-
YASKAWA AC Drive V1000Compact Vector Control Drive
Technical Manual
MANUAL NO. SIEP C710606 16B
To properly use the product, read this manual thoroughly and
retain for easy reference, inspection, and maintenance. Ensure the
end user receives this manual.
Type: CIMR-VA , CIMR-VB CIMR-VTModels: 200 V Class, Three-Phase
Input: 0.1 to 18.5 kW
200 V Class, Single-Phase Input: 0.1 to 3.7 kW400 V Class,
Three-Phase Input: 0.2 to 18.5 kW
Quick Reference Sheet E
Receiving 1
Mechanical Installation 2
Electrical Installation 3Start-Up Programming &
Operation 4
Parameter Details 5
Troubleshooting 6Periodic Inspection &
Maintenance 7Peripheral Devices &
Options 8
Specifications A
Parameter List BMEMOBUS/Modbus
Communications C
Standards Compliance D
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This Page Intentionally Blank
2 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
Copyright 2008 YASKAWA ELECTRIC CORPORATION. All rights
reserved.All rights reserved. No part of this publication may be
reproduced, stored in a retrieval system, or transmitted, in any
formor by any means, mechanical, electronic, photocopying,
recording, or otherwise, without the prior written permission
ofYaskawa. No patent liability is assumed with respect to the use
of the information contained herein. Moreover, becauseYaskawa is
constantly striving to improve its high-quality products, the
information contained in this manual is subject tochange without
notice. Every precaution has been taken in the preparation of this
manual. Yaskawa assumes noresponsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use
of the informationcontained in this publication.
-
Table of Contentsi. PREFACE & GENERAL
SAFETY..............................................................11
i.1 Preface
..................................................................................................................
12Applicable
Documentation..................................................................................................12Symbols..............................................................................................................................12Terms
and Abbreviations
...................................................................................................12
i.2 General Safety
......................................................................................................
13Supplemental Safety Information
.......................................................................................13Safety
Messages................................................................................................................13Drive
Label Warnings
.........................................................................................................16Warranty
Information..........................................................................................................16Quick
Reference.................................................................................................................17
i.3 Application Precautions
......................................................................................
19General Application Precautions
........................................................................................19Installation
Environment
.....................................................................................................20Settings
..............................................................................................................................20Compliance
with Harmonic Suppression
Guidelines..........................................................20General
Handling
...............................................................................................................20Notes
on Motor Operation
..................................................................................................21
1. RECEIVING
................................................................................................251.1
Section
Safety.......................................................................................................
261.2 Model Number and Nameplate Check
................................................................
27
Nameplate
..........................................................................................................................271.3
Drive Models and Enclosure
Types....................................................................
291.4 Component
Names...............................................................................................
30
IP20/Open-Chassis
............................................................................................................30IP00/Open-Chassis
............................................................................................................32IP20/NEMA
Type 1
Enclosure............................................................................................33Front
Views
........................................................................................................................34
2. MECHANICAL
INSTALLATION.................................................................352.1
Section
Safety.......................................................................................................
362.2 Mechanical Installation
........................................................................................
38
Installation Environment
.....................................................................................................38Installation
Orientation and
Spacing...................................................................................38Removing
and Attaching the Protective
Covers.................................................................40Exterior
and Mounting Dimensions
....................................................................................40
3. ELECTRICAL INSTALLATION
..................................................................453.1
Section
Safety.......................................................................................................
463.2 Standard Connection
Diagram............................................................................
48
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 3
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3.3 Main Circuit Connection
Diagram................................................................................
50Single-Phase 200 V Class (CIMR-VoBA0001 ~ 0018)
...............................................................50Three-Phase
200 V Class (CIMR-Vo2A0001 ~ 0069);Three-Phase 400 V Class
(CIMR-Vo4A0001 ~ 0038)
...............................................................50
3.4 Terminal Block Configuration
......................................................................................
513.5 Protective
Covers..........................................................................................................
52
IP20 Front and Bottom Cover Removal and Installation
..............................................................52IP20/NEMA
Type 1 Front and Bottom Cover Removal and
Installation.......................................53IP20/NEMA Type
1 Top Cover Removal and Installation
............................................................54
3.6 Main Circuit
Wiring........................................................................................................
55Main Circuit Terminal
Functions...................................................................................................55Wire
Gauges and Tightening Torque
...........................................................................................55Main
Circuit Terminal Power Supply and Motor
Wiring................................................................59
3.7 Control Circuit Wiring
...................................................................................................
61Control Circuit Terminal Block Functions
.....................................................................................62Terminal
Configuration
.................................................................................................................63Wiring
Procedure..........................................................................................................................64
3.8 I/O
Connections.............................................................................................................
66Sinking/Sourcing Mode
Switch.....................................................................................................66
3.9 Main Frequency
Reference...........................................................................................
68DIP Switch S1 Analog Input Signal Selection
..............................................................................68
3.10 MEMOBUS/Modbus Termination
.................................................................................
693.11 Braking
Resistor............................................................................................................
70
Installation
....................................................................................................................................703.12
Wiring Checklist
............................................................................................................
72
4. START-UP PROGRAMMING &
OPERATION...................................................734.1
Section
Safety................................................................................................................
744.2 Using the Digital LED
Operator....................................................................................
76
Keys, Displays, and LEDs
............................................................................................................76Digital
Text
Display.......................................................................................................................77LED
Screen Displays
...................................................................................................................77LO/RE
LED and RUN LED
Indications.........................................................................................78Menu
Structure for Digital LED Operator
.....................................................................................79
4.3 The Drive and Programming
Modes............................................................................
80Navigating the Drive and Programming
Modes............................................................................81Changing
Parameter Settings or Values
......................................................................................83Verifying
Parameter Changes: Verify Menu
.................................................................................84Switching
Between LOCAL and
REMOTE...................................................................................84Parameters
Available in the Setup Group
....................................................................................85
4.4 Start-up
Flowcharts.......................................................................................................
86Flowchart A: Basic Start-up and Motor
Tuning.............................................................................87Subchart
A1: Simple Motor Setup with Energy Savings or Speed Search Using
V/f Mode.........88Subchart A2: High Performance Operation Using
Open Loop Vector Motor Control...................89Subchart A3:
Operation with Permanent Magnet
Motors.............................................................90
4.5 Powering Up the Drive
..................................................................................................
91Powering Up the Drive and Operation Status
Display..................................................................91
4.6 Application
Selection....................................................................................................
92Setting 1: Water Supply Pump
Application...................................................................................92Setting
2: Conveyor Application
...................................................................................................93Setting
3: Exhaust Fan Application
..............................................................................................93
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4 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
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Setting 4: HVAC Fan Application
.................................................................................................93Setting
5: Compressor Application
...............................................................................................94Setting
6: Hoist Application
..........................................................................................................94Notes
on Controlling the Brake when Using the Hoist Application Preset
...................................95Setting 7: Traveling
Application....................................................................................................96Setting
8: Conveyor Application 2
................................................................................................97
4.7 Auto-Tuning
...................................................................................................................
