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ZF Passenger Car Transmissions - Overview Technical Literature
Repair ManualsTransmission Description Where used ZF Part # Language Old ZF Part # Notes
4HP14 4HP14 Repair Manual All 1036 000 ___ 1036 751 101 English4HP18 4HP18 Repair Manual (Saab) Certain 1050 000 ___ 1050 751 101 English4HP18 4HP18 Repair Manual (Alfa, Fiat, Lancia) Certain 1050 000 ___ 1050 751 103 English4HP18 4HP18 Repair Manual (PSA) Certain 1050 000 ___ 1050 751 102 English4HP18FLA 4HP18FLA Repair Manual Currently not available4HP18FLE 4HP18FLE Repair Manual Currently not available4HP20 4HP20 Repair Manual (MB, PSA) Certain 1019 000 ___ 1019 751 101 English4HP22 4HP22 Repair Manual (BMW) Certain 1043 010 ___ 1043 751 110 English4HP22 4HP22 Repair Manual (PSA) Certain 1043 010 ___ 1043 751 111 English4HP24 4HP24 Repair Manual Currently not available4HP24A 4HP24A Repair Manual Currently not available5HP18 5HP18 Repair Manual All 1056 000 ___ 5HP18REP English 1056 751 1015HP19 5HP19 Repair Manual All 1060 000 ___ 5HP19REP English 1060 751 1015HP19FL 5HP19FL / FLA Repair Manual All 1060 030 ___ 5HP19FLREP English 1060 751 1025HP19FLA 5HP19FL / FLA Repair Manual All 1060 040 ___ 5HP19FLREP English 1060 751 1025HP19HL 5HP19HL Repair Manual Currently not available5HP19HLA 5HP19HLA Repair Manual Currently not available5HP24 5HP24 Repair Manual All 1058 000 ___ 5HP24REP English 1058 751 1015HP24A 5HP24A Repair Manual All 1058 020 ___ 5HP24AREP English 1058 751 1025HP30 5HP30 Repair Manual Certain 1055 000 ___ 5HP30REP English 1055 751 101
Note: 6-Speed Repair Manuals will be available soon
Functional DescriptionsTransmission Description Where used ZF Part # Language Old ZF Part # Notes
4HP20 4HP20 Functional Description (MB, PSA, Renault) Certain 1019 000 ___ 1019 754 101 English5HP18 5HP18 Functional Description All 1056 000 ___ 5HP18FD English 1056 754 1015HP19 5HP19 Functional Description All 1060 000 ___ 5HP19FD English 1060 754 1025HP19FL 5HP19FL / FLA Functional Description All 1060 030 ___ 5HP19FLFD English 1060 754 1015HP19FLA 5HP19FL / FLA Functional Description All 1060 040 ___ 5HP19FLFD English 1060 754 1015HP19HL 5HP19HL / HLA Functional Description Currently not available5HP19HLA 5HP19HL / HLA Functional Description Currently not available5HP24 5HP24 / A Functional Description All 1058 000 ___ 5HP24FD English 1058 754 1015HP24A 5HP24 / A Functional Description All 1058 020 ___ 5HP24FD English 1058 754 1015HP30 5HP30 Functional Description All 1055 000 ___ 5HP30FD English 1055 754 101
Note: 4-Speed Functional Descriptions only available for 4HP20; 6-Speed Functional Descriptions will be available soon
Valve Body InformationTransmission Description Where used ZF Part # Language Old ZF Part # Notes
All 5-Speed 5-Speed Valve Body Manual All 5-Speed 5HPVBMAN English
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
Table of Contents 5HP24 Transmission Overview (North American Applications)
Make / Model / Model Year 02 5HP24 Technical Information
Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP24 Lubrications 03 5HP24 Technical Literature 03 5HP24 General Transmission Oil Filling Procedure 04
5HP24 Spare Parts How To Use This Catalog 06 Gearbox Housing Group 07 Input Group 10 Oil Sump Group 11 Oil Supply Group 12 Output Group 13 Converter Group 15 Parking Lock Group 16 Brake Group 17 Planetary Drive Groups 18 Clutch Pack Groups 20
5HP24 Valve Body Duct Plate Group 27 Valve Housing Groups 29
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 440Z) Make Model Style Model Year From – Up to Code OE Part # ZF Part # BMW 540i E39 Sedan (M60) 1997 – 1998 01/97 – 09/98 TB 24 00 1 423 192 1058 000 016 1998 – 09/98 – TE 24 00 1 423 302 1058 000 021 1998 – 09/98 – TF 24 00 1 423 304 1058 000 022BMW 540i E39 Touring (M60) 1998 – TF 24 00 1 423 304 1058 000 022BMW 740i E38 Sedan (M62) 1997 – 1998 01/97 – 09/98 TB 24 00 1 423 192 1058 000 016 1998 – 2001 09/98 – TE 24 00 1 423 302 1058 000 021 1998 – 2001 09/98 – TF 24 00 1 423 304 1058 000 022BMW 740iL E38 Sedan (M62) 1997 – 1998 01/97 – 09/98 TB 24 00 1 423 192 1058 000 016 1998 – 2001 09/98 – TE 24 00 1 423 302 1058 000 021 1998 – 2001 09/98 – TF 24 00 1 423 304 1058 000 022BMW 840Ci E31 Coupe 1996 – 1997 PD 24 00 1 422 200 1058 000 005BMW X5 4.4i E53 SAV 1998 – UP 24 00 1 423 949 1058 000 029BMW X5 4.6is E53 SAV 2001 – UK 24 00 7 512 587 1058 000 034 Make / Model / Model Year – Jaguar
Make Model Engine Model Year OE Part # ZF Part # Jaguar XK8 V8 – 4.0 Liter 1997 NJA4400AF 1058 000 009 1997 NJA4400AG 1058 000 013 1998 NJB4400AB 1058 000 015 1998 NJB4400BA 1058 000 024 1999 NNE4400AA 1058 000 026 1999 NNE4400CA 1058 000 027Jaguar XJ8 V8 – 3.2 Liter 1997 – 1998 NJA4400BD 1058 000 014 1998 – 2002 NNE4400BA 1058 000 028Jaguar XJ8 V8 – 4.0 Liter 1998 NJB4400AB 1058 000 015 1998 NJB4400BA 1058 000 024 1999 NNE4400AA 1058 000 026 1999 NNE4400CA 1058 000 027 Make / Model / Model Year – Land Rover
Make Model Engine Model Year OE Part # ZF Part # Land Rover Range Rover V8 – 4.4 liter 2003 – TGD000190 1058 000 032 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP24 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).
Language ZF Part # Description Where used (1058 000 ___) Notes
English 5HP24FD 5HP24 Functional Description All English 5HP24REP 5HP24 Repair Manual All Eng/Ger 1058 764 001 5HP24 Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Technical Information (continued) 5HP24 General Transmission Oil Filling Procedure
Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES
Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
Shift through gears with engine running at idle speed.
Start the engine (large consumers, such as A/C should be switched on).
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole up to the edge of the overflow hole. Install fill plug (Pos. 01.220).
Connect tester to read off transmission oil temperature and engine speed.
Position vehicle horizontally on hoist and apply the handbrake.
Shift through gears with engine at idle speed.
Depending on value allow oil to cool down or warm up.
Continues on next page
Remove fill plug (Pos. 01.220) on housing.
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Spare Parts – Planetary Drive Groups
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
32.100 1058 232 077 Planet Carrier 1 All 32.110 1058 232 098 Planet Carrier 1 All 32.120 1058 332 068 Ring Gear 1 All 32.130 1058 332 069 Snap Ring 1 All 32.140 1058 232 058 Ring Gear 1 All 32.150 1058 332 021 Snap Ring 1 All 32.190 1058 332 007 Sun Gear 1 All 32.210 0735 368 064 Axial Needle Bearing 1 All 32.240 1058 332 054 Ring Gear 1 All 32.250 1058 332 021 Snap Ring 1 All 32.290 0734 313 137 O-Ring 1 All * Available in kit 1058 298 022 32.330 1058 375 019 Disc Carrier 1 All 32.340 1058 274 001 Bearing Set 1 All 32.360 1058 332 076 Sun Gear 1 All
Note: Parts marked with * are only available in kits.
70.030 0734 313 148 O-Ring 1 All * Available in kit 1058 298 022 70.040 0734 313 163 O-Ring 1 All * Available in kit 1058 298 022
70.050 0501 315 117 Cup Spring 1 005/009/013/014/015/016/024
0501 315 117 Cup Spring 2 021/022/026/027/028/029/032/034
70.060 1058 370 022 Oil Dam 1 All 70.070 0734 313 163 O-Ring 1 All * Available in kit 1058 298 022 70.080 0730 513 920 Snap Ring 1 All
70.090 0501 315 746 Undulated Spring 1 005/009/013/014/015/016/024
0501 316 760 Undulated Spring 1 021/022/026/027/028/029/032/034
70.100 1058 370 053 Steel Plate A 6 005/009 * Available in kit 1058 298 016 1058 370 066 Steel Plate A 6 All (except 005/009) * Available in kit 1058 298 017 70.110 1058 270 020 Friction Plate A 6 005/009 * Available in kit 1058 298 014 1058 270 028 Friction Plate A 6 All (except 005/009) * Available in kit 1058 298 015
70.120 1058 370 057 End Plate 1 All * Available in kit 1058 298 016 * Available in kit 1058 298 017
70.140 See Page 36 Clutch A Snap Ring 1 All Selective Snap Ring
Note: Parts marked with * are only available in kits.
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
72.010 1058 271 042 Cylinder B 1 All 72.020 1058 371 039 Piston 1 All 72.030 0734 313 175 O-Ring 1 All * Available in kit 1058 298 022 72.040 0734 313 007 O-Ring 1 All * Available in kit 1058 298 022 72.050 0501 315 073 Sealing Ring 1 All * Available in kit 1058 298 022 72.060 0501 315 320 Cup Spring 1 All 72.062 1058 371 044 Fixing Washer 1 All 72.080 1058 371 010 Snap Ring 1 All
72.082 0501 316 282 Undulated Spring 1 005/009/013/014/015/016/024
0501 316 761 Undulated Spring 1 021/022/026/027/028/029/032/034
72.090 1058 370 050 Steel Plate B 6 005/009 * Available in kit 1058 298 016 1058 370 073 Steel Plate B 6 All (except 005/009) * Available in kit 1058 298 017 72.100 1058 270 025 Friction Plate B 6 005/009 * Available in kit 1058 298 014 1058 270 029 Friction Plate B 6 All (except 005/009) * Available in kit 1058 298 015 72.110 1058 370 049 End Plate B 1 005/009 * Available in kit 1058 298 016 1058 370 076 End Plate B 1 All (except 005/009) * Available in kit 1058 298 017 72.130 See Page 36 Clutch B Snap Ring 1 All Selective Snap Ring 72.140 0734 317 256 Piston Ring 2 All * Available in kit 1058 298 022 72.150 0735 368 078 Axial Needle Bearing 1 All 72.160 1058 202 015 Intermediate Shaft 1 All 72.170 0735 368 079 Axial Needle Bearing 1 All 72.180 1058 271 041 Disc Carrier 1 All 72.190 1058 272 015 Disc Carrier 1 All 72.200 1058 371 011 Snap Ring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
74.010 1058 375 020 Piston 1 All 74.012 0734 313 149 O-Ring 1 All * Available in kit 1058 298 022 74.014 0734 313 007 O-Ring 1 All * Available in kit 1058 298 022 74.020 0501 314 708 Cup Spring 1 All 74.030 1058 375 002 Split Ring 1 All
74.040 0501 316 761 Undulated Spring 1 021/022/026/027/028/029/032/034
74.050 1058 370 050 Steel Plate E 5 005/009 * Available in kit 1058 298 016 1058 370 073 Steel Plate E 4 014/028 * Available in kit 1058 298 017
1058 370 073 Steel Plate E 5 013/015/016/021/022/024/026/027/029/032/034
* Available in kit 1058 298 017
74.060 1058 270 025 Friction Plate E 5 005/009 * Available in kit 1058 298 014 1058 270 029 Friction Plate E 4 014/028 * Available in kit 1058 298 015
1058 270 029 Friction Plate E 5 013/015/016/021/022/024/026/027/029/032/034
* Available in kit 1058 298 015
74.070 1058 370 049 End Plate E 1 005/009 * Available in kit 1058 298 016 1058 370 076 End Plate E 1 All (except 005/009) * Available in kit 1058 298 017 74.090 See Page 36 Clutch E Snap Ring 1 All Selective Snap Ring 74.130 1058 373 040 Support Bush 1 All 74.140 0734 313 198 O-Ring 1 All * Available in kit 1058 298 022 74.150 0734 313 151 O-Ring 1 All * Available in kit 1058 298 022
Note: Parts marked with * are only available in kits.
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
75.010 1058 275 005 Cylinder C 1 005/009 1058 275 008 Cylinder C 1 013/014/015/016/024
1058 275 009 Cylinder C 1 021/022/026/027/028/029/032/034
75.010/110 1058 372 019 Cylinder C 1 All 75.010/120 1058 275 002 Piston 1 All 75.010/130 0734 313 014 O-Ring 1 All * Available in kit 1058 298 022 75.010/140 0734 313 025 O-Ring 1 All * Available in kit 1058 298 022 75.010/150 0501 314 424 Cup Spring 1 All 75.010/160 1055 376 025 Split Ring 1 All
75.010/170 0501 315 746 Undulated Spring 1 005/009/013/014/015/016/024
0501 316 760 Undulated Spring 1 021/022/026/027/028/029/032/034
75.010/180 1058 370 053 Steel Plate C 4 005/009 * Available in kit 1058 298 016 1058 370 066 Steel Plate C 4 All (except 005/009) * Available in kit 1058 298 017 75.010/190 1058 270 020 Friction Plate C 4 005/009 * Available in kit 1058 298 014 1058 270 028 Friction Plate C 4 All (except 005/009) * Available in kit 1058 298 015 75.010/200 1058 370 052 End Plate C 1 005/009 * Available in kit 1058 298 016 1058 370 067 End Plate C 1 All (except 005/009) * Available in kit 1058 298 017 75.010/210 See Page 36 Clutch C Snap Ring 1 All Selective Snap Ring 75.140 1058 275 007 Sun Gear Shaft 1 All 75.140/110 1058 202 014 Sun Gear Shaft 1 All 75.140/120 0301 302 040 O-Ring 2 All * Available in kit 1058 298 022 75.140/130 0734 317 279 Sealing Ring 2 All * Available in kit 1058 298 022
Note: Parts marked with * are only available in kits.
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
77.010 1058 277 001 Cylinder F 1 All 77.020 0635 303 058 Needle Sleeve 1 All 77.030 0630 513 037 Snap Ring 1 All 77.040 0501 212 967 Piston 1 All 77.050 0501 313 573 Cup Spring 1 All 77.060 1055 376 025 Split Ring 1 All 77.070 1055 370 088 Spring Clutch Disc 1 All 77.080 1055 374 024 Steel Plate F 6 005/009 * Available in kit 1058 298 016 1055 374 030 Steel Plate F 6 All (except 005/009) * Available in kit 1058 298 017 77.090 1055 270 069 Friction Plate F 6 005/009 * Available in kit 1058 298 014 1055 270 072 Friction Plate F 6 All (except 005/009) * Available in kit 1058 298 015 77.100 1055 376 052 End Plate F 1 005/009 * Available in kit 1058 298 016 1055 376 054 End Plate F 1 All (except 005/009) * Available in kit 1058 298 017 77.110 See Page 37 Clutch F Snap Ring 1 All Selective Snap Ring 77.120 1058 277 006 Free Wheel 1 All 77.120/110 1058 276 019 Free Wheel Ring 1 All 77.120/120 0501 209 988 Free Wheel 1 All 77.120/130 1055 376 037 Free Wheel Ring 1 All 77.120/140 1055 376 039 Fixing Washer 1 All 77.120/150 1055 376 034 Snap Ring 1 All 77.130 0630 503 028 Snap Ring 1 All 77.140 0734 313 096 O-Ring 1 All * Available in kit 1058 298 022 77.210 0736 401 071 Counters. Screw M8x24 12 All
Note: Parts marked with * are only available in kits.
Pos # Select. Parts Description Qty Where used (1058 000 ___) 70.140 Clutch A Snap Ring 1 All 1058 370 023 Snap Ring A=1.80 1058 370 024 Snap Ring A=2.00 1058 370 021 Snap Ring A=2.20 1058 370 011 Snap Ring A=2.40 1058 370 012 Snap Ring A=2.60 1058 370 013 Snap Ring A=2.80 1058 370 014 Snap Ring A=3.00 1058 370 015 Snap Ring A=3.20 1058 370 016 Snap Ring A=3.40 1058 370 017 Snap Ring A=3.60 5HP24 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1058 000 ___) 72.130 Clutch B Snap Ring 1 All 73.010/220 Clutch D Snap Ring 1 All 74.090 Clutch E Snap Ring 1 All 1058 371 024 Snap Ring A=2.20 1058 371 021 Snap Ring A=2.40 1058 371 011 Snap Ring A=2.60 1058 371 012 Snap Ring A=2.80 1058 371 013 Snap Ring A=3.00 1058 371 014 Snap Ring A=3.20 1058 371 015 Snap Ring A=3.40 1058 371 016 Snap Ring A=3.60 1058 371 017 Snap Ring A=3.80 1058 371 018 Snap Ring A=4.00 1058 371 019 Snap Ring A=4.20 1058 371 020 Snap Ring A=4.40 1058 371 036 Snap Ring A=4.60 5HP24 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1058 000 ___) 75.010/210 Clutch C Snap Ring 1 All 0730 513 591 Snap Ring A=2.20 0730 513 592 Snap Ring A=2.40 0730 513 593 Snap Ring A=2.60 0730 513 594 Snap Ring A=2.80 0730 513 595 Snap Ring A=3.00 0730 513 596 Snap Ring A=3.20 0730 513 597 Snap Ring A=3.40
Pos # Select. Parts Description Qty Where used (1058 000 ___) 77.110 Clutch F Snap Ring 1 All 1055 370 007 Snap Ring A=2.60 1055 370 010 Snap Ring A=3.00 1055 370 011 Snap Ring A=3.40 1055 370 014 Snap Ring A=3.80
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
70.110 1058 270 028 Friction Plate A 6 All (except 005/009) 72.100 1058 270 029 Friction Plate B 6 All (except 005/009)
73.010/200 1058 270 029 Friction Plate D 5 All (except 005/009) 014/028 use 3 pieces; 013/015/016/021/022/024/026/ 027/029/032 use 4 pieces
74.060 1058 270 029 Friction Plate E 5 All (except 005/009) 014/028 use 4 pieces 75.010/190 1058 270 028 Friction Plate C 4 All (except 005/009) 77.090 1055 270 072 Friction Plate F 6 All (except 005/009) 5HP24 Steel Kit – 1058 298 016
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
70.100 1058 370 053 Steel Plate A 6 005/009 70.120 1058 370 057 End Plate A 1 005/009 72.090 1058 370 050 Steel Plate B 6 005/009 72.110 1058 370 049 End Plate B 1 005/009 73.010/190 1058 370 050 Steel Plate D 4 005/009 73.010/210 1058 370 049 End Plate D 1 005/009 74.050 1058 370 050 Steel Plate E 5 005/009 74.070 1058 370 049 End Plate E 1 005/009 75.010/180 1058 370 053 Steel Plate C 4 005/009 75.010/200 1058 370 052 End Plate C 1 005/009 77.080 1055 374 024 Steel Plate F 6 005/009 77.100 1055 376 052 End Plate F 1 005/009 5HP24 Steel Kit – 1058 298 017
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
70.100 1058 370 066 Steel Plate A 6 All (except 005/009) 70.120 1058 370 057 End Plate A 1 All (except 005/009) 72.090 1058 370 073 Steel Plate B 6 All (except 005/009) 72.110 1058 370 076 End Plate B 1 All (except 005/009) Note: Above listed parts are not sold individually.
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
73.010/190 1058 370 073 Steel Plate D 5 All (except 005/009) 014/028 use 3 pieces; 013/015/016/021/022/024/026/ 027/029/032 use 4 pieces
73.010/210 1058 370 076 End Plate D 1 All (except 005/009) 74.050 1058 370 073 Steel Plate E 5 All (except 005/009) 014/028 use 4 pieces 74.070 1058 370 076 End Plate E 1 All (except 005/009) 75.010/180 1058 370 066 Steel Plate C 4 All (except 005/009) 75.010/200 1058 370 067 End Plate C 1 All (except 005/009) 77.080 1055 374 030 Steel Plate F 6 All (except 005/009) 77.100 1055 376 054 End Plate F 1 All (except 005/009) 5HP24 Overhaul Kit – 1058 298 022
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
01.010/120 0734 319 623 Shaft Seal 2 All 016/021/022 use 1 piece 01.090 0636 308 015 Screw Plug M12x1.5 1 All 01.210 0636 308 017 Screw Plug M14x1.5 2 All 01.220 0636 308 025 Screw Plug M18x1.5 1 All 01.350 0734 317 227 Sealing Sleeve 2 All 01.650 0501 315 118 Screw Plug M10x1 7 All 03.010/130 0636 308 026 Screw Plug 1 All 03.030 0501 314 899 Gasket 1 All 10.010/140 1055 310 039 Sealing Ring 1 All 10.010/170 0750 111 254 Shaft Seal 1 All 10.014 0734 313 178 O-Ring 1 All 10.020/140 0734 401 248 Piston Ring 2 All 10.020/180 0501 315 119 Screw Plug M22x1.5 1 All 10.020/200 0734 313 182 O-Ring 1 All 10.024 0501 315 821 Gasket 1 All 10.090 0636 308 017 Screw Plug M14x1.5 1 All 14.010/140 0750 111 243 Shaft Seal 1 All (except 032) 14.060 0734 313 097 O-Ring 1 All 27.044 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.100 1058 327 045 Gasket 1 All 27.260/116 0501 209 253 O-Ring 2 All 27.460 0734 313 181 O-Ring 1 All 32.290 0734 313 137 O-Ring 1 All
51.270 0501 208 542 Pressure Regulator 4 All 51.270/020 0734 313 134 O-Ring 1 All 5HP24 Filter Kit – 5HP24FK
Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes
03.010/130 0636 308 026 Screw Plug M16x1.5 1 All 03.030 0501 314 899 Gasket 1 All 27.450 0501 004 925 Filter 1 All 27.460 0734 313 181 O-Ring 1 All Note: Above listed parts are not sold individually.
