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C264 Expert Utilisation
PACiS
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C264 Expert C264 Expert C264 Expert C264 Expert
1 ) Hardware installation & Commissioning
2 ) Computer’s basic settings
3 ) Software Installation
4 ) Download DataBase and Switch
5 ) Communication Testing
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C264 Expert C264 Expert C264 Expert C264 Expert
1) Requirement
2) Checks Power Off Hardware configuration (CORTEC)
3) Checks/install only Power Software Version Ethernet/Front port
Database Version Hardware Self tests
4) Checks with I/O IED Communication
DB
Installation / CommissioningInstallation / CommissioningInstallation / CommissioningInstallation / Commissioning
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1.1) Set-up Requirements
1) Adapted DC Power supply (protected)
2) Personal Computer (WINDOWS 2000 administrator)
3) RS232C Null Modem Cable
4) Ethernet cable (cross if not hub/switch)
5) Screw-driver (Torque 10, POZ 1) extractor
19200 baudsNo parity 8 bit1 stopNo flow control
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1.2 ) C264 Requirement
MANDATORY
From Business Ordering
1) C264 Delivery Form
2) C264 Hardware Version (kind of CPU, Power Supply)3) C264 Software Version + System Release Note
4) C264 Business IP, Net name
5) C264 Business Board ConfigurationCORTEC
Kind by Slot, Voltage, BIU port
6) C264 Business Data Bag
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2 ) Checks Power OFF
2 ) Power Off Hardware Checks
2.1) C264 Package Reception
2.2) Front panel Removal Check Hardware configuration
Boards location and Voltage
2.3) Optional Bus removal Check BIU ports jumpers
2.4) Mechanical Mounting
2.5) Wiring installation Shield
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2.1 ) Delivery reception
1) Packing inspection and opening
2) Delivery Form checking / acceptance
3) Delivery Form Storage in Business Hardware Binder
4) Checking Front Panel Sticker
5) Opening Record Sheet
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2.2) Front Panel Removing
Front Panel removal POZ 1
Rack mounting
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2.2 ) Checking Boards Slot / Voltage
Remove front panel and check boards location / Slot
BIU
CPU
DIU DOU CCU AIU
Board Number Board Name
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2.2 ) Checking Boards Slot / Voltage
Remove front panel and check VoltagesBIU / DIU / CCU
Sticker
A01 24 V
A02 48VA03 110/125VA04 220V
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2.3 ) BIU Port Setting
0) Check no power on BIU, get anti-static Brace
1) Get HW chapter (hardware)2) Remove BUS with finger starting from left
3) Remove Torque Screw (Board + ruler)
4) Extract board with dedicated extractor tool
5) Checking PORT 1/2 setting via jumpers
6) Put Back Board / screws / Bus
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2.4 ) Mechanical Mounting
Front Panel ReinstallC264 mechanical fixation (19” rack or other)
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2.5 ) Wiring Check (still no power) 2.5 ) Wiring Check (still no power) 2.5 ) Wiring Check (still no power) 2.5 ) Wiring Check (still no power)
1) Shield wiring2) Power supply wiring (BIU + neutral policy)
3) I/O board wiring4) Ethernet Networks wiring5) Serial TBUS/LBUS network wiring
Refer to “CONNECTIONS” chapter(“C264_EN CO” documentation)
Good Practices Shield Schemewire color/diameter policy naming e.g. DIU200_2_DWrite name on connector
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3 ) Checks Power ON on BIU only
3 ) Checks on Computer’s basic settings
3.1) Run-time Requirements
3.2) C264 power up sequence
3.3) Setting commands
2.3) Checking default settings 2.4 ) Input new settings
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3.1) Run-time Requirement
ALSTOM
Serial link
RS232
>p CR
The following informationshould be displayed:
“bootdevice :tffs=0,0
“processor number :0
“hostname :
“file name :/flash/bin/vxWorks
“inetonethernet :
“ineton backplane :CR
“hostinet :
“gateway inet :0.0.0.0
“user :
“ftp password :
“flags : 0x0