98Types of Auto-Tuning
...................................................................................................................98Before
Auto-Tuning the
Drive.......................................................................................................98Auto-Tuning
Interruption and Fault Codes
...................................................................................99Performing
Auto-Tuning
...............................................................................................................99Auto-Tuning
Example.................................................................................................................100Input
Data for Auto-Tuning
.........................................................................................................102
4.8 No-Load Operation Test
Run......................................................................................
104No-Load Operation Test Run
.....................................................................................................104
4.9 Test Run with Load
Connected..................................................................................
105Test Run with the Load Connected
............................................................................................105
4.10 Verifying Parameter Settings and Backing Up
Changes......................................... 106Backing Up
Parameter Values: o2-03
........................................................................................106Parameter
Access Level:
A1-01.................................................................................................106Password
Settings: A1-04, A1-05
..............................................................................................106Copy
Function (Optional)
...........................................................................................................107
4.11 Test Run Checklist
......................................................................................................
108
5. PARAMETER DETAILS
...................................................................................1095.1
A:
Initialization.............................................................................................................
110
A1: Initialization
..........................................................................................................................110A2:
User
Parameters..................................................................................................................113
5.2 b:
Application...............................................................................................................
115b1: Mode of
Operation................................................................................................................115b2:
DC Injection
Braking.............................................................................................................121b3:
Speed
Search.......................................................................................................................123b4:
Delay Timers
........................................................................................................................128b5:
PID
Control...........................................................................................................................128b6:
Dwell
Function......................................................................................................................137b8:
Energy Saving
......................................................................................................................138
5.3 C:
Tuning......................................................................................................................
140C1: Acceleration and Deceleration Times
..................................................................................140C2:
S-Curve
Characteristics.......................................................................................................143C3:
Slip
Compensation...............................................................................................................144C4:
Torque Compensation
.........................................................................................................145C5:
Automatic Speed Regulator (ASR)
......................................................................................146C6:
Carrier
Frequency................................................................................................................148
5.4 d: Reference Settings
.................................................................................................
151d1: Frequency
Reference...........................................................................................................152d2:
Frequency Upper/Lower Limits
............................................................................................153d3:
Jump
Frequency...................................................................................................................154d4:
Frequency Hold and Up/Down 2 Function
...........................................................................154d7:
Offset Frequencies
...............................................................................................................159
5.5 E: Motor Parameters
...................................................................................................
160E1: V/f
Characteristics................................................................................................................160E2:
Motor 1 Parameters
.............................................................................................................163E3:
V/f Characteristics for Motor 2
.............................................................................................165
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YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 5
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E4: Motor 2 Parameters
.............................................................................................................166E5:
PM Motor Settings
...............................................................................................................168
5.6 F: Option Settings
.......................................................................................................
171F1: Error Detection for V/f Control with PG
................................................................................171F6:
Serial Communications Option Card
Settings......................................................................172CC-Link
Parameters...................................................................................................................173MECHATROLINK
Parameters
...................................................................................................173PROFIBUS-DP
Parameters
.......................................................................................................173CANopen
Parameters
................................................................................................................173CompoNet
Parameters...............................................................................................................173DeviceNet
Parameters
...............................................................................................................173
5.7 H: Terminal
Functions.................................................................................................
174H1: Multi-Function Digital Inputs
................................................................................................174H2:
Multi-Function Output
..........................................................................................................184H3:
Multi-Function Analog Input Terminals
................................................................................193H4:
Multi-Function Analog Output Terminals
.............................................................................198H5:
MEMOBUS/Modbus Serial Communication
........................................................................199H6:
Pulse Train
Input/Output......................................................................................................199
5.8 L: Protection Functions
..............................................................................................
201L1: Motor Protection Functions
..................................................................................................201L2:
Momentary Power Loss
Ride-Thru.......................................................................................205L3:
Stall Prevention
....................................................................................................................208L4:
Speed Agree/Frequency Reference Loss Detection
............................................................214L5:
Fault
Restart.........................................................................................................................218L6:
Torque
Detection..................................................................................................................219L7:
Torque Limit
.........................................................................................................................221L8:
Hardware
Protection.............................................................................................................222
5.9 n: Special
Adjustments...............................................................................................
227n1: Hunting
Prevention...............................................................................................................227n2:
Automatic Frequency Regulator (AFR) Tuning
....................................................................227n3:
High Slip Braking (HSB)/Overexcitation
Deceleration..........................................................228n6:
Motor Line-to-Line Resistance Online Tuning
......................................................................229n8:
PM Motor Control
.................................................................................................................230
5.10 o: Operator Related
Settings......................................................................................
233o1: Display Settings and Selections
...........................................................................................233o2:
Operator Key Selections
......................................................................................................234o3:
Copy Function
......................................................................................................................236o4:
Maintenance Monitor
Settings..............................................................................................236q:
DriveWorksEZ
Parameters.....................................................................................................238r:
DriveWorksEZ Connection Parameters
..................................................................................238T:
Motor Tuning
..........................................................................................................................238
5.11 U: Monitor
Parameters................................................................................................
239U1: Operation Status Monitors
...................................................................................................239U2:
Fault
Trace...........................................................................................................................239U3:
Fault
History.........................................................................................................................239U4:
Maintenance Monitors
.........................................................................................................239U5:
PID Monitors
........................................................................................................................239U6:
Control Monitors
..................................................................................................................239U8:
DriveWorksEZ
Monitors.......................................................................................................239
6.
TROUBLESHOOTING......................................................................................2416.1
Section
Safety..............................................................................................................
2426.2 Motor Performance Fine Tuning
................................................................................
244
V/f Motor Control Method Tuning
...............................................................................................244
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6 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
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Open Loop Vector (OLV) Motor Control Method
Tuning............................................................245Motor
Hunting and Oscillation Control Parameters
....................................................................246
6.3 Drive Alarms, Faults, and Errors
...............................................................................
247Types of Alarms, Faults, and
Errors...........................................................................................247Alarm
and Error Displays
...........................................................................................................247
6.4 Fault Detection
............................................................................................................
251Fault Displays, Causes, and Possible Solutions
........................................................................251
6.5 Alarm
Detection...........................................................................................................
264Alarm Codes, Causes, and Possible Solutions
..........................................................................264
6.6 Operator Programming Errors
...................................................................................
272oPE Codes, Causes, and Possible
Solutions.............................................................................272
6.7 Auto-Tuning Fault Detection
......................................................................................
275Auto-Tuning Codes, Causes, and Possible
Solutions................................................................275
6.8 Diagnosing and Resetting
Faults...............................................................................
277Fault Occurs Simultaneously with Power Loss
..........................................................................277If
the Drive Still has Power After a Fault Occurs
........................................................................277Viewing
Fault Trace Data After Fault
.........................................................................................277Fault
Reset Methods
..................................................................................................................277
6.9 Troubleshooting without Fault
Display.....................................................................
278Cannot Change Parameter Settings
..........................................................................................278Motor
Does Not Rotate Properly after Pressing RUN Button or after
Entering External RunCommand
.................................................................................................................................278
7. PERIODIC INSPECTION & MAINTENANCE
..................................................2877.1 Section
Safety..............................................................................................................
2887.2 Inspection
....................................................................................................................