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
Quotation / Order Form
FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information
ZF 5HP24 Automatic Transmission - Spare Parts Catalog
Notes
Driveline and Chassis Technology 5HP2
4SPC
0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
Table of Contents 5HP24A Transmission Overview (North American Applications)
Make / Model / Model Year 02 5HP24A Technical Information
Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP24A Lubrications 03 5HP24A Technical Literature 03 5HP24A General Transmission Oil Filling Procedure 04 5HP24A General Differential Oil Filling Procedure 06 5HP24A General Transfer Case Oil Filling Procedure 07
5HP24A Spare Parts How To Use This Catalog 08 Gearbox Housing Group 09 Input Group 11 Oil Sump Group 12 Oil Supply Group 13 Converter Group 14 Parking Lock Group 15 Brake Group 16 Planetary Drive Groups 17 Front Axle Differential Group 19 Rear Axle Output Group 21 Front Axle Output Group 23 Internal Differential Lock Group 25 Clutch Pack Groups 26
5HP24A Valve Body Duct Plate Group 32 Valve Housing Groups 34
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Model Style Model Year From – Up to Code OE Part # ZF Part # Audi A6 Quattro 4.2 liter 1999 – 2000 04/99 – 05/00 ECF 01L 300 041M 1058 020 015 2002 – 2003 06/01 – FUL 01L 300 043A 1058 020 031Audi S6 Quattro 4.2 liter 2002 – 2003 06/01 – FBD 01L 300 042L 1058 020 029Audi A8 Quattro 4.2 liter 1997 09/96 – 11/96 DPZ 01L 300 041B 1058 020 004 1997 11/96 – 02/97 DSM 01L 300 041D 1058 020 007 1997 – 1999 02/97 – 12/98 DTE 01L 300 041G 1058 020 009 1999 – 2000 05/99 – 05/00 EDG 01L 300 042A 1058 020 014 2000 – 2001 05/00 – 06/01 FBF 01L 300 042N 1058 020 021 2000 – 2002 05/00 – 06/01 FBG 01L 300 042P 1058 020 030 2002 – 2003 07/01 – 09/02 FUN 01L 300 043C 1058 020 033 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP24A transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: Located on the bell housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).
Amount ZF Part # Description Where used (1058 020 ___) Notes
10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All Use only in differential and transfer case
20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All Use only in transmission 205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All Use only in transmission 10 Liter S671 600 020 Oil STURACO FM 1992 All Use only in transfer case
0.050 Liter V671 600 020 Oil STURACO FM 1992 All Use only in transfer case 5HP24A Technical Literature
Language ZF Part # Description Where used (1058 020 ___) Notes
English 5HP24FD 5HP24A Functional Description All English 5HP24AREP 5HP24A Repair Manual All Eng/Ger 1058 764 702 5HP24A Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Technical Information (continued) 5HP24A General Transmission Oil Filling Procedure
Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES
Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
Shift through gears with engine running at idle speed.
Start the engine (large consumers, such as A/C should be switched on).
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole up to the edge of the overflow hole. Install fill plug (Pos. 03.010/130).
Connect tester to read off transmission oil temperature and engine speed.
Position vehicle horizontally on hoist and apply the handbrake.
Shift through gears with engine at idle speed.
Depending on value allow oil to cool down or warm up.
Continues on next page
Remove transmission fill plug (Pos. 03.010/130) on housing.
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Technical Information 5HP24A General Transfer Case Oil Filling Procedure Note: The addition of 0.034 liter (~0.036 quart) Sturaco FM 1992 (see Page 3) is only necessary after a transfer case repair or renewal (exchange) of the Torsen differential. After installation in the transfer case, it is added in a vertical position and in a direct axial direction to the Torsen differential.
Adding oil to 5HP24A transfer case (Parallel Axis Torsen – PAT) with separate oil content.
Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows.
Allow time for excess oil to drip then install transfer case fill plug (Pos. 36.350). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual).
Oil capacity is approximately 0.85 liter (~0.90 quart). Only use lubricants as to specification (see Page 3).
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Spare Parts - Oil Supply Group
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
10.010 1058 210 062 Pump 1 All 10.010/140 1055 310 039 Sealing Ring 1 All * Available in kit 1058 298 023 10.010/150 0735 298 136 Needle Bearing 1 All 10.010/160 0501 316 234 Washer 1 All 10.010/170 0750 111 254 Shaft Seal 1 All * Available in kit 1058 298 023 10.010/180 0730 513 545 Snap Ring 1 All 10.010/190 1043 319 058 Sleeve 1 All 10.014 0734 313 178 O-Ring 1 All * Available in kit 1058 298 023 10.016 1058 310 024 Intermediate Sheet 1 All
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Spare Parts – Parking Lock Group
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
24.100 1060 301 017 Pin 1 All 24.110 1060 324 006 Pawl 1 All 24.120 1060 324 004 Leg Spring 1 All 24.130 1058 224 016 Connecting Bar 1 All 24.150 1060 324 007 Guiding Plate 1 All 24.160 0736 617 074 Torx Screw M8x30 3 All 24.170 0630 504 003 Locking Washer 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Spare Parts – Planetary Drive Groups
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
32.100 1058 232 077 Planet Carrier 1 All 32.110 1058 232 098 Planet Carrier 1 All 32.120 1058 332 068 Ring Gear 1 All 32.130 1058 332 069 Snap Ring 1 All 32.140 1058 232 058 Ring Gear 1 All 32.150 1058 332 021 Snap Ring 1 All 32.190 1058 332 007 Sun Gear 1 All 32.210 0735 368 064 Axial Needle Bearing 1 All 32.240 1058 332 054 Ring Gear 1 All 32.250 1058 332 021 Snap Ring 1 All 32.290 0734 313 137 O-Ring 1 All * Available in kit 1058 298 023 32.330 1058 375 019 Disc Carrier 1 All 32.340 1058 274 001 Bearing Set 1 All 32.360 1058 332 076 Sun Gear 1 All
Note: Parts marked with * are only available in kits.
70.014 0734 313 151 O-Ring 1 All * Available in kit 1058 298 023 70.020 1058 370 059 Piston 1 004/007/009
1058 370 101 Piston 1 014/015/021/029/030/031/033
70.030 0734 313 148 O-Ring 1 All * Available in kit 1058 298 023 70.040 0734 313 163 O-Ring 1 All * Available in kit 1058 298 023 70.050 0501 315 117 Cup Spring 1 004/007/009
0501 315 117 Cup Spring 2 014/015/021/029/030/031/033
70.060 1058 370 022 Oil Dam 1 All 70.070 0734 313 163 O-Ring 1 All * Available in kit 1058 298 023 70.080 0730 513 920 Snap Ring 1 All 70.090 0501 315 746 Undulated Spring 1 004/007/009
0501 316 760 Undulated Spring 1 014/015/021/029/030/031/033
70.100 1058 370 053 Steel Plate A 6 004/007 * Available in kit 1058 298 016 1058 370 066 Steel Plate A 6 All (except 004/007) * Available in kit 1058 298 017 70.110 1058 270 020 Friction Plate A 6 004/007 * Available in kit 1058 298 014 1058 270 028 Friction Plate A 6 All (except 004/007) * Available in kit 1058 298 015
70.120 1058 370 057 End Plate A 1 All * Available in kit 1058 298 016 * Available in kit 1058 298 017
70.140 See Page 43 Clutch A Snap Ring 1 All Selective Snap Ring
Note: Parts marked with * are only available in kits.
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
72.010 1058 271 042 Cylinder B 1 All 72.020 1058 371 039 Piston 1 All 72.030 0734 313 175 O-Ring 1 All * Available in kit 1058 298 023 72.040 0734 313 007 O-Ring 1 All * Available in kit 1058 298 023 72.050 0501 315 073 Sealing Ring 1 All * Available in kit 1058 298 023 72.060 0501 319 155 Cup Spring 1 All 72.062 1058 371 044 Fixing Washer 1 All 72.080 1058 371 010 Snap Ring 1 All 72.082 0501 316 282 Undulated Spring 1 004/007/009
72.082 0501 316 761 Undulated Spring 1 014/015/021/029/030/031/033
72.090 1058 370 050 Steel Plate B 6 004/007 * Available in kit 1058 298 016 1058 370 073 Steel Plate B 6 All (except 004/007) * Available in kit 1058 298 017 72.100 1058 270 025 Friction Plate B 6 004/007 * Available in kit 1058 298 014 1058 270 029 Friction Plate B 6 All (except 004/007) * Available in kit 1058 298 015 72.110 1058 370 049 End Plate B 1 004/007 * Available in kit 1058 298 016 1058 370 076 End Plate B 1 All (except 004/007) * Available in kit 1058 298 017 72.130 See Page 43 Clutch B Snap Ring 1 All Selective Snap Ring 72.140 0734 317 256 Piston Ring 2 All 72.150 0735 368 078 Axial Needle Bearing 1 All 72.160 1058 202 015 Intermediate Shaft 1 All 72.170 0735 368 079 Axial Needle Bearing 1 All 72.180 1058 271 041 Disc Carrier 1 All 72.190 1058 272 015 Disc Carrier 1 All 72.200 1058 371 011 Snap Ring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
73.010 1058 273 025 Cylinder D 1 004/007 1058 273 032 Cylinder D 1 009
1058 273 035 Cylinder D 1 014/015/021/029/030/031/033
73.010/110 1058 273 028 Cylinder D 1 004/007/009
1058 273 033 Cylinder D 1 014/015/021/029/030/031/033
73.010/140 0301 317 016 Fitting Key 2 All 73.010/150 1058 373 039 Piston 1 All 73.010/152 0734 313 169 O-Ring 1 All * Available in kit 1058 298 023 73.010/154 0734 313 180 O-Ring 1 All * Available in kit 1058 298 023 73.010/160 0501 315 494 Cup Spring 1 All 73.010/170 1058 373 003 Snap Ring 1 All 73.010/180 0501 316 282 Undulated Spring 1 004/007/009
0501 316 761 Undulated Spring 1 014/015/021/029/030/031/033
73.010/190 1058 370 050 Steel Plate D 4 004/007 * Available in kit 1058 298 016 1058 370 073 Steel Plate D 4 All (except 004/007) * Available in kit 1058 298 017 73.010/200 1058 270 025 Friction Plate D 4 004/007 * Available in kit 1058 298 014 1058 270 029 Friction Plate D 4 All (except 004/007) * Available in kit 1058 298 015 73.010/210 1058 370 049 End Plate D 1 004/007 * Available in kit 1058 298 016 1058 370 076 End Plate D 1 All (except 004/007) * Available in kit 1058 298 017 73.010/220 See Page 43 Clutch D Snap Ring 1 All Selective Snap Ring
Note: Parts marked with * are only available in kits.
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
74.010 1058 375 020 Piston 1 All 74.012 0734 313 149 O-Ring 1 All * Available in kit 1058 298 023 74.014 0734 313 007 O-Ring 1 All * Available in kit 1058 298 023 74.020 0501 314 708 Cup Spring 1 All 74.030 1058 375 002 Split Ring 1 All
74.040 0501 316 761 Undulated Spring 1 014/015/021/029/030/031/033
74.050 1058 370 050 Steel Plate E 5 004/007 * Available in kit 1058 298 016 1058 370 073 Steel Plate E 5 All (except 004/007) * Available in kit 1058 298 017 74.060 1058 270 025 Friction Plate E 5 004/007 * Available in kit 1058 298 014 1058 270 029 Friction Plate E 5 All (except 004/007) * Available in kit 1058 298 015 74.070 1058 370 049 End Plate E 1 004/007 * Available in kit 1058 298 016 1058 370 076 End Plate E 1 All (except 004/007) * Available in kit 1058 298 017 74.090 See Page 43 Clutch E Snap Ring 1 All Selective Snap Ring 74.130 1058 373 040 Support Bush 1 All 74.140 0734 313 198 O-Ring 1 All * Available in kit 1058 298 023 74.150 0734 313 151 O-Ring 1 All * Available in kit 1058 298 023
Note: Parts marked with * are only available in kits.
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
75.010 1058 275 005 Cylinder C 1 004/007 1058 275 008 Cylinder C 1 009
1058 275 009 Cylinder C 1 014/015/021/029/030/031/033
75.010/110 1058 372 019 Cylinder C 1 All 75.010/120 1058 275 002 Piston 1 All 75.010/130 0734 313 014 O-Ring 1 All * Available in kit 1058 298 023 75.010/140 0734 313 025 O-Ring 1 All * Available in kit 1058 298 023 75.010/150 0501 314 424 Cup Spring 1 All 75.010/160 1055 376 025 Split Ring 1 All 75.010/170 0501 315 746 Undulated Spring 1 004/007/009
0501 316 760 Undulated Spring 1 014/015/021/029/030/031/033
75.010/180 1058 370 053 Steel Plate C 4 004/007 * Available in kit 1058 298 016 1058 370 066 Steel Plate C 4 All (except 004/007) * Available in kit 1058 298 017 75.010/190 1058 270 020 Friction Plate C 4 004/007 * Available in kit 1058 298 014 1058 270 028 Friction Plate C 4 All (except 004/007) * Available in kit 1058 298 015 75.010/200 1058 370 052 End Plate C 1 004/007 * Available in kit 1058 298 016 1058 370 067 End Plate C 1 All (except 004/007) * Available in kit 1058 298 017 75.010/210 See Page 44 Clutch C Snap Ring 1 All Selective Snap Ring 75.140 1058 275 007 Sun Gear Shaft 1 All 75.140/110 1058 202 014 Sun Gear Shaft 1 All 75.140/120 0301 302 040 O-Ring 2 All * Available in kit 1058 298 023 75.140/130 0734 317 279 Sealing Ring 2 All * Available in kit 1058 298 023
Note: Parts marked with * are only available in kits.
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
5HP24A Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
77.010 1058 277 005 Cylinder F 1 007 1058 277 001 Cylinder F 1 All (except 007) 77.020 0635 303 058 Needle Sleeve 1 All 77.030 0630 513 037 Snap Ring 1 All 77.040 0501 212 967 Piston 1 All 77.050 0501 313 573 Cup Spring 1 All 77.060 1055 376 025 Split Ring 1 All 77.070 1055 370 088 Spring Clutch Disc 1 All 77.080 1055 374 024 Steel Plate F 6 004/007 * Available in kit 1058 298 016 1055 374 030 Steel Plate F 6 All (except 004/007) * Available in kit 1058 298 017 77.090 1055 270 069 Friction Plate F 6 004/007 * Available in kit 1058 298 014 1055 270 072 Friction Plate F 6 All (except 004/007) * Available in kit 1058 298 015 77.100 1055 376 052 End Plate F 1 004/007 * Available in kit 1058 298 016 1055 376 054 End Plate F 1 All (except 004/007) * Available in kit 1058 298 017 77.110 See Page 44 Clutch F Snap Ring 1 All Selective Snap Ring 77.120 1058 277 006 Free Wheel 1 All 77.120/110 1058 277 006 Free Wheel 1 All 77.120/120 0501 209 988 Free Wheel 1 All 77.120/130 1055 376 037 Free Wheel Ring 1 All 77.120/140 1055 376 039 Fixing Washer 1 All 77.120/150 1055 376 034 Snap Ring 1 All 77.130 0630 503 028 Snap Ring 1 All 77.140 0734 313 096 O-Ring 1 All * Available in kit 1058 298 023 77.210 0736 401 071 Counters. Screw M8x24 2 All (except 004) 0736 401 071 Counters. Screw M8x24 12 004 77.220 0736 101 414 Torx Screw M8x35 10 All
Note: Parts marked with * are only available in kits.
Pos # Select. Parts Description Qty Where used (1058 020 ___) 37.140 Output Shaft Gear Shim 1 All 0730 008 232 Shim A=1.45 0730 008 233 Shim A=1.50 0730 008 234 Shim A=1.55 0730 008 235 Shim A=1.60 0730 008 236 Shim A=1.65 5HP24A Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1058 020 ___) 70.140 Clutch A Snap Ring 1 All 1058 370 023 Snap Ring A=1.80 1058 370 024 Snap Ring A=2.00 1058 370 021 Snap Ring A=2.20 1058 370 011 Snap Ring A=2.40 1058 370 012 Snap Ring A=2.60 1058 370 013 Snap Ring A=2.80 1058 370 014 Snap Ring A=3.00 1058 370 015 Snap Ring A=3.20 1058 370 016 Snap Ring A=3.40 1058 370 017 Snap Ring A=3.60 5HP24A Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1058 020 ___) 72.130 Clutch B Snap Ring 1 All 73.010/220 Clutch D Snap Ring 74.090 Clutch E Snap Ring 1058 371 024 Snap Ring A=2.20 1058 371 021 Snap Ring A=2.40 1058 371 011 Snap Ring A=2.60 1058 371 012 Snap Ring A=2.80 1058 371 013 Snap Ring A=3.00 1058 371 014 Snap Ring A=3.20 1058 371 015 Snap Ring A=3.40 1058 371 016 Snap Ring A=3.60 1058 371 017 Snap Ring A=3.80 1058 371 018 Snap Ring A=4.00 1058 371 019 Snap Ring A=4.20 1058 371 020 Snap Ring A=4.40 1058 371 036 Snap Ring A=4.60
Pos # Select. Parts Description Qty Where used (1058 020 ___) 75.010/210 Clutch C Snap Ring 1 All 0730 513 591 Snap Ring A=2.20 0730 513 592 Snap Ring A=2.40 0730 513 593 Snap Ring A=2.60 0730 513 594 Snap Ring A=2.80 0730 513 595 Snap Ring A=3.00 0730 513 596 Snap Ring A=3.20 0730 513 597 Snap Ring A=3.40 5HP24A Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1058 020 ___) 77.110 Clutch F Snap Ring 1 All 1055 370 007 Snap Ring A=2.60 1055 370 010 Snap Ring A=3.00 1055 370 011 Snap Ring A=3.40 1055 370 014 Snap Ring A=3.80
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
70.100 1058 370 066 Steel Plate A 6 All (except 004/007) 70.120 1058 370 057 End Plate A 1 All 72.090 1058 370 073 Steel Plate B 6 All (except 004/007) 72.110 1058 370 076 End Plate B 1 All (except 004/007) 73.010/190 1058 370 073 Steel Plate D 5 All (except 004/007) 73.010/210 1058 370 076 End Plate D 1 All (except 004/007) 74.050 1058 370 073 Steel Plate E 5 All (except 004/007) 74.070 1058 370 076 End Plate E 1 All (except 004/007) 75.010/180 1058 370 066 Steel Plate C 4 All (except 004/007) 75.010/200 1058 370 067 End Plate C 1 All (except 004/007) 77.080 1055 374 030 Steel Plate F 6 All (except 004/007) 77.100 1055 376 054 End Plate F 1 All (except 004/007) 5HP24A Overhaul Kit – 1058 298 023
Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes
01.172 0734 313 060 O-Ring 2 All 01.350 0734 317 227 Sealing Sleeve 2 All 01.650 0501 318 572 Screw Plug M10x1 1 All 01.730 0734 319 623 Shaft Seal 1 All 03.010/120 0501 318 572 Screw Plug M10x1 1 All 03.010/130 0734 313 176 O-Ring 1 All 03.030 1058 303 015 Gasket 1 All 10.010/140 1055 310 039 Sealing Ring 1 All 10.010/170 0750 111 254 Shaft Seal 1 All 10.014 0734 313 178 O-Ring 1 All 10.020/140 0734 401 248 Piston Ring 2 All 10.300 0734 313 162 O-Ring 1 All 10.340 0501 314 585 Protection Cap 2 All 10.350 0750 112 076 Usit Ring 2 All 10.360 0750 112 076 Usit Ring 6 All 27.044 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.100 1058 327 045 Gasket 1 All 27.260/116 0501 209 253 O-Ring 2 All 27.460 0734 313 181 O-Ring 1 All 32.290 0734 313 137 O-Ring 1 All 35.070 0734 319 529 Shaft Seal 1 All 35.146 0734 313 155 O-Ring 1 All 35.150/120 0734 310 342 Shaft Seal 1 All 35.220/120 0734 319 419 Shaft Seal 1 All 35.230/020 0501 313 484 O-Ring 2 All 35.240 0734 317 262 Sealing Ring 1 All 35.270 0734 313 207 O-Ring 1 All
Note: Above listed parts are not sold individually.
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
Quotation / Order Form
FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information
ZF 5HP24A Automatic Transmission - Spare Parts Catalog
Notes
Driveline and Chassis Technology 5HP2
4ASP
C02
03
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
Table of Contents 5HP30 Transmission Overview (North American Applications)
Make / Model / Model Year 02 5HP30 Technical Information
Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP30 Lubrications 03 5HP30 Technical Literature 03 5HP30 General Transmission Oil Filling Procedure 04
5HP30 Spare Parts How To Use This Catalog 06 Gearbox Housing Group 07 Input Group 10 Oil Sump Group 11 Oil Supply Group 12 Output Group 13 Converter Group 14 Parking Lock Group 15 Planetary Drive Groups 16 Clutch Pack Groups 18
5HP30 Valve Body Duct Plate Group 25 Valve Housing Groups 27
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 560Z) Make Model Style Model Year From – Up to Code OE Part # ZF Part # BMW 540i E34 Sedan (M60) 1992 – 1995 – 04/95 ML 24 00 1 421 349 1055 000 010 1992 – 1995 PA 24 00 1 422 505 1055 000 029BMW 540i E39 Sedan (M60) 1995 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026BMW 740i E32 Sedan 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029BMW 740i E38 Sedan (M60) 1994 – 1995 PY 24 00 1 422 509 1055 000 031BMW 740i E38 Sedan (M62) 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026BMW 740iL E32 Sedan 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029BMW 740iL E38 Sedan (M60) 1994 – 1995 PY 24 00 1 422 509 1055 000 031BMW 740iL E38 Sedan (M62) 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026BMW 750iL E38 Sedan 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1998 – 09/98 PZ 24 00 1 422 511 1055 000 032 1998 – 2001 09/98 – TK 24 00 1 423 478 1055 000 040BMW 840Ci E31 Coupe 1995 – 1996 PK 24 00 1 422 476 1055 000 026BMW 840i E31 Coupe 1993 – 1995 – 04/95 MR 24 00 1 421 499 1055 000 011 1993 – 1995 PL 24 00 1 422 507 1055 000 030BMW 850Ci E31 Coupe (M73) 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1997 PZ 24 00 1 422 511 1055 000 032 Note: Transmission specification number 1055 000 010 is replaced by 1055 000 029, 1055 000 011 is replaced by 1055 000 030, and 1055 000 017 is replaced by 1055 000 032. Make / Model / Model Year – Aston Martin
Make Model Engine Model Year OE Part # ZF Part # Aston Martin DB7 Vantage V12 6.0 liter 1999 – 42-120296-AA 1055 000 039Aston Martin DB7 Vantage Volante V12 6.0 liter 1999 – 42-120296-AA 1055 000 039 Make / Model / Model Year – Bentley
Make Model Engine Model Year OE Part # ZF Part # Bentley Arnage V8 6.8 liter 1999 – PL20318PA 1055 000 028 Make / Model / Model Year – Rolls Royce
Make Model Engine Model Year OE Part # ZF Part # Rolls Royce Silver Seraph V12 5.4 liter 1998 – PL20365PA 1055 000 027 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP30 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Technical Information (continued) 5HP30 General Transmission Oil Filling Procedure
Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES
Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
Shift through gears with engine running at idle speed.
