-
YASKAWA AC Drive-V1000Compact Vector Control Drive
Technical Manual
MANUAL NO. SIEP C710606 18E
Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW200 V
Class, Single-Phase Input: 0.1 to 3.7 kW400 V Class, Three-Phase
Input: 0.2 to 18.5 kW
To properly use the product, read this manual thoroughly and
retain for easy reference, inspection, and maintenance. Ensure the
end user receives this manual.
Type: CIMR-VU
E
3
2
1
4
5
6
7
8
A
B
C
D
Receiving
Mechanical Installation
Electrical Installation
Parameter Details
Troubleshooting
Specifications
Parameter List
Standards Compliance
Quick Reference Sheet
Start-Up Programming & Operation
Periodic Inspection &Maintenance
Peripheral Devices &Options
MEMOBUS/ModbusCommunications
-
Copyright 2008 YASKAWA ELECTRIC CORPORATION.No part of this
publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means,mechanical, electronic,
photocopying, recording, or otherwise, without the prior written
permission of Yaskawa. No patentliability is assumed with respect
to the use of the information contained herein. Moreover, because
Yaskawa is constantlystriving to improve its high-quality products,
the information contained in this manual is subject to change
without notice.Every precaution has been taken in the preparation
of this manual. Yaskawa assumes no responsibility for errors or
omissions.Neither is any liability assumed for damages resulting
from the use of the information contained in this publication.
-
Table of Contentsi. PREFACE & GENERAL
SAFETY..................................................................
11
i.1 Preface
.......................................................................................................................
12Applicable
Documentation.......................................................................................................
12Symbols...................................................................................................................................
12Terms and Abbreviations
........................................................................................................
12
i.2 General Safety
...........................................................................................................
13Supplemental Safety Information
............................................................................................
13Safety
Messages.....................................................................................................................
13Drive Label Warnings
..............................................................................................................
15Warranty
Information...............................................................................................................
16Quick
Reference......................................................................................................................
16
i.3 Application Precautions
...........................................................................................
18General Application Precautions
.............................................................................................
18Installation Environment
..........................................................................................................
19Settings
...................................................................................................................................
19General Handling
....................................................................................................................
19Notes on Motor Operation
.......................................................................................................
20
1. RECEIVING
....................................................................................................
231.1 Section
Safety............................................................................................................
241.2 Model Number and Nameplate Check
.....................................................................
25
Nameplate
...............................................................................................................................
251.3 Drive Models and Enclosure
Types.........................................................................
271.4 Component
Names....................................................................................................
28
IP20/Open-Chassis
.................................................................................................................
28IP00/Open-Chassis
.................................................................................................................
30IP20/NEMA Type 1
Enclosure.................................................................................................
31Front Views
.............................................................................................................................
34
2. MECHANICAL
INSTALLATION.....................................................................
352.1 Section
Safety............................................................................................................
362.2 Mechanical Installation
.............................................................................................
38
Installation Environment
..........................................................................................................
38Installation Orientation and
Spacing........................................................................................
38Removing and Attaching the Protective
Covers......................................................................
40Exterior and Mounting Dimensions
.........................................................................................
40
3. ELECTRICAL INSTALLATION
......................................................................
47YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 3
-
3.1 Section
Safety......................................................................................................................483.2
Standard Connection
Diagram...........................................................................................503.3
Main Circuit Connection
Diagram......................................................................................53
Single-Phase 200 V Class Models BA0001 to BA0018
....................................................................
53Three-Phase 200 V Class Models 2A0001 to 2A0069Three-Phase 400 V
Class Models 4A0001 to 4A0038
....................................................................
53
3.4 Terminal Block Configuration
............................................................................................543.5
Protective
Covers................................................................................................................55
IP20/Open-Chassis Front and Bottom Cover Removal and
Installation ...........................................
55IP20/NEMA Type 1 Front and Bottom Cover Removal and
Installation............................................
56IP20/NEMA Type 1 Top Cover Removal and Installation
.................................................................
57
3.6 Main Circuit
Wiring..............................................................................................................58Main
Circuit Terminal
Functions........................................................................................................
58Wire Gauges and Tightening Torques
..............................................................................................
58Main Circuit Terminal Power Supply and Motor
Wiring.....................................................................
61
3.7 Control Circuit Wiring
.........................................................................................................63Control
Circuit Terminal Block Functions
..........................................................................................
64Terminal Configuration
......................................................................................................................
65Wiring
Procedure...............................................................................................................................
66
3.8 I/O
Connections...................................................................................................................68Sinking/Sourcing
Mode
Switch..........................................................................................................
68
3.9 Main Frequency
Reference.................................................................................................70DIP
Switch S1 Analog Input Signal Selection
...................................................................................
70
3.10 MEMOBUS/Modbus Termination
.......................................................................................713.11
Braking
Resistor..................................................................................................................72
Installation
.........................................................................................................................................
723.12 Wiring Checklist
..................................................................................................................74
4. START-UP PROGRAMMING & OPERATION
...................................................... 774.1
Section
Safety......................................................................................................................784.2
Using the Digital LED
Operator..........................................................................................80
Keys, Displays, and LEDs
.................................................................................................................
80Digital Text
Display............................................................................................................................
81LED Screen Displays
........................................................................................................................
82LO/RE LED and RUN LED
Indications..............................................................................................
82Menu Structure for Digital LED Operator
..........................................................................................
83
4.3 The Drive and Programming
Modes..................................................................................84Navigating
the Drive and Programming
Modes.................................................................................
85Changing Parameter Settings or Values
...........................................................................................
88Verifying Parameter Changes: Verify Menu
......................................................................................
88Switching Between LOCAL and
REMOTE........................................................................................
88Parameters Available in the Setup Group
.........................................................................................
89
4.4 Start-up
Flowcharts.............................................................................................................90Flowchart
A: Basic Start-up and Motor
Tuning..................................................................................
91Subchart A1: Simple Motor Setup with Energy Savings or Speed
Search Using V/f Mode.............. 92Subchart A2: High Performance
Operation Using Open Loop Vector Motor
Control........................ 93Subchart A3: Operation with
Permanent Magnet
Motors..................................................................
94
4.5 Powering Up the Drive
........................................................................................................95
Table of Contents
4 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
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Powering Up the Drive and Operation Status
Display.......................................................................
954.6 Application
Selection..........................................................................................................96
Setting 1: Water Supply Pump
Application........................................................................................
96Setting 2: Conveyor Application
........................................................................................................
97Setting 3: Exhaust Fan Application
...................................................................................................
97Setting 4: HVAC Fan Application
......................................................................................................
97Setting 5: Compressor Application
....................................................................................................
98Setting 6: Preset
6.............................................................................................................................
98Notes on Controlling the Brake when Using Application Preset
6..................................................... 99Setting 7:
Preset
7...........................................................................................................................
100Setting 8: Conveyor Application 2
...................................................................................................
101
4.7 Auto-Tuning
.......................................................................................................................102Types
of Auto-Tuning
......................................................................................................................
102Before Auto-Tuning the
Drive..........................................................................................................