“targetname :
“s tar tup s cri p t :
“other :motfec
1) Connection IP, Serial link 2) Launch HyperTerminal on the PC3) Launch CMT and WFTP
4) Power up delivered MiCOM C264
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3.2 ) C264 Starting
1) Pre boot
First Count Down [VxWorks]
2) Booting Software(network, flash)
Second Count Down ->
3) Starting Software
4) Loading Data Base
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3.3 ) settings commands
BASIC COMMANDS
Default settings visualization :
VxWorks level > use “p” command
application level > use “bootChange” command
Default settings setup :
VxWorks level > use “c” commandapplication level > use “bootChange” command
Reboot the computer :
VxWorks level > use “^X” “@” commandapplication level > use “reboot” command
power off - power on
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3.3 ) Checking default settings 3.3 ) Checking default settings 3.3 ) Checking default settings 3.3 ) Checking default settings
>p CR or bootChange (CR)
The following information should be displayed:
“boot device : tffs=0,0
“processor number : 0
“host name :
“file name : /flash/bin/vxWorks
“inet on ethernet :
“inet on backplane : CR “host inet :
“gateway inet : 0.0.0.0
“user :
“ftp password :
“flags : 0x0
“target name :
“startup script :
“other : motfec
Tffs=0,0 boot from flash
motfec=0 boot from PC
c264_cpu0 cpu 8mega flash-old LCD
c264_cpu1 cpu 16mega flash-old LCD
c264_cpu2 cpu 16mega flash-new LCD
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4 ) Computer’s Software Installation
3 ) Computer’s Software Installation on PC
3.1 ) Computer’s Software Installation Requirements
3.2 ) Install computer’s software on the PC
3 ) Computer’s Software Installation on C264
3.3 ) Transfer computer’s software on the C264
3.4 ) Input settings for Software Installation
3.5 ) Transfer computer’s software on the C264
3.6 ) Change settings after Software Installation
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4.1 ) Computer’s Software InstallationRequire ments
Requirements for new software installation
Ethernet link
Serial link cable for “HyperTerminal” application
Ethernet Connection may be direct or via Ethernet switch
Use a crossed Ethernet cable for direct connection
COM1orCOM29600/19200
8 bitno parity TTY
mode
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4.2 ) Install computer’s software on the PC
Step 1 : agreement acceptance
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Install computer’s software on the PC (next)
Step 2 : choose default directories “recommendedrecommendedrecommendedrecommended”
CAUTION : Computer’s software and FTP server are configured to beinstalled to the default directories. If you don’t choose default directories« FTP server » must be reconfigured.
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Install computer’s software on the PC(next)
Step 3 : Don’t choose “FTP server” if is not the first
installation via the Personal Computer
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4.3 ) Transfer computer’s software on the C264
0) if already loaded CLEAN_DB
1) Change to motfec, start wftp, reboot
loading software from network to RAM2) cleaning flash by eraseFlash + reboot
3) stop 2nd count down Stop Computer with CMT
4) bootInstallcopy from RAM to flash
5) change to tffs=0,0, stop wftp, reboot
loading software from flash
6) Check Software version LCD, VERSION with front link
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4.4 ) Input settings for Software Installation
->c CR (or bootChange CR)
“boot device : tffs=0,0 enter CR
“processor number : 0 CR
“host name : CR
“file name : /flash/bin/vxWorks enter CR
“inet on ethernet : xxx.xxx.xxx.xxx> CR (@IP change if needed)
“inet on backplane : CR
“host inet : xxx.xxx.xxx.xxx> CR (@IP change if needed)
“gateway inet : 0.0.0.0 CR
“user : c264_cpu2(or c264_cpu1) CR
“ftp password : vxworks CR“flags : 0x0 CR
“target name : CR
“startup script : CR
“other : motfec CR
->@ CR (or reboot CR)
Change settings for new software installation