Start the engine (large consumers, such as A/C should be switched on).
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.020).
Connect tester to read off transmission oil temperature and engine speed.
Position vehicle horizontally on hoist and apply the handbrake.
Shift through gears with engine at idle speed.
Depending on value allow oil to cool down or warm up.
Continues on next page
Remove fill plug (Pos. 03.020) on housing.
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Spare Parts – Input Group
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
02.010 1055 202 036 Input Shaft 1 All 02.020 0734 313 032 O-Ring 1 All * Available in kit 1055 298 019 02.040 1055 202 031 Bearing Set 1 All * Available in kit 5HP30BRGK 02.050 1055 202 027 Intermediate Sheet 1 All 02.060 1055 202 033 Bearing Set 1 All * Available in kit 5HP30BRGK 02.090 0750 115 378 Axial Needle Bearing 1 All * Available in kit 5HP30BRGK 02.120 1055 202 035 Sun Gear Shaft 1 All 02.140 0734 401 241 Sealing Ring 2 All * Available in kit 1055 298 019 02.150 0734 401 248 Piston Ring 2 All * Available in kit 1055 298 019 02.200 0750 115 378 Axial Needle Bearing 1 All * Available in kit 5HP30BRGK
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Spare Parts - Oil Supply Group
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
10.010 1055 210 049 Pump 1 All 10.010/140 1055 310 039 Sealing Ring 1 All * Available in kit 1055 298 019 10.010/150 0735 298 136 Needle Bearing 1 All * Available in kit 5HP30BRGK 10.010/160 0501 316 234 Washer 1 All 10.010/170 0750 111 254 Shaft Seal 1 All * Available in kit 1055 298 019 10.010/180 0730 513 545 Snap Ring 1 All 10.010/190 1043 319 058 Sleeve 1 All 10.014 0734 313 095 O-Ring 1 All * Available in kit 1055 298 019 10.020 1055 210 041 Intermediate Plate 1 All 10.020/110 1055 210 028 Intermediate Plate 1 All 10.020/120 1055 310 036 Centering Plate 1 All 10.020/140 0736 401 055 Counters. Screw M6x26 5 All 10.070 0736 101 122 Torx Screw M6x40 9 All 10.074 0736 101 060 Torx Screw M5x50 1 All 10.080 0734 401 248 Piston Ring 2 All * Available in kit 1055 298 019 10.100 0734 313 098 O-Ring 1 All * Available in kit 1055 298 019 10.130 0736 101 161 Torx Screw M6x40 12 All 0750 112 076 Usit Ring 12 All * Available in kit 1055 298 019 10.140 0736 101 165 Torx Screw M6x65 2 All 0750 112 076 Usit Ring 2 All * Available in kit 1055 298 019 10.160 1055 202 033 Bearing Set 1 All * Available in kit 5HP30BRGK 10.170 See Page 32 Intermediate Plate Shim 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Spare Parts – Planetary Drive Groups
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
32.100 1055 232 062 Planet Carrier 1 All 32.110 1055 232 079 Planet Carrier 1 All 32.120 1055 332 078 Ring Gear 1 All 32.130 1055 332 031 Snap Ring 1 All 32.140 1055 232 050 Ring Gear 1 All 32.150 1055 332 032 Snap Ring 1 All 32.190 1055 332 075 Sun Gear 1 All 32.210 1055 232 081 Bearing Set 1 All * Available in kit 5HP30BRGK 32.240 1055 332 096 Ring Gear 1 All 32.250 1055 332 032 Snap Ring 1 All 32.290 0734 313 094 O-Ring 1 All * Available in kit 1055 298 019 32.330 1055 375 009 Disc Carrier E2 1 All 32.350 0734 313 093 O-Ring 1 All * Available in kit 1055 298 019 32.360 1055 332 060 Sun Gear 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Spare Parts – Clutch Pack Groups
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
70.010 1055 270 075 Cylinder A+C 1 All 70.010/130 1055 370 077 Bush 1 All 70.010/140 0730 513 551 Snap Ring 1 All 70.010/150 0734 313 024 O-Ring 1 All * Available in kit 1055 298 019 70.010/160 0734 313 029 O-Ring 1 All * Available in kit 1055 298 019 70.020 1055 370 064 Piston A 1 All 70.030 0734 313 117 O-Ring 1 All * Available in kit 1055 298 019 70.040 0734 313 023 O-Ring 1 All * Available in kit 1055 298 019 70.050 0501 313 571 Cup Spring 1 All 70.060 1055 370 093 Oil Dam 1 All 70.070 0734 313 117 O-Ring 1 All * Available in kit 1055 298 019 70.080 0730 501 445 Retaining Ring 1 All 70.090 1055 370 088 Spring Clutch Disc 1 All 70.100 1055 370 089 Steel Plate A 5 All * Available in kit 1055 298 027 70.110 1055 270 030 Friction Plate A 5 010/011/029/030/031 * Available in kit 1055 298 024 1055 270 069 Friction Plate A 5 026 * Available in kit 1055 298 026
1055 270 072 Friction Plate A 5 017/027/028/032/039/040 * Available in kit 1055 298 025
70.120 1055 370 090 End Plate A 1 All * Available in kit 1055 298 027 70.130 1055 370 052 Disc Carrier B 1 All 70.140 See Page 32 Set of Snap Rings 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
70.150 1055 370 083 Piston C 1 All 70.160 0734 313 115 O-Ring 1 All * Available in kit 1055 298 019 70.170 0734 313 116 O-Ring 1 All * Available in kit 1055 298 019 70.180 0501 313 572 Cup Spring 1 All 70.190 1055 370 070 Fixing Washer 1 All 70.200 1055 370 040 Snap Ring 1 All 70.210 1055 372 008 Spring Clutch Disc 1 All 70.220 1055 371 003 Steel Plate C 3 All * Available in kit 1055 298 027 70.230 1055 271 025 Friction Plate C 3 010/011/029/030/031 * Available in kit 1055 298 024 1055 271 053 Friction Plate C 3 026 * Available in kit 1055 298 026
1055 271 054 Friction Plate C 3 017/027/028/032/039/040 * Available in kit 1055 298 025
70.240 1055 370 095 End Plate C 1 All * Available in kit 1055 298 027 70.250 See Page 33 Clutch C Snap Ring 1 All Selective Snap Ring 70.260 1055 270 063 Disc Carrier 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
71.010 1055 370 084 Piston E2 1 All 71.020 0734 313 115 O-Ring 1 All * Available in kit 1055 298 019 71.030 0734 313 116 O-Ring 1 All * Available in kit 1055 298 019 71.040 0501 313 572 Cup Spring 1 All 71.050 1055 370 070 Fixing Washer 1 All 71.060 1055 370 040 Snap Ring 1 All 71.080 1055 372 008 Spring Clutch Disc 1 All 71.090 1055 371 003 Steel Plate E2 4 010/011/029/030/031 * Available in kit 1055 298 027
1055 371 003 Steel Plate E2 3 017/026/027/028/032/039/040 * Available in kit 1055 298 027
71.100 1055 271 025 Friction Plate E2 4 010/011/029/030/031 * Available in kit 1055 298 024 1055 271 053 Friction Plate E2 3 026 * Available in kit 1055 298 026
1055 271 054 Friction Plate E2 3 017/027/028/032/039/040 * Available in kit 1055 298 025
71.110 1055 371 003 End Plate E2 1 All * Available in kit 1055 298 027 71.120 See Page 33 Clutch E2 Snap Ring 1 All Selective Snap Ring
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
72.010 1055 271 043 Cylinder B 1 017/027/028/032/039/040
1055 271 044 Cylinder B 1 010/011/026/029/030/031
72.020 1055 371 051 Piston B 1 All 72.030 0734 313 117 O-Ring 1 All * Available in kit 1055 298 019 72.040 0734 313 027 O-Ring 1 All * Available in kit 1055 298 019 72.050 0734 313 118 O-Ring 1 All * Available in kit 1055 298 019 72.060 0501 313 575 Cup Spring 1 All 72.070 1055 371 043 Oil Dam B 1 All 72.080 0730 501 445 Retaining Ring 1 All
72.090 1055 371 003 Steel Plate B 5 010/011/026/029/030/031 * Available in kit 1055 298 027
1055 371 003 Steel Plate B 6 017/026/027/028/032/039/040 * Available in kit 1055 298 027
72.100 1055 271 025 Friction Plate B 5 010/011/029/030/031 * Available in kit 1055 298 024 1055 271 053 Friction Plate B 5 026 * Available in kit 1055 298 026
1055 271 054 Friction Plate B 6 017/027/028/032/039/040 * Available in kit 1055 298 025
72.110 1055 371 003 End Plate B 1 All * Available in kit 1055 298 027 72.130 See Page 33 Clutch B Snap Ring 1 All Selective Snap Ring 72.140 0734 317 217 Piston Ring 1 All * Available in kit 1055 298 019
Note: Parts marked with * are only available in kits.
73.010/140 1055 373 021 Bush 1 All 73.010/150 0630 513 007 Snap Ring 1 All 73.020 0734 313 114 O-Ring 1 All * Available in kit 1055 298 019 73.030 0750 132 082 Piston D 1 All * Available in kit 1055 298 030 73.030/160 0734 313 024 O-Ring 2 All * Available in kit 1055 298 019 73.040 0501 313 570 Cup Spring 1 All 73.050 1055 374 013 Stop Ring 1 All 73.060 1055 372 008 Spring Clutch Disc 1 All 73.070 1055 371 003 Steel Plate D 5 All * Available in kit 1055 298 027 73.080 1055 271 025 Friction Plate D 5 010/011/029/030/031 * Available in kit 1055 298 024 1055 271 053 Friction Plate D 5 026 * Available in kit 1055 298 026
1055 271 054 Friction Plate D 5 017/027/028/032/039/040 * Available in kit 1055 298 025
73.090 1055 371 003 End Plate D 1 All * Available in kit 1055 298 027 73.110 See Page 33 Clutch D Snap Ring 1 All Selective Snap Ring
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
74.010 0750 132 086 Piston E1 1 All * Available in kit 1055 298 030 74.020 0501 313 574 Cup Spring 1 All 74.030 1055 374 013 Stop Ring 1 All 74.040 1055 370 088 Spring Clutch Disc 1 010/011/029/030/031 74.050 1055 374 024 Steel Plate E1 5 010/011/029/030/031 * Available in kit 1055 298 027
1055 374 024 Steel Plate E1 6 017/026/027/028/032/039/040 * Available in kit 1055 298 027
74.060 1055 270 030 Friction Plate E1 5 010/011/029/030/031 * Available in kit 1055 298 024 1055 270 069 Friction Plate E1 6 026 * Available in kit 1055 298 026
1055 270 072 Friction Plate E1 6 017/027/028/032/039/040 * Available in kit 1055 298 025
74.070 1055 370 089 End Plate E1 1 All * Available in kit 1055 298 027 74.090 See Page 32 Clutch E1 Snap Ring 1 All Selective Snap Ring 74.100 1055 274 021 Free Wheel 1 All 74.100/140 1055 374 023 Fixing Washer 1 All 74.100/150 1055 374 018 Snap Ring 1 All 74.100/160 1055 331 016 Axial Washer 1 All * Available in kit 5HP30BRGK 74.120 1055 274 023 Bearing Set 1 All * Available in kit 5HP30BRGK
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
77.010 1055 276 045 Cylinder F 1 All 77.020 0635 303 058 Needle Sleeve 1 All * Available in kit 5HP30BRGK 77.030 0630 513 037 Snap Ring 1 All 77.040 0750 132 072 Piston F 1 All * Available in kit 1055 298 030 77.050 0501 313 573 Cup Spring 1 All 77.060 1055 376 025 Split Ring 1 All 77.070 1055 370 088 Spring Clutch Disc 1 All 77.080 1055 374 024 Steel Plate F 6 All * Available in kit 1055 298 027 77.090 1055 270 030 Friction Plate F 6 010/011/029/030/031 * Available in kit 1055 298 024 1055 270 069 Friction Plate F 6 026 * Available in kit 1055 298 026
1055 270 072 Friction Plate F 6 017/027/028/032/039/040 * Available in kit 1055 298 025
77.100 1055 376 052 End Plate F 1 010/011/026/029/030/031
1055 376 054 End Plate F 1 017/027/028/032/039/040 * Available in kit 1055 298 027
77.110 See Page 33 Clutch F Snap Ring 1 All Selective Snap Ring 77.120 1055 276 061 Free Wheel 1 010/011/029/030/031
1055 276 062 Free Wheel 1 017/027/028/032/039/040
77.120/110 1055 276 046 Free Wheel Ring 1 010/011/029/030/031
1055 276 055 Free Wheel Ring 1 017/027/028/032/039/040
77.120/120 0501 209 988 Free Wheel 1 All 77.120/130 1055 376 037 Free Wheel Ring 1 All 77.120/140 1055 376 039 Fixing Washer 1 All 77.120/150 1055 376 034 Snap Ring 1 All 77.130 0630 503 028 Snap Ring 1 All 77.140 0734 313 096 O-Ring 1 All * Available in kit 1055 298 019 77.210 0736 401 054 Counters. Screw M8x24 12 All
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Valve Body – Duct Plate Group
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
27.010 1055 327 123 Duct Plate 1 All 27.020 1056 327 019 Valve Orifice D=1.0 1 All * Available in kit 5HP30VBK 27.030 1056 327 039 Valve Orifice D=1.7 1 All * Available in kit 5HP30VBK 27.034 1056 327 021 Valve Orifice D=1.5 1 All * Available in kit 5HP30VBK 27.040 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP30VBK 27.050 1056 327 019 Valve Orifice D=1.0 1 All * Available in kit 5HP30VBK 27.060 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP30VBK 27.070 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP30VBK 27.086 1043 326 037 Ball 1 All * Available in kit 5HP30VBK 27.090 0501 313 177 Screen 1 All * Available in kit 5HP30VBK 27.094 1060 227 019 Valve 1 All
27.100 1055 327 093 Gasket 1 010/011 * Available in kit 1055 298 019 * Available in kit 5HP30VBK
50.060 0732 042 477 Compression Spring 1 All * Available in kit 5HP30VBK 50.070 1058 327 030 Piston 1 All * Available in kit 5HP30VBK 50.080 0732 042 381 Compression Spring 1 All * Available in kit 5HP30VBK 50.094 1055 327 098 Piston 1 All 50.096 1055 327 064 Stop Plate 1 All 50.100 1055 327 052 Piston 1 All 50.110 0732 041 550 Compression Spring 1 010 * Available in kit 5HP30VBK
0732 042 492 Compression Spring 1 011/017/026/027/028/029/030/031/032/039/040
* Available in kit 5HP30VBK
50.114 1055 327 101 Sealing Cap 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Valve Body – Valve Housing Groups (continued)
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
50.118 1043 323 105 Support Plate 1 All 50.126 1055 327 059 Piston 1 All 50.128 0732 041 523 Compression Spring 1 All * Available in kit 5HP30VBK 50.138 1043 326 169 Valve Spool 1 All 50.142 0732 041 526 Compression Spring 1 All * Available in kit 5HP30VBK 50.146 1043 326 169 Valve Spool 1 All 50.148 0732 041 809 Compression Spring 1 All * Available in kit 5HP30VBK 50.156 1043 326 289 Piston 1 All 50.158 0732 042 561 Compression Spring 1 All * Available in kit 5HP30VBK 50.166 1043 326 289 Piston 1 All 50.170 0732 042 561 Compression Spring 1 All * Available in kit 5HP30VBK 50.180 1043 326 289 Piston 1 All 50.190 0732 042 561 Compression Spring 1 All * Available in kit 5HP30VBK 50.202 1043 326 289 Piston 1 All 50.204 0732 042 561 Compression Spring 1 All * Available in kit 5HP30VBK 50.220 1055 327 043 Cover 1 All 50.230 0736 101 094 Torx Screw M5x12 5 All 50.240 1055 327 044 Cover 1 All 50.250 0736 101 094 Torx Screw M5x12 4 All 50.260 1058 327 021 Cover 1 All 50.270 0736 101 094 Torx Screw M5x12 2 All
Note: Parts marked with * are only available in kits.
51.020 1058 327 017 Damper Piston 1 All 51.030 0732 041 547 Compression Spring 1 All * Available in kit 5HP30VBK 51.050 1056 327 028 Piston 1 All 51.060 0732 041 462 Compression Spring 1 All * Available in kit 5HP30VBK 51.070 1056 327 029 Gear Shift Slide 1 All 51.080 0732 041 462 Compression Spring 1 All * Available in kit 5HP30VBK 51.090 1055 327 023 Piston 1 All 51.100 0732 041 826 Compression Spring 1 All * Available in kit 5HP30VBK 51.110 1055 327 059 Piston 1 All 51.120 0732 041 337 Compression Spring 1 All * Available in kit 5HP30VBK 51.130 1055 327 058 Piston 1 All 51.140 0732 041 462 Compression Spring 1 All * Available in kit 5HP30VBK
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Valve Body – Valve Housing Groups (continued)
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
51.160 1055 327 055 Bush 1 010/011/017/026/027/029/030/031/032/040
1055 327 129 Bush 1 028/039 51.180 1056 327 001 Piston 1 All 51.190 0732 041 606 Compression Spring 1 All * Available in kit 5HP30VBK 51.200 1058 327 017 Damper Piston 1 All 51.210 0732 041 547 Compression Spring 1 All * Available in kit 5HP30VBK 51.230 1055 327 046 Cover 1 All 51.240 0736 101 094 Torx Screw M5x12 10 All
51.250 0750 132 122 Solenoid Valve 3 All * Available in kit 1055 298 028 * Available in kit 1055 298 029
51.260 0501 209 875 Pressure Regulator 1 017/026/027/028/032/039/040 * Available in kit 1055 298 028
0501 311 843 Pressure Regulator 1 010/011/029/030/031 * Available in kit 1055 298 029
51.260/010 0734 313 120 O-Ring 1 All
* Available in kit 1055 298 019 * Available in kit 1055 298 028 * Available in kit 1055 298 029 * Available in kit 5HP30VBK
51.270 0501 210 061 Pressure Regulator 4 All * Available in kit 1055 298 028 * Available in kit 1055 298 029
51.270/010 0734 313 134 O-Ring 4 All
* Available in kit 1055 298 019 * Available in kit 1055 298 028 * Available in kit 1055 298 029 * Available in kit 5HP30VBK
51.280 1055 327 051 Fixing Plate 1 All 51.290 0736 101 094 Torx Screw M5x12 9 All
Note: Parts marked with * are only available in kits.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Valve Body – Valve Housing Groups (continued)
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
55.010 1055 327 121 Valve Housing 1 All 55.020 1055 327 065 Piston 1 All 55.030 0732 041 462 Compression Spring 1 All * Available in kit 5HP30VBK 55.040 1055 327 057 Piston 1 All 55.050 0732 041 826 Compression Spring 1 010/011/029/030/031 * Available in kit 5HP30VBK
0732 041 976 Compression Spring 1 017/026/027/028/032/039/040
55.060 1043 326 169 Valve Spool 1 All 55.070 0732 041 337 Compression Spring 1 All * Available in kit 5HP30VBK 55.080 1055 327 091 Piston 1 All 55.090 0732 042 382 Compression Spring 1 All * Available in kit 5HP30VBK 55.100 1043 326 169 Valve Spool 1 All 55.110 0732 042 504 Compression Spring 1 All * Available in kit 5HP30VBK 55.120 1043 326 169 Valve Spool 1 All 55.130 0732 042 022 Compression Spring 1 All * Available in kit 5HP30VBK 55.140 1055 327 059 Piston 1 All 55.150 0732 041 667 Compression Spring 1 All * Available in kit 5HP30VBK 55.160 1055 327 059 Piston 1 All 55.170 0732 041 325 Compression Spring 1 All * Available in kit 5HP30VBK 55.180 1043 326 037 Ball 1 All * Available in kit 5HP30VBK 55.190 1055 327 047 Cover 1 All 55.200 0736 101 094 Torx Screw 9 All
Note: Parts marked with * are only available in kits.