102Auto-Tuning Interruption and Fault Codes
......................................................................................
103Performing Auto-Tuning
..................................................................................................................
103Auto-Tuning
Example......................................................................................................................
105Input Data for Auto-Tuning
..............................................................................................................
106
4.8 No-Load Operation Test
Run............................................................................................108No-Load
Operation Test Run
..........................................................................................................
108
4.9 Test Run with Load
Connected........................................................................................109Test
Run with the Load Connected
.................................................................................................
109
4.10 Verifying Parameter Settings and Backing Up
Changes...............................................110Backing Up
Parameter Values: o2-03
.............................................................................................
110Parameter Access Level:
A1-01......................................................................................................
110Password Settings: A1-04, A1-05
...................................................................................................
110Copy Function (Optional)
................................................................................................................
111
4.11 Test Run Checklist
............................................................................................................112
5. PARAMETER DETAILS
.......................................................................................
1155.1 A:
Initialization...................................................................................................................116
A1: Initialization
...............................................................................................................................
116A2: User
Parameters.......................................................................................................................
120
5.2 b:
Application.....................................................................................................................121b1:
Mode of
Operation.....................................................................................................................
121b2: DC Injection
Braking..................................................................................................................
128b3: Speed
Search............................................................................................................................
130b4: Delay Timers
.............................................................................................................................
135b5: PID
Control................................................................................................................................
136b6: Dwell
Function...........................................................................................................................
144b8: Energy Saving
...........................................................................................................................
145
5.3 C:
Tuning............................................................................................................................147C1:
Acceleration and Deceleration Times
.......................................................................................
147C2: S-Curve
Characteristics............................................................................................................
150C3: Slip
Compensation....................................................................................................................
151C4: Torque Compensation
..............................................................................................................
152C5: Automatic Speed Regulator (ASR)
...........................................................................................
154C6: Carrier
Frequency.....................................................................................................................
155
5.4 d: Reference Settings
.......................................................................................................159
Table of Contents
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 5
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d1: Frequency
Reference................................................................................................................
160d2: Frequency Upper/Lower Limits
.................................................................................................
161d3: Jump
Frequency........................................................................................................................
162d4: Frequency Hold and Up/Down 2 Function
................................................................................
162d7: Offset Frequencies
....................................................................................................................
167
5.5 E: Motor Parameters
.........................................................................................................169E1:
V/f
Characteristics.....................................................................................................................
169E2: Motor 1 Parameters
..................................................................................................................
173E3: V/f Characteristics for Motor 2
..................................................................................................
175E4: Motor 2 Parameters
..................................................................................................................
176E5: PM Motor Settings
....................................................................................................................
178
5.6 F: Option Settings
.............................................................................................................181F1:
Error Detection for V/f Control with PG
.....................................................................................
181F6: Serial Communications Option Card
Settings...........................................................................
182MECHATROLINK-II Parameters
.....................................................................................................
183MECHATROLINK-III Parameters
....................................................................................................
183PROFIBUS-DP Parameters
............................................................................................................
183DeviceNet Parameters
....................................................................................................................
183F7-01 to F7-42: EtherNet/IP and Modbus TCP/IP Option Parameters
........................................... 183
5.7 H: Terminal
Functions.......................................................................................................184H1:
Multi-Function Digital Inputs
.....................................................................................................
184H2: Multi-Function Output
...............................................................................................................
195H3: Multi-Function Analog Input Terminals
.....................................................................................
204H4: Multi-Function Analog Output Terminals
..................................................................................
210H5: MEMOBUS/Modbus Serial Communication
.............................................................................
210H6: Pulse Train
Input/Output...........................................................................................................
211
5.8 L: Protection Functions
....................................................................................................213L1:
Motor Protection Functions
.......................................................................................................
213L2: Momentary Power Loss
Ride-Thru............................................................................................
218L3: Stall Prevention
.........................................................................................................................
221L4: Speed Agree/Frequency Reference Loss Detection
.................................................................
227L5: Fault
Restart..............................................................................................................................
230L6: Torque
Detection.......................................................................................................................
231L7: Torque Limit
..............................................................................................................................
234L8: Hardware
Protection..................................................................................................................
234
5.9 n: Special
Adjustments.....................................................................................................240n1:
Hunting
Prevention....................................................................................................................
240n2: Automatic Frequency Regulator (AFR) Tuning
.........................................................................
240n3: High Slip Braking (HSB)/Overexcitation
Deceleration...............................................................
241n6: Motor Line-to-Line Resistance Online Tuning
...........................................................................
243n8: PM Motor Control
......................................................................................................................
243
5.10 o: Operator Related
Settings............................................................................................247o1:
Display Settings and Selections
................................................................................................
247o2: Operator Key Selections
...........................................................................................................
248o3: Copy Function
...........................................................................................................................
250o4: Maintenance Monitor
Settings...................................................................................................
251q: DriveWorksEZ
Parameters..........................................................................................................
252r: DriveWorksEZ Connection Parameters
.......................................................................................
253T: Motor Tuning
...............................................................................................................................
253
5.11 U: Monitor
Parameters......................................................................................................254
Table of Contents
6 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
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U1: Operation Status Monitors
........................................................................................................
254U2: Fault
Trace................................................................................................................................
254U3: Fault
History..............................................................................................................................
254U4: Maintenance Monitors
..............................................................................................................
254U5: PID Monitors
.............................................................................................................................
254U6: Control Monitors
.......................................................................................................................
254U8: DriveWorksEZ
Monitors............................................................................................................
255
6.
TROUBLESHOOTING..........................................................................................
2576.1 Section
Safety....................................................................................................................2586.2
Motor Performance Fine Tuning
......................................................................................260
V/f Motor Control Method Tuning
....................................................................................................
260Open Loop Vector (OLV) Motor Control Method
Tuning.................................................................
261Motor Hunting and Oscillation Control Parameters
.........................................................................
262
6.3 Drive Alarms, Faults, and Errors
.....................................................................................263Types
of Alarms, Faults, and
Errors................................................................................................
263Alarm and Error Displays
................................................................................................................
264
6.4 Fault Detection
..................................................................................................................267Fault
Displays, Causes, and Possible Solutions
.............................................................................
267
6.5 Alarm
Detection.................................................................................................................282Alarm
Codes, Causes, and Possible Solutions
...............................................................................
282
6.6 Operator Programming Errors
.........................................................................................291oPE
Codes, Causes, and Possible
Solutions..................................................................................
291
6.7 Auto-Tuning Fault Detection
............................................................................................295Auto-Tuning
Codes, Causes, and Possible
Solutions.....................................................................
295
6.8 Diagnosing and Resetting
Faults.....................................................................................298Fault
Occurs Simultaneously with Power Loss
...............................................................................
298If the Drive Still has Power After a Fault Occurs
.............................................................................
298Viewing Fault Trace Data After Fault
..............................................................................................
298Fault Reset Methods
.......................................................................................................................
298
6.9 Troubleshooting without Fault
Display...........................................................................300Cannot
Change Parameter Settings
...............................................................................................