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4.5 ) Transfer computer 4.5 ) Transfer computer 4.5 ) Transfer computer 4.5 ) Transfer computer’ ’’ ’s software on the C264 s software on the C264 s software on the C264 s software on the C264
1) Launch FTP server on your PC
2) Reboot the computer
3 ) hit “CR ” on the “HyperTerminal” after loading C264 software
4 ) enter “eraseFlash”+ “CR ”
5 ) Reboot the computer
6 ) enter “bootInstall” + “CR ” after loading C264 software (cantake some minutes)
If the computer can’t loading C264 software checkEthernet link and verify settings with “p” or
“bootChange” command
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Transfer computer’s software on the C264(next)
1) At the end of software installation reboot thecomputer
2 ) select the “service panel” and check the version of
the new software
3 ) The computer must be in “maintenance mode”
4 ) Check software installed version
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4.6 ) Change settings after Software Installation
-> c CR (or bootChange CR)
“boot device : motfec0 enter < tffs=0,0 > CR“processor number : 0 CR
“host name : CR
“file name : vxworks enter CR
“inet on ethernet : xxx.xxx.xxx.xxx> CR
“inet on backplane : CR “host inet : xxx.xxx.xxx.xxx> CR
“gateway inet : 0.0.0.0 CR
“user : CR
“ftp password : CR
“flags : 0x0 CR “target name : CR
“startup script : CR
“other : motfec CR
->@ CR (or reboot CR)
Change settings for taking in account the new software
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4.7) Checking Software version
S E R V . I N F O
C O M P U T E R S E R I A L N B :
S O F T W A R E V E R S I O N :
D A T A B A S E 1 V E R S & S T A T E :
D A T A B A S E 2 V E R S & S T A T E :
O P E R A T I N G H O U R S :
O P E R A T I N G M O D E :
R E D U N D A N C Y M O D E :
Check software version via the service panel
Purchased version
No data base
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4.8) Database Downloading
Checking connectionLoading DB under SMTDownload DB unto C264Switch to downloaded data base
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5 ) Communications Testing
5 ) Communications Testing 5.1 ) Communications Testing Requirements
5.2 ) Debug port testing
5.3 ) IED communication testing
5.4 ) IED communication Debug commands
5.5 ) Printer communication testing
5.6 ) Ethernet Communication testing
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5.1 ) Communications ports
Ethernet port
Scc1 port (serial link RS232 or RS485)
Scc2 port (serial link RS232 or RS485)
Scc3 port (serial link RS232)
Scc4 port (serial link RS232)
Debug port (serial link)
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5.2) Communications Testing Requirements
Computer must be in operational mode (SCE DB loaded)
Ethernet link
Serial link cable for “HyperTerminal” application
Ethernet Connection may be direct or via Ethernet Hub
Use a crossed Ethernet cable for direct connection
Printer cable
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5.3 ) Debug port testing
Serial link cable for “HyperTerminal” application
COM1orCOM29600 / 19200
8 bitno parity
TTY mode
No Communication check :> serial cable
> check PC COMx settings
>p CR
The following informationshould be displayed:
“bootdevice :tffs=0,0
“processor number :0
“hostname :
“file name :/flash/bin/vxWorks
“inetonethernet :
“ineton backplane :CR
“hostinet :
“gateway inet :0.0.0.0
“user :
“ftp password :
“flags : 0x0
“targetname :
“s tar tup s cri p t :
“other :motfec
5 4 ) E h C i i i
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5.4 ) Ethernet Communication testing
If no communication :•check IP addresses settings/Mask/Negotiation of both equipment
•use “ping” command via MS-DOS window
•Launch the CMT
Ethernet link
Ethernet Connection may be direct or via Ethernet switch
Use a crossed Ethernet cable for direct connection
5 4 ) S i l i ti t ti
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5.4 ) Serial communication testing
Use theUse theUse theUse the ““““TEST_COMTEST_COMTEST_COMTEST_COM”””” debug command to send a framedebug command to send a framedebug command to send a framedebug command to send a framefrom one port to the other from one port to the other from one port to the other from one port to the other