Pos # Select. Parts Description Qty Where used (1055 000 ___) 70.140 Clutch A Snap Ring 1 All 74.090 Clutch E1 Snap Ring 1 All 1055 370 092 Snap Ring A=2.40 1055 370 007 Snap Ring A=2.60 1055 370 023 Snap Ring A=2.80 1055 370 010 Snap Ring A=3.00 1055 370 024 Snap Ring A=3.20 1055 370 011 Snap Ring A=3.40 1055 370 025 Snap Ring A=3.60 1055 370 014 Snap Ring A=3.80
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Selective Shims & Snap Rings (continued) 5HP30 Selective Snap Ring – Clutch Pack B, C, D + E2
Pos # Select. Parts Description Qty Where used (1055 000 ___) 70.250 Clutch C Snap Ring 1 All 71.120 Clutch E2 Snap Ring 1 All 72.130 Clutch B Snap Ring 1 All 73.110 Clutch D Snap Ring 1 All 1055 371 007 Snap Ring A=3.00 1055 371 015 Snap Ring A=3.20 1055 371 016 Snap Ring A=3.40 1055 371 017 Snap Ring A=3.60 1055 371 018 Snap Ring A=3.80 1055 371 019 Snap Ring A=4.00 5HP30 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1055 000 ___) 77.110 Clutch F Snap Ring 1 All 1055 370 007 Snap Ring A=2.60 1055 370 010 Snap Ring A=3.00 1055 370 011 Snap Ring A=3.40 1055 370 014 Snap Ring A=3.80
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
70.100 1055 370 089 Steel Plate A 5 All 70.120 1055 370 090 End Plate A 1 All 70.220 1055 371 003 Steel Plate C 3 All 70.240 1055 370 095 End Plate C 1 All
71.090 1055 371 003 Steel Plate E2 4 All 017/026/027/028/032/039/040 use 3 pieces
71.110 1055 371 003 End Plate E2 1 All
72.090 1055 371 003 Steel Plate B 6 All 010/011/026/029/030/031 use 5 pieces
72.110 1055 371 003 End Plate B 1 All 73.070 1055 371 003 Steel Plate D 5 All 73.090 1055 371 003 End Plate D 1 All
74.050 1055 374 024 Steel Plate E1 6 All 010/011/029/030/031 use 5 pieces
74.070 1055 370 089 End Plate E1 1 All 77.080 1055 374 024 Steel Plate F 6 All
77.100 1055 376 054 End Plate F 1 017/027/028/032/039/040
5HP30 Solenoid Kit – 1055 298 028
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
73.030 0750 132 082 Piston D 1 All 74.010 0750 132 086 Piston E1 1 All 77.040 0750 132 072 Piston F 1 All 5HP30 Bearing Kit – 5HP30BRGK
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
02.040 1055 202 031 Bearing Set 1 All 02.060 1055 202 033 Bearing Set 1 All 02.090 0750 115 378 Axial Needle Bearing 1 All 02.200 0750 115 378 Axial Needle Bearing 1 All 10.010/140 0735 298 136 Needle Bearing 1 All 10.160 1055 202 033 Bearing Set 1 All 14.010/120 0735 340 153 Output Bearing 1 All 32.210 1055 232 081 Bearing Set 1 All 74.100/160 1055 331 016 Axial Washer 1 All 74.120 1055 274 023 Bearing Set 1 All 77.020 0635 303 058 Needle Sleeve 1 All 5HP30 Filter Kit – 5HP30FK
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
1055 298 015 5HP30 Filter Kit 1 All 03.010/120 0634 801 206 Sealing Ring 1 All 03.020 0634 801 097 Sealing Ring 1 All 03.030 0750 112 155 Gasket 1 All 27.450 0501 005 184 Filter 1 All Included in kit 1055 298 015 27.460 0734 313 181 O-Ring 1 All Included in kit 1055 298 015 27.470 0736 617 064 Torx Screw M5x14 2 All Included in kit 1055 298 015
Note: Above listed parts are not sold individually.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
5HP30 Kit Content (continued) 5HP30 Valve Body Kit – 5HP30VBK
Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes
27.020 1056 327 019 Valve Orifice D=1.0 1 All 27.030 1056 327 039 Valve Orifice D=1.7 1 All
27.034 1056 327 021 Valve Orifice D=1.5 1 017/026/027/028/029/030/031/032/039/040 316 Valve Body and over
27.040 1056 327 020 Valve Orifice D=1.2 1 All 27.050 1056 327 019 Valve Orifice D=1.0 1 All 27.060 1056 327 020 Valve Orifice D=1.2 1 All 27.070 1056 327 020 Valve Orifice D=1.2 1 All 27.086 1043 326 037 Check Ball 1 All 27.090 0501 313 177 Screen 1 All 27.096 0732 041 937 Compression Spring 1 All Under valve in channel plate 27.100 1055 327 093 Gasket 1 010/011 312 Valve Body and under
1055 327 102 Gasket 1 017/026/027/028/029/030/031/032/039/040 316 Valve Body and over
27.260/116 0501 209 253 O-Ring 2 All 50.020 1056 327 173 Selector Shift Valve 1 All 50.040 0732 042 430 Compression Spring 1 010/011/029/030/031 50.060 0732 042 477 Compression Spring 1 All 50.070 1058 327 030 Main Pressure Valve 1 All 50.080 0732 042 381 Compression Spring 1 All 50.110 0732 041 550 Compression Spring 1 010 309 Valve Body and under
0732 042 492 Compression Spring 1 011/017/026/027/028/029/030/031/032/039/040
312 Valve Body and over
50.128 0732 041 523 Compression Spring 1 All 50.142 0732 041 526 Compression Spring 1 All 50.148 0732 041 809 Compression Spring 1 All 50.158 0732 042 561 Compression Spring 1 All 50.170 0732 042 561 Compression Spring 1 All 50.190 0732 042 561 Compression Spring 1 All 50.204 0732 042 561 Compression Spring 1 All 51.030 0732 041 547 Compression Spring 1 All 51.060 0732 041 462 Compression Spring 1 All 51.080 0732 041 462 Compression Spring 1 All 51.100 0732 041 826 Compression Spring 1 All 51.120 0732 041 337 Compression Spring 1 All 51.140 0732 041 462 Compression Spring 1 All 51.190 0732 041 606 Compression Spring 1 All 51.210 0732 041 547 Compression Spring 1 All 51.260/010 0734 313 120 O-Ring 1 All 51.270/010 0734 313 134 O-Ring 4 All 55.030 0732 041 462 Compression Spring 1 All 55.050 0732 041 826 Compression Spring 1 010/011/029/030/031 55.070 0732 041 337 Compression Spring 1 All 55.090 0732 042 382 Compression Spring 1 All 55.110 0732 042 504 Compression Spring 1 All 55.130 0732 042 022 Compression Spring 1 All
Note: Above listed parts are not sold individually.
Pos # ZF Part # Description Qty Where used (4168 028 ___) Notes
4168 298 067 5HP30 TC Rebuild Kit 1 213/221 Parts are not sold individually 4168 298 068 5HP30 TC Stator Kit 1 213/221 Parts are not sold individually Note: The rebuild kit (4168 298 067) includes 3x Axial Needle Bearings, 2x Diaphragm Springs, 1x Sealing Ring, 1x Sealing Lip Ring, and 1x Snap Ring The stator kit (4168 298 068) includes 2x Thrust Washer, 1x Freewheel, and 1x Inner Freewheel Ring.
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
Quotation / Order Form
FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information
ZF 5HP30 Automatic Transmission - Spare Parts Catalog
Notes
Driveline and Chassis Technology 5HP3
0SPC
0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com
All Rights Reserved For Reference Only ZF Industries, Inc. – 1
5-Speed Manual Transmission Spare Parts Catalog
Table of Content S5-31 Transmissions (North American Applications)
Make / Model / Model Year 02 Technical Information 03
S5-31 Spare Parts Gearbox Housing Group 04 Input Shaft Group 06 Countershaft Group 07 Main Shaft Group 08 Reverse Idler Group 10 Gear Shift System Group 11
S5-31 Kits Kit Overview 13 Repair Kit 15
Cross Reference BMW Part # - ZF Part # 16
All Rights Reserved For Reference Only ZF Industries, Inc. – 2
The recommended long-life oil for S5-31 transmissions is ESSO MTF LT1 (BMW Part # 83 22 9 408 942). Dexron III can also be used, but is not recommended as long-life oil (see also ZF lubrication list TE-ML 11). Installation Drawing
Note: Above listed parts are not sold individually.
All Rights Reserved For Reference Only ZF Industries, Inc. – 15
5-Speed Manual Transmission Spare Parts Catalog
S5-31 Kits – Repair Kit 1053 298 008 Repair Kit
Pos # ZF Part # Description Qty 06.040 n/a Shift Detent Set 3 This repair kit restores the shift quality on high-mileage transmissions, where the shift detent has worn into the housing. It is highly recommended to install this kit with the transmission removed from the vehicle. The repair kit consists of the following items for the 1/2, 3/4, and 5/R detents. Note: This kit can only be used on transmission specifications 1053 030 086 and higher. Installation Instructions:
• Carefully remove sealing cap with hammer and small screwdriver. Use caution to avoid damaging the sealing surface of the housing.
• Remove the old spring and detent from the bore with a magnet or a small screwdriver.
• Using a suitable driver and a plastic hammer, carefully install the bushing in the housing such that the seam of the bushing faces either to the left or right side of the transmission (not to the front or rear!). Use care not to damage or bend the bushing during the installation.
• Install the new detent and spring. Make sure the detent moves freely in the bushing. If the detent binds in the bushing, the bushing must be replaced. Do not use the old parts as the detent diameter is different and the new spring has a different spring rate.
• Using a suitable punch, install the new sealing cap.
• To secure the detent caps, peen the detent cap bores in four (4) places (90º degrees apart) with a small chisel.
Note: Above listed parts are not sold individually.
Sealing cap
Detent spring Detent Housing bushing
All Rights Reserved For Reference Only ZF Industries, Inc. – 16
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com
All Rights Reserved For Reference Only ZF Industries, Inc. – 1
Table of Content
S6-40 Transmission
Engine Model L 98 / LT 1 / LT 4 02
Engine Model LT 5 (ZR1) 03
S6-40 Spare Parts
Gearbox Housing Group 04
Input Shaft Group 05
Countershaft Group 06
Main Shaft Group 07
Reverse Idler Group 08
Gear Shift System Group 09
Gear Shift Lever Group 11
Kits 13
Cross Reference ZF Part # - GM Part # 15
Notes 16
S6-40 6-Speed Transmission and Spare Parts Catalog
All Rights Reserved For Reference Only ZF Industries, Inc. – 2
S6-40 Transmission - Engine Model L 98 / LT 1 / LT 4
ZF Reman # ZF Part # Model Year Engine Shifter Style Torque (Nm)1052 000 032ZW 1052 000 032 1989 L 98 Lift Ring 610 Nm1052 000 036ZW 1052 000 036 1990 – 1991 L 98 Lift Ring 610 Nm1052 000 044ZW 1052 000 044 1992 – 1993 LT 1 Lift Ring 610 Nm1052 000 046ZW 1052 000 046 1993 LT 1 Lift Ring 540 Nm1052 000 084ZW 1052 000 084 1994 LT 1 Lift Ring 540 Nm1052 000 089ZW 1052 000 089 1995 – 1996 LT 1/LT 4 Crash Thru 540 Nm
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
Table of Contents 5HP18 Transmission Overview (North American Applications)
Make / Model / Model Year 02 5HP18 Technical Information
Torque, Gear Ratio & Weight 02 Transmission Oil Reference Guide 02 5HP18 Lubrications 02 5HP18 Technical Literature 03 5HP18 General Transmission Oil Filling Procedure 03
5HP18 Spare Parts How To Use This Catalog 05 Gearbox Housing Group 06 Oil Supply Group 07 Output Group 08 Converter Group 09 Planetary Drive Groups 10 Clutch Pack Groups 12 Oil Sump Group 19
5HP18 Valve Body Duct Plate Group 20 Valve Housing Groups 22
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Transmission Overview (North American Applications) Make / Model / Model Year Make Model Style Model Year From – Up to Code OE Part # ZF Part # BMW 320i E36 Sedan 1992 – 1995 LW 24 00 1 219 955 1056 000 081BMW 530i E34 Sedan 1992 – 1993 – 07/93 MG 24 00 1 421 214 1056 000 087 1993 – 1995 07/93 – MN 24 00 1 421 411 1056 000 088BMW 530i E34 Touring 1992 – 1993 – 07/93 MG 24 00 1 421 214 1056 000 087 1993 – 1995 07/93 – MN 24 00 1 421 411 1056 000 088BMW M3 E36 Coupe 1993 – 1996 OK 24 00 1 421 946 1056 000 097BMW M3 3.2 E36 Convertible 1997 – 1999 RE 24 00 2 228 375 1056 000 099 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP18 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).
5HP18 Technical Information Torque, Gear Ratio & Weight
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Technical Information (continued) 5HP18 Technical Literature
Language ZF Part # Description Where used (1056 000 ___) Notes
English 5HP18FD 5HP18 Functional Description All English 5HP18REP 5HP18 Repair Manual All English AAAAZFS018 5HP18 Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All
5HP18 General Transmission Oil Filling Procedure
Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
Shift through gears with engine running at idle speed.
Start the engine (large consumers, such as A/C should be switched on).
With the engine stopped, add ATF, only use lubricants as to specification (see Page 2), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 90.250).
Connect tester to read off transmission oil temperature and engine speed.
Position vehicle horizontally on hoist and apply the handbrake.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Spare Parts - Oil Supply Group
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
10.010 1056 210 142 Pump 1 All 10.010/150 1043 319 051 Washer 1 All 10.010/160 0750 111 254 Shaft Seal 1 All * Available in kit 1056 298 062 10.010/170 1056 210 143 Valve 1 All 10.060 1056 210 118 Intermediate Plate 1 081 1056 210 119 Intermediate Plate 1 087/088/097/099 10.060/140 0731 201 555 Cylindrical Pin 2 All 10.100 0736 401 051 Counters. Screw M6x18 9 All 10.190 0734 313 006 O-Ring 1 All * Available in kit 1056 298 062 10.200 0734 313 117 O-Ring 1 All * Available in kit 1056 298 062 10.210 1056 310 013 Piston 1 All 10.240 1050 331 021 Cup Spring 1 All 10.270 1043 302 036 Spring Clutch Disc 1 All
10.280 1043 302 092 End Plate C 1 All * Available in kit 1056 298 064 * Available in kit 1056 298 065
10.290 1043 302 021 Steel Plate C 2 081 * Available in kit 1056 298 064
1043 302 021 Steel Plate C 3 087/088/097/099 * Available in kit 1056 298 064 * Available in kit 1056 298 065
10.300 1056 210 053 Friction Plate C 3 081 * Available in kit 1056 298 063 1056 210 053 Friction Plate C 4 087/088/097/099 * Available in kit 1056 298 063
10.330 0301 302 004 End Plate C 1 All * Available in kit 1056 298 064 * Available in kit 1056 298 065
10.340 See Page 28 Clutch C Snap Ring 1 All Selective Snap Ring 10.360 0734 313 064 O-Ring 1 All * Available in kit 1056 298 062 10.370 0750 113 015 Piston Ring 2 All * Available in kit 1056 298 062 10.380 0750 113 029 Piston Ring 1 All * Available in kit 1056 298 062 10.390 1056 210 132 Bearing Set 1 All 10.400 See Page 28 Intermediate Plate Shim 1 All Selective Shim 10.440 0736 101 171 Torx Screw M6x50 9 All 0750 112 076 Usit Ring 9 All * Available in kit 1056 298 062
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Spare Parts – Planetary Drive Groups
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
32.020 1056 232 105 Bearing Set 1 All 32.040 1056 232 089 Shaft 1 All 32.040/110 1056 232 085 Shaft 1 All 32.040/120 1056 332 037 Ring Gear 1 All 32.040/130 0730 513 330 Snap Ring 1 All 32.060 1056 232 104 Bearing Set 1 All 32.074 1056 232 079 Spider Clutch Bell 1 All 32.080 1056 232 116 Planet Carrier 1 All 32.090 1056 232 045 Sun Gear 1 All 32.100 1050 231 038 Pot 1 All 32.120 1056 232 103 Bearing Set 1 All 32.140 1060 202 001 Sun Gear Shaft 1 All 32.160 1056 232 101 Bearing Set 1 All 32.180 1056 232 071 Intermediate Shaft 1 All 32.200 1056 232 099 Bearing Set 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Spare Parts – Planetary Drive Groups (continued)
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
42.010 1060 242 010 Planet Carrier 1 All 42.030 1056 242 039 Bearing Set 1 All 42.050 1056 232 083 Sun Gear 1 All 42.070 1056 242 038 Bearing Set 1 All 42.090 1056 242 016 Parking Lock Wheel 1 All 42.100 0630 513 031 Snap Ring 1 All 42.120 1056 242 038 Bearing Set 1 All 42.140 1056 242 041 Ring Gear 1 All 42.140/110 1056 242 017 Ring Gear Carrier 1 All 42.140/120 1056 332 010 Ring Gear 1 All 42.140/130 1056 332 012 Snap Ring 1 All 42.180 1056 242 038 Bearing Set 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Spare Parts – Clutch Pack Groups
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
70.010 1056 270 028 Cylinder A 1 081 1056 270 029 Cylinder A 1 087/088 1056 270 039 Cylinder A 1 097/099 70.010/110 1056 370 014 Cylinder A 1 087/088/097/099 1056 370 015 Cylinder A 1 081 70.010/120 0734 313 014 O-Ring 1 All * Available in kit 1056 298 062 70.010/130 0734 313 029 O-Ring 1 All * Available in kit 1056 298 062 70.010/140 0501 312 904 Cup Spring 1 All 70.010/150 1050 302 007 Oil Dam 1 All 70.010/160 0734 313 017 O-Ring 1 All * Available in kit 1056 298 062 70.010/170 0730 513 289 Snap Ring 1 All 70.010/180 1050 302 033 Piston 1 All 70.010/190 1056 370 009 Spring Clutch Disc 1 All 70.010/200 1050 302 011 Steel Plate A 4 081 * Available in kit 1056 298 064 1050 302 011 Steel Plate A 5 087/088 * Available in kit 1056 298 064 1060 370 002 Steel Plate A 5 097/099 * Available in kit 1056 298 065 70.010/210 1050 202 002 Friction Plate A 4 081 * Available in kit 1056 298 063 1050 202 002 Friction Plate A 5 087/088/097/099 * Available in kit 1056 298 063 70.010/220 1050 302 013 End Plate A 1 081/087/088 * Available in kit 1056 298 064 1060 370 003 End Plate A 1 097/099 * Available in kit 1056 298 065 70.010/230 See Page 29 Clutch A Snap Ring 1 All Selective Snap Ring 70.170 1056 272 052 Bearing Set 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
71.010 1056 271 045 Input Shaft 1 All 71.020 0734 317 256 Piston Ring 2 All * Available in kit 1056 298 062 71.030 0734 317 190 Sealing Ring 1 All * Available in kit 1056 298 062 71.040 0734 313 213 O-Ring 1 All * Available in kit 1056 298 062 71.050 1056 271 039 Piston 1 081 1056 271 040 Piston 1 087/088 1056 271 043 Piston 1 097/099 71.060 0734 313 020 O-Ring 1 All * Available in kit 1056 298 062 71.070 0734 313 027 O-Ring 1 All * Available in kit 1056 298 062 71.080 0750 106 014 Cup Spring 2 All 71.090 1056 371 009 Stop-Ring 1 081 71.094 0750 140 052 Spring Clutch Disc 1 097/099 71.100 1050 330 017 Steel Plate E 4 081 * Available in kit 1056 298 064 1050 330 017 Steel Plate E 5 087/088 * Available in kit 1056 298 064 1060 371 002 Steel Plate E 5 097/099 * Available in kit 1056 298 065 71.110 1050 230 033 Friction Plate E 4 081 * Available in kit 1056 298 063 1050 230 033 Friction Plate E 5 087/088/097/099 * Available in kit 1056 298 063 71.120 1056 330 002 End Plate E 1 081/087/088 * Available in kit 1056 298 064 1060 371 003 End Plate E 1 097/099 * Available in kit 1056 298 065 71.130 See Page 29 Clutch E Snap Ring 1 All Selective Snap Ring
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
73.010 1056 273 072 Cylinder D 1 087/088 1056 273 073 Cylinder D 1 081 1056 273 093 Cylinder D 1 097/099 73.010/110 1056 373 032 Cylinder D 1 087/088/097/099 1056 373 033 Cylinder D 1 081 73.010/120 1050 317 050 Piston 1 All 73.010/130 0734 313 008 O-Ring 1 All * Available in kit 1056 298 062 73.010/140 0734 313 086 O-Ring 2 All * Available in kit 1056 298 062 73.010/150 0501 316 285 Cup Spring 1 All 73.010/160 1056 373 003 Spring Clutch Disc 1 All 73.010/170 1050 302 011 Steel Plate D 5 081 * Available in kit 1056 298 064 1050 302 011 Steel Plate D 6 087/088 * Available in kit 1056 298 064 1060 370 002 Steel Plate D 6 097/099 * Available in kit 1056 298 065 73.010/180 1050 217 002 Friction Plate D 5 081 * Available in kit 1056 298 063 1050 217 002 Friction Plate D 6 087/088/097/099 * Available in kit 1056 298 063 73.010/190 1050 302 013 End Plate D 1 081/087/088 * Available in kit 1056 298 064 1060 370 003 End Plate D 1 097/099 * Available in kit 1056 298 065 73.010/200 See Page 29 Clutch D Snap Ring 1 All Selective Snap Ring 73.020 0750 132 057 Piston 1 All * Available in kit 1056 298 069 73.030 0501 315 053 Cup Spring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
73.040 1056 377 031 Spring Clutch Disc 1 All 73.050 1056 377 044 Steel Plate G 3 081 * Available in kit 1056 298 064 1056 377 044 Steel Plate G 4 087/088 * Available in kit 1056 298 064 1060 377 003 Steel Plate G 4 097/099 * Available in kit 1056 298 065 73.060 1056 277 036 Friction Plate G 3 081 * Available in kit 1056 298 063 1056 277 036 Friction Plate G 4 087/088/097/099 * Available in kit 1056 298 063 73.070 1056 377 046 End Plate G 1 081/087/088 * Available in kit 1056 298 064 1060 377 004 End Plate G 1 097/099 * Available in kit 1056 298 065 73.080 See Page 30 Clutch G Snap Ring 1 All Selective Snap Ring 73.090 1056 373 021 Fixing Washer 1 All 73.100 1056 273 075 Carrier 1 All 73.100/110 1056 273 094 Carrier 1 All 73.100/120 1056 273 076 Free Wheel 1 All 73.100/140 0734 313 086 O-Ring 2 All * Available in kit 1056 298 062 73.110 1056 376 005 Thrust Washer 1 All 73.120 0730 513 461 Snap Ring 1 All 73.130 0734 317 219 Piston Ring 1 All * Available in kit 1056 298 062 73.140 0734 317 205 Piston Ring 1 All * Available in kit 1056 298 062 73.200 0736 101 137 Torx Screw M10x55 3 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