300Motor Does Not Rotate Properly after Pressing RUN Button or
after Entering External RunCommand
......................................................................................................................................
300
7. PERIODIC INSPECTION & MAINTENANCE
...................................................... 3097.1
Section
Safety....................................................................................................................3107.2
Inspection
..........................................................................................................................312
Recommended Daily
Inspection......................................................................................................
312Recommended Periodic
Inspection.................................................................................................
313
7.3 Periodic Maintenance
.......................................................................................................314Replacement
Parts..........................................................................................................................
314
7.4 Drive Cooling
Fans............................................................................................................316Number
of Cooling Fans
.................................................................................................................
316Cooling Fan
Replacement...............................................................................................................
317
7.5 Drive Replacement
............................................................................................................319Serviceable
Parts
............................................................................................................................
319Terminal Board
Overview................................................................................................................
319
Table of Contents
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 7
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Dismantling the Removable Terminal
Block....................................................................................
319Details on Terminal Board (TB) or Control Board (CNT)
Replacement .......................................... 322
8. PERIPHERAL DEVICES & OPTIONS
................................................................
3258.1 Section
Safety....................................................................................................................3268.2
Drive Options and Peripheral Devices
............................................................................3278.3
Connecting Peripheral Devices
.......................................................................................3298.4
Installing Peripheral Devices
...........................................................................................330
Installing a Molded Case Circuit Breaker (MCCB) and Earth
Leakage Circuit Breaker (ELCB) ..... 330Installing a Leakage
Breaker...........................................................................................................
330Installing a Magnetic Contactor
.......................................................................................................
331Connecting an AC Reactor or DC Link Choke
................................................................................
331Connecting a Surge Suppressor
.....................................................................................................
332Connecting a Noise Filter
................................................................................................................
332EMC Filter Installation
.....................................................................................................................
334Zero-Phase Reactor
........................................................................................................................
334Installing Fuses on the Input Side
...................................................................................................
335Attachment for External
Heatsink....................................................................................................
335Noise Filter Installation
....................................................................................................................
335Installing a Motor Thermal Overload (oL) Relay on the Drive
Output ............................................. 335
8.5 Communication
Options...................................................................................................3378.6
Connecting an Option
Card..............................................................................................338
Verifying the Option Card and Product
Type...................................................................................
338Connecting the Option
Card............................................................................................................
338
A. SPECIFICATIONS
................................................................................................
341A.1 Heavy Duty and Normal Duty
Ratings.............................................................................342A.2
Single/Three-Phase 200 V Class Drives
..........................................................................343A.3
Three-Phase 400 V Class
Drives......................................................................................345A.4
Drive Specifications
..........................................................................................................347A.5
Drive Watt Loss Data
........................................................................................................350A.6
Drive Derating Data
...........................................................................................................351
Carrier Frequency
Derating.............................................................................................................
351Temperature Derating
.....................................................................................................................
351Altitude
Derating..............................................................................................................................
352
B. PARAMETER
LIST...............................................................................................
353B.1 Parameter Groups
.............................................................................................................354B.2
Parameter Table
................................................................................................................355
A: Initialization
Parameters..............................................................................................................
355b:
Application...................................................................................................................................
356C:
Tuning.........................................................................................................................................
361d: References
..................................................................................................................................
364E: Motor Parameters
.......................................................................................................................
367F:
Options........................................................................................................................................
371H Parameters: Multi-Function
Terminals.........................................................................................
376L: Protection Function
.....................................................................................................................
384n: Advanced Performance
Set-Up...................................................................................................
391o: Operator Related Parameters
.....................................................................................................
394
Table of Contents
8 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
-
q: DriveWorksEZ
Parameters..........................................................................................................
396r: DriveWorksEZ Connection Parameters
.......................................................................................
396T: Motor Tuning
...............................................................................................................................
398U: Monitors
......................................................................................................................................
399
B.3 Control Mode Dependent Parameter Default Values
.....................................................406A1-02
(Motor 1 Control Mode) Dependent Parameters
..................................................................
406E3-01 (Motor 2 Control Mode) Dependent Parameters
..................................................................
407
B.4 V/f Pattern Default
Values.................................................................................................408B.5
Defaults by Drive Model and Duty Rating (ND/HD)
........................................................409B.6
Parameters that Change with the Motor Code Selection
.............................................417
Yaskawa SMRA Series SPM Motor
................................................................................................
417SS5 Motor: Yaskawa SSR1 Series IPM
Motor................................................................................
418
C. MEMOBUS/MODBUS
COMMUNICATIONS........................................................
431C.1 Section
Safety....................................................................................................................432C.2
MEMOBUS/Modbus Configuration
..................................................................................433C.3
Communication
Specifications........................................................................................434C.4
Connecting to a Network
..................................................................................................435
Network Cable
Connection..............................................................................................................
435Wiring Diagram for Multiple Connections
........................................................................................
436Network Termination
.......................................................................................................................
438
C.5 MEMOBUS/Modbus Setup Parameters
...........................................................................439MEMOBUS/Modbus
Serial
Communication....................................................................................
439
C.6 Drive Operations by
MEMOBUS/Modbus........................................................................442Observing
the Drive
Operation........................................................................................................
442Controlling the
Drive........................................................................................................................
442
C.7 Communications
Timing...................................................................................................443Command
Messages from Master to
Drive.....................................................................................
443Response Messages from Drive to Master
.....................................................................................
443
C.8 Message Format
................................................................................................................444Message
Content
............................................................................................................................
444Slave Address
.................................................................................................................................
444Function Code
.................................................................................................................................
444Data.................................................................................................................................................
444Error Check
.....................................................................................................................................
444
C.9 Message Examples
...........................................................................................................446Reading
Drive MEMOBUS/Modbus Register Contents
..................................................................
446Loopback
Test.................................................................................................................................
446Writing to Multiple
Registers............................................................................................................
447
C.10 MEMOBUS/Modbus Data
Table........................................................................................448Command
Data
...............................................................................................................................
448Monitor
Data....................................................................................................................................
449Broadcast
Messages.......................................................................................................................
457Fault Trace
Contents.......................................................................................................................
457Alarm Register Contents
.................................................................................................................
458
C.11 Enter
Command.................................................................................................................459Enter
Command Types
...................................................................................................................
459Enter Command Settings when Upgrading the
Drive......................................................................
459
Table of Contents
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 9
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C.12 Communication Errors
.....................................................................................................460MEMOBUS/Modbus
Error
Codes....................................................................................................
460Slave Not
Responding.....................................................................................................................
460
C.13 Self-Diagnostics
................................................................................................................461
D. STANDARDS COMPLIANCE
..............................................................................
463D.1 Section
Safety....................................................................................................................464D.2
European Standards
.........................................................................................................466
CE Low Voltage Directive
Compliance............................................................................................
466EMC Guidelines Compliance
..........................................................................................................
469
D.3 UL and CSA Standards
.....................................................................................................474UL
Standards Compliance
..............................................................................................................
474CSA Standards
Compliance............................................................................................................
479Drive Motor Overload Protection
.....................................................................................................