290
Recommended Daily
Inspection.................................................................................................290Recommended
Periodic
Inspection............................................................................................290
7.3 Periodic Maintenance
.................................................................................................
292Replacement
Parts.....................................................................................................................292
7.4 Drive Cooling
Fans......................................................................................................
294Number of Cooling Fans
............................................................................................................294Cooling
Fan
Replacement..........................................................................................................295
7.5 Drive Replacement
......................................................................................................
297Serviceable Parts
.......................................................................................................................297Terminal
Board
Overview...........................................................................................................297Dismantling
the Removable Terminal
Block...............................................................................297
8. PERIPHERAL DEVICES & OPTIONS
............................................................3018.1
Section
Safety..............................................................................................................
3028.2 Drive Options and Peripheral Devices
......................................................................
3038.3 Connecting Peripheral Devices
.................................................................................
3058.4 Installing Peripheral Devices
.....................................................................................
306
Installing a Molded Case Circuit Breaker (MCCB) and Earth
Leakage Circuit Breaker
(ELCB)..................................................................................................................................................306
Installing a Leakage
Breaker......................................................................................................306Installing
a Magnetic Contactor
..................................................................................................306Connecting
an AC or DC Reactor
..............................................................................................307Connecting
a Surge Absorber
....................................................................................................307Connecting
a Noise Filter
...........................................................................................................308EMC
Filter Installation
................................................................................................................309
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YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 7
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Zero-Phase Reactor
...................................................................................................................310Installing
Fuses on the Input Side
..............................................................................................310Attachment
for External
Heatsink...............................................................................................311Noise
Filter Installation
...............................................................................................................311Installing
a Motor Thermal Overload (oL) Relay on the Drive Output
........................................311
8.5 Communication
Options.............................................................................................
3128.6 Connecting an Option
Card........................................................................................
313
Verifying the Option Card and Product
Type..............................................................................313Connecting
the Option
Card.......................................................................................................313
A. SPECIFICATIONS
............................................................................................315A.1
Heavy Duty and Normal Duty
Ratings.......................................................................
316A.2 Single/Three-Phase 200 V Class Drive
......................................................................
317A.3 Three-Phase 400 V Class
Drives................................................................................
319A.4 Drive Specifications
....................................................................................................
321A.5 Drive Watt Loss Data
..................................................................................................
324A.6 Drive Derating Data
.....................................................................................................
325
Carrier Frequency
Derating........................................................................................................325Temperature
Derating
................................................................................................................325Altitude
Derating.........................................................................................................................325
B. PARAMETER
LIST...........................................................................................327B.1
Parameter Groups
.......................................................................................................
328B.2 Parameter Table
..........................................................................................................
329
A: Initialization
Parameters.........................................................................................................329b:
Application..............................................................................................................................330C:
Tuning....................................................................................................................................335d:
References
.............................................................................................................................338E:
Motor Parameters
..................................................................................................................340F:
Options...................................................................................................................................343H
Parameters: Multi-Function
Terminals....................................................................................347L:
Protection Function
................................................................................................................354n:
Advanced Performance
Set-Up..............................................................................................362o:
Operator Related Parameters
................................................................................................364q:
DWEZ Parameters
.................................................................................................................366r:
DWEZ Connection
Parameters...............................................................................................366T:
Motor Tuning
..........................................................................................................................367U:
Monitors
.................................................................................................................................368
B.3 Control Mode Dependent Parameter Default Values
............................................... 375A1-02 (Motor 1
Control Mode) Dependent Parameters
.............................................................375E3-01
(Motor 2 Control Mode) Dependent Parameters
.............................................................376
B.4 V/f Pattern Default
Values...........................................................................................
377B.5 China Localized Drive Default Values
.......................................................................
378B.6 Defaults by Drive Model and Duty Rating (ND/HD)
.................................................. 379B.7
Parameters that Change with the Motor Code Selection
....................................... 387
Yaskawa SMRA Series SPM Motor
...........................................................................................387SS5
Motor: Yaskawa SSR1 Series IPM
Motor...........................................................................388
C. MEMOBUS/MODBUS
COMMUNICATIONS....................................................401C.1
Section
Safety..............................................................................................................
402C.2 MEMOBUS/Modbus Configuration
............................................................................
403C.3 Communication
Specifications..................................................................................
404
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8 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
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C.4 Connecting to a Network
............................................................................................
405Network Cable
Connection.........................................................................................................405Wiring
Diagram for Multiple Connections
...................................................................................405Network
Termination
..................................................................................................................406
C.5 MEMOBUS/Modbus Setup Parameters
.....................................................................
407MEMOBUS/Modbus Serial
Communication...............................................................................407
C.6 Drive Operations by
MEMOBUS/Modbus..................................................................
410Observing the Drive
Operation...................................................................................................410Controlling
the
Drive...................................................................................................................410
C.7 Communications
Timing.............................................................................................
411Command Messages from Master to
Drive................................................................................411Response
Messages from Drive to Master
................................................................................411
C.8 Message Format
..........................................................................................................
412Message Content
.......................................................................................................................412Slave
Address
............................................................................................................................412Function
Code
............................................................................................................................412Data............................................................................................................................................412Error
Check
................................................................................................................................412
C.9 Message Examples
.....................................................................................................
414Reading Drive MEMOBUS/Modbus Register Contents
.............................................................414Loopback
Test............................................................................................................................414Writing
to Multiple
Registers.......................................................................................................415
C.10 MEMOBUS/Modbus Data
Table..................................................................................
416Command Data
..........................................................................................................................416Monitor
Data...............................................................................................................................417Broadcast
Messages..................................................................................................................423Fault
Trace
Contents..................................................................................................................424Alarm
Register Contents
............................................................................................................425
C.11 Enter
Command...........................................................................................................
426Enter Command Types
..............................................................................................................426Enter
Command Settings when Upgrading the
Drive.................................................................426
C.12 Communication Errors
...............................................................................................
427MEMOBUS/Modbus Error
Codes...............................................................................................427Slave
Not
Responding................................................................................................................427
C.13 Self-Diagnostics
..........................................................................................................
428
D. STANDARDS COMPLIANCE
..........................................................................429D.1
Section
Safety..............................................................................................................
430D.2 European Standards
...................................................................................................
432
CE Low Voltage Directive
Compliance.......................................................................................432EMC
Guidelines Compliance
.....................................................................................................432
D.3 UL Standards
...............................................................................................................
437UL Standards Compliance
.........................................................................................................437Drive
Motor Overload Protection
................................................................................................444
D.4 Precautions for Korean Radio Waves Act
................................................................
446D.5
........................................................................................
447D.6 Safe Disable Input
Precautions..................................................................................
448
Safe Disable Function Description
.............................................................................................448Installation
.................................................................................................................................448
E. QUICK REFERENCE SHEET
..........................................................................449
Table of Contents
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 9
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E.1 Drive and Motor
Specifications..................................................................................
450Drive
...........................................................................................................................................450Motor
..........................................................................................................................................450
E.2 Basic Parameter Settings
...........................................................................................