75.010 1056 375 001 Pin 1 All 75.020 0501 208 727 Brake Band 1 All 75.030 1056 275 005 Piston 1 All 75.030/110 1056 375 002 Piston Rod 1 All 75.030/120 1036 331 033 Cup Spring 1 All 75.030/130 1036 331 033 Cup Spring 1 All 75.030/140 1056 375 003 Piston 1 All 75.030/150 0734 313 030 O-Ring 1 All * Available in kit 1056 298 062 75.030/160 0630 531 205 Locking Washer 1 All 75.030/170 0732 041 472 Compression Spring 1 All 75.030/180 0732 041 698 Compression Spring 1 All 75.040/110 See Page 30 Clutch C2 Inner Shim 1 All Selective Shim 75.040/120 See Page 30 Clutch C2 Outer Shim 1 All Selective Shim 75.050 1056 275 002 Cover 1 All 75.050/100 1056 331 001 Cover 1 All 75.050/110 1043 317 001 O-Ring 1 All * Available in kit 1056 298 062 75.060 0730 513 231 Snap Ring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
77.010 1056 277 071 Cylinder F 1 087/088 1056 277 072 Cylinder F 1 081 1056 277 075 Cylinder F 1 097/099 77.010/110 1056 277 047 Cylinder F 1 087/088/097/099 1056 277 048 Cylinder F 1 081 77.010/120 0750 132 060 Piston 1 All * Available in kit 1056 298 069 77.010/130 0501 312 903 Cup Spring 1 All 77.010/140 1056 377 017 Stop-Ring 1 All 77.010/150 1056 377 031 Spring Clutch Disc 1 All 77.010/160 1056 377 045 Steel Plate F 5 081 * Available in kit 1056 298 064 1056 377 045 Steel Plate F 6 087/088 * Available in kit 1056 298 064 1060 377 002 Steel Plate F 6 097/099 * Available in kit 1056 298 065 77.010/170 1056 277 036 Friction Plate F 4 081 * Available in kit 1056 298 063 1056 277 036 Friction Plate F 5 087/088/097/099 * Available in kit 1056 298 063 77.010/180 See Page 31 Clutch F Snap Ring 1 All Selective Snap Ring 77.010/190 0734 313 135 O-Ring 1 All * Available in kit 1056 298 062 77.010/200 1056 377 027 Bush 1 All 77.010/210 0630 513 136 Snap Ring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Valve Body – Valve Housing Groups
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
50.010 1056 327 151 Valve Housing 1 081/087/088 1056 327 156 Valve Housing 1 097/099 50.020 1056 327 173 Selector Shift Valve 1 All * Available in kit 5HP18VBK 50.030 1058 327 017 Damper Piston 1 All 50.050 0732 041 547 Compression Spring 1 087/088/097/099 * Available in kit 5HP18VBK 0732 041 574 Compression Spring 1 081 50.100 1056 327 002 Piston 1 All * Available in kit 5HP18VBK 50.120 0732 041 197 Compression Spring 1 All * Available in kit 5HP18VBK 50.130 0732 041 196 Compression Spring 1 All * Available in kit 5HP18VBK 50.150 1056 327 029 Gear Shift Slide 1 All 50.160 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 50.170 1056 327 029 Gear Shift Slide 1 All 50.180 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 50.200 1056 327 015 Piston 1 All 50.210 1024 323 202 Spring Cup 1 All 50.220 1056 327 183 Piston 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Valve Body – Valve Housing Groups (continued)
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
50.230 0732 040 638 Compression Spring 1 All * Available in kit 5HP18VBK 50.250 1056 327 035 Stop Plate 1 All 50.270 1056 327 028 Piston 1 All 50.280 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 50.300 1056 327 003 Piston 1 All 50.310 1024 323 202 Spring Cup 1 All 50.320 1056 327 183 Piston 1 All 50.330 0732 041 524 Compression Spring 1 All * Available in kit 5HP18VBK 50.340 1056 327 036 Stop Plate 1 All 50.360 1043 326 169 Valve Spool 1 All 50.370 0732 042 147 Compression Spring 1 All * Available in kit 5HP18VBK 50.380 1043 326 092 Plug 1 All 50.390 1043 323 105 Support Plate 1 All 50.410 1056 327 056 Cover 1 All 50.420 0736 101 066 Torx Screw M5x18 7 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Valve Body – Valve Housing Groups (continued)
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
51.220 0732 041 826 Compression Spring 1 All * Available in kit 5HP18VBK 51.230 1043 326 169 Valve Spool 1 All 51.240 0732 042 566 Compression Spring 1 097/099 0732 042 581 Compression Spring 1 081/087/088 * Available in kit 5HP18VBK 51.246 1056 327 177 Piston 1 All 51.250 1050 327 090 Stop Plate 1 All 51.260 1043 326 238 Damper Piston 1 All 51.270 0732 041 966 Compression Spring 1 All * Available in kit 5HP18VBK 51.300 1056 327 028 Piston 1 All 51.310 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 51.320 1043 323 105 Support Plate 1 All 51.340 1056 327 028 Piston 1 All 51.350 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 51.360 1043 323 105 Support Plate 1 All 51.370 1043 326 169 Valve Spool 1 All 51.380 0732 041 820 Compression Spring 1 097/099 0732 041 870 Compression Spring 1 081/087/088 * Available in kit 5HP18VBK 51.390 1043 323 105 Support Plate 1 All 51.400 1056 327 175 Cover 1 All 51.410 0736 101 065 Torx Screw M5x22 6 All 51.430 0736 101 063 Torx Screw M5x30 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Valve Body – Valve Housing Groups (continued)
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
53.010 1056 327 174 Housing 1 All 53.020 0732 041 667 Compression Spring 1 All * Available in kit 5HP18VBK 53.030 1056 327 071 Piston 1 All 53.050 1043 326 169 Valve Spool 1 All 53.060 0732 041 336 Compression Spring 1 All * Available in kit 5HP18VBK 53.080 0732 041 799 Compression Spring 1 All * Available in kit 5HP18VBK 53.090 1043 327 072 Piston 1 All 53.096 1056 327 074 Piston 1 All 53.100 1043 327 078 Piston 1 All 53.104 1056 327 075 Stop Plate 1 All 53.110 0732 041 550 Compression Spring 1 All * Available in kit 5HP18VBK 53.130 1056 327 176 Piston 1 All 53.140 0732 042 680 Compression Spring 1 All * Available in kit 5HP18VBK 53.160 1056 327 053 Cover 1 All 53.170 0736 101 066 Torx Screw M5x18 4 All 53.180 0736 101 065 Torx Screw M5x22 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
5HP18 Selective Shims & Snap Rings 5HP18 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1056 000 ___) 10.340 Clutch C Snap Ring 1 All 0730 513 348 Snap Ring A=1.10 0730 513 347 Snap Ring A=1.30 0301 302 043 Snap Ring A=1.50 0730 513 351 Snap Ring A=1.70 0730 513 355 Snap Ring A=1.90 0730 513 407 Snap Ring A=2.10 0730 513 408 Snap Ring A=2.30 0730 513 325 Snap Ring A=2.50 5HP18 Selective Shim
Pos # Select. Parts Description Qty Where used (1056 000 ___) 70.010/230 Clutch A Snap Ring 1 All 0730 513 293 Snap Ring A=1.00 0730 513 294 Snap Ring A=1.20 0730 513 295 Snap Ring A=1.40 0730 513 296 Snap Ring A=1.60 0730 513 297 Snap Ring A=1.80 0730 513 298 Snap Ring A=2.00 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 5HP18 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1056 000 ___) 71.130 Clutch E Snap Ring 1 All 0730 513 613 Snap Ring A=1.00 0730 513 614 Snap Ring A=1.20 0730 513 615 Snap Ring A=1.40 0730 513 567 Snap Ring A=1.50 0730 513 616 Snap Ring A=1.60 0730 513 617 Snap Ring A=1.80 0730 513 618 Snap Ring A=2.00 0730 513 619 Snap Ring A=2.20 0730 513 620 Snap Ring A=2.40 0730 513 621 Snap Ring A=2.60 0730 513 622 Snap Ring A=2.80 5HP18 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1056 000 ___) 73.010/200 Clutch D Snap Ring 1 0730 513 297 Snap Ring A=1.80 081/087/088 0730 513 299 Snap Ring A=2.20 All 0730 513 300 Snap Ring A=2.40 097/099 0730 513 301 Snap Ring A=2.60 All 0730 513 302 Snap Ring A=2.80 097/099 0730 513 362 Snap Ring A=3.00 All 0730 513 568 Snap Ring A=3.20 097/099 0730 513 569 Snap Ring A=3.40 All 0730 513 570 Snap Ring A=3.60 097/099 0730 513 571 Snap Ring A=3.80 All 0730 513 364 Snap Ring A=4.00 097/099 0730 513 667 Snap Ring A=4.20 097/099
Pos # Select. Parts Description Qty Where used (1056 000 ___) 73.080 Clutch G Snap Ring 1 All 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80 0730 513 439 Snap Ring A=3.00 0730 513 440 Snap Ring A=3.20 0730 513 441 Snap Ring A=3.40 5HP18 Selective Shim
Pos # Select. Parts Description Qty Where used (1056 000 ___) 77.010/180 Clutch F Snap Ring 1 All 0730 513 210 Snap Ring A=1.20 0730 513 211 Snap Ring A=1.40 0730 513 219 Snap Ring A=1.60 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
1056 298 047 5HP18 Filter Kit 1 All 27.420 0501 005 185 Filter 1 All Included in kit 1056 298 047 27.430 0734 313 181 O-Ring 1 All Included in kit 1056 298 047 27.440 0736 617 064 Torx Screw M5x14 3 All Included in kit 1056 298 047 90.240 1056 301 010 Gasket 1 All 90.250 0634 801 097 Sealing Ring 1 All 90.270 0730 150 764 Sealing Ring 1 All 5HP18 Valve Body Kit – 5HP18VBK
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
27.070 0501 311 217 Screen 1 All 27.090 1060 227 019 Valve 1 All 27.100 1043 326 037 Ball 2 All 27.110 1056 327 020 Valve Orifice D=1.2 1 All 27.120 1056 327 019 Valve Orifice D=1.0 1 All 27.124 1056 327 039 Valve Orifice D=1.7 1 All 27.140 1056 327 020 Valve Orifice D=1.2 1 All 27.150 1056 327 045 Valve Orifice D=1.9 1 081/087/088 27.160 1056 327 020 Valve Orifice D=1.2 1 087/088 27.170 1056 327 020 Valve Orifice D=1.2 1 All 27.180 1056 327 020 Valve Orifice D=1.2 1 All 27.190 1056 327 039 Valve Orifice D=1.7 1 081/087/088 27.210 1056 327 020 Valve Orifice D=1.2 1 All 27.220 1056 327 110 Gasket 1 All 27.240 1060 227 020 Valve 1 All 50.020 1056 327 173 Selector Shift Valve 1 All 50.050 0732 041 547 Compression Spring 1 087/088/097/099 50.100 1056 327 002 Piston 1 All 50.120 0732 041 197 Compression Spring 1 All 50.130 0732 041 196 Compression Spring 1 All 50.160 0732 041 462 Compression Spring 1 All 50.180 0732 041 462 Compression Spring 1 All 50.230 0732 040 638 Compression Spring 1 All 50.280 0732 041 462 Compression Spring 1 All 50.330 0732 041 524 Compression Spring 1 All 50.370 0732 042 147 Compression Spring 1 All 51.040 0732 041 462 Compression Spring 1 All 51.090 0732 042 115 Compression Spring 1 087/088 51.100 0732 041 862 Compression Spring 1 087/088/097/099 51.130 0732 041 606 Compression Spring 1 All 51.170 0732 041 813 Compression Spring 1 All 51.180 0732 041 799 Compression Spring 1 081/087/088 51.220 0732 041 826 Compression Spring 1 All
Note: Above listed parts are not sold individually.
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
51.240 0732 042 581 Compression Spring 1 081/087/088 51.270 0732 041 966 Compression Spring 1 All 51.310 0732 041 462 Compression Spring 1 All 51.350 0732 041 462 Compression Spring 1 All 51.380 0732 041 870 Compression Spring 1 081/087/088 53.020 0732 041 667 Compression Spring 1 All 53.060 0732 041 336 Compression Spring 1 All 53.080 0732 041 799 Compression Spring 1 All 53.110 0732 041 550 Compression Spring 1 All 53.140 0732 042 680 Compression Spring 1 All
Note: Above listed parts are not sold individually.
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
Quotation / Order Form
FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information
ZF 5HP18 Automatic Transmission - Spare Parts Catalog
Notes
Driveline and Chassis Technology 5HP1
8SPC
0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
Table of Contents 5HP19 Transmission Overview (North American Applications)
Make / Model / Model Year 02 5HP19 Technical Information
Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP19 Lubrications 03 5HP19 Technical Literature 03 5HP19 General Transmission Oil Filling Procedure 04
5HP19 Spare Parts How To Use This Catalog 06 Gearbox Housing Group 07 Oil Sump Group 09 Oil Supply Group 10 Output Group 12 Converter Group 12 Planetary Drive Groups 14 Clutch Pack Groups 16
5HP19 Valve Body Duct Plate Group 22 Valve Housing Groups 24
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 325Z) Make Model Style Model Year From – Up to Code OE Part # ZF Part # BMW 320i E46 Sedan 2000 – TN 24 00 1 423 928 1060 000 008BMW 323Ci E46 Convertible 2000 03/00 – RU 24 00 1 422 912 1060 000 005BMW 323Ci E46 Coupe 2000 03/00 – RU 24 00 1 422 912 1060 000 005BMW 323i E46 Sedan 2000 03/00 – RU 24 00 1 422 912 1060 000 005BMW 323i E46 Touring 2000 03/00 – RU 24 00 1 422 912 1060 000 005BMW 325Ci E46 Convertible 2000 – TT 24 00 1 423 930 1060 000 009BMW 325Ci E46 Coupe 2000 – TT 24 00 1 423 930 1060 000 009BMW 325i E46 Sedan 2000 – – 03/02 TT 24 00 1 423 930 1060 000 009BMW 325i E46 Touring 2001 – 03/01 – TT 24 00 1 423 930 1060 000 009BMW 330Ci E46 Convertible 1999 – TU 24 00 1 423 932 1060 000 010BMW 330Ci E46 Coupe 1999 – TU 24 00 1 423 932 1060 000 010BMW 330i E46 Sedan 1999 – TU 24 00 1 423 932 1060 000 010BMW 525i E39 Sedan (M52) 2001 – 03/01 – TT 24 00 1 423 930 1060 000 009BMW 525i E39 Touring (M52) 2001 – 03/01 – TT 24 00 1 423 930 1060 000 009BMW 530i E39 Sedan (M52) 2001 – 2002 03/01 – TU 24 00 1 423 932 1060 000 010 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).
Language ZF Part # Description Where used (1060 000 ___) Notes
English 5HP19FD 5HP19 Functional Description All English 5HP19REP 5HP19 Repair Manual All English 1060 764 001 5HP19 Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Technical Information (continued) 5HP19 General Transmission Oil Filling Procedure
Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES
Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
Shift through gears with engine running at idle speed.
Start the engine (large consumers, such as A/C should be switched on).
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 01.010/340).
Connect tester to read off transmission oil temperature and engine speed.
Position vehicle horizontally on hoist and apply the handbrake.
Shift through gears with engine at idle speed.
Depending on value allow oil to cool down or warm up.
Continues on next page
Remove fill plug (Pos. 01.010/340) on housing.
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Spare Parts - Oil Supply Group (continued)
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
10.270 0501 316 284 Undulated Spring 1 All 10.290 1060 310 027 Steel Plate C 3 005/008/009 * Available in kit 1060 298 027 1060 310 053 Steel Plate C 4 010 * Available in kit 1060 298 027 10.300 1019 273 019 Friction Plate C 3 005/008/009 * Available in kit 1060 298 023 1019 273 019 Friction Plate C 4 010 * Available in kit 1060 298 023 10.310 1060 310 005 End Plate C 1 All * Available in kit 1060 298 027 10.340 See Page 29 Clutch C Snap Ring 1 All Selective Snap Ring 10.360 0734 313 064 O-Ring 1 All * Available in kit 1060 298 030 10.370 0750 113 015 Piston Ring 2 All * Available in kit 1060 298 030 10.380 0734 401 213 Piston Ring 1 All * Available in kit 1060 298 030 10.390 0735 368 039 Axial Needle Cage 1 All 10.400 See Page 29 Intermediate Plate Shim 1 All Selective Shim 10.440 0736 101 228 Torx Screw M6x70 9 All 0750 112 076 Usit Ring 9 All * Available in kit 1060 298 030 10.500 1060 310 079 Piston 1 All 10.510 0732 042 580 Compression Spring 1 All 10.520 1058 310 092 Sleeve 1 All 10.540 0734 313 161 O-Ring 4 All * Available in kit 1060 298 030 10.550 1060 310 045 Pipe 2 All
Note: Parts marked with * are only available in kits.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Spare Parts – Planetary Drive Groups
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
32.020 1056 232 105 Bearing Set 1 All 32.040 1060 232 026 Shaft 1 All 32.040/110 1056 232 085 Shaft 1 All 32.040/120 1060 332 028 Ring Gear 1 All 32.040/130 0730 513 330 Snap Ring 1 All 32.060 1056 232 104 Bearing Set 1 All 32.074 1050 317 060 Spider Clutch Bell 1 All 32.080 1060 232 032 Planet Carrier 1 All 32.090 1060 232 041 Sun Gear 1 All 32.120 0735 368 043 Axial Needle Bearing 1 All 32.140 1060 202 001 Sun Gear Shaft 1 All 32.160 1056 232 101 Bearing Set 1 All 32.180 1056 232 071 Intermediate Shaft 1 All 32.200 1056 232 099 Bearing Set 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Spare Parts – Planetary Drive Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
42.010 1060 242 010 Planet Carrier 1 All 42.030 1056 242 039 Bearing Set 1 All 42.050 1056 232 083 Sun Gear 1 All 42.070 1056 242 038 Bearing Set 1 All 42.090 1056 242 016 Parking Lock Wheel 1 All 42.100 0630 513 031 Snap Ring 1 All 42.120 1056 242 038 Bearing Set 1 All 42.140 1056 242 041 Ring Gear 1 All 42.140/110 1056 242 017 Ring Gear Carrier 1 All 42.140/120 1056 332 010 Ring Gear 1 All 42.140/130 1056 332 012 Snap Ring 1 All 42.180 1056 242 038 Bearing Set 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Spare Parts – Clutch Pack Groups
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
70.010 1060 270 084 Cylinder A 1 005/009/010 1060 270 085 Cylinder A 1 008 70.010/110 1060 370 060 Cylinder A 1 005/009/010 1060 370 061 Cylinder A 1 008 70.010/120 0734 313 014 O-Ring 1 All * Available in kit 1060 298 030 70.010/130 0734 313 029 O-Ring 1 All * Available in kit 1060 298 030 70.010/140 0501 315 926 Cup Spring 1 All 70.010/170 1056 370 034 Stop Ring 1 All 70.010/180 1056 370 050 Piston 1 All 70.010/190 1050 302 012 Spring Clutch Disc 1 All 70.010/200 1060 370 002 Steel Plate A 4 008 * Available in kit 1060 298 027 1060 370 002 Steel Plate A 5 005/009/010 * Available in kit 1060 298 027 70.010/210 1060 271 005 Friction Plate A 4 008 * Available in kit 1060 298 023 1060 271 005 Friction Plate A 5 005/009/010 * Available in kit 1060 298 023 70.010/220 1060 370 003 End Plate A 1 All * Available in kit 1060 298 027 70.010/230 See Page 30 Clutch A Snap Ring 1 All Selective Snap Ring 70.020 0734 313 163 O-Ring 1 All * Available in kit 1060 298 030
Note: Parts marked with * are only available in kits.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
71.010 1060 271 007 Input Shaft 1 All 71.020 0734 317 256 Piston Ring 1 All * Available in kit 1060 298 030 71.030 0734 317 190 Sealing Ring 1 All * Available in kit 1060 298 030 71.050 1056 371 060 Piston 1 008 1056 371 061 Piston 1 005/009/010 71.060 0734 313 022 O-Ring 1 All * Available in kit 1060 298 030 71.070 0734 313 027 O-Ring 1 All * Available in kit 1060 298 030 71.080 0501 315 427 Cup Spring 1 All 71.084 1056 371 025 Oil Dam 1 All 71.086 0734 313 008 O-Ring 1 All * Available in kit 1060 298 030 71.090 0630 501 030 Retaining Ring 1 All 71.094 0501 314 765 Spring Clutch Disc 1 All 71.100 1060 371 002 Steel Plate E 4 008 * Available in kit 1060 298 027 1060 371 002 Steel Plate E 5 005/009/010 * Available in kit 1060 298 027 71.110 1050 230 032 Friction Plate E 4 008 * Available in kit 1060 298 023 1050 230 032 Friction Plate E 5 005/009/010 * Available in kit 1060 298 023 71.120 1060 371 003 End Plate E 1 All * Available in kit 1060 298 027 71.130 See Page 30 Clutch E Snap Ring 1 All Selective Snap Ring 71.150 0734 313 160 O-Ring 1 All * Available in kit 1060 298 030 71.160 0734 313 211 O-Ring 1 All * Available in kit 1060 298 030 71.170 1056 370 051 Ring 1 All 71.180 0730 501 482 Retaining Ring 1 All 71.200 0735 368 038 Axial Needle Bearing 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
72.010 1056 272 051 Cylinder B 1 All 72.040 1060 272 008 Piston 1 All 72.050 0734 313 010 O-Ring 1 All * Available in kit 1060 298 030 72.060 0734 313 007 O-Ring 1 All * Available in kit 1060 298 030 72.064 0501 315 488 Undulated Spring 1 All 72.070 1060 372 002 Steel Plate B 2 All * Available in kit 1060 298 027 72.080 1060 272 003 Friction Plate B 2 All * Available in kit 1060 298 023 72.090 1060 372 003 End Plate B 1 All * Available in kit 1060 298 027 72.100 See Page 30 Clutch B Snap Ring 1 All Selective Snap Ring 72.110 0501 315 493 Cup Spring 1 All 72.140 1056 310 061 Stop Ring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
73.010 1060 273 004 Cylinder D 1 005/009/010 1060 273 010 Cylinder D 1 008 73.010/110 1056 373 032 Cylinder D 1 005/009/010 1056 373 033 Cylinder D 1 008 73.010/120 1050 317 050 Piston 1 All 73.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 030 73.010/140 0734 313 006 O-Ring 1 All * Available in kit 1060 298 030 73.010/150 0501 316 285 Cup Spring 1 All 73.010/160 1056 373 003 Spring Clutch Disc 1 All 73.010/170 1060 370 002 Steel Plate D 5 008 * Available in kit 1060 298 027 1060 370 002 Steel Plate D 6 005/009/010 * Available in kit 1060 298 027 73.010/180 1050 217 002 Friction Plate D 5 008 * Available in kit 1060 298 023 1050 217 002 Friction Plate D 6 005/009/010 * Available in kit 1060 298 023 73.010/190 1060 370 003 End Plate D 1 All * Available in kit 1060 298 027 73.010/200 See Page 31 Clutch D Snap Ring 1 All Selective Snap Ring 73.020 1060 373 013 Piston 1 All 73.022 0734 313 021 O-Ring 1 All * Available in kit 1060 298 030 73.024 0734 313 010 O-Ring 1 All * Available in kit 1060 298 030