479
D.4 Safe Disable Input
Precautions........................................................................................481Safe
Disable Function Description
..................................................................................................
481Installation
......................................................................................................................................
481
E. QUICK REFERENCE SHEET
..............................................................................
483E.1 Drive and Motor
Specifications........................................................................................484
Drive
................................................................................................................................................
484Motor
...............................................................................................................................................
484
E.2 Basic Parameter Settings
.................................................................................................485Basic
Setup
.....................................................................................................................................
485V/f Pattern Setup
.............................................................................................................................
485Motor
Setup.....................................................................................................................................
485Multi-Function Digital Outputs (SC Common)
.................................................................................
485Pulse Train Input/Analog Inputs (AC Common)
..............................................................................
486Multi-Function Digital Outputs (MC
Common).................................................................................
486Multi-Function Photocoupler Outputs (PC Common)
......................................................................
486Monitor Outputs (AC
Common).......................................................................................................
486
E.3 User Setting
Table.............................................................................................................487INDEX
...................................................................................................................
493
Table of Contents
10 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
-
Preface & General SafetyThis section provides safety
messages pertinent to this product that, if not heeded, may result
in fatality,personal injury, or equipment damage. Yaskawa is not
responsible for the consequences of ignoringthese instructions.
i.1
PREFACE...............................................................................................................12i.2
GENERAL
SAFETY...............................................................................................13i.3
APPLICATION
PRECAUTIONS.............................................................................18
i
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 11
-
i.1 PrefaceYaskawa manufactures products used as components in a
wide variety of industrial systems and equipment. The selection
andapplication of Yaskawa products remain the responsibility of the
equipment manufacturer or end user. Yaskawa accepts
noresponsibility for the way its products are incorporated into the
final system design. Under no circumstances should anyYaskawa
product be incorporated into any product or design as the exclusive
or sole safety control. Without exception, allcontrols should be
designed to detect faults dynamically and fail safely under all
circumstances. All systems or equipmentdesigned to incorporate a
product manufactured by Yaskawa must be supplied to the end user
with appropriate warnings andinstructions as to the safe use and
operation of that part. Any warnings provided by Yaskawa must be
promptly provided tothe end user. Yaskawa offers an express
warranty only as to the quality of its products in conforming to
standards andspecifications published in the Yaskawa manual. NO
OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.Yaskawa assumes no
liability for any personal injury, property damage, losses, or
claims arising from misapplication of itsproducts.
u Applicable DocumentationThe following manuals are available
for V1000 series drives:
V1000 Series AC Drive Quick Start GuideRead this manual first.
This guide is packaged together with the product. It contains basic
informationrequired to install and wire the drive. This guide
provides basic programming and simple setup andadjustment.V1000
Series AC Drive Technical ManualThis manual describes installation,
wiring, operation procedures, functions,
troubleshooting,maintenance, and inspections to perform before
operation.
u SymbolsNote: Indicates a supplement or precaution that does
not cause drive damage.
TERMSTERMS Indicates a term or definition used in this
manual.
u Terms and AbbreviationsTERMSTERMS Drive: Yaskawa V1000 Series
Drive
PM motor: Permanent Magnet Synchronous Motor (an abbreviation
for IPM motor or SPM motor) IPM motor: Interior Permanent Magnet
Motor (e.g., Yaskawa SSR1 Series motor) SPM motor: Surface Mounted
Permanent Magnet Motor (e.g., Yaskawa SMRA Series SPM motor) PG:
Pulse Generator r/min: Revolutions per Minute V/f: V/f Control OLV:
Open Loop Vector Control OLV/PM: Open Loop Vector Control for
PM
i.1 Preface
12 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
-
i.2 General Safety
u Supplemental Safety InformationGeneral Precautions
The diagrams in this manual may be indicated without covers or
safety shields to show details. Restore covers or shields before
operatingthe drive and run the drive according to the instructions
described in this manual.
Any illustrations, photographs, or examples used in this manual
are provided as examples only and may not apply to all products
towhich this manual is applicable.
The products and specifications described in this manual or the
content and presentation of the manual may be changed without
noticeto improve the product and/or the manual.
When ordering a new copy of the manual due to damage or loss,
contact your Yaskawa representative or the nearest Yaskawa
salesoffice and provide the manual number shown on the front
cover.
If nameplate becomes worn or damaged, order a replacement from
your Yaskawa representative or the nearest Yaskawa sales
office.
WARNINGRead and understand this manual before installing,
operating or servicing this drive. The drive must be installed
accordingto this manual and local codes.The following conventions
are used to indicate safety messages in this manual. Failure to
heed these messages could resultin serious or possibly even fatal
injury or damage to the products or to related equipment and
systems.
DANGERIndicates a hazardous situation, which, if not avoided,
will result in death or serious injury.
WARNINGIndicates a hazardous situation, which, if not avoided,
could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in
the text followed by an italicized safety message.
CAUTIONIndicates a hazardous situation, which, if not avoided,
could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in
the text followed by an italicized safety message.
NOTICEIndicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in
the text followed by an italicized safety message.
u Safety Messages
DANGERHeed the safety messages in this manual.Failure to comply
will result in death or serious injury.The operating company is
responsible for any injuries or equipment damage resulting from
failure to heed the warnings inthis manual.
i.2 General Safety
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 13
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DANGERElectrical Shock Hazard
Do not connect or disconnect wiring while the power is
on.Failure to comply will result in death or serious injury.Before
servicing, disconnect all power to the equipment. The internal
capacitor remains charged even after the power supplyis turned off.
The charge indicator LED will extinguish when the DC bus voltage is
below 50 Vdc. To prevent electric shock,wait at least five minutes
after all indicators are OFF and measure the DC bus voltage level
to confirm safe level.
WARNINGSudden Movement Hazard
System may start unexpectedly upon application of power,
resulting in death or serious injury.Clear all personnel from the
drive, motor and machine area before applying power. Secure covers,
couplings, shaft keys andmachine loads before applying power to the
drive.When using DriveWorksEZ to create custom programming, the
drive I/O terminal functions change from factorysettings and the
drive will not perform as outlined in this manual.Unpredictable
equipment operation may result in death or serious injury.Take
special note of custom I/O programming in the drive before
attempting to operate equipment.
Electrical Shock HazardDo not attempt to modify or alter the
drive in any way not explained in this manual.Failure to comply
could result in death or serious injury.Yaskawa is not responsible
for any modification of the product made by the user. This product
must not be modified.Do not allow unqualified personnel to use
equipment.Failure to comply could result in death or serious
injury.Maintenance, inspection, and replacement of parts must be
performed only by authorized personnel familiar with
installation,adjustment and maintenance of AC drives.Do not remove
covers or touch circuit boards while the power is on.Failure to
comply could result in death or serious injury.
Fire HazardDo not use an improper voltage source.Failure to
comply could result in death or serious injury by fire.Verify that
the rated voltage of the drive matches the voltage of the incoming
power supply before applying power.
