and process industry

Company history o In 1948 Lola was founded o In 1991 Dam-Mont was founded o In 2007 Lola became a part of Dam-Mont group

Location o Belgrade and Dvorite, Republic of Serbia o Mnster, Germany o Excellent road and rail connections and a distance to the city port of only 10 km. Direct railway link to the main cargo junction.

Company size: o 400 employees o 75000m workshop floor

Mission and Vision

Mission statement To provide machines and equipment of high complexity and superior quality to business buyers, from manufacturing, through installation and support.

Continuous investment in the expansion and modernization of facilities:

sandblasting and painting facility, broadening of welding shop, new cranes, new furnaces in foundry, new machines for material preparation.

Goals:

higher productivity, new technologies, new industries (rail engineering, wind turbines), increase in sales for the energy sector, zero complaint policy.

Customer Relationships

Constant effort to find new business customers

Building long term relationships

Largest customer: ThyssenKrupp Resource Technologies GmbH (former ThyssenKrupp Frdertechnik), since 2006

Since 2003, cooperation with Bystronic (Switzerland), since 2005 strategic supplier

Quality Management Certificates

Delivering of products and services in the best quality: o raw material with the certified quality standard, o highly qualified workforce, o modern production process.

Quality certificates o EN ISO 9001:2008 o EN ISO 14001:2005 o EN 1090-2 EXC2:2008 o EN ISO 3834-2:2005

o Certification in progress: OHSAS 18001

Quality Management Testing

Fully equipped own laboratories o Chemical testing o Mechanical testing

Partnership with scientific research institutes and organizations

Spectrometer SPECTROMAXX F Laboratory for mechanical testing

Technological capabilities:

o CNC laser and water jet cutting technology o CNC press brakes bending o Wide range of high precision machining

o Turning up to d = 15m o Gearing up to d = 8m o Milling machines, Lmax = 26m, Hmax = 4,2m o Grinding (flat, round, gear grinding)

o Wide range of gearing o Welding technology o Heat treatment

Production Capacities

Manufacturing capacities:

o Steel structures single pieces up to 120 t; total capacity 500 t/month o Mechanical components single pieces up to 120 t; total capacity 350 t/month

Steel Structures & Mechanical Components

Equipment: o Own pattern production o Automatic molding line o 3 electric arc furnaces (25t, 25t, 8t) o Quenching baths (oil and water, volume 150 m) o 3 ovens for heat treatment (max 6500x5250x2800mm) o Sandblasting Product range o Gray iron castings o Nodular castings o Steel castings

o Carbon steels for general purposes o Steels for tempering o Fire resistant steel o Wear resistant steel

Manufacturing capacities: o weight from 10kg to 25 t; total capacity 350 t/month

Production Capacities Foundry

Production Program

MINING Spreaders Excavators Crushers

Transportation systems

METAL PROCESSING Laser cutting

Water jet cutting Automation

ENERGETIC Coal mills

Turbine components Ship locks

SPARE PARTS Gears

Gearboxes Castings

Various components

Production of machines and equipment

Our development and production know-how, in combination with our high level of vertical integration, ensure that our customer receives versatility from a single source.

I. Mining industry

First major project in this area in 2006, (belt wagon, TKF Project Brod Gneotino, FYROM)

Years of experience of production and assembly of machines, such as:

o Spreaders o Excavators o Crushers o Transportation systems o Various components

Production and assembly of spreader ARS 2000 with tripper car, TKF - Kostolac, Serbia

I Mining Industry Excavators, Spreaders, Crushers

No PROJECT EQUIPMENT PCS YEAR

1 Brod Gneotino - FYROM Belt wagon 1 2007

2 Drmno Kostolac - Serbia Spreader and tripper car 1 2008

3 Assarel - Bulgaria Spreader and tripper car 1 2009

4 Esteril - Brazil Crusher 2 2010

5 Cllolar - Turkey Spreader and tripper car 3 2010-2011

6 AOS Stade - Germany Bucket wheel excavator 1 2013

Production of large sized and comprehensive steel structures

Independent production of most of the mechanical components installed in these machines, due to:

1. Modern equipment for cutting, bending, welding 2. Crane capacities 3. Well equipped machine park 4. Own foundry

Own transport and logistics

I Mining industry Transport Crawlers

No PROJECT EQUIPMENT WEIGHT (t) PCS YEAR

1 EGAT Thailand Transport crawler T300 76,2 1 2012

2 Datang China Transport crawler T500 341,5 2 2013

3 Sentinel Zambia Transport crawler T1250 458,0 1 2013

4 Esteril - Brazil Transport crawler T250 59,5 1 2013

5 machines ordered in 2012

Complete production: Steel structure with machining Mechanical parts (drive sprockets, wheels, axles,

crawlers etc.)

