06E Hot Runner Series - Synventive Molding Solutions · Stabilize your Process HOT RUNNER TECHNOLOGY 06E Hot Runner Series Catalog CAT-10-0010_EN-Rev10 EN 6 / 2018

S t a b i l i z e y o u r P r o c e s s

H O T R U N N E R T E C H N O L O G Y

06E Hot Runner SeriesCatalog

CAT-10-0010_EN-Rev10 EN 6 / 2018


06E System Information

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

CAT-10-0010_EN-REV10

© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

-2-

E (length)E = 15, 45, 65, 85

Custom length 45 - 235

Ø6

37L

F10

Ø6 Ø9

15 *

E

Ø40Ø24

IB24

0 6M

od

Thrust pad selection Inlet bushing

*min.10 1) For a specific application, please consult Synventive

Hot Runner System - Thrust Pad Manifold







-3-

Gate Cooling Required

Tip face must contact plastic

L(mm)

Heater zone power (Watt) L(mm)

Heater zone power (Watt)Power1 Power 1

One control area (thermocouple)Standard lengths

One control area (thermocouple)Custom lengths

60 125 W >60-<80 125 W70 125 W >80-<100 139 W80 139 W >100-<120 159 W90 139 W >120-<140 179 W100 159 W >140-<180 199 W110 159 W >180-<200 239 W120 179 W >200-220 259 W130 179 W140 199 W160 199 W180 219 W200 239 W

Nozzle Lengths







-4-

PNC3008B PNC4508B (pneumatic)

PB4008 (pneumatic)

HB2508 (hydraulic)

PNC3008BPressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:424 N / 848 N

PNC4508BPressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:954 N / 1908 N

PB4008Pressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:754 N / 1508 N

HB2508Pressure range: 40 - 60 bar (600 - 870 psi)Min/Max Close Forces:1963 N / 2945 N

Available features: ♦ Position Sensor ♦ SynCool®

Available features: ♦ Position Sensor ♦ SynCool®

Electric actuators are also available for the 06E nozzle. See the actuator catalog CAT-03-0001_EN-REV##

Available Actuators



-5-


Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable


© 2018 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.

Preferred Available Not Available

VSP Valve Gate - Straight Pin - Plunged Through

Tip Style DescriptionDt = Ø6

F = 0, 6, ModH = 1.6

Standard

VTP Valve Gate - Tapered Pin - Plunged Through


F = 0, 6, ModH = 1.2

Standard

VSW Valve Gate - Straight Pin - Blind


H = 0.8 H = 1.2 H = 1.6

Standard

VTW Valve Gate - Tapered Pin - Blind

Tip Style DescriptionDt = Ø9H = 1.2

Standard

Nozzle Tip Styles



-6-






TTP Thermal Gate – Torpedo - Plunged Through


F = 0, 6, ModH = 0.8 H = 1.2 H = 1.6

Standard

TTW Thermal Gate – Torpedo - Blind


H = 0.8 H = 1.2 H = 1.6

Standard

TFP Thermal Gate – Full Flow - Plunged Through


F = 0, 6, ModH = 0.8 H = 1.2 H = 1.6

Standard

TTK Thermal Gate – Torpedo - K


F = 6, ModH = 1.2 / Mod 1.2 - 2.0

Standard(cold runner applications, semi crystalline materials)

TPK Thermal Gate – Full Flow - K


F = 6, ModH = 1.2 / Mod 1.2 - 2.0

Standard(cold runner applications)

Nozzle Tip Styles



-7-






Part DescriptionF = 0, 6, Mod

H=0.8 H=1.2 H=1.6

WI-VTW Wear Insert

WI-VSW Wear Insert

WI-TTW

Wear Insert(without Dimple)

F = 0

Wear Insert(with Dimple)

Wear Inserts







-8-

Nozzle Tip Cutout Dimensions

VSP, VTP, TTP, TFP, TTK, TPK- Nozzle tip cutout dimensions

Ø20

0

F ma

x. ( 6

) L +

0,05

B

+0,010 0

Ra 0.

8

R2

Ø6

A = ###°

A B CVSPVTPTTPTFPTPKTTK

100° 1,2 7,1

120° 3,2 7,24

C

+ 0,10 0

Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.