451Basic Setup
................................................................................................................................451V/f
Pattern Setup
........................................................................................................................451Motor
Setup................................................................................................................................451Multi-Function
Digital Outputs (SC Common)
............................................................................451Pulse
Train Input/Analog Inputs (AC Common)
.........................................................................452Multi-Function
Digital Outputs (MC
Common)............................................................................452Multi-Function
Photocoupler Outputs (PC Common)
.................................................................452Monitor
Outputs (AC
Common)..................................................................................................452
E.3 User Setting
Table.......................................................................................................
453INDEX
...............................................................................................................459
Table of Contents
10 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
-
Preface & General SafetyThis section provides safety
messages pertinent to this product that, if not heeded, may result
infatality, personal injury, or equipment damage. Yaskawa is not
responsible for the consequencesof ignoring these instructions.
i.1
PREFACE..........................................................................................................12i.2
GENERAL
SAFETY..........................................................................................13i.3
APPLICATION
PRECAUTIONS.......................................................................19
i
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 11
-
i.1 PrefaceYaskawa manufactures products used as components in a
wide variety of industrial systems and equipment. The selectionand
application of Yaskawa products remain the responsibility of the
equipment manufacturer or end user. Yaskawa acceptsno
responsibility for the way its products are incorporated into the
final system design. Under no circumstances shouldany Yaskawa
product be incorporated into any product or design as the exclusive
or sole safety control. Without exception,all controls should be
designed to detect faults dynamically and fail safely under all
circumstances. All systems orequipment designed to incorporate a
product manufactured by Yaskawa must be supplied to the end user
with appropriatewarnings and instructions as to the safe use and
operation of that part. Any warnings provided by Yaskawa must be
promptlyprovided to the end user. Yaskawa offers an express
warranty only as to the quality of its products in conforming
tostandards and specifications published in the Yaskawa manual. NO
OTHER WARRANTY, EXPRESS OR IMPLIED, ISOFFERED. Yaskawa assumes no
liability for any personal injury, property damage, losses, or
claims arising frommisapplication of its products.This manual is
designed to ensure correct and suitable application of Variable
V1000-Series drives. Read this manualbefore attempting to install,
operate, maintain, or inspect a drive and keep it in a safe,
convenient location for futurereference. Be sure you understand all
precautions and safety information before attempting
application.
u Applicable DocumentationThe following manuals are available
for V1000 series drives:
V1000 Series AC Drive Quick Start GuideRead this manual first.
This guide is packaged together with the product. It contains
basicinformation required to install and wire the drive. This guide
provides basic programming andsimple setup and adjustment.V1000
Series AC Drive Technical ManualThis manual describes installation,
wiring, operation procedures, functions,
troubleshooting,maintenance, and inspections to perform before
operation.
u SymbolsNote: Indicates a supplement or precaution that does
not cause drive damage.
TERMSTERMS Indicates a term or definition used in this
manual.
u Terms and AbbreviationsTERMSTERMS Drive: Yaskawa V1000 Series
Drive
PM motor: Permanent Magnet Synchronous Motor (an abbreviation
for IPM motor or SPM motor) IPM motor: Interior Permanent Magnet
Motor (e.g., Yaskawa SSR1 Series motor) SPM motor: Surface Mounted
Permanent Magnet Motor (e.g., Yaskawa SMRA Series SPM motor) PG:
Pulse Generator r/min: Revolutions per Minute V/f: V/f Control OLV:
Open Loop Vector Control OLV/PM: Open Loop Vector Control for
PM
i.1 Preface
12 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
-
i.2 General Safety
u Supplemental Safety InformationGeneral Precautions
The diagrams in this manual may be indicated without covers or
safety shields to show details. Restore covers or shields
beforeoperating the drive and run the drive according to the
instructions described in this manual.
Any illustrations, photographs, or examples used in this manual
are provided as examples only and may not apply to all productsto
which this manual is applicable.
The products and specifications described in this manual or the
content and presentation of the manual may be changed withoutnotice
to improve the product and/or the manual.
When ordering a new copy of the manual due to damage or loss,
contact your Yaskawa representative or the nearest Yaskawa
salesoffice and provide the manual number shown on the front
cover.
If nameplate becomes worn or damaged, order a replacement from
your Yaskawa representative or the nearest Yaskawa salesoffice.
WARNINGRead and understand this manual before installing,
operating or servicing this drive. The drive must be installed
accordingto this manual and local codes.The following conventions
are used to indicate safety messages in this manual. Failure to
heed these messages couldresult in serious or possibly even fatal
injury or damage to the products or to related equipment and
systems.
DANGERIndicates a hazardous situation, which, if not avoided,
will result in death or serious injury.
WARNINGIndicates a hazardous situation, which, if not avoided,
could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in
the text followed by an italicized safety message.
CAUTIONIndicates a hazardous situation, which, if not avoided,
could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in
the text followed by an italicized safety message.
NOTICEIndicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in
the text followed by an italicized safety message.
u Safety Messages
DANGERHeed the safety messages in this manual.Failure to comply
will result in death or serious injury.The operating company is
responsible for any injuries or equipment damage resulting from
failure to heed the warningsin this manual.
i.2 General Safety
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 13
-
DANGERElectrical Shock Hazard
Do not connect or disconnect wiring while the power is
on.Failure to comply will result in death or serious injury.Before
servicing, disconnect all power to the equipment. The internal
capacitor remains charged even after the powersupply is turned off.
The charge indicator LED will extinguish when the DC bus voltage is
below 50 Vdc. To preventelectric shock, wait at least five minutes
after all indicators are OFF and measure the DC bus voltage level
to confirmsafe level.
WARNINGSudden Movement Hazard
System may start unexpectedly upon application of power,
resulting in death or serious injury.Clear all personnel from the
drive, motor and machine area before applying power. Secure covers,
couplings, shaft keysand machine loads before applying power to the
drive.When using DriveWorksEZ to create custom programming, the
drive I/O terminal functions change from factorysettings and the
drive will not perform as outlined in this manual.Unpredictable
equipment operation may result in death or serious injury.Take
special note of custom I/O programming in the drive before
attempting to operate equipment.
Electrical Shock HazardDo not attempt to modify or alter the
drive in any way not explained in this manual.Failure to comply
could result in death or serious injury.Yaskawa is not responsible
for any modification of the product made by the user. This product
must not be modified.Do not allow unqualified personnel to use
equipment.Failure to comply could result in death or serious
injury.Maintenance, inspection, and replacement of parts must be
performed only by authorized personnel familiar withinstallation,
adjustment and maintenance of AC drives.Do not remove covers or
touch circuit boards while the power is on.Failure to comply could
result in death or serious injury.
Fire HazardDo not use an improper voltage source.Failure to
comply could result in death or serious injury by fire.Verify that
the rated voltage of the drive matches the voltage of the incoming
power supply before applying power.
Crush HazardDo not use this drive in lifting applications
without installing external safety circuitry to prevent
accidentaldropping of the load.The drive does not possess built-in
load drop protection for lifting applications.Failure to comply
could result in death or serious injury from falling loads.Install
electrical and/or mechanical safety circuit mechanisms independent
of drive circuitry.