Transmitter port
Receiver port 0=RS232,1=RS485 ASCII string
Always=1
Use theUse theUse theUse the ““““S_APICOM_ShowConfigS_APICOM_ShowConfigS_APICOM_ShowConfigS_APICOM_ShowConfig”””” debug command todebug command todebug command todebug command to verify the business DB port setting (and if initialized) verify the business DB port setting (and if initialized) verify the business DB port setting (and if initialized) verify the business DB port setting (and if initialized)
5 4 ) IED i ti t ti
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5.4 ) IED communication testing
1 ) Link together scc1 and Scc2 as follow 2 )Via the HyperTerminal launch the TEST_COMcommand
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Scc2 T-
GND
Scc2 T+
GND
Scc1 T+
Scc1 T-
BIU 200
connector
example “ TEST_COM (1,2,1,”test port 1 to 2”,1)example “ TEST_COM (2,1,1,”test port 2 to 1”,1)
5 4 ) IED i ti t ti
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5.4 ) IED communication testing
1 ) Link together scc3 and Scc4 as follow 2 )Via the HyperTerminal launch the command“test_com” to send frame from one port to another
example “ TEST_COM (3,4,0,”test port 3 to 4”,1)example “ TEST_COM (4,3,0,”test port 4 to 3”,1)
12
3
4
5
6
78
9
1
2
3
4
5
6
7
8
9
Scc3 Scc4
5 5 ) IED communication Debug commands
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5.5 ) IED communication Debug commands
>p CR
The following informationshould be displayed:
“bootdevice :tffs=0,0
“processor number :0
“hostname :
“file name :/flash/bin/vxWorks
“inetonethernet :
“ineton backplane :CR
“hostinet :
“gateway inet :0.0.0.0
“user :
“ftp password :
“flags : 0x0
“targetname :
“s tar tup s cri p t :
“other :motfec
Frame : C264 to IED
Frame : IED response
RS485 RS232
No Communication with the IED : check C264 configuration
and IED settings, check wiring with the IED
Debug CommandsDebug CommandsDebug CommandsDebug CommandsTraces_scc1=16Traces_scc1=16Traces_scc1=16Traces_scc1=16Traces_scc2=16Traces_scc2=16Traces_scc2=16Traces_scc2=16
-> traces_scc1=16traces_scc1 = 0x516fd8: value = 16 = 0x100x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 160x1274568 (T35IECM20): 0015ms
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IED communication - frames IEC
IEC 60870-5-103 Frames
->-> traces_scc1=16traces_scc1 = 0x516fd8: value = 16 = 0x10
0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 160x1274568 (T35IECM20): 0015ms
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IED communication framesModBus
ModBus Frames-> traces_scc2=16traces_scc2 = 0x516fdc: value = 16 = 0x100x129d068 (T42MBM21): 0025ms -->P=2 L=8 :02 02 00 00 00 10 79 F5
0x129d068 (T42MBM21): 0020ms
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5.6 ) Printer communication testing
Scc1 & Scc2 port (serial link RS232 or RS485)
Scc3, Scc4 used (usually) for printer orSCADA link (protocols ModBus, IEC
60870-5-101)
CentralProcessing Unitboard
CPU260
PIN
RJ-45(female)
1 2 3 4 5 6 7 8
P3
RJ-45(female)
1 2 3 4 5 6 7 8
RS232/
RS485
#
Serial
link 1GND
TXD / T+
RXD / T-
DCD
RTS
CTS8
7
5
3
2
1
10/100 BaseT
Ethernet-based link
P2
RJ-45(female)
1 2 3 4 5 6 7 8
RS232/
RS485
#
Serial
link 2GND
TXD / T+
RXD / T-
DCD
RTS
CTS8
7
5
3
2
1
OPTIONNAL LINKS:
Printer’s communication
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Printer s communication
SS WESPEELAR CAS 36 - C264WESP 02/01/8809:07:37.890
* 02/01/88 09:07:37.890 C264 WESPELAART3 REENCL ES NON BLSet* 02/01/88 09:07:37.890 WESPELAAR /DV SPS REENCL EN NBSet
* 02/01/88 09:07:37.890 WESPELAAR /DV AR BLOCKINGReset* 02/01/88 09:07:38.079 WESPELAAR /IN FROM COM TRAN UHT< ET UMT<Reset* 02/01/88 09:07:38.094 WESPELAAR /IN FROM COM TRAN UHT >Set* 02/01/88 09:07:38.094 WESPELAAR /IN FROM COM TRAN UMT>
Set* 02/01/88 09:07:40.521 WESPELAAR /P142 TPR GenStartReset* 02/01/88 09:07:40.798 WESPELAAR /INP FROM SYN RTU ENCL/DECL MAN DVOpen* 02/01/88 09:07:40.924 WESPELAAR /sd SPS DEVERROUILLA Reset* 02/01/88 09:07:40.924 WESPELAAR TC EN COURS
Set* 02/01/88 09:07:40.940 WESPELAAR /DV+ SPS DECL PH CSet
If no printing check : printers settings and C264 DB
settings
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