ABBO OUUTT YCCOMMPPAANNY COONNTTAACT …rcp.co.in/wp-content/uploads/files/raj-cement-products-profile-1.pdf · One of the leading RCC Spun Pipes Manufacturer ... water which gives

AABBOOUUTT CCOOMMPPAANNYY

CCOONNTTAACCTT UUSS

NNAATTIIOONNAALL AAWWAARRDD--22001100

VVAALLUUAABBLLEE CCLLIIEENNTTSS

MMFFGG.. PPRROOCCEESSSS

TTEESSTT PPLLAANN

QQUUAALLIITTYY CCOONNTTRROOLL

LLIISSTT OOFF PPLLAANNTT && MMAACCHHIINNEERRYY

RREEGGIISSTTRRAATTIIOONN CCEERRTTIIFFIICCAATTEESS

QQUUAALLIITTYY CCEERRTTIIFFIICCAATTEESS

IINNSSPPEECCTTIIOONN CCEERRTTIIFFIICCAATTEESS

National Award -2010 for Outstanding Entrepreneurship from the Hon. President of India

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AAbboouutt CCoommppaannyy

Since 2002

One of the leading RCC Spun Pipes Manufacturer

Situated at NH 89

Area : 10 Acres Land

ISI & ISO 9001:2008 Certified

NSIC Certification

Mix Design {M-35}

Well Equipped Laboratory

Crane for Proper Handling

3 Curing Tanks with Sprinkler

Electronic Weighing Machine for Accurate Cages

Sizes : 100 to 1800 MM I/D

Classes : NP2, NP3 & NP4

IS Codes : IS 458:2003, IS 3597:1998, IS 15658:2006

TIN : 08960202900

PAN : ADDPM 8917 C

SSI : 080141100056

ISO : QMS-K10684

ISI : CM / L – 8920486

Trade Mark : 1624176 Class 19 Tm J.No.1404

CCoonnttaacctt UUss

Phone No. 01582-245710, 241710

Mobile No. 9414118980, 9414209187

E-mail [email protected], [email protected] Website http://rcp.co.in ,, www.rajcementproducts.com Address Bikaner Road, Nagaur-341001 (Raj.)

mailto:[email protected]

mailto:[email protected]

http://rcp.co.in/

http://www.rajcementproducts.com/

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OOuurr VVaalluuaabbllee CClliieennttss

Govt. Departments

AVVNL

BSNL

DRDA

Housing Board

Indian Railway

Metro

Municipalities

National Highway

Panchayat

PHED

PWD Madhya Pradesh

PWD Rajasthan

RIDCOR

RSMML

RUIDP

Airport Authority of India

Companies

A2Z MES Ltd.

Aban Constructions Pvt. Ltd.

Ambuja Cement Ltd.

Ansal Properties & Infrastructures Ltd.

Ashiana Amar Developers Ltd.

Ashoka Buildcon Ltd.

Era Constructions (India) Pvt. Ltd.

Ess Gee Real Estate Developers Pvt. Ltd.

G.R. Agrawal Builders & Developers Ltd.

Gammon India Ltd.

Hydroair Tectonics PCD Ltd.

IVRCL Infrastructure & Projects Ltd.

M.S. Khurana Engineering Ltd.

National Construction Co. Ltd.

Navyuga Engineering Co. Ltd.

Parnika Commercial & Estate Pvt. Ltd.

Parsvanath Developers Ltd.

Pratibha – Aparna J.V.

Punj Llyod Ltd.

Raj West Power Ltd.

Sainik Mining & Allied Services Ltd.

SDM Projects Pvt. Ltd.

SEW Constructions Ltd.

Shree Cement Ltd.

SMS Paryavaran Ltd.

Tapi Prestressed Products Ltd.

UEM India Ltd.

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MMaannuuffaaccttuurriinngg PPrroocceessss ooff PPiippeess

(R.M. = 6 to 20 MM Coarse Aggregate, Fine Aggregate, Stone Dust, Cement, Iron & Water)

Step 1 Caging: 1st of all reinforcement cages are fabricated on collapsible drum type cage machines. All

cages are separately weighted on Electronic weigh. Supervisor makes it sure that all cages are as per

IS: 458. All cages are tagged with weights and according to tag nos. there weights are written down

on the black Board. Quality In charge randomly checks the weigh of some cages for accuracy. All

cages weights are note down in Daily Production sheet with their tag nos. and are given a specific

code no.

Step 2 Molding: All moulds are properly cleaned from Hand Grinder after opening. Proper supports are

given for centering of cages. {If it is higher dia 2 cages are made as per IS: 458 and upper cage is

always 75% of inner cage} Proper oiling is done on moulds as well as on bushes and rings. These

are properly packed with tie rods and nut-bolts.