-9-

VSW - Nozzle tip cutout dimensions

ØH

0.8

1.2

1.6

-0,02# =

Ø20 Ø11,536

Ø9 +0,010 0

+0,05 0

Ø3,38

0

3 4,75 5

7,44

L ±0,0

5

30°

120°

100° + 2° 0°

+ 0,10 0

+ 0,10 0

+ 0,10 0

+ 0,10

0

R0,5

R max.0,2

R1

R1

X

X

A

ØH

Ø2 +0,05 0

0

0,5 ±0,05

#

Ra 0,

4

Ø 0,005 AH6 0,006 0 ( )

(1,8 )

At the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) 1.inserts are recommended by Synventive.

To avoid a deformation at the gate the space to move freely has to be checked at hot condition.

4.

Radius/chamfer at the front of the valve pin shall not be removed. 2.Synventive recommends that the gate area geometry is 3.manufactured by grinding and not EDM with a surface quality of Ra0,4









-10-

VTW - Nozzle tip cutout dimensions

At the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) 1.inserts are recommended by Synventive.

To avoid a deformation at the gate the space to move freely has to be checked at hot condition.

4.

Radius/chamfer at the front of the valve pin shall not be removed. 2.Synventive recommends that the gate area geometry is 3.manufactured by grinding and not EDM with a surface quality of Ra0,4

Ø1,2 H +0,020

Ø 0,01

-0,02# =

Ø20 Ø11,536

Ø9

(Ø3,38)

0

3 +0,10

0

4,75 5 +0,10

0

L ±0

,05

30°

120°

100°

R0,5

R max.0,2

R1

R1

X

A

30° +0,50°0°

1,8 0 -0

,05

#

Ra0,

4

+0,010 0

+2° 0°

7,44

A

X

+ 0,10 0

+ 0,10

0









-11-

TTW - Nozzle tip cutout dimensions

At the area of the nozzle gate replaceable, hardened (52 +2/-1HRC) 1.inserts are recommended by Synventive.Synventive recommends that the gate area geometry is 2.manufactured by grinding and not EDM with a surface quality of Ra0,8

ØH R L1 D1 LR

0.8 1.65 0.81 2.33 1.98

1.2 1.53 0.53 2.17 1.62

1.6 1.5 0.31 2.12 1.37

-0,02# =

Ø20 + 0,10 0

Ø11,536

Ø4,46

Ø9

R0,5 +0,

10

0

80°

R max.0,2

30°

0 1,3 3 0

- 0,10

0- 0,05

4,75 5

+ 0,10 0

+2° 0°

+0,10 0

7,44

L ±0,0

5

120°

R1

R1

X

A

ØH

Ø3

90°

0 0,05 0

-0,02 L1

D1

R

L R

X

#

Ø 0,01 A

+0,010 0









-12-

WI-VTW, WI-VSW, WI-TTW - Wear insert cutout dimensions

# =

+0,10 0

+0,010 0

+ 0.05

0

0- 0.05

±0.01

+1° 0°

±0,10

±0

.05

0,01 A

A A

A-A

+0,10 0

-0,02

Ø20

01,22,932

467,155

Ø12

Ø16

120°

0,5 x 45°

R0,3

120°

L

Ø6

F0 #

Ra 0

,8

A

7,25

R4R4

Wear Insert Cutout Dimensions


www.synventive.com

North AmericaSynventive Molding Solutions Inc.10 Centennial DrivePeabody, MA 01960, USATel.: +1 978 750 8065Fax: +1 978 646 3600E-Mail: [email protected]

EuropeSynventive Molding Solutions GmbHHeimrodstr. 1064625 Bensheim, GermanyTel.: +49 (0) 6251 / 9332-0Fax: +49 (0) 6251 / 9332-90E-Mail: [email protected]

AsiaSynventive Molding Solutions (Suzhou) Co.Ltd.12B Gang Tian Industrial SquareSuzhou Industrial Park, China 215021Tel.: +86 512 6283 8870Fax: +86 512 6283 8890E-Mail: [email protected]

CAT-10-0010_EN-REV10 2018 Jun 01© 2018 Synventive Molding Solutions DTP: KA

06E Hot Runner Series - Synventive Molding Solutions · Stabilize your Process HOT RUNNER TECHNOLOGY 06E Hot Runner Series Catalog CAT-10-0010_EN-Rev10 EN 6 / 2018

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