Note: Parts marked with * are only available in kits.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
73.030 0501 315 932 Cup Spring 1 All 73.040 0501 315 943 Undulated Spring 1 All 73.050 1060 377 003 Steel Plate G 3 008 * Available in kit 1060 298 027 1060 377 003 Steel Plate G 4 005/009/010 * Available in kit 1060 298 027 73.060 1060 273 005 Friction Plate G 3 008 * Available in kit 1060 298 023 1060 273 005 Friction Plate G 4 005/009/010 * Available in kit 1060 298 023 73.070 1060 377 004 End Plate G 1 All * Available in kit 1060 298 027 73.080 See Page 31 Clutch G Snap Ring 1 All Selective Snap Ring 73.090 1056 373 021 Fixing Washer 1 All 73.100 1060 273 035 Carrier 1 All 73.100/110 1060 273 028 Carrier 1 All 73.100/120 1060 273 034 Free Wheel 1 All 73.100/140 0734 313 086 O-Ring 2 All * Available in kit 1060 298 030 73.110 1056 376 005 Thrust Washer 1 All 73.120 0730 513 461 Snap Ring 1 All 73.140 0734 317 205 Piston Ring 2 All * Available in kit 1060 298 030 73.200 0736 101 137 Torx Screw M10x55 3 All
Note: Parts marked with * are only available in kits.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
77.010 1060 277 021 Cylinder F 1 005/009/010 1060 277 022 Cylinder F 1 008 77.010/110 1060 277 010 Cylinder F 1 005/009/010 1060 277 018 Cylinder F 1 008 77.010/120 1056 377 038 Piston 1 All 77.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 030 77.010/140 0734 313 010 O-Ring 1 All * Available in kit 1060 298 030 77.010/150 1060 377 016 Pressure Plate 1 All 77.010/160 0501 315 931 Cup Spring 1 All 77.010/170 1060 377 009 Stop Ring 1 All 77.010/180 0501 315 943 Undulated Spring 1 All 77.010/190 1060 377 002 Steel Plate F 5 008 * Available in kit 1060 298 027 1060 377 002 Steel Plate F 6 005/009/010 * Available in kit 1060 298 027 77.010/200 1060 273 005 Friction Plate F 4 008 * Available in kit 1060 298 023 1060 273 005 Friction Plate F 5 005/009/010 * Available in kit 1060 298 023 77.010/210 See Page 31 Clutch F Snap Ring 1 All Selective Snap Ring
Note: Parts marked with * are only available in kits.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Selective Shims & Snap Rings 5HP19 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 000 ___) 10.340 Clutch C Snap Ring 1 All 1056 310 054 Snap Ring A=1.40 1056 310 055 Snap Ring A=1.60 1056 310 056 Snap Ring A=1.80 1056 310 057 Snap Ring A=2.00 1056 310 058 Snap Ring A=2.20 1056 310 059 Snap Ring A=2.40 1056 310 060 Snap Ring A=2.60 1056 310 097 Snap Ring A=2.80 5HP19 Selective Shim
Pos # Select. Parts Description Qty Where used (1060 000 ___) 70.010/230 Clutch A Snap Ring 1 All 0730 513 293 Snap Ring A=1.00 0730 513 294 Snap Ring A=1.20 0730 513 295 Snap Ring A=1.40 0730 513 296 Snap Ring A=1.60 0730 513 297 Snap Ring A=1.80 0730 513 298 Snap Ring A=2.00 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 5HP19 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 000 ___) 71.130 Clutch E Snap Ring 1 All 0730 513 613 Snap Ring A=1.00 0730 513 614 Snap Ring A=1.20 0730 513 615 Snap Ring A=1.40 0730 513 567 Snap Ring A=1.50 0730 513 616 Snap Ring A=1.60 0730 513 617 Snap Ring A=1.80 0730 513 618 Snap Ring A=2.00 0730 513 619 Snap Ring A=2.20 0730 513 620 Snap Ring A=2.40 0730 513 621 Snap Ring A=2.60 0730 513 622 Snap Ring A=2.80 5HP19 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 000 ___) 72.100 Clutch B Snap Ring 1 All 1056 371 069 Snap Ring A=1.00 1056 372 070 Snap Ring A=1.20 1056 372 071 Snap Ring A=1.40 1056 372 072 Snap Ring A=1.60 1056 372 073 Snap Ring A=1.80 1056 372 074 Snap Ring A=2.00
Pos # Select. Parts Description Qty Where used (1060 000 ___) 73.010/200 Clutch D Snap Ring 1 All 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 0730 513 362 Snap Ring A=3.00 0730 513 568 Snap Ring A=3.20 0730 513 569 Snap Ring A=3.40 0730 513 570 Snap Ring A=3.60 0730 513 571 Snap Ring A=3.80 0730 513 364 Snap Ring A=4.00 0730 513 667 Snap Ring A=4.20 5HP19 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 000 ___) 73.080 Clutch G Snap Ring 1 All 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80 0730 513 439 Snap Ring A=3.00 0730 513 440 Snap Ring A=3.20 0730 513 441 Snap Ring A=3.40 5HP19 Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 000 ___) 77.010/210 Clutch F Snap Ring 1 All 0730 513 210 Snap Ring A=1.20 0730 513 211 Snap Ring A=1.40 0730 513 219 Snap Ring A=1.60 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
10.300 1019 273 019 Friction Plate C 4 All 005/008/009 use 3 pieces 70.010/210 1060 271 005 Friction Plate A 5 All 008 uses 4 pieces 71.110 1050 230 032 Friction Plate E 5 All 008 uses 4 pieces 72.080 1060 272 003 Friction Plate B 2 All 73.010/180 1050 217 002 Friction Plate D 6 All 008 uses 5 pieces 73.060 1060 273 005 Friction Plate G 4 All 008 uses 3 pieces 77.010/200 1060 273 005 Friction Plate F 5 All 008 uses 4 pieces 5HP19 Steel Kit – 1060 298 027
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
10.290 1060 310 027 Steel Plate C 3 005/008/009 1060 310 053 Steel Plate C 4 010 10.310 1060 310 005 End Plate C 2 All 70.010/200 1060 370 002 Steel Plate A 5 All 008 uses 4 pieces 70.010/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 008 uses 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All 73.010/170 1060 370 002 Steel Plate D 6 All 008 uses 5 pieces 73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 008 uses 3 pieces 73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 008 uses 5 pieces 5HP19 Overhaul Kit – 1060 298 030
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
01.010/200 0734 319 623 Shaft Seal 1 All 01.010/340 0636 308 025 Screw Plug M18x1.5 1 All 01.090 0636 308 024 Screw Plug M12x1.5 1 All 01.650 0501 318 572 Screw Plug M10x1 1 All 03.010/130 0636 308 018 Screw Plug M16x1.5 1 All Oil sump with M16 thread 0736 302 062 Screw Plug M14x1.5 1 All Oil sump with M14 thread 03.020 1060 390 002 Gasket 1 All 10.010/160 0734 310 316 Shaft Seal 1 All 10.030 0734 313 178 O-Ring 1 All 10.190 0734 313 006 O-Ring 1 All 10.200 0734 313 117 O-Ring 1 All 10.360 0734 313 064 O-Ring 1 All 10.370 0750 113 015 Piston Ring 2 All 10.380 0734 401 213 Piston Ring 1 All 10.440 0750 112 076 Usit Ring 9 All
Note: Above listed parts are not sold individually.
Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes
10.540 0734 313 161 O-Ring 4 All 14.010/140 0734 319 607 Shaft Seal 1 All 14.100 0734 313 083 O-Ring 1 All 27.188 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.198 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.208 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.220 1060 327 075 Gasket 1 All 27.340/116 0501 209 253 O-Ring 2 All 27.420/020 0501 314 578 Sealing Ring 1 All 51.302 0734 313 190 O-Ring 1 All 51.498 0734 313 190 O-Ring 1 All 51.680/010 0734 313 219 O-Ring 3 All 54.120/010 0634 316 523 O-Ring 1 All 70.010/120 0734 313 014 O-Ring 1 All 70.010/130 0734 313 029 O-Ring 1 All 70.020 0734 313 163 O-Ring 1 All 71.020 0734 317 256 Piston Ring 1 All 71.030 0734 317 190 Sealing Ring 1 All 71.060 0734 313 022 O-Ring 1 All 71.070 0734 313 027 O-Ring 1 All 71.086 0734 313 008 O-Ring 1 All 71.150 0734 313 160 O-Ring 1 All 71.160 0734 313 211 O-Ring 1 All 72.050 0734 313 010 O-Ring 1 All 72.060 0734 313 007 O-Ring 1 All 73.010/130 0734 313 008 O-Ring 1 All 73.010/140 0734 313 006 O-Ring 1 All 73.022 0734 313 021 O-Ring 1 All 73.024 0734 313 010 O-Ring 1 All 73.100/140 0734 313 086 O-Ring 2 All 73.140 0734 317 205 Piston Ring 2 All 77.010/130 0734 313 008 O-Ring 1 All 77.010/140 0734 313 010 O-Ring 1 All
Note: Above listed parts are not sold individually.
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
Quotation / Order Form
FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
Notes
Driveline and Chassis Technology 5HP1
9SPC
0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
Table of Contents 5HP19FL Transmission Overview (North American Applications)
Make / Model / Model Year 02 5HP19FL Technical Information
Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP19FL Lubrications 03 5HP19FL Technical Literature 03 5HP19FL General Transmission Oil Filling Procedure 04 5HP19FL General Differential Oil Filling Procedure 06
5HP19FL Spare Parts How To Use This Catalog 07 Gearbox Housing Group 08 Oil Sump Group 10 Oil Supply Group 11 Converter Group 13 Planetary Drive Groups 14 Front Axle Differential Group 16 Front Axle Output Group 18 Clutch Pack Groups 19
5HP19FL Valve Body Duct Plate Group 25 Valve Housing Groups 29
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Model Style Model Year From – Up to Code OE Part # ZF Part # Audi A4 Avant 1.8 Liter 1997 – 1999 07/96 – 07/99 DDT 01V 300 041Q 1060 030 013 2000 08/99 – 05/00 EFP 01V 300 043Q 1060 030 049 2000 – 2002 05/00 – 10/00 EZS 01V 300 048G 1060 030 072Audi A4 Avant 2.8 Liter 1996 – 1997 07/95 – 07/97 DCS 01V 300 041N 1060 030 005 1996 – 1997 10/96 – 02/97 CJY 01V 300 041E 1060 030 011 1997 03/97 – 07/97 DRD 01V 300 042T 1060 030 021 2000 – 2002 05/00 – 10/00 EZZ 01V 300 048P 1060 030 088Audi A4 Sedan 1.8 Liter 1996 – 1999 07/96 – 07/99 DDT 01V 300 041Q 1060 030 013 2000 08/99 – 05/00 EFP 01V 300 043Q 1060 030 049 2000 – 2002 05/00 – 10/00 EZS 01V 300 048G 1060 030 072Audi A4 Sedan 2.8 Liter 1996 – 1998 07/95 – 07/97 DCS 01V 300 041N 1060 030 005 1996 – 1998 10/96 – 02/97 CJY 01V 300 041E 1060 030 011 1996 – 1999 03/97 – 07/99 DRD 01V 300 042T 1060 030 021 2000 – 2002 05/00 – 10/00 EZZ 01V 300 048P 1060 030 088Audi A6 Avant 2.8 Liter 1998 08/97 – 07/98 DPS 01V 300 042P 1060 030 027 2000 – 2001 08/99 – 04/01 EKC 01V 300 046E 1060 030 059 2000 – 2001 06/00 – 04/01 EZZ 01V 300 048P 1060 030 088Audi A6 Sedan 2.8 Liter 1998 – 1999 08/97 – 07/99 DPS 01V 300 042P 1060 030 027 2000 – 2001 08/99 – 04/01 EKC 01V 300 046E 1060 030 059 2000 – 2001 06/00 – 04/01 EZZ 01V 300 048P 1060 030 088Audi A8 Sedan 3.7 Liter 1997 – 1999 08/97 – 12/98 CJZ 01V 300 041F 1060 030 006 Make / Model / Model Year – VW Make Model Style Model Year From – Up to Code OE Part # ZF Part # VW Passat Sedan 1.8 Liter 1998 – 1999 07/97 – 07/99 DDT 01V 300 041Q 1060 030 013VW Passat Sedan 1.8 Liter 1999 – 2000 08/99 – 05/00 EFP 01V 300 043Q 1060 030 049VW Passat Sedan 1.8 Liter 2000 05/00 – 08/00 EZS 01V 300 048G 1060 030 072VW Passat Sedan 2.8 Liter 1998 – 2000 10/97 – 08/00 DRD 01V 300 042T 1060 030 021VW Passat Sedan 2.8 Liter 1991 – 2003 03/01 – 04/02 EZZ 01V 300 048P 1060 030 088 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19FL transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. For North American 5HP19FL transmissions used in Porsche applications, please refer to the Porsche 5HP19FL / 5HP19HL / 5HP19HLA spare parts catalog.
Type Plate: One type plate is located on the main housing of transmission; second type plate located on bottom of bell housing. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).
Amount ZF Part # Description Where used (1060 030 ___) Notes
10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All Use only in differential 20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All Use only in transmission 205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All Use only in transmission
5HP19FL Technical Literature
Language ZF Part # Description Where used (1060 030 ___) Notes
English 5HP19FLFD 5HP19FL Functional Description All English 5HP19FLREP 5HP19FL Repair Manual All Eng/Ger 1060 764 002 5HP19FL Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Technical Information (continued) 5HP19FL General Transmission Oil Filling Procedure
Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES
Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
Shift through gears with engine running at idle speed.
Start the engine (large consumers, such as A/C should be switched on).
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130).
Connect tester to read off transmission oil temperature and engine speed.
Position vehicle horizontally on hoist and apply the handbrake.
Shift through gears with engine at idle speed.
Depending on value allow oil to cool down or warm up.
Continues on next page
Remove fill plug (Pos. 03.130) on housing.
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Spare Parts - Oil Supply Group (continued)
Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes
10.240 0501 315 929 Cup Spring 1 All 10.250 1056 310 061 Stop-Ring 1 All 10.270 0501 316 284 Undulated Spring 1 All 10.290 1060 310 004 Steel Plate C 4 005/013 * Available in kit 1060 298 026 1060 310 004 Steel Plate C 5 006/011/021/027 * Available in kit 1060 298 026 1060 310 027 Steel Plate C 3 049/059/072/088 * Available in kit 1060 298 025 10.300 1019 273 019 Friction Plate C 4 005/013 * Available in kit 1060 298 024 1019 273 019 Friction Plate C 5 006/011/021/027 * Available in kit 1060 298 024 1060 210 037 Friction Plate C 3 049/059/072/088 * Available in kit 1060 298 022
10.310 1060 310 005 End Plate C 1 005/006/011/013/021/027 * Available in kit 1060 298 026
1060 310 027 End Plate C 1 049/059/072/088 * Available in kit 1060 298 025 10.340 See Page 37 Clutch C Snap Ring 1 All Selective Snap Ring 10.360 0734 313 162 O-Ring 1 All * Available in kit 1060 298 032 10.370 0750 113 015 Piston Ring 2 All * Available in kit 1060 298 032 10.380 0734 401 213 Piston Ring 1 All * Available in kit 1060 298 032 10.390 0750 115 437 Axial Needle Bearing 1 All 10.400 See Page 37 Intermediate Plate Shim 1 All Selective Snap Ring 10.440 0736 101 165 Torx Screw M6x65 9 All 0750 112 076 Usit Ring 9 All * Available in kit 1060 298 032
Note: Parts marked with * are only available in kits.
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Spare Parts – Planetary Drive Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes
42.010 1060 242 010 Planet Carrier 1 All 42.030 1056 242 039 Bearing Set 1 All 42.050 1056 232 083 Sun Gear 1 All 42.120 1056 242 038 Bearing Set 1 All 42.140 1056 242 041 Ring Gear 1 All 42.140/110 1056 242 017 Ring Gear Carrier 1 All 42.140/120 1056 332 010 Ring Gear 1 All 42.140/130 1056 332 012 Snap Ring 1 All 42.180 1056 242 038 Bearing Set 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes
71.010 1060 271 007 Input Shaft 1 All 71.020 0734 317 256 Piston Ring 1 All * Available in kit 1060 298 032 71.030 0734 317 190 Sealing Ring 1 All * Available in kit 1060 298 032 71.050 1056 371 060 Piston 1 013/049/072
1056 371 061 Piston 1 005/006/011/021/027/059/088
71.060 0734 313 022 O-Ring 1 All * Available in kit 1060 298 032 71.070 0734 313 027 O-Ring 1 All * Available in kit 1060 298 032 71.080 0501 315 427 Cup Spring 1 All 71.084 1056 371 025 Oil Dam 1 All 71.086 0734 313 008 O-Ring 1 All * Available in kit 1060 298 032 71.090 0630 501 030 Retaining Ring 1 All 71.094 0501 314 765 Spring Clutch Disc 1 All
71.100 1060 371 002 Steel Plate E 4 013/049/072 * Available in kit 1060 298 025 * Available in kit 1060 298 026
1060 371 002 Steel Plate E 5 005/006/011/021/027/059/088
* Available in kit 1060 298 025 * Available in kit 1060 298 026
71.110 1050 230 032 Friction Plate E 4 013 * Available in kit 1060 298 024 1050 230 032 Friction Plate E 5 005/006/011/021/027 * Available in kit 1060 298 024 1060 271 008 Friction Plate E 4 049/072 * Available in kit 1060 298 022 1060 271 008 Friction Plate E 5 059/088 * Available in kit 1060 298 022
71.120 1060 371 003 End Plate E 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026
71.130 See Page 42 Clutch E Snap Ring 1 All Selective Snap Ring 71.150 0734 313 160 O-Ring 1 All * Available in kit 1060 298 032 71.160 0734 313 211 O-Ring 1 All * Available in kit 1060 298 032 71.170 1056 370 051 Ring 1 All 71.180 0730 501 482 Retaining Ring 1 All 71.200 0735 368 038 Axial Needle Bearing 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes
72.010 1056 272 051 Cylinder B 1 All 72.040 1060 272 008 Piston 1 All 72.050 0734 313 010 O-Ring 1 All * Available in kit 1060 298 032 72.060 0734 313 007 O-Ring 1 All * Available in kit 1060 298 032
72.064 0501 315 488 Undulated Spring 1 005/006/011/013/021/027
0501 316 609 Undulated Spring 1 049/059/072/088
72.070 1060 372 002 Steel Plate B 2 All * Available in kit 1060 298 025 * Available in kit 1060 298 026
72.080 1060 272 003 Friction Plate B 2 005/006/011/013/021/027 * Available in kit 1060 298 024
1060 272 009 Friction Plate B 2 049/059/072/088 * Available in kit 1060 298 022
72.090 1060 372 003 End Plate B 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026
72.100 See Page 42 Clutch B Snap Ring 1 All Selective Snap Ring 72.110 0501 315 493 Cup Spring 1 All 72.140 1056 310 061 Stop-Ring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes
73.010 1060 273 018 Cylinder D 1 013 1060 273 019 Cylinder D 1 005/006/011/021/027 1060 273 022 Cylinder D 1 049/072 1060 273 032 Cylinder D 1 059/088 73.010/110 1060 373 002 Cylinder D 1 005/006/011/021/027 1060 373 003 Cylinder D 1 013/049/072 1060 373 014 Cylinder D 1 059/088 73.010/120 1050 317 050 Piston 1 All 73.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 032 73.010/140 0734 313 006 O-Ring 1 All * Available in kit 1060 298 032 73.010/150 0501 316 285 Cup Spring 1 All
73.010/160 0501 315 430 Undulated Spring 1 005/006/011/013/021/027
1056 373 003 Spring Clutch Disc 1 049/059/072/088
73.010/170 1060 370 002 Steel Plate D 5 005/006/011/013/021/027/049/072
* Available in kit 1060 298 025 * Available in kit 1060 298 026
1060 370 002 Steel Plate D 6 059/088 * Available in kit 1060 298 025 * Available in kit 1060 298 026
73.010/180 1050 217 002 Friction Plate D 5 005/006/011/013/021/027 * Available in kit 1060 298 024
1050 273 023 Friction Plate D 5 049/072 * Available in kit 1060 298 022 1050 273 023 Friction Plate D 6 059/088 * Available in kit 1060 298 022
73.010/190 1060 370 003 End Plate D 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026
73.010/200 See Page 43 Clutch D Snap Ring 1 All Selective Snap Ring 73.010/210 0301 317 016 Fitting Key 2 All 73.020 1060 373 013 Piston 1 All 73.022 0734 313 021 O-Ring 1 All * Available in kit 1060 298 032 73.024 0734 313 010 O-Ring 1 All * Available in kit 1060 298 032
Note: Parts marked with * are only available in kits.
1060 270 034 Free Wheel 1 049/059/072/088 73.100/140 0734 313 086 O-Ring 2 All * Available in kit 1060 298 032 73.110 1056 376 005 Thrust Washer 1 All 73.120 0730 513 461 Snap Ring 1 All 73.130 0734 317 205 Piston Ring 1 All * Available in kit 1060 298 032 73.140 0734 317 205 Piston Ring 1 All * Available in kit 1060 298 032 73.210 1056 373 053 Snap Ring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes
77.010 1060 277 026 Cylinder F 1 005/006/011/021/027 1060 277 027 Cylinder F 1 013 1060 277 034 Cylinder F 1 049/072 1060 277 035 Cylinder F 1 059/088
77.010/110 1060 277 010 Cylinder F 1 005/006/011/021/027/059/088
1060 277 018 Cylinder F 1 013/049/072 77.010/120 1056 377 038 Piston 1 All 77.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 032 77.010/140 0734 313 010 O-Ring 1 All * Available in kit 1060 298 032 77.010/150 1060 377 016 Pressure Plate 1 All 77.010/160 0501 315 931 Cup Spring 1 All 77.010/170 1060 377 009 Stop-Ring 1 All 77.010/180 0501 315 943 Undulated Spring 1 049/059/072/088
1056 377 031 Spring Clutch Disc 1 005/006/011/013/021/027
77.010/190 1060 377 002 Steel Plate F 5 013/049/072 * Available in kit 1060 298 025 * Available in kit 1060 298 026
1060 377 002 Steel Plate F 6 005/006/011/021/027/059/088
* Available in kit 1060 298 025 * Available in kit 1060 298 026
77.010/200 1056 277 036 Friction Plate F 4 013 * Available in kit 1060 298 024 1056 277 036 Friction Plate F 5 005/006/011/021/027 * Available in kit 1060 298 024 1060 277 031 Friction Plate F 4 049/072 * Available in kit 1060 298 022 1060 277 031 Friction Plate F 5 059/088 * Available in kit 1060 298 022 77.010/210 See Page 43 Clutch F Snap Ring 1 All Selective Snap Ring
Note: Parts marked with * are only available in kits.