Step 3 Mixture: According to mix design and regular checking aggregates, water and Cement are used

by weight. Instructions are written on boards for proper mixtures. Instructions are given to consume

mixture within 30 minutes for its proper strength. IS 456 is followed for this.

Step 4 Manufacturing: After molding moulds are properly kept on runners with the help of Chain Pulleys.

Initially while pouring the mixture RPM of machine is very slow for proper pouring and than RPM

are up to 1500 as per the requirement of IS: 458. When the proper spinning is done it leaves extra

water which gives the strength to the pipe. After it, finishing of pipes is done by cutting from rods

and brushes.

Step 5 Marking: After manufacturing process, all pipes are marked and dated from permanent marker.

Supervisor record all these marked numbers in front of tagged numbers and after wards these are

stored in Computer by date and marked number wise with the weigh of cages.

Step 6 Demoulding: While remolding, with the help of Chain pulleys moulds are separated. Moulds are

remolded after 24 hours for proper quality of pipes.

Step 7 Curing: After Demoulding with the help of Trolleys, Hydra and ceilings pipes are kept in curing

tanks for proper curing. Rotation of pipes is done daily and 24 hours Sprinklers are on. After 28

days curing pipes are taken out from tanks and storage is done.

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MMaannuuffaaccttuurriinngg PPrroocceessss ooff PPaavveerrss && CCuurrbb SSttoonneess

(R.M. = 10 MM & 6 MM Coarse Aggregate, Fine Aggregate, Stone Dust, Cement & Water)

Mixture and mortar is prepared as per mix design from Tested Raw Materials

These are transferred to storage boxes near the machine

Moulds are properly cleaned with Iron Brush after every single use

Mixture & Mortar according to weight filled up in Moulds

Moulds are pressed with automatic Hydraulic Pressure Machine up to 3500 PSI

Blocks are released automatically on Pallets

Pallets are transferred to Stands for few hours

Blocks are transferred to tanks with the help of trolleys

Blocks are kept in deep water for 7 days

There are 12 tanks for Pavers curing

Strength and Abrasion Test in our Lab for Every Lot.

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TTeesstt PPllaann

We have all the instrument and testing machines required for testing of pipes, Manhole

Covers and Interlocking Blocks as per IS 3597:1998, IS 12592:2002 and IS 15658:2006. All

these instruments and machines are calibrated and tested regularly.

For every Lot of all sizes of pipes, we are regularly having our Test Plans Like:

Hydrostatic Test

Three Edge Bearing Load Test

Permeability Test

Dimensions checking for every pipe

We are enclosing the list of Testing Machines and Lab Instruments:

Calibrated Instruments

S.No. Details Name of Company Calibrated By

1 Pressure Gauge 0 to 4.2 kg/cm2 “Tipco” For Hydro Test C & I Systems

2 Pressure Gauge 0 to 2000 KN “Masta” For Cube Test C & I Systems

3 Pressure Gauge 0 to 500 KN “Masta” For Load Test C & I Systems

4 Micrometer Aerospace Cross Cal. Center

5 Measuring Scale 3’ Kristeel Shinwa Cross Cal. Center

6 Measuring Tape Freemans S.V. Eng. Centre

7 Vernier Caliper Aerospace Cross Cal. Center

Non- Calibrated Instruments

Instrument Qty. Instrument Qty.

Abrasion Test Machine 1 Dimension Checker 26

Balance in Wooden and Glass box 1 I/D Checking Rodes 15

Botta for Hydro Test Machine 6 Inner Caliper 3

Botta for TEB Test Machine 5 Measuring Scale 1’ 1

Cube Moulds 6 Out Side Caliper 3

Cube Test Machine 1 Patta for TEB Test Machine 2

Elec. Weigh 1 Permeability Test Set 24

Filler Gauge 2 Round Plates for TEB Test Machine 14

Garder on TEB Test Machine 1 Sieving Set 3

Gauge Set for Dimension checking 1 Spring Balance 2

Gauging Trowels 1 Straightness Rod 1

Glass Bowl 2 Temping Rod 1

Guniya 1 Weights 7

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OOuurr PPrroodduuccttss

RCC Spun Pipes (IS 458:2003)

SFRC Manhole Covers & Frames (IS: 12592 part I & II)

Paver/Interlocking Block (IS: 15658 : 2006)

Chequered Tile

Curb Stone

Ferro Cover

200 Meter Stone

Mile Stone

Fencing Pole

RCC Bench

Boundary Stone (for NH)

KM and 100mtr. Stone (for Railway)

Readymade Boundary Wall (New Product)

Other RCC Products (As Per Requirement)

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QQuuaalliittyy CCoonnttrrooll

Quality is main motto, for this purpose we have appointed an Engineer and a Technician.

