06E Hot Runner Series - Synventive Molding Solutions · Stabilize your Process HOT RUNNER TECHNOLOGY 06E Hot Runner Series Catalog CAT-10-0010_EN-Rev10 EN 6 / 2018

S t a b i l i z e y o u r P r o c e s s

H O T R U N N E R T E C H N O L O G Y

06E Hot Runner SeriesCatalog

CAT-10-0010_EN-Rev10 EN 6 / 2018

H O T R U N N E R T E C H N O L O G Y

06E System Information

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

CAT-10-0010_EN-REV10

© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

-2-

E (length)E = 15, 45, 65, 85

Custom length 45 - 235

Ø6

37L

F10

Ø6 Ø9

15 *

E

Ø40Ø24

IB24

0 6M

od

Thrust pad selection Inlet bushing

*min.10 1) For a specific application, please consult Synventive

Hot Runner System - Thrust Pad Manifold

H O T R U N N E R T E C H N O L O G Y

06E System Information

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

CAT-10-0010_EN-REV10

© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

-3-

Gate Cooling Required

Tip face must contact plastic

L(mm)

Heater zone power (Watt) L(mm)

Heater zone power (Watt)Power1 Power 1

One control area (thermocouple)Standard lengths

One control area (thermocouple)Custom lengths

60 125 W >60-<80 125 W70 125 W >80-<100 139 W80 139 W >100-<120 159 W90 139 W >120-<140 179 W100 159 W >140-<180 199 W110 159 W >180-<200 239 W120 179 W >200-220 259 W130 179 W140 199 W160 199 W180 219 W200 239 W

Nozzle Lengths

H O T R U N N E R T E C H N O L O G Y

06E System Information

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

CAT-10-0010_EN-REV10

© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

-4-

PNC3008B PNC4508B (pneumatic)

PB4008 (pneumatic)

HB2508 (hydraulic)

PNC3008BPressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:424 N / 848 N

PNC4508BPressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:954 N / 1908 N

PB4008Pressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:754 N / 1508 N

HB2508Pressure range: 40 - 60 bar (600 - 870 psi)Min/Max Close Forces:1963 N / 2945 N

Available features: ♦ Position Sensor ♦ SynCool®

Available features: ♦ Position Sensor ♦ SynCool®

Electric actuators are also available for the 06E nozzle. See the actuator catalog CAT-03-0001_EN-REV##

Available Actuators

H O T R U N N E R T E C H N O L O G Y

06E System Information

-5-

CAT-10-0010_EN-REV10

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable

Master Language is English For a specific application, please consult Synventive

© 2018 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.

Preferred Available Not Available

VSP Valve Gate - Straight Pin - Plunged Through

Tip Style DescriptionDt = Ø6

F = 0, 6, ModH = 1.6

Standard

VTP Valve Gate - Tapered Pin - Plunged Through

Tip Style DescriptionDt = Ø6

F = 0, 6, ModH = 1.2

Standard

VSW Valve Gate - Straight Pin - Blind

Tip Style DescriptionDt = Ø9

H = 0.8 H = 1.2 H = 1.6

Standard

VTW Valve Gate - Tapered Pin - Blind

Tip Style DescriptionDt = Ø9H = 1.2

Standard

Nozzle Tip Styles

H O T R U N N E R T E C H N O L O G Y

06E System Information

-6-

CAT-10-0010_EN-REV10

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable

Master Language is English For a specific application, please consult Synventive

© 2018 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.

Preferred Available Not Available

TTP Thermal Gate – Torpedo - Plunged Through

Tip Style DescriptionDt = Ø6

F = 0, 6, ModH = 0.8 H = 1.2 H = 1.6

Standard

TTW Thermal Gate – Torpedo - Blind

Tip Style DescriptionDt = Ø9

H = 0.8 H = 1.2 H = 1.6

Standard

TFP Thermal Gate – Full Flow - Plunged Through

Tip Style DescriptionDt = Ø6

F = 0, 6, ModH = 0.8 H = 1.2 H = 1.6

Standard

TTK Thermal Gate – Torpedo - K

Tip Style DescriptionDt = Ø6

F = 6, ModH = 1.2 / Mod 1.2 - 2.0

Standard(cold runner applications, semi crystalline materials)

TPK Thermal Gate – Full Flow - K

Tip Style DescriptionDt = Ø6

F = 6, ModH = 1.2 / Mod 1.2 - 2.0

Standard(cold runner applications)

Nozzle Tip Styles

H O T R U N N E R T E C H N O L O G Y

06E System Information

-7-

CAT-10-0010_EN-REV10

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable

Master Language is English For a specific application, please consult Synventive

© 2018 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.

Preferred Available Not Available

Part DescriptionF = 0, 6, Mod

H=0.8 H=1.2 H=1.6

WI-VTW Wear Insert

WI-VSW Wear Insert

WI-TTW

Wear Insert(without Dimple)

F = 0

Wear Insert(with Dimple)

Wear Inserts

H O T R U N N E R T E C H N O L O G Y

06E System Information

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

CAT-10-0010_EN-REV10

© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

-8-

Nozzle Tip Cutout Dimensions

VSP, VTP, TTP, TFP, TTK, TPK- Nozzle tip cutout dimensions

Ø20

0

F ma

x. ( 6

) L +

0,05

B

+0,010 0

Ra 0.