51.030 1043 326 169 Valve Spool 1 All 51.040 0732 041 820 Compression Spring 1 049/059/072/088
0732 041 870 Compression Spring 1 005/006/011/013/021/027
51.050 1068 327 007 Support Plate 1 All 51.080 1056 327 029 Gear Shift Slide 1 All
51.090 0732 041 462 Compression Spring 1 005/006/011/013/021/027
0732 041 826 Compression Spring 1 049/059/072/088 51.104 1043 326 307 Plug 1 All 51.110 1068 327 007 Support Plate 1 All 51.140 1056 327 028 Piston 1 All
51.170 0732 041 462 Compression Spring 1 005/006/011/013/021/027
0732 041 826 Compression Spring 1 049/059/072/088 51.190 1068 327 007 Support Plate 1 All 51.230 1043 326 169 Valve Spool 1 All
51.240 0732 041 462 Compression Spring 1 005/006/011/013/021/027
0732 041 826 Compression Spring 1 049/059/072/088 51.250 1068 327 007 Support Plate 1 All 51.260 1056 327 003 Piston 1 All 51.264 1024 323 202 Spring Cup 1 All
51.270 0732 041 340 Compression Spring 1 005/006/011/013/021/027
0732 042 115 Compression Spring 1 049/059/072/088
Note: Parts marked with * are only available in kits.
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Selective Shims & Snap Rings 5HP19FL Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 030 ___) 10.340 Clutch C Snap Ring 1 All 1056 310 054 Snap Ring A=1.40 1056 310 055 Snap Ring A=1.60 1056 310 056 Snap Ring A=1.80 1056 310 057 Snap Ring A=2.00 1056 310 058 Snap Ring A=2.20 1056 310 059 Snap Ring A=2.40 1056 310 060 Snap Ring A=2.60 1056 310 097 Snap Ring A=2.80 5HP19FL Selective Shim
Pos # Select. Parts Description Qty Where used (1060 040 ___) 70.010/230 Clutch A Snap Ring 1 All 0730 513 293 Snap Ring A=1.00 0730 513 294 Snap Ring A=1.20 0730 513 295 Snap Ring A=1.40 0730 513 296 Snap Ring A=1.60 0730 513 297 Snap Ring A=1.80 0730 513 298 Snap Ring A=2.00 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 5HP19FL Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 040 ___) 71.130 Clutch E Snap Ring 1 All 0730 513 613 Snap Ring A=1.00 0730 513 614 Snap Ring A=1.20 0730 513 615 Snap Ring A=1.40 0730 513 567 Snap Ring A=1.50 0730 513 616 Snap Ring A=1.60 0730 513 617 Snap Ring A=1.80 0730 513 618 Snap Ring A=2.00 0730 513 619 Snap Ring A=2.20 0730 513 620 Snap Ring A=2.40 0730 513 621 Snap Ring A=2.60 0730 513 622 Snap Ring A=2.80 5HP19FL Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 040 ___) 72.100 Clutch B Snap Ring 1 All 1056 372 069 Snap Ring A=1.00 1056 372 070 Snap Ring A=1.20 1056 372 071 Snap Ring A=1.40 1056 372 072 Snap Ring A=1.60 1056 372 073 Snap Ring A=1.80 1056 372 074 Snap Ring A=2.00 1056 372 097 Snap Ring A=2.20
Pos # Select. Parts Description Qty Where used (1060 030 ___) 73.010/200 Clutch D Snap Ring 1 All 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 0730 513 362 Snap Ring A=3.00 0730 513 364 Snap Ring A=4.00 0730 513 568 Snap Ring A=3.20 0730 513 569 Snap Ring A=3.40 0730 513 570 Snap Ring A=3.60 0730 513 571 Snap Ring A=3.80 0730 513 667 Snap Ring A=4.20 5HP19FL Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 030 ___) 73.080 Clutch G Snap Ring 1 All 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80 0730 513 439 Snap Ring A=3.00 0730 513 440 Snap Ring A=3.20 0730 513 441 Snap Ring A=3.40 5HP19FL Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 040 ___) 77.010/210 Clutch F Snap Ring 1 All 0730 513 210 Snap Ring A=1.20 0730 513 211 Snap Ring A=1.40 0730 513 219 Snap Ring A=1.60 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80
Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes
10.290 1060 310 027 Steel Plate C 3 049/059/072/088 10.310 1060 310 027 End Plate C 1 049/059/072/088 70.010/200 1060 370 002 Steel Plate A 5 All 049/072 use 4 pieces 70.210/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 049/072 use 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All 73.010/170 1060 370 002 Steel Plate D 6 All 049/072 use 5 pieces 73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 049/072 use 3 pieces 73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 049/072 use 5 pieces
Note: Above listed parts are not sold individually.
Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes
10.290 1060 310 004 Steel Plate C 5 005/006/011/013/021/027 005/013 use 4 pieces
10.310 1060 310 005 End Plate C 1 005/006/011/013/021/027
70.010/200 1060 370 002 Steel Plate A 5 All 013 uses 4 pieces 70.210/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 013 uses 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All
73.010/170 1060 370 002 Steel Plate D 6 All 005/006/011/013/021/027 use 5 pieces
73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 013 uses 3 pieces 73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 013 uses 5 pieces 5HP19FL Overhaul Kit – 1060 298 032
Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes
01.010/130 0734 313 060 O-Ring 2 All 01.250 0734 319 624 Shaft Seal 1 All 01.260 0501 318 572 Screw Plug M10x1 1 All 01.270 0734 317 268 Sealing Sleeve 5 All 01.280 0734 317 227 Sealing Sleeve 3 All 03.020 1056 303 031 Gasket 1 All 03.120 0636 308 026 Screw Plug M16x1.5 1 All 03.130 0734 313 176 O-Ring 1 All 10.010/160 0734 310 316 Shaft Seal 1 All 10.030 0734 313 178 O-Ring 1 All 10.190 0734 313 006 O-Ring 1 All 10.200 0734 313 117 O-Ring 1 All 10.360 0734 313 162 O-Ring 1 All 10.370 0750 113 015 Piston Ring 2 All 10.380 0734 401 213 Piston Ring 1 All 10.440 0750 112 076 Usit Ring 9 All 27.188 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 Al Late valve body 27.198 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.208 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body
70.010/120 0734 313 014 O-Ring 1 All 70.010/130 0734 313 029 O-Ring 1 All 70.020 0734 313 163 O-Ring 1 All 71.020 0734 317 256 Piston Ring 1 All 71.030 0734 317 190 Sealing Ring 1 All 71.060 0734 313 022 O-Ring 1 All 71.070 0734 313 027 O-Ring 1 All 71.086 0734 313 008 O-Ring 1 All 71.150 0734 313 160 O-Ring 1 All 71.160 0734 313 211 O-Ring 1 All 72.050 0734 313 010 O-Ring 1 All 72.060 0734 313 007 O-Ring 1 All 73.010/130 0734 313 008 O-Ring 1 All 73.010/140 0734 313 006 O-Ring 1 All 73.022 0734 313 021 O-Ring 1 All 73.024 0734 313 010 O-Ring 1 All 73.100/140 0734 313 086 O-Ring 2 All 73.130 0734 317 205 Piston Ring 1 All 73.140 0724 317 205 Piston Ring 1 All 77.010/130 0734 313 008 O-Ring 1 All 77.010/140 0734 313 010 O-Ring 1 All 77.010/230 0734 313 135 O-Ring 1 All Use with early Cylinder F 77.010/250 0734 317 219 Piston Ring 1 All Use with early Cylinder F
Note: Above listed parts are not sold individually.
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
Quotation / Order Form
FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
Notes
Driveline and Chassis Technology 5HP1
9FLS
PC02
03
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Table of Contents 5HP19FLA Transmission Overview (North American Applications)
Make / Model / Model Year 02 5HP19FLA Technical Information
Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP19FLA Lubrications 03 5HP19FLA Technical Literature 03 5HP19FLA General Transmission Oil Filling Procedure 04 5HP19FLA General Differential Oil Filling Procedure 06 5HP19FLA General Transfer Case Oil Filling Procedure 07
5HP19FLA Spare Parts How To Use This Catalog 08 Gearbox Housing Group 09 Oil Sump Group 12 Oil Supply Group 13 Converter Group 15 Planetary Drive Groups 16 Front Axle Differential Group 18 Rear Axle Output Group 21 Front Axle Output Group 23 Internal Differential Lock Group 24 Clutch Pack Groups 25
5HP19FLA Valve Body Duct Plate Group 31 Valve Housing Groups 35
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Model Style Model Year From – Up to Code OE Part # ZF Part # Audi A4 Quattro 1.8 Liter 1998 – 2002 08/97 – 12/98 DTV 01V 300 043H 1060 040 018 2000 08/99 – 05/00 EFQ 01V 300 044G 1060 040 030 2000 – 2001 05/00 – 10/00 FAL 01V 300 049F 1060 040 054 2002 – 2003 09/01 – 06/02 FEP 01V 300 045Q 1060 040 073 2002 – 2003 07/02 – GBF 01V 300 052Q 1060 040 101Audi A4 Quattro 2.8 Liter 1996 – 1997 10/95 – 04/97 CJP 01V 300 041G 1060 040 002 1998 – 1999 08/97 – 12/98 DRN 01V 300 043A 1060 040 012 1999 – 2000 08/99 – 05/00 EKD 01V 300 046H 1060 040 035 2000 - 2001 06/00 – 08/01 FAS 01V 300 049M 1060 040 065Audi A4 Quattro 3.0 Liter 2002 – 2003 09/01 – 06/02 FEQ 01V 300 045T 1060 040 087 2002 – 2003 07/02 – GBJ 01V 300 052T 1060 040 103Audi S4 Quattro 2.7 Liter 1999 – 2002 08/99 – 05/00 EMP 01V 300 046T 1060 040 044Audi A6 Quattro 2.7 Liter 1998 – 2000 05/99 – 05/00 EMP 01V 300 046T 1060 040 044 2000 – 2001 06/00 – 05/01 FAQ 01V 300 049K 1060 040 063Audi A6 Quattro 2.8 Liter 1998 – 1999 08/97 – 07/98 DPT 01V 300 042Q 1060 040 013 1999 02/99 – 07/99 EKX 01V 300 046K 1060 040 036 2000 08/99 – 05/00 EKD 01V 300 046H 1060 040 035 2000 – 2001 06/00 – 05/01 FAS 01V 300 049M 1060 040 065Audi A6 Quattro 3.0 Liter 2002 – 2003 06/01 – FEJ 01V 300 050K 1060 040 075Audi Allroad Quattro 2002 – 2003 09/02 – FXL 01V 300 052N 1060 040 093Audi Allroad Quattro 2.7 Liter 2000 – 2003 05/00 – 06/02 EYK 01V 300 050A 1060 040 053 Make / Model / Model Year – VW Make Model Style Model Year From – Up to Code OE Part # ZF Part # VW Passat Sedan 2.8L (4-Motion) 1999 – 2001 06/98 – 04/99 DRN 01V 300 043A 1060 040 012 2000 08/99 – 05/00 EKD 01V 300 046H 1060 040 035 2001 – 2003 03/01 – 04/02 FAS 01V 300 049M 1060 040 065VW Passat Sedan 4.0L (4-Motion) 2002 – 2003 12/01 – 04/02 GAK 01V 300 052P 1060 040 100 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19FLA transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: One type plate is located on the main housing of transmission; second type plate located on bottom of bell housing. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).
Amount ZF Part # Description Where used (1060 040 ___) Notes
10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All Use only in differential and transfer case
20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All Use only in transmission 205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All Use only in transmission 10 Liter S671 600 020 Oil STURACO FM 1992 All Use only in transfer case
0.050 Liter V671 600 020 Oil STURACO FM 1992 All Use only in transfer case 5HP19FLA Technical Literature
Language ZF Part # Description Where used (1060 040 ___) Notes
English 5HP19FLFD 5HP19FLA Functional Description All English 5HP19FLREP 5HP19FLA Repair Manual All Eng/Ger 1060 764 002 5HP19FLA Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Technical Information 5HP19FLA General Transmission Oil Filling Procedure
Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES
Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
Shift through gears with engine running at idle speed.
Start the engine (large consumers, such as A/C should be switched on).
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130).
Connect tester to read off transmission oil temperature and engine speed.
Position vehicle horizontally on hoist and apply the handbrake.
Shift through gears with engine at idle speed.
Depending on value allow oil to cool down or warm up.
Continues on next page
Remove fill plug (Pos. 03.130) on housing.
Hold each gear for 3 seconds and engage the parking lock.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Technical Information 5HP19FLA General Transfer Case Oil Filling Procedure Note: The addition of 0.034 liter (~0.036 quart) Sturaco FM 1992 (see Page 3) is only necessary after a transfer case repair or renewal (exchange) of the Torsen differential. After installation in the transfer case, it is added in a vertical position and in a direct axial direction to the Torsen differential.
Adding oil to 5HP19FLA transfer case (Parallel Axis Torsen – PAT) with separate oil content.
Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows.
Allow time for excess oil to drip then install transfer case fill plug (Pos. 36.350). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual).
Oil capacity is approximately 0.80 liter (~0.85 quart). Only use lubricants as to specification (see Page 3).
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:
Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes
01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Spare Parts - Oil Supply Group
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
10.010 1060 210 024 Pump 1 All 10.010/120 1043 319 058 Sleeve 1 All 10.010/150 1056 310 075 Washer 1 All 10.010/160 0734 310 316 Shaft Seal 1 All * Available in kit 1060 298 031 10.030 0734 313 178 O-Ring 1 All * Available in kit 1060 298 031 10.040 1060 310 091 Intermediate Sheet 1 All 10.060 1060 210 032 Intermediate Plate 1 All (except 093/100) 1060 210 035 Intermediate Plate 1 093/100 10.060/110 1060 210 030 Intermediate Plate 1 093/100 1060 210 034 Intermediate Plate 1 All (except 093/100) 10.060/130 0736 401 061 Counters. Screw M6x20 5 All 10.100 0736 401 062 Counters. Screw M6x40 8 All 10.120 0736 401 063 Counters. Screw M6x48 1 All 10.160 0736 101 059 Torx Screw M5x55 1 All
10.180 1060 310 105 Cylinder C 1 012/013/036/044/053/063/075/087/093/100/103
1060 310 106 Cylinder C 1 002/018/030/035/054/065/073/101
10.190 0734 313 006 O-Ring 1 All * Available in kit 1060 298 031 10.200 0734 313 117 O-Ring 1 All * Available in kit 1060 298 031 10.210 1056 310 081 Piston 1 All 10.220 0736 101 197 Torx Screw M5x14 3 All 10.240 0501 315 929 Cup Spring 1 All 10.250 1056 310 061 Stop-Ring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Spare Parts - Oil Supply Group (continued)
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
10.270 0501 316 284 Undulated Spring 1 All 10.290 1060 310 004 Steel Plate C 4 002/018 * Available in kit 1060 298 026
1060 310 004 Steel Plate C 5 012/013/036/044/053/063/075/087/093/100/103
* Available in kit 1060 298 026
1060 310 027 Steel Plate C 3 030/035/054/065/073/101 * Available in kit 1060 298 025
10.300 1019 273 019 Friction Plate C 4 002/018 * Available in kit 1060 298 024 1019 273 019 Friction Plate C 5 012/013/036 * Available in kit 1060 298 024
1060 210 037 Friction Plate C 3 030/035/054/065/073/101 * Available in kit 1060 298 022
1060 210 037 Friction Plate C 5 044/053/063/075/087/093/100/103 * Available in kit 1060 298 022
10.310 1060 310 005 End Plate C 1 002/012/013/018/036/044/053/063/075/087/093/100/103
* Available in kit 1060 298 026
1060 310 027 End Plate C 1 030/035/054/065/073/101 * Available in kit 1060 298 025
10.340 See Page 46 Clutch C Snap Ring 1 All Selective Snap Ring 10.360 0734 313 162 O-Ring 1 All * Available in kit 1060 298 031 10.370 0750 113 015 Piston Ring 2 All * Available in kit 1060 298 031 10.380 0734 401 213 Piston Ring 1 All * Available in kit 1060 298 031 10.390 0750 115 437 Axial Needle Bearing 1 All 10.400 See Page 46 Intermediate Plate Shim 1 All Selective Shim 10.440 0736 101 165 Torx Screw M6x65 9 All 0750 112 076 Usit Ring 9 All * Available in kit 1060 298 031
Note: Parts marked with * are only available in kits.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Spare Parts – Planetary Drive Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
42.010 1060 242 015 Planet Carrier 1 All 42.030 1056 242 039 Bearing Set 1 All 42.050 1056 232 083 Sun Gear 1 All 42.120 1056 242 038 Bearing Set 1 All 42.140 1056 242 041 Ring Gear 1 All 42.140/110 1056 242 017 Ring Gear Carrier 1 All 42.140/120 1056 332 010 Ring Gear 1 All 42.140/130 1056 332 012 Snap Ring 1 All 42.180 1056 242 038 Bearing Set 1 All
Note: Parts marked with * are only available in kits.
