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AABBOOUUTT CCOOMMPPAANNYY
CCOONNTTAACCTT UUSS
NNAATTIIOONNAALL AAWWAARRDD--22001100
VVAALLUUAABBLLEE CCLLIIEENNTTSS
MMFFGG.. PPRROOCCEESSSS
TTEESSTT PPLLAANN
QQUUAALLIITTYY CCOONNTTRROOLL
LLIISSTT OOFF PPLLAANNTT && MMAACCHHIINNEERRYY
RREEGGIISSTTRRAATTIIOONN CCEERRTTIIFFIICCAATTEESS
QQUUAALLIITTYY CCEERRTTIIFFIICCAATTEESS
IINNSSPPEECCTTIIOONN CCEERRTTIIFFIICCAATTEESS
National Award -2010 for Outstanding Entrepreneurship from the Hon. President of India
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AAbboouutt CCoommppaannyy
Since 2002
One of the leading RCC Spun Pipes Manufacturer
Situated at NH 89
Area : 10 Acres Land
ISI & ISO 9001:2008 Certified
NSIC Certification
Mix Design {M-35}
Well Equipped Laboratory
Crane for Proper Handling
3 Curing Tanks with Sprinkler
Electronic Weighing Machine for Accurate Cages
Sizes : 100 to 1800 MM I/D
Classes : NP2, NP3 & NP4
IS Codes : IS 458:2003, IS 3597:1998, IS 15658:2006
TIN : 08960202900
PAN : ADDPM 8917 C
SSI : 080141100056
ISO : QMS-K10684
ISI : CM / L – 8920486
Trade Mark : 1624176 Class 19 Tm J.No.1404
CCoonnttaacctt UUss
Phone No. 01582-245710, 241710
Mobile No. 9414118980, 9414209187
E-mail rcpngo@gmail.com, rcp_ngo@yahoo.com Website http://rcp.co.in ,, www.rajcementproducts.com Address Bikaner Road, Nagaur-341001 (Raj.)
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OOuurr VVaalluuaabbllee CClliieennttss
Govt. Departments
AVVNL
BSNL
DRDA
Housing Board
Indian Railway
Metro
Municipalities
National Highway
Panchayat
PHED
PWD Madhya Pradesh
PWD Rajasthan
RIDCOR
RSMML
RUIDP
Airport Authority of India
Companies
A2Z MES Ltd.
Aban Constructions Pvt. Ltd.
Ambuja Cement Ltd.
Ansal Properties & Infrastructures Ltd.
Ashiana Amar Developers Ltd.
Ashoka Buildcon Ltd.
Era Constructions (India) Pvt. Ltd.
Ess Gee Real Estate Developers Pvt. Ltd.
G.R. Agrawal Builders & Developers Ltd.
Gammon India Ltd.
Hydroair Tectonics PCD Ltd.
IVRCL Infrastructure & Projects Ltd.
M.S. Khurana Engineering Ltd.
National Construction Co. Ltd.
Navyuga Engineering Co. Ltd.
Parnika Commercial & Estate Pvt. Ltd.
Parsvanath Developers Ltd.
Pratibha – Aparna J.V.
Punj Llyod Ltd.
Raj West Power Ltd.
Sainik Mining & Allied Services Ltd.
SDM Projects Pvt. Ltd.
SEW Constructions Ltd.
Shree Cement Ltd.
SMS Paryavaran Ltd.
Tapi Prestressed Products Ltd.
UEM India Ltd.
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MMaannuuffaaccttuurriinngg PPrroocceessss ooff PPiippeess
(R.M. = 6 to 20 MM Coarse Aggregate, Fine Aggregate, Stone Dust, Cement, Iron & Water)
Step 1 Caging: 1st of all reinforcement cages are fabricated on collapsible drum type cage machines. All
cages are separately weighted on Electronic weigh. Supervisor makes it sure that all cages are as per
IS: 458. All cages are tagged with weights and according to tag nos. there weights are written down
on the black Board. Quality In charge randomly checks the weigh of some cages for accuracy. All
cages weights are note down in Daily Production sheet with their tag nos. and are given a specific
code no.
Step 2 Molding: All moulds are properly cleaned from Hand Grinder after opening. Proper supports are
given for centering of cages. {If it is higher dia 2 cages are made as per IS: 458 and upper cage is
always 75% of inner cage} Proper oiling is done on moulds as well as on bushes and rings. These
are properly packed with tie rods and nut-bolts.
Step 3 Mixture: According to mix design and regular checking aggregates, water and Cement are used
by weight. Instructions are written on boards for proper mixtures. Instructions are given to consume
mixture within 30 minutes for its proper strength. IS 456 is followed for this.