A. Raw Materials {IS Codes - IS 432: 1982, IS 383: 1970, IS 1489: 1991, IS 456, 3025}

a. Cement:

i. Using Pallets for saving it from moisture

ii. Always keeping it in Packed Godown

iii. Using ISI Marked 43Grade OPC

iv. Using FIFO method

b. Iron:

i. Stored in a Separate Godown to save it from rusting

ii. Stored as per their Sizes.

iii. Using ISI Marked

c. Aggregates:

i. Covering from Tirpals / Shades

ii. Separation walls for Proper Storage

iii. Internal Testing for Every Lot

B. Multi Level Checking System

a. 1st Level: Raw Materials are first of checked at entrance gate by Watch man if it is physically

OK than calls to Quality In charge.

b. 2nd Level: Quality In charge takes the samples from trucks and takes it to Lab. In Lab all type

of testing are done like – Sieve analysis, Contents of Moisture, Checking of Gauges, Hardness

and Gradation etc. After the required testing/ analysis only those raw materials are accepted

which are as per norms.

c. 3rd Level: All type of raw materials is properly unloaded and storage of raw materials is done

in a proper and systematically manner.

C. Others

a. Cubes: Every day making cubes and testing after 7 and 28 days

b. Welding of Cages: For Maintaining Span in Cages and Strength of Pipes

c. Movement of Moulds & Pipes: Using Trolleys to Minimize Damages & Cracks

d. Mix design: Mix design is done from Government approved Lab for M-35 strength

e. Water Cement Ratio: Always maintaining this Ratio by Measuring Water before use

f. Generator: Using Self Start Generator to Protect Strength of Pipes in case of Power Cut

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LLiisstt ooff PPllaanntt && MMaacchhiinneerryy

S.no. Size of Moulds Sets S.No. Name of Machine Qty

01. 100 mm 152 01. Cage Machines 7

02. 150 mm 70 02. Machines 8

03. 200 mm 130 03. Mixtures 9

04. 250 mm 45 04. Chain Pullies 12

05. 300 mm 29 05. Crane / Hydra 01

06. 350 mm 10 06. Trolleys 6

07. 400 mm 9 07. Curing Tanks 4

08. 450 mm 18 08. Office, Store, Godown 1 each

09. 500 mm 11 09. Laboratory 1

10. 600 mm 19 10. Generator Room 1

11. 700 mm 11 11. Guest House 1

12. 800 mm 9 12. Labour Quarters 12

13. 900 mm 24 13. Electric Room 1

14. 1000 mm 14

15. 1200 mm 10

16. 1400 mm 2

17. 1600 mm 3

18. 1800 mm 2

Machinery Details for mfg. Pavers and Other Products

S.no. Name of Machine No. of Machinery

01. Hydraulic Pressure Machines 03

02. Mixture Machines 03

03. Trolly 01

04. Vib. Machine 02

05. Curing Tanks 12

06. Shad 01

07. Platform 45’ x 100’ 01

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RReeggiissttrraattiioonn CCeerrttiiffiiccaatteess

BIS Attachment

BIS Certificate

ISO 9001:2008

SSI

TIN

PAN

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QQuuaalliittyy CCeerrttiiffiiccaatteess

P.H.E.D. Nagaur ------------------------------------------------------------------------------------------------------- 1

Nagar Palika Nagaur ------------------------------------------------------------------------------------------------- 1

UEM India Pvt. Ltd. --------------------------------------------------------------------------------------------------- 1

Jodhpur Development Auth. (JDA) ------------------------------------------------------------------------------ 1

N/W Railway, Bikaner ----------------------------------------------------------------------------------------------- 1

R.S.&B., Jodhpur ------------------------------------------------------------------------------------------------------ 1

Triveni Enterprises, Kota -------------------------------------------------------------------------------------------- 1

SBRC, Nagaur ---------------------------------------------------------------------------------------------------------- 1

Devilal Constractor, Nagaur ---------------------------------------------------------------------------------------- 1

P.W.D. Bikaner --------------------------------------------------------------------------------------------------------- 1

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P.H.E.D. Nagaur

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Nagar Palika Nagaur

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UEM India Pvt. Ltd.

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Jodhpur Development Auth. (JDA)

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N/W Railway, Bikaner

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R.S.&B., Jodhpur

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Triveni Enterprises, Kota

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SBRC, Nagaur

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Devilal Constractor, Nagaur

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P.W.D. Bikaner

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RRiiTTEESS CCeerrttiiffiiccaatteess

Inspection Certificate 27.05.2012















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ABBO OUUTT YCCOMMPPAANNY COONNTTAACT …rcp.co.in/wp-content/uploads/files/raj-cement-products-profile-1.pdf · One of the leading RCC Spun Pipes Manufacturer ... water which gives

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