Crush HazardDo not use this drive in lifting applications
without installing external safety circuitry to prevent accidental
droppingof the load.The drive does not possess built-in load drop
protection for lifting applications.Failure to comply could result
in death or serious injury from falling loads.Install electrical
and/or mechanical safety circuit mechanisms independent of drive
circuitry.
CAUTIONCrush Hazard
Do not carry the drive by the front cover.Failure to comply may
result in minor or moderate injury from the main body of the drive
falling.
i.2 General Safety
14 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
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NOTICEObserve proper electrostatic discharge procedures (ESD)
when handling the drive and circuit boards.Failure to comply may
result in ESD damage to the drive circuitry.Never connect or
disconnect the motor from the drive while the drive is outputting
voltage.Improper equipment sequencing could result in damage to the
drive.Do not perform a withstand voltage test on any part of the
drive.Failure to comply could result in damage to the sensitive
devices within the drive.Do not operate damaged equipment.Failure
to comply could result in further damage to the equipment.Do not
connect or operate any equipment with visible damage or missing
parts.Install adequate branch circuit short circuit protection per
applicable codes.Failure to comply could result in damage to the
drive.The drive is suitable for circuits capable of delivering not
more than 31,000 RMS symmetrical Amperes, 240 Vac maximum(200 V
Class) and 480 Vac maximum (400 V Class).Do not expose the drive to
halogen group disinfectants.Failure to comply may cause damage to
the electrical components in the drive.Do not pack the drive in
wooden materials that have been fumigated or sterilized.Do not
sterilize the entire package after the product is packed.
u Drive Label WarningsAlways heed the warning information listed
in Figure i.1 in the position shown in Figure i.2 .
Risk of electric shock.WARNINGRead manual before installing.Wait
5 minutes for capacitor discharge afterdisconnecting power
supply.To conform to requirements, make sureto ground the supply
neutral for 400V class.
Figure i.1 Warning Information
WarningLabel
Figure i.2 Warning Information Position
i.2 General Safety
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 15
-
u Warranty Information
n RestrictionsThe drive was not designed or manufactured for use
in devices or systems that may directly affect or threaten human
lives orhealth.Customers who intend to use the product described in
this manual for devices or systems relating to transportation,
healthcare, space aviation, atomic power, electric power, or in
underwater applications must first contact their
Yaskawarepresentatives or the nearest Yaskawa sales office.This
product has been manufactured under strict quality-control
guidelines. However, if this product is to be installed in
anylocation where failure of this product could involve or result
in a life-and-death situation or loss of human life or in a
facilitywhere failure may cause a serious accident or physical
injury, safety devices must be installed to minimize the likelihood
ofany accident.
u Quick ReferenceEasily Set Application-Specific Parameters
Preset parameter defaults are available for many applications.
Refer to Application Selection on page 96.
Run a Motor of One-Frame Larger CapacityWhen using this drive
for variable torque loads such as fans and pumps, a motor one frame
size larger can be used. Refer to C6-01: Drive Duty Selection on
page 155
Know the Details of Safety MeasuresThe functions listed below
affect the safe operation of the drive. Ensure that the settings
fit the application requirements prior to operation.Operation of
digital outputs during Auto-tuning. Rotational Auto-tuning allows
for normal digital output operation. Non-rotational Auto-tuning
doesnot allow for normal digital output operation.Safe operations.
Run by power on. Parameter setting b1-17.LOCAL/REMOTE key effective
during stop in drive mode. Parameter o2-01.LED operator stop key
priority selection. Parameter o2-02.Enter press required after
changing the keypad frequency reference. Parameter o2-05.Operation
interlock when program mode is selected. Parameter b1-08.
Replace the Drive
The removable terminal block with parameter backup function
allows the transfer of parameter settingsafter drive replacement.
Refer to Dismantling the Removable Terminal Block on page 319.
Drive a Synchronous PM Motor
The V1000 drive can operate synchronous PM motors. Refer to
Subchart A3: Operation with Permanent Magnet Motors on page 94.
Perform Auto-TuningAutomatic tuning sets motor parameters. Refer
to Auto-Tuning on page 102.
Check the Maintenance Period Using Drive MonitorsThe maintenance
period of fans and capacitors can be checked with drive monitors.
Refer to Performance Life Monitors on page 314
i.2 General Safety
16 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
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Drive or Motor Faults are Displayed on a Digital OperatorRefer
to Fault Displays, Causes, and Possible Solutions on page 267 and
Refer to Detailed Alarm Codes, Causes, and Possible Solutions on
page 282.
Standards Compliance
Refer to European Standards on page 466 and Refer to UL and CSA
Standards on page 474.
i.2 General Safety
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 17
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i.3 Application Precautions
u General Application Precautions
n Selecting a ReactorAn AC reactor or DC link choke can be used
for the following: to suppress harmonic current. to smooth peak
current that results from capacitor switching. when the power
supply is above 600 kVA. when the drive is running from a power
supply system with thyristor converters.
Note: A DC link choke is built in to 200 V and 400 V class
models with a capacity of 22 kW and higher (HD rating).
4000
600
0 60 400Drive Capacity (kVA)
Power SupplyCapacity (kVA)
Power supply harmonics reactor required
Reactor unnecessary
Figure i.3 Installing a Reactor
n Drive CapacityMake sure that the motor rated current is less
than the rated nameplate output current of the drive. When running
more thanone motor in parallel from a single drive, the drive rated
current should 1.1 times larger than the total motor rated current
forall connected motors or nuisance drive faults may occur.
n Starting TorqueThe overload rating of the drive determines the
starting and accelerating characteristics of the motor. Expect
lower runningtorque than when running the motor from line power. To
get more starting torque, use a larger drive or increase both the
motorand drive capacity.
n Emergency/Fast StopDuring a drive fault condition, a
protective circuit is activated and drive output is shut off. The
motor may coast to a stop orattempt to decelerate depending on
parameter settings. If the emergency/fast stop cannot stop the load
as fast as desired, acustomer-supplied mechanical brake may be
required. Test emergency stop circuitry before putting drive into
operation.
n OptionsThe B1, B2, +1, +2, and +3 terminals are used to
connect optional power devices. Connect only devices compatible
with thedrive.
n Repetitive Starting/StoppingApplications with frequent starts
and stops often exceed 150% of their rated current values. Heat
stress generated fromrepetitive high current can shorten the life
span of the IGBTs. The expected lifetime for the IGBTs is about 8
million start andstop cycles with a 4 kHz carrier frequency and a
150% peak current.Yaskawa recommends lowering the carrier
frequency, particularly when audible noise is not a concern. The
user can alsochoose to reduce the load, increase the acceleration
and deceleration times, or switch to a larger drive. This will help
keeppeak current levels under 150%. Be sure to check the peak
current levels when starting and stopping repeatedly during
theinitial test run, and make adjustments accordingly.
i.3 Application Precautions
18 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
-
u Installation Environment
n Enclosure PanelsKeep the drive in a clean environment by
either selecting an area free of airborne dust, lint, and oil mist,
or install the drivein an enclosure panel. Be sure to leave the
required space between drives to provide for cooling, and that
proper measures aretaken so that the ambient temperature remains
within allowable limits. Keep flammable materials away from the
drive. If thedrive must be used in an area where it is subjected to
oil mist and excessive vibration, protective designs are available.