CAUTIONCrush Hazard
Do not carry the drive by the front cover.Failure to comply may
result in minor or moderate injury from the main body of the drive
falling.
i.2 General Safety
14 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
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NOTICEObserve proper electrostatic discharge procedures (ESD)
when handling the drive and circuit boards.Failure to comply may
result in ESD damage to the drive circuitry.Never connect or
disconnect the motor from the drive while the drive is outputting
voltage.Improper equipment sequencing could result in damage to the
drive.Do not perform a withstand voltage test on any part of the
drive.Failure to comply could result in damage to the sensitive
devices within the drive.Do not operate damaged equipment.Failure
to comply could result in further damage to the equipment.Do not
connect or operate any equipment with visible damage or missing
parts.Install adequate branch circuit short circuit protection per
applicable codes.Failure to comply could result in damage to the
drive.The drive is suitable for circuits capable of delivering not
more than 31,000 RMS symmetrical Amperes, 240 Vacmaximum (200 V
Class) and 480 Vac maximum (400 V Class).Do not expose the drive to
halogen group disinfectants.Failure to comply may cause damage to
the electrical components in the drive.Do not pack the drive in
wooden materials that have been fumigated or sterilized.Do not
sterilize the entire package after the product is packed.
i.2 General Safety
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 15
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u Drive Label WarningsAlways heed the warning information listed
in Figure i.1 in the position shown in Figure i.2 .
Risk of electric shock.WARNINGRead manual before installing.Wait
5 minutes for capacitor discharge afterdisconnecting power
supply.To conform to requirements, make sureto ground the supply
neutral for 400V class.
Figure i.1 Warning Information
WarningLabel
Figure i.2 Warning Information Position
u Warranty Information
n Warranty PeriodThis drive is warranted for 12 months from the
date of delivery to the customer or 18 months from the date of
shipmentfrom the Yaskawa factory, whichever comes first.
n Scope of WarrantyInspectionsCustomers are responsible for
periodic inspections of the drive. Upon request, a Yaskawa
representative will inspect thedrive for a fee. If the Yaskawa
representative finds the drive to be defective due to Yaskawa
workmanship or materialsand the defect occurs during the warranty
period, this inspection fee will be waived and the problem remedied
free ofcharge.
RepairsIf a Yaskawa product is found to be defective due to
Yaskawa workmanship or materials and the defect occurs during
thewarranty period, Yaskawa will provide a replacement, repair the
defective product, and provide shipping to and from thesite free of
charge.However, if the Yaskawa Authorized Service Center determines
that the problem with the drive is not due to defectiveworkmanship
or materials, the customer will be responsible for the cost of any
necessary repairs. Some problems that areoutside the scope of this
warranty are:Problems due to improper maintenance or handling,
carelessness, or other reasons where the customer is determined
tobe responsible.Problems due to additions or modifications made to
a Yaskawa product without Yaskawa's understanding.Problems due to
the use of a Yaskawa product under conditions that do not meet the
recommended specifications.Problems caused by natural disaster or
fire.After the free warranty period elapses.Replenishment or
replacement of consumables or expendables.Defective products due to
packaging or fumigation.
i.2 General Safety
16 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
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Malfunctions or problems caused by programs made by customers
using DriveWorksEZ.Other problems not due to defects in Yaskawa
workmanship or materials.Warranty service is only applicable within
Japan. However, after-sales service is available for customers
outside of Japanfor a reasonable fee.Contact your local Yaskawa
representative for more information.
ExceptionsAny inconvenience to the customer or damage to
non-Yaskawa products due to Yaskawas defective products
whetherwithin or outside of the warranty period are NOT covered by
warranty.
n RestrictionsThe drive was not designed or manufactured for use
in devices or systems that may directly affect or threaten human
livesor health.Customers who intend to use the product described in
this manual for devices or systems relating to transportation,
healthcare, space aviation, atomic power, electric power, or in
underwater applications must first contact their
Yaskawarepresentatives or the nearest Yaskawa sales office.This
product has been manufactured under strict quality-control
guidelines. However, if this product is to be installed inany
location where failure of this product could involve or result in a
life-and-death situation or loss of human life or in afacility
where failure may cause a serious accident or physical injury,
safety devices must be installed to minimize thelikelihood of any
accident.
u Quick ReferenceEasily Set Application-Specific Parameters
Preset parameter defaults are available for many applications.
Refer to Application Selection on page 92.
Run a Motor of One-Frame Larger CapacityWhen using this drive
for variable torque loads such as fans and pumps, a motor one frame
size larger can be used. Refer to C6-01: Drive Duty Selection on
page 148
Know the Details of Safety MeasuresThe functions listed below
affect the safe operation of the drive. Ensure that the settings
fit the application requirements prior to operation.Operation of
digital outputs during Auto-tuning. Rotational Auto-tuning allows
for normal digital output operation. Non-rotational Auto-tuningdoes
not allow for normal digital output operation.Safe operations. Run
by power on. Parameter setting b1-17.LOCAL/REMOTE key effective
during stop in drive mode. Parameter o2-01.LED operator stop key
priority selection. Parameter o2-02.Enter press required after
changing the keypad frequency reference. Parameter o2-05.Operation
interlock when program mode is selected. Parameter b1-08.
Replace the Drive
The removable terminal block with parameter backup function
allows the transfer of parametersettings after drive replacement.
Refer to Dismantling the Removable Terminal Block on page 297.
Drive a Synchronous PM Motor
The V1000 drive can operate synchronous PM motors. Refer to
Subchart A3: Operation with Permanent Magnet Motors on page 90.
i.2 General Safety
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 17
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Perform Auto-TuningAutomatic tuning sets motor parameters. Refer
to Auto-Tuning on page 98.
Check the Maintenance Period Using Drive MonitorsThe maintenance
period of fans and capacitors can be checked with drive monitors.
Refer to Performance Life Monitors on page 292
Drive or Motor Faults are Displayed on a Digital OperatorRefer
to Fault Displays, Causes, and Possible Solutions on page 251 and
Refer to Alarm Codes, Causes, and Possible Solutions on page
264.
Standards Compliance
Refer to European Standards on page 432, Refer to UL Standards
on page 437, and Refer to Precautions for Korean Radio Waves Act on
page 446.
i.2 General Safety
18 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
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i.3 Application Precautions
u General Application Precautions
n Selecting a ReactorAn AC or DC reactor can be used for the
following: to suppress harmonic current. to smooth peak current
that results from capacitor switching. when the power supply is
above 600 kVA. when the drive is running from a power supply system
with thyristor converters.
Note: A DC reactor is built in to 200 V and 400 V class models
with a capacity of 22 kW and higher (HD rating).
