Zip Hydroboil - Installation & Operating Instructions - 85264 - May 2013 v1.01 Page 1 of 12 Installation and Operating Instructions Zip Hydroboil Instant boiling water HS001 Zip Hydroboil 1.5 Litre White HS003 Zip Hydroboil 3.0 Litre White HS005 Zip Hydroboil 5.0 Litre White HS105 Zip Hydroboil 5.0 Litre Stainless Steel HS007 Zip Hydroboil 7.5 Litre White HS107 Zip Hydroboil 7.5 Litre Stainless Steel ®
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Zip Hydroboil - Installation & Operating Instructions - 85264 - May 2013 v1.01 Page 1 of 12
Installation and Operating Instructions
Zip Hydroboil Instant boiling water
HS001 Zip Hydroboil 1.5 Litre White HS003 Zip Hydroboil 3.0 Litre White HS005 Zip Hydroboil 5.0 Litre White HS105 Zip Hydroboil 5.0 Litre Stainless Steel HS007 Zip Hydroboil 7.5 Litre White HS107 Zip Hydroboil 7.5 Litre Stainless Steel
®
Zip Hydroboil - Installation & Operating Instructions - 85264 - May 2013 v1.01 Page 2 of 12
Installation Checklist
Before Installation:A. Read the instructions.
B. Note:Allfittingsaresuppliedwiththeappliancekitexceptisolation valveandpressurereductionvalve,whicharenotsupplied.
C. Checkthewaterqualitytodetermineifextrafiltrationwillbe required.Apotablemainswatersupplymustbeused.
Read These Warnings First ..................................................................................................................................... 4 - 5
Problem Solving...........................................................................................................................................................11
Spare Parts ..................................................................................................................................................................11
End of life disposal ......................................................................................................................................................12
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
Page 5 of 12 Zip Hydroboil - Installation & Operating Instructions - 85264 - May 2013 v1.01
a. Sufficientspacetopositiontheheatersothereisatleast150mmclearanceabovetheheaterforserviceaccess,65mmtoitsleftand20mmtoitsrightthetapoutletusuallyshouldbepositionedatleast200mmaboveadrainingboard or drip tray.
Read These Warnings First Continued
SafetyThisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysicalsensoryormentalcapabilities,orlackofexperienceandknowledgeunlesstheyhavebeengivensupervisionorinstruction concerning use of the appliance by a person responsible for their safety. Children should be supervisedtoensurethattheydonotplaywiththeappliance.
This appliance must be earthed.Ifthepowercableisdamageditmustberepairedonlybyaqualifiedtechnician.Toavoidhazards,allinstallationproceduresmustbecarriedoutbyasuitablyqualifiedtradesperson.Thepowercableandpoweroutletmustbeinasafevisible position for connection.
Cleaning: Hydroboil should only be wiped clean with a damp cloth. Never use abrasive cleaning agents or solvents on any part of the Hydroboil, particularly the tap.
Zip Hydroboil - Installation & Operating Instructions - 85264 - May 2013 v1.01 Page 6 of 12
Before You BeginLocatethepapermounting-holetemplatepackedwiththeheater.
Astandard13ampdoublepolefusedspuronthewallwithin1500mmofthe heater. Isolationswitchesmusthaveacontactseparationofatleast3mminallpoles.The circuit should be protected by a suitably rated RCD. TheelectricalinstallationshouldcomplywithcurrentIEEregulationsandanyLocalAuthorityrequirements.
c. Apotablecoldwatersupplywithaminimumworkingpressureof0.07MPa(0.7bar)andamaximumworkingpressureof0.7MPa(7bar)connected via an isolation valve.
d. Outletdrainagetoasinkdrainingboardortoadriptray.
e. Accesstodrainagefromaventsituatedatthebaseoftheheater.
f. Ifthewaterpressureislikelytoexceed0.7MPa(7bar),a0.35MPa (3.5bar)pressurereducingvalvemustbeinstalledinthecoldwatersupply line.
g. Inallinstallationinstancesthewallsoftheheatermustbeverticalandthebasehorizontal,therecanbenoexceptionstothisrule.