ContactYaskawa or your Yaskawa agent for details.
n Installation DirectionThe drive should be installed upright as
specified in the manual.
u Settings
n Motor CodeIf using OLV/PM designed for permanent magnet motors
(A1-02 = 5), make sure that the proper motor code is set in
parameterE5-01 before performing a trial run.
n Upper LimitsThe drive is capable of running the motor up to
400 Hz. Due to the danger of accidentally operating the motor at
high speed,be sure to set the upper frequency limit. The default
setting for the maximum output frequency is 60 Hz.
n DC Injection BrakingMotor overheat can result if there is too
much current used during DC Injection Braking, or if the DC
Injection Braking timeis too long.
n Acceleration/Deceleration TimesAcceleration and deceleration
times are affected by how much torque the motor generates, the load
torque, and the inertiamoment ((GD2)/4). Set a longer accel/decel
time when Stall Prevention is enabled. The accel/decel times are
lengthened foras long as the Stall Prevention function is
operating. For faster acceleration and deceleration, install a
braking option or increasethe capacity of the drive.
u General HandlingNOTICE: Wiring Check. Never connect the power
supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will
destroy the drive. Besure to perform a final check of all control
wiring and other connections before applying line power. Make sure
there are no short circuits onthe control terminals (+V, AC, etc.),
as this could damage the drive.
n Selecting a Molded Case Circuit Breaker (MCCB) or Ground Fault
Circuit Interrupter (GFCI)Yaskawa recommends installing a GFCI on
the line power supply to protect drive wiring and prevent damage in
the event ofcomponent failure. An MCCB may also be used if
permitted by the power system.The GFCI should be designed for use
with an AC drive (i.e., protected against harmonics)MCCB selection
depends on the power factor for the drive, determined by the power
supply voltage, output frequency, andload.Refer to Installing
Peripheral Devices on page 330 for more information on breaker
installation. Note that a larger capacitybreaker is needed when
using a fully electromagnetic MCCB, as operation characteristics
vary with harmonic current.
n Magnetic Contactor (MC) InstallationUse an MC to ensure that
line power to the drive can be completely shut off when necessary.
The MC should be wired so thatit opens when the drive fault output
is triggered.Avoid switching the MC on the power supply side more
frequently than once every 30 minutes. Frequent switching can
causedamage to the drive.
i.3 Application Precautions
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 19
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n Inspection and MaintenanceDANGER! Electrical Shock Hazard. Do
not connect or disconnect wiring while the power is on. Failure to
comply will result in death orserious injury. Disconnect all power
to the drive, wait at least five minutes after all indicators are
OFF, measure the DC bus voltage to confirmsafe level, and check for
unsafe voltages before servicing to prevent electrical shock. The
internal capacitor remains charged even after thepower supply is
turned off. The charge indicator LED will extinguish when the DC
bus voltage is below 50 Vdc.
CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure
to comply could result in minor or moderate injury. Shut off the
powerto the drive when replacing the cooling fan. To prevent burns,
wait at least 15 minutes and make sure the heatsink has cooled to a
safelevel.
WARNING! Electrical Shock Hazard. Wait for at least the time
specified on the drive warning label after opening the load switch
on theoutput side before any inspection or maintenance of permanent
magnet (PM) motors. Failure to comply could result in death or
seriousinjury.
WARNING! Sudden Movement Hazard. Install a switch disconnect
between the motor and the drive in applications where the machine
canstill rotate even though the drive has fully stopped.
Unpredictable equipment operation may result in death or serious
injury.
WARNING! Sudden Movement Hazard. Do not attempt to move a load
that could potentially rotate the motor faster than the
maximumallowable r/min when the drive has been shut off.
Unpredictable equipment operation may result in death or serious
injury.
NOTICE: Do not open and close the motor disconnect switch while
the motor is running, as this may damage the drive.
NOTICE: If the motor is coasting, make sure the power to the
drive is turned on and the drive output has completely stopped
before closingthe load switch.
n WiringAll wire ends should use ring terminals for UL/cUL
compliance. Use only the tools recommended by the terminal
manufacturerfor crimping.
n Transporting the DriveNOTICE: Prevent the drive from contact
with salts, fluorine, bromine, phthalate ester, and other such
harmful chemicals. Never steam cleanthe drive. Failure to comply
may cause damage to the drive components.
u Notes on Motor Operation
n Using a Standard Motor
Low Speed RangeThe cooling fan of a standard motor is usually
designed to sufficiently cool the motor at the rated speed. As the
self-coolingcapability of such a motor reduces with the speed,
applying full torque at low speed will possibly damage the motor.
To preventmotor damage from overheat, reduce the load torque as the
motor slows. Figure i.4 shows the allowable load characteristicsfor
a Yaskawa standard motor. A motor designed specifically for
operation with a drive should be used when 100% continuoustorque is
needed at low speeds.
50
3 6 60
60708090
100
25% ED (or 15 min)40% ED (or 20 min)
60% ED (or 40 min)
Frequency (Hz)
Continuous operation
Torque(%)
20
Figure i.4 Allowable Load Characteristics for a Yaskawa
Motor
Insulation ToleranceConsider motor voltage tolerance levels and
motor insulation in applications with an input voltage of over 440
V or particularlylong wiring distances. Contact Yaskawa or your
Yaskawa agent for consultation.
i.3 Application Precautions
20 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
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High Speed OperationProblems may occur with the motor bearings
and dynamic balance of the machine when operating a motor beyond
its ratedspeed. Contact the motor or machine manufacturer.
Torque CharacteristicsTorque characteristics differ compared to
operating the motor directly from line power. The user should have
a fullunderstanding of the load torque characteristics for the
application.
Vibration and ShockThe drive settings allow the user to choose
between high carrier PWM control and low carrier PWM. Selecting
high carrierPWM can help reduce motor oscillation.Take particular
caution when using a variable speed drive for an application that
is conventionally run from line power at aconstant speed. If
mechanical resonance occurs, install shock-absorbing rubber around
the base of the motor and enable theJump frequency selection
parameter to prevent continuous operation in the resonant frequency
range.
Audible NoiseNoise created during run varies by the carrier
frequency setting. When using a high carrier frequency, audible
noise from themotor is comparable to the motor noise generated when
running from line power. Operating above the rated r/min,
however,can create unpleasant motor noise.
n Using a Synchronous Motor Synchronous motors cannot be started
directly from line power. Applications requiring line power to
start should use an
induction motor with the drive. A single drive is not capable of
running multiple synchronous motors at the same time. Use a
standard induction motor for
such setups. At start, a synchronous motor may rotate slightly
in the opposite direction of the Run command depending on
parameter
settings and motor type. The amount of starting torque that can
be generated differs by each control mode and by the type of motor
being used. Set
up the motor with the drive after verifying the starting torque,
allowable load characteristics, impact load tolerance, andspeed
control range.Contact Yaskawa or your Yaskawa agent if you plan to
use a motor that does not fall within these specifications.