Step 4 Manufacturing: After molding moulds are properly kept on runners with the help of Chain Pulleys.
Initially while pouring the mixture RPM of machine is very slow for proper pouring and than RPM
are up to 1500 as per the requirement of IS: 458. When the proper spinning is done it leaves extra
water which gives the strength to the pipe. After it, finishing of pipes is done by cutting from rods
and brushes.
Step 5 Marking: After manufacturing process, all pipes are marked and dated from permanent marker.
Supervisor record all these marked numbers in front of tagged numbers and after wards these are
stored in Computer by date and marked number wise with the weigh of cages.
Step 6 Demoulding: While remolding, with the help of Chain pulleys moulds are separated. Moulds are
remolded after 24 hours for proper quality of pipes.
Step 7 Curing: After Demoulding with the help of Trolleys, Hydra and ceilings pipes are kept in curing
tanks for proper curing. Rotation of pipes is done daily and 24 hours Sprinklers are on. After 28
days curing pipes are taken out from tanks and storage is done.
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MMaannuuffaaccttuurriinngg PPrroocceessss ooff PPaavveerrss && CCuurrbb SSttoonneess
(R.M. = 10 MM & 6 MM Coarse Aggregate, Fine Aggregate, Stone Dust, Cement & Water)
Mixture and mortar is prepared as per mix design from Tested Raw Materials
These are transferred to storage boxes near the machine
Moulds are properly cleaned with Iron Brush after every single use
Mixture & Mortar according to weight filled up in Moulds
Moulds are pressed with automatic Hydraulic Pressure Machine up to 3500 PSI
Blocks are released automatically on Pallets
Pallets are transferred to Stands for few hours
Blocks are transferred to tanks with the help of trolleys
Blocks are kept in deep water for 7 days
There are 12 tanks for Pavers curing
Strength and Abrasion Test in our Lab for Every Lot.
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TTeesstt PPllaann
We have all the instrument and testing machines required for testing of pipes, Manhole
Covers and Interlocking Blocks as per IS 3597:1998, IS 12592:2002 and IS 15658:2006. All
these instruments and machines are calibrated and tested regularly.
For every Lot of all sizes of pipes, we are regularly having our Test Plans Like:
Hydrostatic Test
Three Edge Bearing Load Test
Permeability Test
Dimensions checking for every pipe
We are enclosing the list of Testing Machines and Lab Instruments:
Calibrated Instruments
S.No. Details Name of Company Calibrated By
1 Pressure Gauge 0 to 4.2 kg/cm2 “Tipco” For Hydro Test C & I Systems
2 Pressure Gauge 0 to 2000 KN “Masta” For Cube Test C & I Systems
3 Pressure Gauge 0 to 500 KN “Masta” For Load Test C & I Systems
4 Micrometer Aerospace Cross Cal. Center
5 Measuring Scale 3’ Kristeel Shinwa Cross Cal. Center
6 Measuring Tape Freemans S.V. Eng. Centre
7 Vernier Caliper Aerospace Cross Cal. Center
Non- Calibrated Instruments
Instrument Qty. Instrument Qty.
Abrasion Test Machine 1 Dimension Checker 26
Balance in Wooden and Glass box 1 I/D Checking Rodes 15
Botta for Hydro Test Machine 6 Inner Caliper 3
Botta for TEB Test Machine 5 Measuring Scale 1’ 1
Cube Moulds 6 Out Side Caliper 3
Cube Test Machine 1 Patta for TEB Test Machine 2
Elec. Weigh 1 Permeability Test Set 24
Filler Gauge 2 Round Plates for TEB Test Machine 14
Garder on TEB Test Machine 1 Sieving Set 3
Gauge Set for Dimension checking 1 Spring Balance 2
Gauging Trowels 1 Straightness Rod 1
Glass Bowl 2 Temping Rod 1
Guniya 1 Weights 7
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OOuurr PPrroodduuccttss
RCC Spun Pipes (IS 458:2003)
SFRC Manhole Covers & Frames (IS: 12592 part I & II)
Paver/Interlocking Block (IS: 15658 : 2006)
Chequered Tile
Curb Stone
Ferro Cover
200 Meter Stone
Mile Stone
Fencing Pole
RCC Bench
Boundary Stone (for NH)
KM and 100mtr. Stone (for Railway)
Readymade Boundary Wall (New Product)
Other RCC Products (As Per Requirement)
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QQuuaalliittyy CCoonnttrrooll
Quality is main motto, for this purpose we have appointed an Engineer and a Technician.