4000
600
0 60 400Drive Capacity (kVA)
Power SupplyCapacity (kVA)
Power supply harmonics reactor required
Reactor unnecessary
Figure i.3 Installing a Reactor
n Drive CapacityMake sure that the motor rated current is less
than the rated nameplate output current of the drive. When running
morethan one motor in parallel from a single drive, the drive rated
current should 1.1 times larger than the total motor ratedcurrent
for all connected motors or nuisance drive faults may occur.
n Starting TorqueThe overload rating of the drive determines the
starting and accelerating characteristics of the motor. Expect
lower runningtorque than when running the motor from line power. To
get more starting torque, use a larger drive or increase both
themotor and drive capacity.
n Emergency/Fast StopDuring a drive fault condition, a
protective circuit is activated and drive output is shut off. The
motor may coast to a stopor attempt to decelerate depending on
parameter settings. If the emergency/fast stop cannot stop the load
as fast as desired,a customer-supplied mechanical brake may be
required. Test emergency stop circuitry before putting drive into
operation.
n OptionsThe B1, B2, +1, +2, and +3 terminals are used to
connect optional power devices. Connect only devices compatible
withthe drive.
n Repetitive Starting/StoppingApplications with frequent starts
and stops often exceed 150% of their rated current values. Heat
stress generated fromrepetitive high current can shorten the life
span of the IGBTs. The expected lifesaving for the IGBTs is about 8
millionstart and stop cycles with a 4 kHz carrier frequency and a
150% peak current.Yaskawa recommends lowering the carrier
frequency, particularly when audible noise is not a concern. The
user can alsochoose to reduce the load, increase the acceleration
and deceleration times, or switch to a larger drive. This will help
keeppeak current levels under 150%. Be sure to check the peak
current levels when starting and stopping repeatedly during
theinitial test run, and make adjustments accordingly.For
crane-type applications using the inching function in which the
motor is quickly started and stopped, Yaskawarecommends the
following to ensure motor torque levels: Select a large enough
drive so that peak current levels remain below 150% of the drive
rated current. The drive should be one frame size larger than the
motor.
i.3 Application Precautions
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 19
-
u Installation Environment
n Enclosure PanelsKeep the drive in a clean environment by
either selecting an area free of airborne dust, lint, and oil mist,
or install the drivein an enclosure panel. Be sure to leave the
required space between drives to provide for cooling, and that
proper measuresare taken so that the ambient temperature remains
within allowable limits. Keep flammable materials away from the
drive.If the drive must be used in an area where it is subjected to
oil mist and excessive vibration, protective designs are
available.Contact Yaskawa or your Yaskawa agent for details.
n Installation DirectionThe drive should be installed upright as
specified in the manual.
u Settings
n Motor CodeIf using OLV/PM designed for permanent magnet motors
(A1-02 = 5), make sure that the proper motor code is set
inparameter E5-01 before performing a trial run.
n Upper LimitsThe drive is capable of running the motor up to
400 Hz. Due to the danger of accidentally operating the motor at
highspeed, be sure to set the upper frequency limit. The default
setting for the maximum output frequency is 60 Hz.
n DC Injection BrakingMotor overheat can result if there is too
much current used during DC Injection Braking, or if the DC
Injection Brakingtime is too long.
n Acceleration/Deceleration TimesAcceleration and deceleration
times are affected by how much torque the motor generates, the load
torque, and the inertiamoment ((GD2)/4). Set a longer accel/decel
time when Stall Prevention is enabled. The accel/decel times are
lengthenedfor as long as the Stall Prevention function is
operating. For faster acceleration and deceleration, install a
braking optionor increase the capacity of the drive.
u Compliance with Harmonic Suppression GuidelinesThe drive
conforms to strict guidelines in Japan covering harmonic
suppression for power conversion devices. Defined inJEM-TR201 and
JEM-TR226 and published by the Japan Electrical Manufacturers
Association, these guidelines definethe amount of harmonic current
output acceptable for new installation. Instructions on calculation
harmonic output areavailable at www.e-mechatronics.com.
u General HandlingNOTICE: Wiring Check. Never connect the power
supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will
destroy the drive.Be sure to perform a final check of all control
wiring and other connections before applying line power. Make sure
there are no shortcircuits on the control terminals (+V, AC, etc.),
as this could damage the drive.
n Selecting a Circuit Breaker or Leakage Circuit BreakerYaskawa
recommends installing an Earth leakage Circuit Breaker (ELCB) to
the power supply side to protect drive wiringand prevent other
damage in the event of component failure. A Molded Case Circuit
Breaker (MCCB) may also be usedif permitted by the power system.The
ELCB should be designed for use with an AC drive (i.e., protected
against harmonics). MCCB selection depends onthe power factor for
the drive, determined by the power supply voltage, output
frequency, and load. Refer to Installing Peripheral Devices on page
306 for more information on breaker installation. Note that a
larger capacity is needed whenusing a fully electromagnetic MCCB,
as operation characteristics vary with harmonic current.
n Magnetic Contactor (MC) InstallationUse an MC to ensure that
line power to the drive can be completely shut off when necessary.
The MC should be wired sothat it opens when the drive fault output
is triggered.Avoid switching the MC on the power supply side more
frequently than once every 30 minutes. Frequent switching cancause
damage to the drive.
i.3 Application Precautions
20 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
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n Inspection and MaintenanceDANGER! Electrical Shock Hazard. Do
not connect or disconnect wiring while the power is on. Failure to
comply will result in death orserious injury. Disconnect all power
to the drive, wait at least five minutes after all indicators are
OFF, measure the DC bus voltage toconfirm safe level, and check for
unsafe voltages before servicing to prevent electrical shock. The
internal capacitor remains chargedeven after the power supply is
turned off. The charge indicator LED will extinguish when the DC
bus voltage is below 50 Vdc.
CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure
to comply could result in minor or moderate injury. Shut off the
powerto the drive when replacing the cooling fan. To prevent burns,
wait at least 15 minutes and make sure the heatsink has cooled to a
safelevel.
WARNING! Electrical Shock Hazard. Wait for at least the time
specified on the drive warning label after opening the load switch
on theoutput side before any inspection or maintenance of permanent
magnet (PM) motors. Failure to comply could result in death or
seriousinjury.
WARNING! Sudden Movement Hazard. Install a switch disconnect
between the motor and the drive in applications where the
machinecan still rotate even though the drive has fully stopped.
Unpredictable equipment operation may result in death or serious
injury.
WARNING! Sudden Movement Hazard. Do not attempt to move a load
that could potentially rotate the motor faster than the
maximumallowable r/min when the drive has been shut off.
Unpredictable equipment operation may result in death or serious
injury.
NOTICE: Do not open and close the motor disconnect switch while
the motor is running, as this may damage the drive.
NOTICE: If the motor is coasting, make sure the power to the
drive is turned on and the drive output has completely stopped
beforeclosing the load switch.
n WiringAll wire ends should use ring terminals for UL/cUL
compliance. Use only the tools recommended by the
terminalmanufacturer for crimping.
n Transporting the DriveNOTICE: Prevent the drive from contact
with salts, fluorine, bromine, phthalate ester, and other such
harmful chemicals. Never steamclean the drive. Failure to comply
may cause damage to the drive components.
u Notes on Motor Operation
n Using a Standard Motor
Low Speed RangeThe cooling fan of a standard motor is usually
designed to sufficiently cool the motor at the rated speed. As the
self-coolingcapability of such a motor reduces with the speed,
applying full torque at low speed will possibly damage the motor.
Toprevent motor damage from overheat, reduce the load torque as the
motor slows. Figure i.4 shows the allowable loadcharacteristics for
a Yaskawa standard motor. A motor designed specifically for
operation with a drive should be usedwhen 100% continuous torque is
needed at low speeds.