Braking Torque: In Open Loop Vector Control for PM motors,
braking torque is less than 125% when running between20% to 100%
speed, even with a braking resistor. Braking torque drops to less
than half when running at less than 20%speed.
Load Inertia: In Open Loop Vector Control for PM motors, the
allowable load inertia moment is approximately 50 timeshigher than
the motor inertia moment or less. Contact Yaskawa or your Yaskawa
agent concerning applications with a largerinertia moment.
Holding Brake: When using a holding brake in Open Loop Vector
Control for PM motors, release the brake prior to startingthe
motor. Failure to set the proper timing can result in speed loss.
Not for use with conveyor, transport, or hoist
typeapplications.
Restarting a Coasting Motor: To restart a coasting motor
rotating at over 200 Hz while in the V/f control mode, use the
ShortCircuit Braking function to first bring the motor to a stop.
Short Circuit Braking requires a special braking resistor.
ContactYaskawa or your Yaskawa agent for details.Speed Search can
be used to restart a coasting motor rotating slower than 200 Hz. If
the motor cable is relatively long,however, the motor should
instead be stopped using Short Circuit Braking, which forces the
motor to stop by creating ashort-circuit in the motor windings.
n Applications with Specialized Motors
Multi-Pole MotorBecause the rated current will differ from a
standard motor, be sure to check the maximum current when selecting
a drive.Always stop the motor before switching between the number
of motor poles. If a regen overvoltage (oV) fault occurs or
ifovercurrent protection (oC) is triggered, the motor will coast to
stop.
Submersible MotorBecause motor rated current is greater than a
standard motor, select the drive capacity accordingly. Be sure to
use a largeenough gauge motor cable to avoid decreasing the maximum
torque level on account of voltage drop caused by a long
motorcable.
i.3 Application Precautions
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 21
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Explosion-Proof MotorBoth the motor and drive need to be tested
together to be certified as explosion-proof. The drive is not
designed for explosionproof areas.Furthermore, if an encoder is
attached to an explosion-proof motor make sure the encoder is also
explosion-proof. Use aninsulating signal converter for connecting
the encoder signal lines to the drives speed feedback option
card.
Geared MotorTo avoid gear damage when operating at low speeds or
very high speeds, make sure that both the gear and lubricant are
ratedfor the desired speed range. Consult with the manufacturer for
applications that require operation outside the rated speed rangeof
the motor or gear box.
Single-Phase MotorVariable speed AC drives are not designed for
operation with single phase motors. Using capacitors to start the
motor causesexcessive current to flow and can damage drive
components. A split-phase start or a repulsion start can end up
burning outthe starter coils because the internal centrifugal
switch is not activated. The drive is for use with 3-phase motors
only.
Motor with BrakeCaution should be taken when using a drive to
operate a motor with a built-in holding brake. If the brake is
connected to theoutput side of the drive, it may not release at
start due to low voltage levels. A separate power supply should be
installed forthe motor brake. Motors with a built-in brake tend to
generate a fair amount of noise when running at low speeds.
n Power Driven Machinery (decelerators, belts, chains,
etc.)Continuous operation at low speeds wears on the lubricating
material used in gear box type systems to accelerate and
deceleratepower driven machinery. Caution should also be taken when
operating at speeds above the rated machine speed due to noiseand
shortened performance life.
i.3 Application Precautions
22 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
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ReceivingThis chapter describes the proper inspections to
perform after receiving the drive and illustrates thedifferent
enclosure types and components.
1.1 SECTION
SAFETY.................................................................................................241.2
MODEL NUMBER AND NAMEPLATE
CHECK....................................................251.3
DRIVE MODELS AND ENCLOSURE
TYPES........................................................271.4
COMPONENT
NAMES...........................................................................................28
1
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 23
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1.1 Section Safety CAUTION
Do not carry the drive by the front cover.Failure to comply may
cause the main body of the drive to fall, resulting in minor or
moderate injury.
NOTICEObserve proper electrostatic discharge procedures (ESD)
when handling the drive and circuit boards.Failure to comply may
result in ESD damage to the drive circuitry.A motor connected to a
PWM drive may operate at a higher temperature than a utility-fed
motor and the operatingspeed range may reduce motor cooling
capacity.Ensure that the motor is suitable for drive duty and/or
the motor service factor is adequate to accommodate the
additionalheating with the intended operating conditions.
1.1 Section Safety
24 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
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1.2 Model Number and Nameplate CheckPlease perform the following
tasks after receiving the drive: Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper
immediately. Verify receipt of the correct model by checking the
information on the nameplate. If you have received the wrong model
or the drive does not function properly, contact your supplier.
u Nameplate
IND.CONT.EQ.7J48
PASS
:
: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A: AC3PH 0-240V 0-400Hz
1.2A / 0.8A: 0.6 kg: :
: E131457 IP20
MODEL MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : AINPUTOUTPUTMASSO
/ NS / N
FILE NO
J
IH
G
E
B
A
YASKAWA ELECTRIC CORPORATION MADE IN JAPAN2-1
Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan
D
F C
A Normal Duty Amps / Heavy DutyAmps
B Software versionC CE and TV CertificationD Enclosure typeE
Address
F Serial numberG Lot numberH Output specificationsI Input
specificationsJ AC drive model
Figure 1.1 Nameplate Information Example
The address of the head office of Yaskawa Electric Corporation
(responsible for product liability) is shown on the nameplate.
CIMR - V U 2 A 0001 F A A Drive V1000
Series
No. CustomizedSpecifications
A Standard model
Design Revision Order
No. Region Code
No. Voltage ClassB 1-phase, 200-240 Vac
3-phase, 380-480 Vac
3-phase, 200-240 Vac 2
4
U USA
Refer to manual TOBPC71060635 for more information on these
models. Refer to manual TOBPC71060621 for more information on these
models. Drives with these specifications do not guarantee complete
protection for the specified environmental condition.
No. Environmental Specification A
M
S
StandardHumidity- and dust-resistantVibration-resistant
No. Enclosure Type
IP00/Open-Chassis
B
A
IP20/Open-Chassis
F IP20/NEMA Type 1
J IP20/Finless
L IP00/Finless
NEMA 4X/IP66 G
Refer to the tables below.