Complete assembly including hydraulics and electrics

Commissioning

I Mining industry Belt Systems

No PROJECT EQUIPMENT QTY YEAR

1 Escondida OLAP Belt conveyer 700t 2013

2 Escondida OGP1 Belt conveyer 5000t In progress

Project Escondida (Chile): o Oxide Leach Area Project (OLAP) o Organic Growth Project 1 (OGP1)

Ordered in 2012

II. Metal Processing Industry Since 2003, cooperation with Bystronic (Switzerland), since 2005 strategic supplier

Years of experience in the production and assembly of machines:

o Assemblies of the machines for laser and water jet cutting; o Complete automation systems for metal sheet manipulation

Joint development and design of the machines

Bystronic ByTrans (standard and extended) complete manufacturing, installation and programming of CNC machine, delivery to end customer

III. Energetic Sector Manufacturing of equipment:

o Thermal power plants, o Hydro power plants, o Substations, o Distribution network.

Equipment for power plants: o Coal mills, set (discs, tie rods, shafts, bearings, gearboxes) o Components and parts of turbines

Hydro-mechanical equipment o Ship locks o Various elements (steel gratings, fasteners, actuators)

IV. Spare Parts

Crawler pads

Gearing Pulleys Drive

mechanism Bucket wheels

Crushers

Complete production and assembly of the following components:

Crawler Pads

Spreader ARS 2000, ordered by TKF, for open-pit mine Kostolac, Serbia Complete production and assembly by Dam-Mont. Detail: crawler

Complete production of: o Crawler pads with crawler links o Buschings o Bolts

Crawler links, qualities: o G-30CrMoV6-4+QT o G-34CrMo4+QT o G-40MnCrSi3

References:

o Collolar, Turkey, 800 pieces o Drmno Kostolac, Serbia, 220 pieces o REK Bitola o Asarel, Bulgaria, 150 pieces

Crawler Pads

Pattern production, molding Crawler link casting Machined crawler link

Completely assembled crawler pad

Laser cutting of metal sheets

Bending on CNC press

Welding

Forging and machining of bushes

Manufacturing of bolts

Assemlby of crawler pad

Production process completely performed in Dam-Monts facilities:

Gearing All production phases performed in workshop:

o casting, turning, gearing, heat treatment, grinding

Gears, max. diameter 8000mm, max. module 40 Gear schafts, max. 800mm x 6000mm , max. module 40 Internal gearing, min. diameter 300mm Teeth grinding, max. diameter 3500mm, max. module 30

Complete production of various types of complete gearboxes:

Housings for gearboxes: o Casted, max. weight 50t o Welded structures, max. weight 140t

Year Orderer Description Material Pcs

Diameter (mm)

Module (mm)

Weight (kg)

2007 Copper mine - Bor, Serbia 6-piecegear 42CrMo4 1 7323 26 29300

2010 Open mine pit - Obilic, Serbia 6-piece gear 42CrMo4 + QT 2 4600 20 2700

2010 Open mine pit - Obilic, Serbia 6-piece gear 42CrMo4 + QT 1 6240 24 2622

2009 Open mine pit - Kostolac, Serbia 6-piece gear 42CrMo4 + QT 1 6240 24 2301

2008 Copper Mine - Bor, Serbia 4-piece gear 42CrMo4 + QT 1 1418 18 1867

2008 Copper Mine - Bor, Serbia bevel gear 42CrMo4 1 1346 34 1800

2007 Open mine pit - Kostolac, Serbia 1-piece gear 42CrMo4 + QT 1 4890 16 1424

Pulleys

Various types of pulleys for the transportation belts on open mine pits All types:

o Drive pulleys o Take up pulleys o Return pulleys o Snub pulleys

Rubber coating

o with ceramic inserts, for higher load capacities

Maximal size: 2500mm x 10000mm

High load capacity bearings of reputable manufacturers (SKF) are installed

Sealing prevents entry of dirt and water, and provides long lasting of bearing

Drive Mechanism

Crawler frames with boogies

Boogies, types: o 2 wheel o 4 wheel o 6 wheel

Tension wheel with hydraulic tension device

o Material: 42CrMo4+QT; G300 o Reference: Project Esteril, Brazil, diameter 1500mm

Drive wheel, types:

o Drive cam bandage (single piece) o Drive sprocket with a (separate) cam

o Material: 30CrNiMo8, 42CrMo4+QT o with hardened cam surface

Bucket Wheels

Manufacturing and assembly of: o Steel structure o Buckets o Bucket teeth

Complete workshop assembly: max. diameter 15m

Wear resistant bucket teeth, over 12% Mn casting

Production of drive shaft with bearing

Crushers

High quality manganese wear parts and mechanical spare parts:

o Crushing cones (up to 20t) o Wear plates o Arm shields o Hammers o Beams o Cone shafts

Manganese castings up to 18% Mn (GX120Mn12 GX120Mn18).

Crushing beams, 60 kg/pc, GX120Mn12

Crushing cone, 6800 kg, GX120Mn18

THANK YOU FOR YOUR ATTENTION