A. Raw Materials {IS Codes - IS 432: 1982, IS 383: 1970, IS 1489: 1991, IS 456, 3025}
a. Cement:
i. Using Pallets for saving it from moisture
ii. Always keeping it in Packed Godown
iii. Using ISI Marked 43Grade OPC
iv. Using FIFO method
b. Iron:
i. Stored in a Separate Godown to save it from rusting
ii. Stored as per their Sizes.
iii. Using ISI Marked
c. Aggregates:
i. Covering from Tirpals / Shades
ii. Separation walls for Proper Storage
iii. Internal Testing for Every Lot
B. Multi Level Checking System
a. 1st Level: Raw Materials are first of checked at entrance gate by Watch man if it is physically
OK than calls to Quality In charge.
b. 2nd Level: Quality In charge takes the samples from trucks and takes it to Lab. In Lab all type
of testing are done like – Sieve analysis, Contents of Moisture, Checking of Gauges, Hardness
and Gradation etc. After the required testing/ analysis only those raw materials are accepted
which are as per norms.
c. 3rd Level: All type of raw materials is properly unloaded and storage of raw materials is done
in a proper and systematically manner.
C. Others
a. Cubes: Every day making cubes and testing after 7 and 28 days
b. Welding of Cages: For Maintaining Span in Cages and Strength of Pipes
c. Movement of Moulds & Pipes: Using Trolleys to Minimize Damages & Cracks
d. Mix design: Mix design is done from Government approved Lab for M-35 strength
e. Water Cement Ratio: Always maintaining this Ratio by Measuring Water before use
f. Generator: Using Self Start Generator to Protect Strength of Pipes in case of Power Cut
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LLiisstt ooff PPllaanntt && MMaacchhiinneerryy
S.no. Size of Moulds Sets S.No. Name of Machine Qty
01. 100 mm 152 01. Cage Machines 7
02. 150 mm 70 02. Machines 8
03. 200 mm 130 03. Mixtures 9
04. 250 mm 45 04. Chain Pullies 12
05. 300 mm 29 05. Crane / Hydra 01
06. 350 mm 10 06. Trolleys 6
07. 400 mm 9 07. Curing Tanks 4
08. 450 mm 18 08. Office, Store, Godown 1 each
09. 500 mm 11 09. Laboratory 1
10. 600 mm 19 10. Generator Room 1
11. 700 mm 11 11. Guest House 1
12. 800 mm 9 12. Labour Quarters 12
13. 900 mm 24 13. Electric Room 1
14. 1000 mm 14
15. 1200 mm 10
16. 1400 mm 2
17. 1600 mm 3
18. 1800 mm 2
Machinery Details for mfg. Pavers and Other Products
S.no. Name of Machine No. of Machinery
01. Hydraulic Pressure Machines 03
02. Mixture Machines 03
03. Trolly 01
04. Vib. Machine 02
05. Curing Tanks 12
06. Shad 01
07. Platform 45’ x 100’ 01
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RReeggiissttrraattiioonn CCeerrttiiffiiccaatteess
BIS Attachment
BIS Certificate
ISO 9001:2008
SSI
TIN
PAN
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QQuuaalliittyy CCeerrttiiffiiccaatteess
P.H.E.D. Nagaur ------------------------------------------------------------------------------------------------------- 1
Nagar Palika Nagaur ------------------------------------------------------------------------------------------------- 1
UEM India Pvt. Ltd. --------------------------------------------------------------------------------------------------- 1
Jodhpur Development Auth. (JDA) ------------------------------------------------------------------------------ 1
N/W Railway, Bikaner ----------------------------------------------------------------------------------------------- 1
R.S.&B., Jodhpur ------------------------------------------------------------------------------------------------------ 1
Triveni Enterprises, Kota -------------------------------------------------------------------------------------------- 1
SBRC, Nagaur ---------------------------------------------------------------------------------------------------------- 1
Devilal Constractor, Nagaur ---------------------------------------------------------------------------------------- 1
P.W.D. Bikaner --------------------------------------------------------------------------------------------------------- 1
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RRiiTTEESS CCeerrttiiffiiccaatteess
Inspection Certificate 27.05.2012
Inspection Certificate 16.10.2011
Inspection Certificate 12.09.2011
Inspection Certificate 18.08.2011
Inspection Certificate 04.03.2011
Inspection Certificate 07.01.2011
Inspection Certificate 20.05.2010
Inspection Certificate 14.04.2010
Inspection Certificate 11.10.2009
Inspection Certificate 14.02.2009
Inspection Certificate 31.08.2006
Inspection Certificate 08.04.2005
Inspection Certificate 03.05.2004
Inspection Certificate 02.07.2004
Inspection Certificate 14.12.2004
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