50
3 6 60
60708090
100
25% ED (or 15 min)40% ED (or 20 min)
60% ED (or 40 min)
Frequency (Hz)
Continuous operation
Torque(%)
20
Figure i.4 Allowable Load Characteristics for a Yaskawa
Motor
Insulation ToleranceConsider motor voltage tolerance levels and
motor insulation in applications with an input voltage of over 440
V orparticularly long wiring distances. Contact Yaskawa or your
Yaskawa agent for consultation.
High Speed OperationProblems may occur with the motor bearings
and dynamic balance of the machine when operating a motor beyond
its ratedspeed. Contact the motor or machine manufacturer.
i.3 Application Precautions
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 21
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Torque CharacteristicsTorque characteristics differ compared to
operating the motor directly from line power. The user should have
a fullunderstanding of the load torque characteristics for the
application.
Vibration and ShockThe drive settings allow the user to choose
between high carrier PWM control and low carrier PWM. Selecting
high carrierPWM can help reduce motor oscillation.Take particular
caution when using a variable speed drive for an application that
is conventionally run from line power ata constant speed. If
mechanical resonance occurs, install shock-absorbing rubber around
the base of the motor and enablethe Jump frequency selection
parameter to prevent continuous operation in the resonant frequency
range.
Audible NoiseNoise created during run varies by the carrier
frequency setting. When using a high carrier frequency, audible
noise fromthe motor is comparable to the motor noise generated when
running from line power. Operating above the rated r/min,however,
can create unpleasant motor noise.
n Using a Synchronous Motor Contact Yaskawa or your Yaskawa
agent if you plan to use a synchronous motor not endorsed by
Yaskawa. Synchronous motors cannot be started directly from line
power. Applications requiring line power to start should use
an induction motor with the drive. A single drive is not capable
of running multiple synchronous motors at the same time. Use a
standard induction motor
for such setups. At start, a synchronous motor may rotate
slightly in the opposite direction of the Run command depending on
parameter
settings and motor type. The amount of starting torque that can
be generated differs by each control mode and by the type of motor
being used.
Set up the motor with the drive after verifying the starting
torque, allowable load characteristics, impact load tolerance,and
speed control range.Contact Yaskawa or your Yaskawa agent if you
plan to use a motor that does not fall within these
specifications.
Braking Torque: In Open Loop Vector Control for PM motors,
braking torque is less than 125% when running between20% to 100%
speed, even with a braking resistor. Braking torque drops to less
than half when running at less than 20%speed.
Load Inertia: In Open Loop Vector Control for PM motors, the
allowable load inertia moment is approximately 50 timeshigher than
the motor inertia moment or less. Contact Yaskawa or your Yaskawa
agent concerning applications with alarger inertia moment.
Holding Brake: When using a holding brake in Open Loop Vector
Control for PM motors, release the brake prior tostarting the
motor. Failure to set the proper timing can result in speed loss.
Not for use with conveyor, transport, or hoisttype
applications.
Restarting a Coasting Motor: To restart a coasting motor
rotating at over 200 Hz while in the V/f control mode, use theShort
Circuit Braking function to first bring the motor to a stop. Short
Circuit Braking requires a special braking resistor.Contact Yaskawa
or your Yaskawa agent for details.Speed Search can be used to
restart a coasting motor rotating slower than 200 Hz. If the motor
cable is relatively long,however, the motor should instead be
stopped using Short Circuit Braking, which forces the motor to stop
by creatinga short-circuit in the motor windings.
n Applications with Specialized Motors
Multi-Pole MotorBecause the rated current will differ from a
standard motor, be sure to check the maximum current when selecting
a drive.Always stop the motor before switching between the number
of motor poles. If a regen overvoltage (oV) fault occurs orif
overcurrent protection (oC) is triggered, the motor will coast to
stop.
Submersible MotorBecause motor rated current is greater than a
standard motor, select the drive capacity accordingly. Be sure to
use a largeenough gauge motor cable to avoid decreasing the maximum
torque level on account of voltage drop caused by a longmotor
cable.
Explosion-Proof MotorBoth the motor and drive need to be tested
together to be certified as explosion-proof. The drive is not
designed for explosionproof areas.Furthermore, if an encoder is
attached to an explosion-proof motor make sure the encoder is also
explosion-proof. Use aninsulating signal converter for connecting
the encoder signal lines to the drives speed feedback option
card.
i.3 Application Precautions
22 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
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Geared MotorTo avoid gear damage when operating at low speeds or
very high speeds, make sure that both the gear and lubricant
arerated for the desired speed range. Consult with the manufacturer
for applications that require operation outside the ratedspeed
range of the motor or gear box.
Single-Phase MotorVariable speed AC drives are not designed for
operation with single phase motors. Using capacitors to start the
motorcauses excessive current to flow and can damage drive
components. A split-phase start or a repulsion start can end
upburning out the starter coils because the internal centrifugal
switch is not activated. The drive is for use with 3-phase
motorsonly.
Uras VibratorUras vibrator is a vibration motor that gets power
from centrifugal force by rotating unbalanced weights on both ends
ofthe shaft. After considering the points below, consult with a
your Yaskawa representative to determine the best solutionfor the
application. Uras vibrator should be used within the drive rated
frequency. Use V/f Control. Increase the acceleration time five to
fifteen times longer than would normally be used due to the high
amount of load
inertia of an Uras vibrator. Increase drive capacity for
applications that require an acceleration time of less than 5 s.
Drive may have trouble starting due to undertorque that results
from erratic torque (static friction torque at start).
Motor with BrakeCaution should be taken when using a drive to
operate a motor with a built-in holding brake. If the brake is
connected tothe output side of the drive, it may not release at
start due to low voltage levels. A separate power supply should be
installedfor the motor brake. Motors with a built-in brake tend to
generate a fair amount of noise when running at low speeds.
n Power Driven Machinery (decelerators, belts, chains,
etc.)Continuous operation at low speeds wears on the lubricating
material used in gear box type systems to accelerate anddecelerate
power driven machinery. Caution should also be taken when operating
at speeds above the rated machine speeddue to noise and shortened
performance life.
i.3 Application Precautions
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 23
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i.3 Application Precautions
This Page Intentionally Blank
24 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
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ReceivingThis chapter describes the proper inspections to
perform after receiving the drive and illustratesthe different
enclosure types and components.
1.1 SECTION
SAFETY............................................................................................261.2
MODEL NUMBER AND NAMEPLATE
CHECK...............................................271.3 DRIVE
MODELS AND ENCLOSURE
TYPES..................................................291.4
COMPONENT
NAMES......................................................................................30
1
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 25
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1.1 Section Safety CAUTION
Do not carry the drive by the front cover.Failure to comply may
cause the main body of the drive to fall, resulting in minor or
moderate injury.
NOTICEObserve proper electrostatic discharge procedures (ESD)
when handling the drive and circuit boards.Failure to comply may
result in ESD damage to the drive circuitry.A motor connected to a
PWM drive may operate at a higher temperature than a utility-fed
motor and the operatingspeed range may reduce motor cooling
capacity.Ensure that the motor is suitable for drive duty and/or
the motor service factor is adequate to accommodate the
additionalheating with the intended operating conditions.