35.220/190 0630 501 028 Retaining Ring 1 All 35.230 0501 208 543 Speed Sensor 1 All 35.230/020 0501 313 484 O-Ring 2 All * Available in kit 1060 298 031 35.232 0501 317 696 Cap 1 All 35.240 0734 317 262 Sealing Ring 1 All * Available in kit 1060 298 031 35.250 0736 617 061 Torx Screw M8x45 3 All 35.280 0734 319 529 Shaft Seal 1 All * Available in kit 1060 298 031 35.300 1060 224 003 Parking Lock Wheel 1 All 35.310 0732 042 565 Compression Spring 1 All 35.330 See Page 49 Idler Gear Shim 1 All Selective Shim 35.340 See Page 50 Output Shaft Gear Shim 1 All Selective Shim 35.350 See Page 49 Pinion Gear Shim 1 All Selective Shim 35.370 0636 308 025 Screw Plug M18x1.5 1 All * Available in kit 1060 298 031
Note: Parts marked with * are only available in kits.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Spare Parts – Rear Axle Output Group (continued)
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
36.180/120 0735 330 435 Ball Bearing 1 All 36.180/130 0630 531 065 Retaining Ring 1 All 36.190 1058 236 006 Nut 1 All 36.220 0734 307 291 Sealing Ring 1 All * Available in kit 1060 298 031
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Spare Parts – Clutch Pack Groups
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
70.010 1060 270 075 Cylinder A 1 002/012/013/036 1060 270 076 Cylinder A 1 018
1060 270 082 Cylinder A 1 035/044/053/063/065/075/087/093/100/103
1060 270 083 Cylinder A 1 030/054/073/101 70.010/110 1056 370 047 Cylinder A 1 002/012/013/036 1056 370 048 Cylinder A 1 018
1060 370 060 Cylinder A 1 035/044/053/063/065/075/087/093/100/103
1060 370 061 Cylinder A 1 030/054/073/101 70.010/120 0734 313 014 O-Ring 1 All * Available in kit 1060 298 031 70.010/130 0734 313 029 O-Ring 1 All * Available in kit 1060 298 031 70.010/140 0501 315 926 Cup Spring 1 All 70.010/170 1056 370 034 Stop-Ring 1 All 70.010/180 1056 370 050 Piston 1 All
70.010/190 1050 302 012 Spring Clutch Disc 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103
1056 370 009 Spring Clutch Disc 1 002/012/013/018/036
70.010/200 1060 370 002 Steel Plate A 4 018/030/054/073/101 * Available in kit 1060 298 025 * Available in kit 1060 298 026
1060 370 002 Steel Plate A 5 002/012/013/035/036/044/053/063/065/075/087/093/100/103
* Available in kit 1060 298 025 * Available in kit 1060 298 026
70.010/210 1050 202 002 Friction Plate A 4 018 * Available in kit 1060 298 024 1050 202 002 Friction Plate A 5 002/012/013/036 * Available in kit 1060 298 024 1060 270 039 Friction Plate A 4 030/054/073/101 * Available in kit 1060 298 022
1060 270 039 Friction Plate A 5 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022
70.010/220 1060 370 003 End Plate A 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026
70.010/230 See Page 51 Clutch A Snap Ring 1 All Selective Snap Ring 70.020 0734 313 163 O-Ring 1 All * Available in kit 1060 298 031
Note: Parts marked with * are only available in kits.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
71.010 1060 271 007 Input Shaft 1 All 71.020 0734 317 256 Piston Ring 1 All * Available in kit 1060 298 031 71.030 0734 317 190 Sealing Ring 1 All * Available in kit 1060 298 031 71.050 1056 371 060 Piston 1 018/030/054/073/101
71.060 0734 313 022 O-Ring 1 All * Available in kit 1060 298 031 71.070 0734 313 027 O-Ring 1 All * Available in kit 1060 298 031 71.080 0501 315 427 Cup Spring 1 All 71.084 1056 371 025 Oil Dam 1 All 71.086 0734 313 008 O-Ring 1 All * Available in kit 1060 298 031 71.090 0630 501 030 Retaining Ring 1 All 71.094 0501 314 765 Spring Clutch Disc 1 All
71.100 1060 371 002 Steel Plate E 4 018/030/054/073/101 * Available in kit 1060 298 025 * Available in kit 1060 298 026
1060 371 002 Steel Plate E 5 002/012/013/035/036/044/053/063/065/075/087/093/100/103
* Available in kit 1060 298 025 * Available in kit 1060 298 026
71.110 1050 230 032 Friction Plate E 4 018 * Available in kit 1060 298 024 1050 230 032 Friction Plate E 5 002/012/013/036 * Available in kit 1060 298 024 1060 271 008 Friction Plate E 4 030/054/073/101 * Available in kit 1060 298 022
1060 271 008 Friction Plate E 5 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022
71.120 1060 371 003 End Plate E 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026
71.130 See Page 51 Clutch E Snap Ring 1 All Selective Snap Ring 71.150 0734 313 160 O-Ring 1 All * Available in kit 1060 298 031 71.160 0734 313 211 O-Ring 1 All * Available in kit 1060 298 031 71.170 1056 370 051 Ring 1 All 71.180 0730 501 482 Retaining Ring 1 All 71.200 0735 368 038 Axial Needle Bearing 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
73.010 1060 273 018 Cylinder D 1 018 1060 273 019 Cylinder D 1 002/012/013/036 1060 273 022 Cylinder D 1 030/054/073/101
1060 273 032 Cylinder D 1 035/044/053/063/065/075/087/093/100/103
73.010/110 1060 373 002 Cylinder D 1 002/012/013/036 1060 373 003 Cylinder D 1 018/030/054/073/101
1060 373 014 Cylinder D 1 035/044/053/063/065/075/087/093/100/103
73.010/120 1050 317 050 Piston 1 All 73.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 031 73.010/140 0734 313 006 O-Ring 1 All * Available in kit 1060 298 031 73.010/150 0501 316 285 Cup Spring 1 All 73.010/160 0501 315 430 Undulated Spring 1 002/012/013/018/036
1056 373 003 Spring Clutch Disc 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103
73.010/170 1060 370 002 Steel Plate D 5 002/012/013/018/030/036/054/073/101
* Available in kit 1060 298 025 * Available in kit 1060 298 026
1060 370 002 Steel Plate D 6 035/044/053/063/065/075/087/093/100/103
* Available in kit 1060 298 025 * Available in kit 1060 298 026
73.010/180 1050 217 002 Friction Plate D 5 002/012/013/018/036 * Available in kit 1060 298 024 1060 273 023 Friction Plate D 5 030/054/073/101 * Available in kit 1060 298 022
1060 273 023 Friction Plate D 6 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022
73.010/190 1060 370 003 End Plate D 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026
73.010/200 See Page 52 Clutch D Snap Ring 1 All Selective Snap Ring 73.010/210 0301 317 016 Fitting Key 2 All 73.020 1060 373 013 Piston 1 All 73.022 0734 313 021 O-Ring 1 All * Available in kit 1060 298 031 73.024 0734 313 010 O-Ring 1 All * Available in kit 1060 298 031
Note: Parts marked with * are only available in kits.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
73.030 0501 315 932 Cup Spring 1 All
73.040 0501 315 943 Undulated Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103
1056 377 031 Spring Clutch Disc 1 002/012/013/018/036
73.050 1060 377 003 Steel Plate G 3 018/030/054/073/101 * Available in kit 1060 298 025 * Available in kit 1060 298 026
1060 377 003 Steel Plate G 4 002/012/013/035/036/044/053/063/065/075/087/093/100/103
* Available in kit 1060 298 025 * Available in kit 1060 298 026
73.060 1060 277 031 Friction Plate G 3 030/054/073/101 * Available in kit 1060 298 022
1060 277 031 Friction Plate G 4 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022
1056 277 036 Friction Plate G 3 018 * Available in kit 1060 298 024 1056 277 036 Friction Plate G 4 002/012/013/036 * Available in kit 1060 298 024
73.070 1060 377 004 End Plate G 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026
73.080 See Page 52 Clutch G Snap Ring 1 All Selective Snap Ring 73.090 1056 373 021 Fixing Washer 1 All 73.100 1060 273 013 Carrier 1 002/012/013/018/036
73.100/140 0734 313 086 O-Ring 2 All * Available in kit 1060 298 031 73.110 1056 376 005 Thrust Washer 1 All 73.120 0730 513 461 Snap Ring 1 All 73.130 0734 317 205 Piston Ring 1 All * Available in kit 1060 298 031 73.140 0734 317 205 Piston Ring 1 All * Available in kit 1060 298 031 73.210 1056 373 053 Snap Ring 1 All
Note: Parts marked with * are only available in kits.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Spare Parts – Clutch Pack Groups (continued)
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
77.010 1060 277 026 Cylinder F 1 002/012/013/036 1060 277 027 Cylinder F 1 018 1060 277 034 Cylinder F 1 030/054/073/101
1060 277 035 Cylinder F 1 035/044/053/063/065/075/087/093/100/103
77.010/110 1060 277 010 Cylinder F 1 002/012/013/035/036/044/053/063/065/075/087/093/100/103
1060 277 018 Cylinder F 1 018/030/054/073/101 77.010/120 1056 377 038 Piston 1 All 77.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 031 77.010/140 0734 313 010 O-Ring 1 All * Available in kit 1060 298 031 77.010/150 1060 377 016 Pressure Plate 1 All 77.010/160 0501 315 931 Cup Spring 1 All 77.010/170 1060 377 009 Stop-Ring 1 All
77.010/180 0501 315 943 Spring Clutch Disc 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103
1056 377 031 Spring Clutch Disc 1 002/012/013/018/036
77.010/190 1060 377 002 Steel Plate F 5 018/030/054/073/101 * Available in kit 1060 298 025 * Available in kit 1060 298 026
1060 377 002 Steel Plate F 6 002/012/013/035/036/044/053/063/065/075/087/093/100/103
* Available in kit 1060 298 025 * Available in kit 1060 298 026
77.010/200 1056 277 036 Friction Plate 4 018 * Available in kit 1060 298 024 1056 277 036 Friction Plate F 5 002/012/013/036 * Available in kit 1060 298 024 1060 277 031 Friction Plate F 4 030/054/073/101 * Available in kit 1060 298 022
1060 277 031 Friction Plate F 5 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022
77.010/210 See Page 52 Clutch F Snap Ring 1 All Selective Snap Ring
Note: Parts marked with * are only available in kits.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Valve Body – Duct Plate Group (continued)
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
27.188 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 031 1068 227 039 Piston 1 All * Available in kit 1060 298 031 27.190 1019 327 063 Valve Orifice D=1.0 1 All
27.198 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 031 1068 227 039 Piston 1 All * Available in kit 1060 298 031 27.200 1019 327 063 Valve Orifice D=1.0 1 All 27.208 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 031 1068 227 039 Piston 1 All * Available in kit 1060 298 031 27.210 1019 327 063 Valve Orifice D=1.0 1 All 27.220 1060 327 069 Gasket 1 002/012/013/018/036 * Available in kit 1060 298 031
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 040 –030/035/044/053/054/063/ 065/073/075/087/093/100/101/103
Note: Parts marked with * are only available in kits.
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Selective Shims & Snap Rings 5HP19FLA Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 030 ___) 10.340 Clutch C Snap Ring 1 All 1056 310 054 Snap Ring A=1.40 1056 310 055 Snap Ring A=1.60 1056 310 056 Snap Ring A=1.80 1056 310 057 Snap Ring A=2.00 1056 310 058 Snap Ring A=2.20 1056 310 059 Snap Ring A=2.40 1056 310 060 Snap Ring A=2.60 1056 310 097 Snap Ring A=2.80 5HP19FLA Selective Shim
Pos # Select. Parts Description Qty Where used (1060 040 ___) 70.010/230 Clutch A Snap Ring 1 All 0730 513 293 Snap Ring A=1.00 0730 513 294 Snap Ring A=1.20 0730 513 295 Snap Ring A=1.40 0730 513 296 Snap Ring A=1.60 0730 513 297 Snap Ring A=1.80 0730 513 298 Snap Ring A=2.00 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 5HP19FLA Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 040 ___) 71.130 Clutch E Snap Ring 1 All 0730 513 613 Snap Ring A=1.00 0730 513 614 Snap Ring A=1.20 0730 513 615 Snap Ring A=1.40 0730 513 567 Snap Ring A=1.50 0730 513 616 Snap Ring A=1.60 0730 513 617 Snap Ring A=1.80 0730 513 618 Snap Ring A=2.00 0730 513 619 Snap Ring A=2.20 0730 513 620 Snap Ring A=2.40 0730 513 621 Snap Ring A=2.60 0730 513 622 Snap Ring A=2.80 5HP19FLA Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 040 ___) 72.100 Clutch B Snap Ring 1 All 1056 372 069 Snap Ring A=1.00 1056 372 070 Snap Ring A=1.20 1056 372 071 Snap Ring A=1.40 1056 372 072 Snap Ring A=1.60 1056 372 073 Snap Ring A=1.80 1056 372 074 Snap Ring A=2.00 1056 372 097 Snap Ring A=2.20
Pos # Select. Parts Description Qty Where used (1060 030 ___) 73.010/200 Clutch D Snap Ring 1 All 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 0730 513 362 Snap Ring A=3.00 0730 513 364 Snap Ring A=4.00 0730 513 568 Snap Ring A=3.20 0730 513 569 Snap Ring A=3.40 0730 513 570 Snap Ring A=3.60 0730 513 571 Snap Ring A=3.80 0730 513 667 Snap Ring A=4.20 5HP19FLA Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 030 ___) 73.080 Clutch G Snap Ring 1 All 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80 0730 513 439 Snap Ring A=3.00 0730 513 440 Snap Ring A=3.20 0730 513 441 Snap Ring A=3.40 5HP19FLA Selective Snap Ring
Pos # Select. Parts Description Qty Where used (1060 040 ___) 77.010/210 Clutch F Snap Ring 1 All 0730 513 210 Snap Ring A=1.20 0730 513 211 Snap Ring A=1.40 0730 513 219 Snap Ring A=1.60 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
10.290 1060 310 027 Steel Plate C 3 030/035/054/065/073/101
10.310 1060 310 027 End Plate C 1 030/035/054/065/073/101
70.010/200 1060 370 002 Steel Plate A 5 All 030/054/073/101 use 4 pieces 70.010/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 030/054/073/101 use 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All 73.010/170 1060 370 002 Steel Plate D 6 All 030/054/073/101 use 4 pieces 73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 030/054/073/101 use 3 pieces
Note: Above listed parts are not sold individually.
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 030/054/073/101 use 5 pieces 5HP19FLA Steel Kit – 1060 298 026
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
10.290 1060 310 004 Steel Plate C 5 002/012/013/018/036/044/053/063/075/087/093/100/103
002/018 use 4 pieces
10.310 1060 310 005 End Plate C 1 002/012/013/018/036/044/053/063/075/087/093/100/103
70.010/200 1060 370 002 Steel Plate A 5 All 018 uses 4 pieces 70.010/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 018 uses 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All
73.010/170 1060 370 002 Steel Plate D 6 All 002/012/013/018/036 use 5 pieces
73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 018 uses 3 pieces 73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 018 uses 5 pieces 5HP19FLA Overhaul Kit – 1060 298 031
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
01.010/130 0734 313 060 O-Ring 2 All 01.250 0734 319 624 Shaft Seal 1 All 01.260 0501 318 572 Screw Plug M10x1 1 All 01.270 0734 317 268 Sealing Sleeve 5 All 01.280 0734 317 227 Sealing Sleeve 3 All 03.020 1056 303 031 Gasket 1 All 03.120 0636 308 026 Screw Plug M16x1.5 1 All 03.130 0734 313 176 O-Ring 1 All 10.010/160 0734 310 316 Shaft Seal 1 All 10.030 0734 313 178 O-Ring 1 All 10.190 0734 313 006 O-Ring 1 All 10.200 0734 313 117 O-Ring 1 All 10.360 0734 313 162 O-Ring 1 All 10.370 0734 401 158 Piston Ring 2 All 10.380 0734 401 213 Piston Ring 1 All 10.440 0750 112 076 Usit Ring 9 All 27.188 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body
Note: Above listed parts are not sold individually.
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
27.198 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.208 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.220 1060 327 069 Gasket 1 002/012/013/018/036
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
73.024 0734 313 010 O-Ring 1 All 73.100/140 0734 313 086 O-Ring 2 All 73.130 0734 317 205 Piston Ring 1 All 73.140 0734 317 205 Piston Ring 1 All 77.010/130 0734 313 008 O-Ring 1 All 77.010/140 0734 313 010 O-Ring 1 All 77.010/230 0734 313 135 O-Ring 1 All Use with early Cylinder F 77.010/250 0734 317 219 Piston Ring 1 All Use with early Cylinder F 5HP19FLA Solenoid Kit – 1060 298 033
Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Quotation / Order Form
FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Notes
Driveline and Chassis Technology 5HP1
9FLA
SPC
0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com
Steering systems that fit right the first time, have our name on them.
A steering system is an important safety component in a vehicle and must be properly maintained. With this in mind, a steering system must be flushed EVERY TIME a component of the system gets replaced, no matter if the components are new or remanufactured.
- Empty Bottle for contaminated oil - Screwdriver - Manufacturers’ Recommended Power Steering Fluid 1- Clean the outside of the oil reservoir and the surrounding area to ensure no dirt or foreign particles get into the oil reservoir. 2- With a screwdriver, loosen the clamp holding the return line connection between the steering gear and the oil reservoir. Disconnect the oil line from the oil reservoir. 3- Insert the end of the return line into an empty bottle and cap the oil reservoir return connection with a plug. 4- While wearing safety glasses, start the engine and fill the oil reservoir with fresh power steering fluid while turning the steering from side to side to purge all oil out of the system. (Use recommended fresh fluid to flush the system.) 5- Turn off the engine and remove oil reservoir from bracket. Flush out debris or particles from reservoir into container. Check oil contamination for metal or foreign particles by filtering the contaminated oil with a coffee filter. - Fine metal shaving means a normal wear and tear of the power steering pump. - If metal chips are present, replace power steering pump.
- If black rubber particles are present, the pressure/return line inner lining is disintegrated. Replace the pressure/return line.
6- Check the oil reservoir condition for cracks. If the oil reservoir is cracked, replace the oil reservoir. If reservoir has no cracks, just replace the oil filter. If filter is integrated inside the oil reservoir and cannot be removed for oil filter change, replace entire reservoir. 7- Check the condition of the pressure/return oil line for cracks, soft or sweat spots. If any of these conditions exist, replace lines. 8- Check all banjo bolt connections for blockage. If blocked, clear connections by appropriate method (air hose, fluid, etc.) 9- Reconnect oil reservoir into bracket. 10- Connect return line to oil reservoir. 11- Top off oil reservoir with manufacturers’ recommended fluid. 12- Start engine and turn steering from lock to lock to purge air out of the system.
Caution: Do not hold steering gear from lock to lock for more than 30 second. This could cause the steering system to overheat.
12- Check for oil leakage and top off power steering fluid to recommended level. The smallest particle can cause the system to leak or even fail. A clean system is a REQUIREMENT for acceptable service life.
Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.Alfa Romeo164
1987-98 All 60561557 7681955122ZW
1985-92 1989-93
All 60533929 60561556
8601955112ZW* 7681955175ZW
Milano1987-89 w/Air 60531766 8601955127ZW *1985-92 All 60564342 7830955123ZW *
Quadrifoglio 1985-92 All 60533802 8601955117ZW
Spider 1990-93 All 60577460 7681955215ZW *
Audi80/90
1988-92 Audi 80/90, 80/90 quattro 026145155B 026145155BX 7681955128ZW1988-92 4 Cyl., Quattro>>89-K-133760 811422065F 811422065FX 7881955133ZW*1988-92 Quattro>>8A-L100000 034145165 034145165X 8691955125ZW1988-92 5 cyl. 3 spd. Automatic 893422066A 893422066AX 7881955153ZW*1990-91 Coupe Quattro 054145165G 054145165GX 8691955148ZW*1988-95 Quattro-8A-M-054850>> 8G1422065B 8G1422065BX 7881955333ZW1989-92 Quattro 8A-M-000001>> 8G0145165 8G0145165X 8691955166ZW*1990-91 Quattro 89-K-133761>>8A-M-054849 893422066B 893422066BX 7881955155ZW1993-95 Audi 80/90, 80/90 quattro, cabriolet 050145155C 050145155CX 7681955266ZW*
100 /2001989-90 200 2.2 20V Quattro 054145155B 054145155BX 8601955146ZW*1989-91 All 443442065L 443422065LX 7847955232ZW1989-91 All 5000 / 100 quattro / 200 quattro 034145155D 034145155DX 8601955131ZW*1992-94 100 Quattro 054145165L 054145165LX 8691955159ZW*
100 /A61989-91 All 5000 / 100 quattro / 200 quattro 034145155AX 034145155AX 8601955134ZW*1989-91 100 443442065L 443422065LX 7847955226ZW1991-94 non-servotronic 4A1422065AD 4A1422065ADX 7847955238ZW*1992-97 V8 and 100 quattro 4A1422065AN 4A1422065ANX 7847991531ZW*1992-98 Avant A6 / S6 Quattro 048145155F 048145155FX 7681955265ZW*1995-98 A6 / S6 quattro 054145165L 054145165LX 8691955159ZW*1998-01 Avant A6 / S6 Quattro 4B0145156 4B0145156X 7692955134ZW*
40001980-87 All including quattro 049145155 049145155X 7671955140ZW1980-87 All except automatic 811422065F 811422065FX 7881955133ZW*1982-87 5cyl. Automatic 811422065G 811422065GX 7881955135ZW*
50001978-83 All 035145155B 035145155BX 7671955142ZW1984-88 All 443422065L 443442065LX 7847955226ZW1984-91 5 Cyl. 034145155D 034145155DX 8601955131ZW*
A31997-00 All 1J1422055S 1J1422061SX 7891955125ZW*
A41996-02 1.8L & A4Q 1.8L 8D-V-198001>> 8D0145156K 8D0145156KX 7691955235ZW*1996-98 A4/S4/Avant quattro (6cyl.) 8D0145156 8D0145156X 7681955280ZW*1996-98 1.8L & A4Q 1.8L>>8D-V-198000 8D0145156A 8D0145156AX 7681955281ZW*1996-99 A4/S4 / Avavnt Quattro (6cyl.) 8D1422052C 8D1422052CX 7852974689ZW*1998-02 4 cyl Avant / S4 / Avant Quattro 8D1422052B 8D1422052BX 7852974682ZW*
A61998-01 Avant A6 / S6 Quattro 4B1422052E 4B1422052EX 7852993194E*2001-03 A6 allroad quattro 4B1422052E 4B1422052EX 7852993194E*
Audi Coupe1981-87 Automatic 811422065G 811422065GX 7881955135ZW*1990-91 Quattro >>8B-L-006900 034145165 034145165X 8691955125ZW1990-91 Quattro 8B-L-006901>>030000 054145165G 054145165GX 8691955148ZW*1990-91 Quattro 8B-M-000001>> 8G0145165 8G0145165X 8691955166ZW1990-91 Quattro 8B-M-000001>>040000 8G1422065B 8G1422065BX 7881955333ZW*1990-91 Quattro >>8B-L-030000 893422066B 893422066BX 7881955155ZW*
Audi Cabriolet1994-98 6 Cyl. >>8G-WK002289 050145155C 050145155CX 7681955220ZW
1994-98 All 8G1422065B 8G1422065BX 7881955333ZW*Audi TT
1998-01 All 8N1422061D 8N1422061DX 7891955129ZWV8
Alfetta
* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog.
page # 2004 pump and steering catalog.xls
Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.1990-94 Quattro 0770145155D 077145155DX 8601955140ZW*1990-94 Servotronic 4A1422065AF 4A1422065AFX 7847991525ZW*
BMWOil reservoir
All 32411097164 7672 472 232*2002
All 1502-2002Tii 32112670002 32110035309 7413955171*318 Series (E30)
9441981-91 944,944S2,944T confirm OE part number t 94434743208 944347432CX 7681955251ZW *1986-88 944S confirm OE part number to insure cor94434743204 944347432DX 7681955139ZW *1982-91 All 94434701124 944347011BX 7840955205ZW *
Golf1993-99 All 1H1422061D 1H1422061DX 7830955138ZW *1993-99 2.8L 6N0145157 6N0145157X 7691955213E*1999-01 All except all season tires or sport 1J1422061S 1J1422061SX 7891955125ZW1999-04 2.0 liter 1J0422154H 1J0422154HX 7690955105E*2000-03 All season tires 1J1422062F 1J1422062FX 7891955179ZW
Jetta1993-99 2.8L 6N0145157 6N0145157X 7691955213E*1994-99 GLX,GT,VR6 1H1422061D 1H1422061DX 7830955138ZW *1999-03 All except all season tires or sport 1J1422062D 1J422062DX 7891955186ZW*1999-04 2.0 liter 1J0422154H 1J0422154HX 7690955105E*2000-03 All season tires 1J1422061F 1J1422061FX 7891955105ZW
Jetta Wagon2001-03 All except all season tires or sport 1J1422062D 1J1422062DX 7891955186ZW*
All E Class (W210) includes E55 AMG
All E Class (W210)
* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog.
page # 2004 pump and steering catalog.xls
Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.Passat
Vehicle Service Part # ZF Part # Interchangable withVW 7881 955 913ZW 7881 955 103, 105, 111, 116, 118, 123, 133, 325ZW
The Right Fit The First Time
Insist on genuine
remanufactured pump
& steering units
from ZF.
Pump & SteeringZF Industries is a world leader in advanced automotive drivetrain technology and supplies precisionengineered pump and steering systems to the world's leading American and European automobilemanufacturers. You'll find ZF steering systems and components specified as original equipmenton many of the fine European automobiles you now service. That makes specifying genuine ZFRemanufactured Original pump and steering assemblies the choice of leading foreign car special-
ists nationwide.
Remanufactured Not RebuiltAt ZF our steering pumps and steering gears are completely remanufactured. This means that eachpump or gear is completely disassembled, cleaned and inspected. It is then assembled and bench-tested to factory specifications using only original equipment parts and incorporating the latest ZF
technological improvements.
State-Of-The-Art PlantCentrally located near Chicago, ZF's remanufacturing plant incorporates state-of-the-art equipmentand highly trained people to turn out remanufactured originals that meet original equipment designstandards. Every pump and rack and pinion unit must meet strict quality control standards before we
are ready to ship to you.
Extensive TestingExtensive final testing incorporates a strict process to assure your customer that genuine ZF qualityis remanufactured in, not added on. This strict testing process reduces customer comebacks and
installation difficulties.
ZF Industries, Inc.
Steering Systems GroupVernon Hills, IL800.660.9631E-Mail: [email protected]
www.zf-group.com
Driveline and Chassis Technology
-Save Time and Money On Less Product Failure Returns
-Increase Customer Satisfaction With Insured Product Confidence
-Increase Business With Long Term Performance and Safety