Transcript
Designed to never catch your attention
AB
OU
T S
PP
OVERVIEW
Established in 1991
High-Precision High-Performance Polymer Components
Expertise in Automotive & Industrial Applications
Expertise in Sealing & Functional Applications
Expertise in All-Rubber, Metal-Bonded & Fibre-Reinforced Components
Two Manufacturing Locations in Chennai, India
Over 120 Employees
World-class State-of-the-Art Moulding Shop
Fully equipped Lab & Testing Facilities
ISO 9001:2008 Certified
PO
LYM
ER E
XPER
TIS
E
EXPERTISE IN HANDLING WIDE RANGE OF POLYMERS
NR - Natural Rubber
EPDM - Ethylene Propylene Diene Monomer
NBR - Nitrile Butadiene Rubber
NBR-PVC - Polyvinyl Chloride blended with NBR
HNBR - Hydrigenated NBR
XNBR - Carboxylated NBR
FKM - Fluorocarbon Rubber (VITON)
AEM - Ethylene Acrylic Rubber (VAMAC)
ACM - Polyacrylic Rubber
MVQ - Silicone Rubber
CR - Chloroprene (NEOPRENE)
PR
OD
UCTS
O-Rings
Excellent performance at high & low pressures
Applications- Fuel Pumps, Water Pumps, Power Steering,
Brakes, etc
Wide range of Sizes
Superior Specifications
Strict Tolerance Adherence
Gaskets
Preferred supplier of SFL – RCD, one of the largest
manufacturers of Radiator Caps in the world
Variety of Polymers
Wide range of Sizes
Superior Specifications
International standards
PR
OD
UCTS
Membranes, Diaphragms & Seals
Very high Continuous Flexing Capabilities
Applications- Turbo-chargers, Power Steering Pumps,
Brakes, etc
Wide range of Sizes
High-performance Specifications
Strict Tolerance Adherence
International Standard
Irregular Profile Components
Excellent capabilities for Tooling Design & Manufacture for complex profiles
Grommets, Mushroom valves, Fuel-caps, etc
Superior Specifications
Strict Tolerance Adherence
Variety of Polymers
Bellows
Boots
Multi-lip Oil-Seals
Dust Seals
Bearing End Seals
Isolators
Bushings, etc
PR
OD
UCTS
Metal-bonded Rubber Components
MAJO
R C
US
TO
MER
S
MAJOR CUSTOMERS
Sundaram Fasteners Ltd
Radiator Caps & Assemblies Division
Gear Shifter Assemblies Division
Fuel Pump Division
Water Pump Division
Bearing Division
JM Frictech India (P) Ltd
Rane TRW Steering Systems Ltd
UCAL Fuel Systems
Shrivik
Wilden Pumps
CO
NTIN
UO
US IM
PR
OVEM
EN
T
MOULD DESIGN
Advanced Mould Design, to ensure-
Uniform Temperature & Pressure
Distribution
Easy Flowability
Complete evacuation of gases
Easy Workability – Product release, Mould
cleaning
PR
OC
ES
S C
ON
TR
OL
PROCESS IMPROVEMENTS & CONTROLS
Mixing Process controls-
Homogenous dispersion
Minimum compound aging
Hi-quality Mix
Moulding Process controls-
Poka-Yoke to maintain process parameters
PLCs to maintain process stability
Custom-made Fixtures to increase output &
reduce fatigue
IN
FR
AS
TR
UCTU
RE
INFRASTRUCTURE
Complete Mixing setup with-
Kneader
Unidrive Mixing Mill
Stock Blender
PLC Controlled Blanking
Vacuumised Compression Moulding
Best in class machinery & Lab Equipment
High quality power supply & backup
IN
FR
AS
TR
UCTU
RE
MIXING MILL WITH STOCK-BLENDER
IN
FR
AS
TR
UCTU
RE
BLANKING MACHINE WITH PLC-CONTROL
LABORATORY & TESTING FACILITIES
PRODUCT CAPABILITY REQUIREMENTS TES
TIN
G F
AC
ILITIES
APPLICATION PROFILE
Fuel Pump
Oil Pump
Water Pump
Power Steering
Turbo Charger
Radiator Systems
Wet Brakes
High-speed Bearings
Chemical Pumps, etc
OPERATING CONDITIONS
Pressure - 3000 psi
Temperature - 230˚C
Chemical Resistance
Fuel Resistance
Oil Resistance
Ozone Resistance
Abrasion Resistance
High Resilience, etc
LABORATORY TES
TIN
G F
AC
ILITIES
OSCILLATING DISC RHEOMETER
The Rheometer describes precisely, the vulcanising and processing characteristics
of Rubber-Compounds
A plot of Torque (force) value against time gives a typical graph called Cure Curve
or Rheograph
Internationally designated parameters like MI, MH, TS2, TS5, TC50, TC90 etc. are
obtained from the graph
The Cure Curve obtained with Rheometer is a finger print of compound's
vulcanization & processing character
TES
TIN
G F
AC
ILITIES
LABORATORY
TENSILE TESTING MACHINE
Provides Tensile Strength, Elongation @
Break and Modulus values for Compounds
in accordance with ASTM D412
DUROMETER
Provides precise Hardness measurement
in Shore A scale. Used for validation of
Compound Batches & Products
TES
TIN
G F
AC
ILITIES
LABORATORY
PROFILE PROJECTOR
With direct software Interface provides
shadow-reading measurements of
components & profiles at upto 20x
magnification
VIDEO INSPECTION SYSTEM
With direct software Interface provides
measurements of components, profiles and
surface inspection at upto 60x magnification
TES
TIN
G F
AC
ILITIES
LABORATORY
LAB PRESS
Exclusive Lab press used for making specimens
suitable for testing various properties of Rubber
Compounds such as-
TENSILE STRENGTH
ELONGATION@ BREAK
MODULUS
TEAR STRENGTH
COMPRESSION SET
HARDNESS
DRY HEAT RESISTANCE
FLUID RESISTANCE
OZONE RESISTANCE
REBOUND RESILIENCE
REFLUXING SYSTEM
Used for Testing FLUID RESISTANCE of Rubber-
Compounds upto a temperature of 150˚C
TES
TIN
G F
AC
ILITIES
LABORATORY
HEAT AGING OVEN
Used for testing various properties of Rubber
Compounds at upto 300˚C, such as -
DRY HEAT RESISTANCE TESTING
COMPRESSION SET TESTING
FLUID RESISTANCE
WEIGHING BALANCE
With Least Count of 0.0001GMS for very
accurate measurements of-
SPECIFIC GRAVITY [ASTM D297]
CHANGE IN VOLUME [ASTM D471]
CHANGE IN WEIGHT
TES
TIN
G F
AC
ILITIES
LABORATORY
MICRO-HARDNESS TESTER
Hardness is a very important & primary parameter
for Rubber products.
ASTM Standard call for testing of Hardness on the
Specimen only.
Micro-Hardness Tester is used to test the on-the-
product Hardness ensuring consistency and
repeatability in processes.
Thereby, we verify & assure Product quality to
Customers in every lot
TES
TIN
G F
AC
ILITIES
LABORATORY
THANK YOU
top related