1.1 Section Safety
26 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
-
1.2 Model Number and Nameplate CheckPlease perform the following
tasks after receiving the drive: Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper
immediately. Verify receipt of the correct model by checking the
information on the nameplate. If you have received the wrong model
or the drive does not function properly, contact your supplier.
u Nameplate
PRG : 1010
IP20
IND.CONT.EQ.7J48 B
CIMR-VT2A0006BAA
YASKAWA ELECTRIC CORPORATION 2-1 Kurosaki-shiroishi,
Yahatanishi-Ku, Kitakyushu 806-0004 Japan
MADE IN JAPAN
:
: AC3PH 200-240V 50/60Hz 7.3A/5.8A: AC3PH 0-240V 0-400Hz
6.0A/5.0A: 1.1 kg: :
: E131457 PASS
MODEL MAX APPLI. MOTOR : 1.1kW / 0.75kW REV : AINPUTOUTPUTMASSO
/ NS / N
FILE NO KCC - REM - Yec- CIMR - V1000- XXX
AC drive model
Input specificationsOutput specifications
Lot numberSerial number
Software version
Normal Duty Amps / Heavy Duty Amps
Figure 1.1 Nameplate Information
Drive models CIMR-VToooooo bearing the mark conform to the
Korean Radio Waves Act and aredesignated for use in Asia (Region
code: T).
(: CIMR-VToooooo).
CIMR - V A 2 A 0001 B A A Drive V1000
Series No.CustomizedSpecifications
A Standard model
No. Environmental Specification A
M
NS
Standard
Humidity- and dust-resistantOil-resistant
Vibration-resistant
Design Revision Order
No. Region CodeA Japan
No. Voltage ClassB 1-phase, 200-240 Vac
3-phase, 380-480 Vac
3-phase, 200-240 Vac 2
4
B China
C Europe
T Asia
U USA
B
Humidity- anddust-resistant (Standard for China)
Drives with these specifications do not guarantee complete
protection for the specified environmental condition. The
specification is for Japan and Asia localized drives only: CIMR-VA
and CIMR-VT . The specification is for China localized drives only:
CIMR-VB .
No. Enclosure Type
IP00/Open-Chassis
B
A
IP20/Open-Chassis
F IP20/NEMA Type 1
n Single-Phase 200 VNormal Duty Heavy Duty
No. Max. Motor CapacitykWRated Output
Current A No.Max. Motor Capacity
kWRated Output
Current A0001 0.2 1.2 0001 0.1 0.80002 0.4 1.9 0002 0.2 1.60003
0.75 3.3 0003 0.4 3.00006 1.1 6.0 0006 0.75 5.00010 2.2 9.6 0010
1.5 8.00012 3.0 12.0 0012 2.2 11.0
0018 3.7 17.5
Note: CIMR-VoBA0018 is available with a Heavy Duty rating
only.
1.2 Model Number and Nameplate Check
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 27
1
Rec
eivi
ng
-
n Three-Phase 200 VNormal Duty Heavy Duty
No. Max Motor CapacitykWRated Output
Current A No.Max Motor Capacity
kWRated Output
Current A0001 0.2 1.2 0001 0.1 0.80002 0.4 1.9 0002 0.2 1.60004
0.75 3.5 0004 0.4 3.00006 1.1 6.0 0006 0.75 5.0
0008 1.5 8.0 0008 1.1 6.90010 2.2 9.6 0010 1.5 8.00012 3.0 12.0
0012 2.2 11.0
0018 3.7 17.5 0018 3.0 14.00020 5.5 19.6 0020 3.7 17.50030 7.5
30.0 0030 5.5 25.00040 11 40.0 0040 7.5 33.00056 15 56.0 0056 11
47.00069 18.5 69.0 0069 15 60.0
Models 2A0008 and 2A0018 are available for Japan localized
drives only (CIMR-VAo).
n Three-Phase 400 VNormal Duty Heavy Duty
No. Max. Motor CapacitykWRated Output
Current A No.Max. Motor Capacity
kWRated Output
Current A0001 0.4 1.2 0001 0.2 1.20002 0.75 2.1 0002 0.4 1.80004
1.5 4.1 0004 0.75 3.40005 2.2 5.4 0005 1.5 4.80007 3.0 6.9 0007 2.2
5.50009 3.7 8.8 0009 3.0 7.20011 5.5 11.1 0011 3.7 9.20018 7.5 17.5
0018 5.5 14.80023 11 23.0 0023 7.5 18.00031 15 31.0 0031 11
24.00038 18.5 38.0 0038 15 31.0
Note: Refer to Component Names on page 30 for differences
regarding enclosure protection types and component
descriptions.
1.2 Model Number and Nameplate Check
28 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual
-
1.3 Drive Models and Enclosure TypesThe following table
describes drive enclosures and models.
Table 1.1 Drive Models and Enclosure Types
Voltage ClassEnclosure Type
IP20/Open-ChassisCIMR-Vo
IP00/Open-ChassisCIMR-Vo
IP20/NEMA Type 1CIMR-Vo
Single-Phase200 V Class
BA0001B
BA0002B BA0003B BA0006B BA0010B BA0012B BA0018B
Three-Phase200 V Class
2A0001B 2A0002B 2A0004B 2A0006B 2A0008B 2A0010B 2A0012B 2A0018B
2A0020B
2A0030F 2A0040F 2A0056F 2A0069F
Three-Phase400 V Class
4A0001B
4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B
4A0018F 4A0023F 4A0031F 4A0038F
Models in this capacity range have IP20/Open-Chassis enclosures.
Customers may convert these models to IP20/NEMA Type 1
enclosuresusing an IP20/NEMA Type 1 Kit (EZZ020564o).
Models in this capacity range have IP20/NEMA Type 1 enclosures.
Customers may convert these models to IP00/Open-Chassis enclosures
byremoving the top and bottom covers. Refer to IP00/Open-Chassis on
page 32 for details.
Two types of enclosures are offered for V1000 drives.
IP20/Open-Chassis and IP00/Open-Chassis models are often placed
inside a large enclosure panel where the front of
the drive is covered to prevent someone from accidentally
touching charged components. IP20/NEMA Type 1 models mount to an
indoor wall and not inside a large enclosure panel.
Note: Drive models and protective enclosures referenced by
footnotes 1 and 2 should specify the enclosure method using
parameter L8-35.Refer to Temperature Derating on page 325 for more
information.
1.3 Drive Models and Enclosure Types
YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000
Technical Manual 29
1
Rec
eivi
ng
-
1.4 Component NamesThis section illustrates the drive components
as they are mentioned in this manual.
u IP20/Open-Chassis
n Single-Phase AC200 V CIMR-VoBA0001B ~ 0003BThree-Phase AC200 V
CIMR-Vo2A0001B ~ 0006B
A
B
C
D
EFG
H I
J
L
K
A Fan cover B Mounting holeC HeatsinkD Optional 24 V DC power
supply
connector coverE Terminal board Refer to Control
Circuit Terminal Block Functions on page 62
F Terminal cover
G Front cover screwH Front coverI Comm portJ LED operator Refer
to Using the
Digital LED Op