8

R2

Ø6

A = ###°

A B CVSPVTPTTPTFPTPKTTK

100° 1,2 7,1

120° 3,2 7,24

C

+ 0,10 0

Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.

H O T R U N N E R T E C H N O L O G Y

06E System Information

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

CAT-10-0010_EN-REV10

© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

-9-

VSW - Nozzle tip cutout dimensions

ØH

0.8

1.2

1.6

-0,02# =

Ø20 Ø11,536

Ø9 +0,010 0

+0,05 0

Ø3,38

0

3 4,75 5

7,44

L ±0,0

5

30°

120°

100° + 2° 0°

+ 0,10 0

+ 0,10 0

+ 0,10 0

+ 0,10

0

R0,5

R max.0,2

R1

R1

X

X

A

ØH

Ø2 +0,05 0

0

0,5 ±0,05

#

Ra 0,

4

Ø 0,005 AH6 0,006 0 ( )

(1,8 )

At the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) 1.inserts are recommended by Synventive.

To avoid a deformation at the gate the space to move freely has to be checked at hot condition.

4.

Radius/chamfer at the front of the valve pin shall not be removed. 2.Synventive recommends that the gate area geometry is 3.manufactured by grinding and not EDM with a surface quality of Ra0,4

Nozzle Tip Cutout Dimensions

Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.

H O T R U N N E R T E C H N O L O G Y

06E System Information

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

CAT-10-0010_EN-REV10

© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

-10-

VTW - Nozzle tip cutout dimensions

At the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) 1.inserts are recommended by Synventive.

To avoid a deformation at the gate the space to move freely has to be checked at hot condition.

4.

Radius/chamfer at the front of the valve pin shall not be removed. 2.Synventive recommends that the gate area geometry is 3.manufactured by grinding and not EDM with a surface quality of Ra0,4

Ø1,2 H +0,020

Ø 0,01

-0,02# =

Ø20 Ø11,536

Ø9

(Ø3,38)

0

3 +0,10

0

4,75 5 +0,10

0

L ±0

,05

30°

120°

100°

R0,5

R max.0,2

R1

R1

X

A

30° +0,50°0°

1,8 0 -0

,05

#

Ra0,

4

+0,010 0

+2° 0°

7,44

A

X

+ 0,10 0

+ 0,10

0

Nozzle Tip Cutout Dimensions

Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.

H O T R U N N E R T E C H N O L O G Y

06E System Information

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

CAT-10-0010_EN-REV10

© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

-11-

TTW - Nozzle tip cutout dimensions

At the area of the nozzle gate replaceable, hardened (52 +2/-1HRC) 1.inserts are recommended by Synventive.Synventive recommends that the gate area geometry is 2.manufactured by grinding and not EDM with a surface quality of Ra0,8

ØH R L1 D1 LR

0.8 1.65 0.81 2.33 1.98

1.2 1.53 0.53 2.17 1.62

1.6 1.5 0.31 2.12 1.37

-0,02# =

Ø20 + 0,10 0

Ø11,536

Ø4,46

Ø9

R0,5 +0,

10

0

80°

R max.0,2

30°

0 1,3 3 0

- 0,10

0- 0,05

4,75 5

+ 0,10 0

+2° 0°

+0,10 0

7,44

L ±0,0

5

120°

R1

R1

X

A

ØH

Ø3

90°

0 0,05 0

-0,02 L1

D1

R

L R

X

#

Ø 0,01 A

+0,010 0

Nozzle Tip Cutout Dimensions

Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.

H O T R U N N E R T E C H N O L O G Y

06E System Information

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

CAT-10-0010_EN-REV10

© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

-12-

WI-VTW, WI-VSW, WI-TTW - Wear insert cutout dimensions

# =

+0,10 0

+0,010 0

+ 0.05

0

0- 0.05

±0.01

+1° 0°

±0,10

±0

.05

0,01 A

A A

A-A

+0,10 0

-0,02

Ø20

01,22,932

467,155

Ø12

Ø16

120°

0,5 x 45°

R0,3

120°

L

Ø6

F0 #

Ra 0

,8

A

7,25

R4R4

Wear Insert Cutout Dimensions

Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.

www.synventive.com

North AmericaSynventive Molding Solutions Inc.10 Centennial DrivePeabody, MA 01960, USATel.: +1 978 750 8065Fax: +1 978 646 3600E-Mail: info@synventive.com

EuropeSynventive Molding Solutions GmbHHeimrodstr. 1064625 Bensheim, GermanyTel.: +49 (0) 6251 / 9332-0Fax: +49 (0) 6251 / 9332-90E-Mail: infohrde@synventive.com

AsiaSynventive Molding Solutions (Suzhou) Co.Ltd.12B Gang Tian Industrial SquareSuzhou Industrial Park, China 215021Tel.: +86 512 6283 8870Fax: +86 512 6283 8890E-Mail: infohrcn@synventive.com

CAT-10-0010_EN-REV10 2018 Jun 01© 2018 Synventive Molding Solutions DTP: KA