1.2 Model Number and Nameplate Check
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 25
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Rec
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ng
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n Single-Phase 200 VNormal Duty Heavy Duty
No. Max. Motor CapacitykWRated Output
Current A No.Max. Motor Capacity
kWRated Output
Current A0001 0.2 1.2 0001 0.1 0.80002 0.4 1.9 0002 0.2 1.60003
0.75 3.3 0003 0.4 3.00006 1.1 6.0 0006 0.75 5.00010 2.2 9.6 0010
1.5 8.00012 3.0 12.0 0012 2.2 11.0
0018 3.7 17.5
Note: Model BA0018 is available with a Heavy Duty rating
only.
n Three-Phase 200 VNormal Duty Heavy Duty
No. Max Motor CapacitykWRated Output
Current A No.Max Motor Capacity
kWRated Output
Current A0001 0.2 1.2 0001 0.1 0.80002 0.4 1.9 0002 0.2 1.60004
0.75 3.5 0004 0.4 3.00006 1.1 6.0 0006 0.75 5.00010 2.2 9.6 0010
1.5 8.00012 3.0 12.0 0012 2.2 11.00020 5.5 19.6 0020 3.7 17.50030
7.5 30.0 0030 5.5 25.00040 11 40.0 0040 7.5 33.00056 15 56.0 0056
11 47.00069 18.5 69.0 0069 15 60.0
n Three-Phase 400 VNormal Duty Heavy Duty
No. Max. Motor CapacitykWRated Output
Current A No.Max. Motor Capacity
kWRated Output
Current A0001 0.4 1.2 0001 0.2 1.20002 0.75 2.1 0002 0.4 1.80004
1.5 4.1 0004 0.75 3.40005 2.2 5.4 0005 1.5 4.80007 3.0 6.9 0007 2.2
5.50009 3.7 8.8 0009 3.0 7.20011 5.5 11.1 0011 3.7 9.20018 7.5 17.5
0018 5.5 14.80023 11 23.0 0023 7.5 18.00031 15 31.0 0031 11
24.00038 18.5 38.0 0038 15 31.0
Note: Refer to Component Names on page 28 for differences
regarding enclosure protection types and component
descriptions.
1.2 Model Number and Nameplate Check
26 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
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1.3 Drive Models and Enclosure TypesThe following table
describes drive enclosures and models.
Table 1.1 Drive Models and Enclosure Types
Voltage ClassEnclosure Type
IP20/Open-ChassisDrive Model
IP00/Open-ChassisDrive Model
IP20/NEMA Type 1Drive Model
Single-Phase200 V Class
BA0001B BA0001FBA0002B BA0002FBA0003B BA0003FBA0006B
BA0006FBA0010B BA0010FBA0012B BA0012FBA0018B BA0018F
Three-Phase200 V Class
2A0001B 2A0001F2A0002B 2A0002F2A0004B 2A0004F2A0006B
2A0006F2A0010B 2A0010F2A0012B 2A0012F2A0020B 2A0020F
2A0030A 2A0030F 2A0040A 2A0040F 2A0056A 2A0056F 2A0069A
2A0069F
Three-Phase400 V Class
4A0001B 4A0001F4A0002B 4A0002F4A0004B 4A0004F4A0005B
4A0005F4A0007B 4A0007F4A0009B 4A0009F4A0011B 4A0011F
4A0018A 4A0018F 4A0023A 4A0023F 4A0031A 4A0031F 4A0038A
4A0038F
Two types of enclosures are offered for V1000 drives.
IP20/Open-Chassis and IP00/Open-Chassis models are often placed
inside a large enclosure panel where the front of the
drive is covered to prevent someone from accidentally touching
charged components. IP20/NEMA Type 1 models mount to an indoor wall
and not inside a large enclosure panel.
1.3 Drive Models and Enclosure Types
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 27
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1.4 Component NamesThis section illustrates the drive components
as they are mentioned in this manual.
u IP20/Open-Chassis
n Single-Phase AC 200 V BA0001B to BA0003BThree-Phase AC 200 V
2A0001B to 2A0006B
A
B
C
D
EFG
H I
J
L
K
A Fan cover B Mounting holeC HeatsinkD Optional 24 VDC power
supply
connector coverE Terminal board Refer to Control
Circuit Terminal Block Functions on page 64
F Terminal cover
G Front cover screwH Front coverI Comm portJ LED operator Refer
to Using the
Digital LED Operator on page 80K CaseL Cooling fan
Figure 1.2 Exploded View of IP20/Open-Chassis Type Components
(Model 2A0006B)
Models BA0001B to BA0003B and 2A0001B to 2A0004B do not have a
cooling fan or a cooling fan cover.
1.4 Component Names
28 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
-
n Single-Phase AC 200 V BA0006B to BA0018BThree-Phase AC 200 V
2A0010B to 2A0020BThree-Phase AC 400 V 4A0001B to 4A0011B
A
B
C
DE
FG
H
IJ
M
K L
A Fan cover B Mounting holeC HeatsinkD Optional 24 VDC power
supply
connector coverE Comm portF Terminal board Refer to Control
Circuit Terminal Block Functions on page 64
G Front cover screw
H Front coverI Terminal coverJ Bottom coverK LED operator Refer
to Using the
Digital LED Operator on page 80L CaseM Cooling fan
Figure 1.3 Exploded View of IP20/Open-Chassis Type Components
(Model 2A0012B)
Models BA0006B and 4A0001B to 4A0004B do not have a cooling fan
or a cooling fan cover. Model BA0018B has two coolingfans.
1.4 Component Names
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 29
1
Rec
eivi
ng
-
u IP00/Open-Chassis
n Three-Phase AC 200 V 2A0030A to 2A0069AThree-Phase AC 400 V
4A0018A to 4A0038A
A
B
M
L
KJ
I
H
G
F
C
D
E
A Fan coverB Cooling FanC Mounting holeD HeatsinkE Optional 24
VDC power supply
connector coverF Terminal board Refer to Control
Circuit Terminal Block Functions on page 64
G Bottom cover
H Front cover screwI Front coverJ Terminal coverK Comm portL LED
operator Refer to Using the
Digital LED Operator on page 80M Case
Figure 1.4 Exploded View of IP00/Open-Chassis Type Components
(Model 4A0018A)
1.4 Component Names
30 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual
-
u IP20/NEMA Type 1 Enclosure
n Single-Phase AC 200 V BA0001F to BA0003FThree-Phase AC 200 V
2A0001F to 2A0006F
A
B
C
DE
F
G
H
I
J
K
L
N O
M
A Fan cover B Mounting holeC HeatsinkD Optional 24 VDC power
supply
connector coverE Terminal board Refer to Control
Circuit Terminal Block Functions on page 64
F Bottom cover screwsG Rubber bushingH Bottom front cover
I Front cover screwsJ Front coverK Comm portL LED operator Refer
to Using the
Digital LED Operator on page 80M CaseN Top coverO Cooling
fan
Figure 1.5 Exploded View of IP20/NEMA Type 1 Components (Model
2A0006F)
Models BA0001F to BA0003F and 2A0001F to 2A0004F do not have a
cooling fan or a cooling fan cover.
1.4 Component Names
YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000
Technical Manual 31
1
Rec
eivi
ng
-
n Single-Phase AC 200 V BA0006F to BA0018FThree-Phase AC 200 V
2A0010F to 2A0020FThree-Phase AC 400 V 4A0001F to 4A0011F
A
B
C
DE
F
H
GI
J K
L
M
O
P
N
A Fan cover B Mounting holeC HeatsinkD Optional 24 VDC power
supply
connector coverE Terminal board Refer to Control
Circuit Terminal Block Functions on page 64
F Cover screwsG Rubber bushingH Bottom cover
I Front cover screwsJ Front coverK Terminal coverL Comm portM
LED operator Refer to Using the
Digital LED Operator on pag