Page 7 of 12 Zip Hydroboil - Installation & Operating Instructions - 85264 - May 2013 v1.01
Installation Procedures Continued
Step 3 – Connecting
a) PlumbingForexposedplumbingconnection,connectthecoldwaterinletpipefromthebaseoftheheaterdirectlytothe15mm(1/2”)compressionfittingswiththenutsand olives provided.
a. Screwthetapassemblyclockwiseontothetapoutlettube.
b. Continueturningclockwiseuntilthetapassemblyjusttouchesthefasciawithoutpressure.
c. Continuetoturnthetapuptoonefullturnmaximumuntilthetapleverisintheuprightposition.(Donotforcethetapupright;ifyoucannotgetthetaptotheuprightpositionwithoutapplyingundueforce,removethetap,startthethreadinanewpositionorapplyafewmoreturnsofPTFEandrepeat the procedure.
Page 9 of 12 Zip Hydroboil - Installation & Operating Instructions - 85264 - May 2013 v1.01
Template Dimensions
38mm 1.5-3.0L53mm
5.0-7.5L
65mmClearance
56mmPOSITIONING PIN
ELECTRICAL WIRING POSITIONCOLD INLET POSITION
CONCEALEDVENTPOSITION
72mm
15
25
35mm 42mm
COLDINLET VENT
BENCH TOP
38mm 1.5-3.OL53mm
5.0-7.5L
19mm
20mmClearance200mmClearance
150mmClearance
274mm(1.5&3.0L)304mm(5.0&7.5L)
318mm1.5L 416mm3.0L 448mm5.0L 561mm7.5L
Warning:Thisappliancemustbeearthed.Followingremedialservicetheearthingcontinuityoftheheatermustbecheckedbyaqualifiedtechnicianusinganappliancetester,orcontinuitytesterofaccuracyClass5 or better. Class 5 denotes an accuracy of 5% full scale deflection.1. Isolatepowersupply.2. Setmeterto0ohmwithleadsconnectedtogether.3. Connect one test lead to the earth pin on the three pin plug.4. Connect the other test lead to a bare patch of metal (preferably on the
edge) of the top of the cover, then to the front cover of the unit, andthen to the tap top under the plastic paddle. This can be achieved by inserting the probe up from behind the paddle without losing water. Warning:Thewatermaybeboiling-showextracare.
Earthing Continuity Verification & Electrical DiagramIf required, an earth continuity testcanbeperformedbytestingbetweenthe earth pin on the products lead and aexposedpieceofmetalonthecaseand the tap body.
Zip Hydroboil - Installation & Operating Instructions - 85264 - May 2013 v1.01 Page 10 of 12
Problem Solving
Maintenance / Cleaning
SINGLE ELEMENT UPTO 3kWWITH 1 POLE THERMAL O/LOAD THERMOSTAT CONTROLLED
RESETT.O.L.
T. STAT.
ELEMENTASSY.
LIGHTFASCIA
T.O.L.
85741
BLACK
WHITE
BROWN
BLA
CK
N
WHITE
BLU
EB
LUE
Neutral wiremust be connected at Terminal blockas shown.
10-5-07: 2.4kW was originally 3.6kW. Change was as per B.C.'s mark-up.
L N
SINGLE ELEMENT UPTO 3kWWITH 1 POLE THERMAL O/LOAD THERMOSTAT CONTROLLED
Nocostsarepayablebythecustomerotherthananymileageortravelling-timechargesincurredbyaZipServiceProviderorthecostofremoval,cartageandre-installationofanycomponentoftheapplianceifitneedstobereturnedforrepair to Zip or its Distributor.
Thiswarrantydoesnotcoverdamageresultingfromnon-operationoftheappliance,theuseofnonauthorisedpartsorconsequentialdamagetoanyother goods, furnishings or property.
Furthermore,thiswarrantydoesnotdisplaceanystatutorywarranty,but,totheextenttowhichZipisentitledtodoso,theliabilityofZipunderanystatutorywarrantywillbelimitedatZip’soptiontothereplacementoftheapplianceorsupplyofequivalentappliance,thepaymentofthecostofreplacingtheapplianceoracquiringanequivalentappliance,orthepaymentofthecostofhaving the appliance repaired or the repair of the appliance.
As Zip policy is one of continuous product improvement, changes tospecificationsmaybemadewithoutpriornotice.Imagesinthisbooklethavebeenmodifiedandmaynotbetruerepresentationsofthefinishedgoods.