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L-1519 Actual plasticizing capacity may vary, depending on the molding conditions and materials used. The specifications are subject to change without notice due to performance upgrades. 1MPa10.2kgf/cm 2 10kgf/cm 2 , 1kN0.102tf0.1tf "X-Pump" Equipped Ultra-Large Hybrid Injection Molding Machine NUX2500 MODEL 4.92(125) 535.4(8774)(294.0) 930.3(422) 28580(201)(2010) 64.4(1055) 3.39(86) 0~100 23.8(90) 5.51(140) 671.6(11006)(368.8) 1360.3(617) 22750(160)(1600) 80.7(1323) 3.39(86) 0~100 23.8(90) 5.90(150) 771.0(12635)(423.4) 1673.3(759) 19910(140)(1400) 92.7(1519) 3.39(86) 0~100 23.8(90) 6.30(160) 877.2(14376)(481.7) 1940.1(880) 17490(123)(1230) 105.6(1731) 3.39(86) 0~100 23.8(90) 1100L 2755 (24500) (2500) 70.9~102.4(1800~2600) 31.5~63.0(800~1600) 133.9(3400) Stationary:30865 (14t) Movable : 46297 (21t) 72.0 × 64.2 (1830×1630) 96.9 ×89.0 (2460×2260) 13.7 (348) 55kW× 5 + 11kW 113.45 555.1×184.7×146.3 (14.1×4.69×3.72) - 279987 (127) 541.6 (2050) Injection Clamping Others Specification item Screw diameter Injection capacity Plasticization capacity (PS) Max. injection pressure Injection rate Injection velocity Screw speeds Hopper capacity (Optional) Clamping force Clamping stroke Mold thickness Max. daylight opening Max. mold weight Tie bar clearance (H×V) Die plate dimensions (H×V) Ejector stroke Pump motor Heater band capacity Machine dimensions(L×W×H) Floor dimensions (L×W) Machine weight Hydraulic oil quantity Unit inch (mm) inch ³ (cm ³ ) (oz) lbs/h (kg/h) psi (Mpa) (kgf/cm ² ) inch ³ /s (cm ³ /s) inch/s (mm/s) rpm Gal (L) US ton (kN) (tf) inch (mm) inch (mm) inch (mm) lbs (t) inch (mm) inch (mm) inch (mm) kW kW inch (m) inch (m) lbs (t) Gal (L) Standard equipment Performance specifications Locating ring assembly (fixed type:5") Mold protection (low-pressure clamping time monitor) 4-speed mold closing velocity: three-stage high-velocity mold closing and low-velocity/low-pressure mold closing 4-speed mold opening velocity: initial mold opening, two-stage high-speed mold opening, and final mold opening Mold clamping pause Clamping compression molding High-pressure clamping force setting unit: psi Multi-functional ejector (ejection start timer, pause, 2-speed forward velocity, halfway change of forward velocity, and variable forward/backward stroke) Ejector plate return confirmation (for circuit only) Mold inside process: MIP0 (sequential operation) Ejection during mold open (simultaneous motion) Clamping pressure full closed control Capture of mold position setting Injection process control: 6-speed, 3-pressure, and 3-limit pressure V-P changeover: 4 modes 3-speed heat retention response changeover (fast / middle / slow) Over packing prevention circuit Decompression / decompression before metering Injection pressure full-closed control Back pressure and metering velocity: 3-stage Injection start timer / metering start timer / nozzle backward timer Injection position setting unit: inch or mm Injection velocity setting unit: inch/s or mm/s Injection pressure and back pressure setting unit:  psi or MPa Metering velocity setting unit: rpm Temperature setting unit: Fahrenheit Automatic purge circuit (3 modes: full stroke, number, and flexible) Purging cover (with interlock) Screw cold start prevention (all-zone sequential type) Nozzle and barrel temperature upper / lower limit alarm Nozzle and barrel temperature PID control Nozzle and barrel simultaneous heating 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Nozzle heater circuit SSR Barrel heat retention circuit (forced and emergency retention) TACT IV (15-inch LCD, dual window display, and sheet switch type operation panel) Shot counter / free shot counter Production management counter / production lot management counter / cause-classified defective counter Monitor data display Statistical processing function / scatter diagram display / waveform analysis Product pass/fail judgment function / batch entry of acceptance level conditions Molding condition internal memory (up to 500 conditions) Image file management of molding conditions Product take-out robot interface: SPI with connector Calendar timer (hydraulic oil and barrel heating) Built-in LAN port (10 / 100BASE-TX) and USB port (x1) Connection to PC / Saving data to an external USB memory USB memory Display of injection velocity and pressure waveforms Operation history display (max. 100,000 events) Molding support message Multilingual display capability (English, Japanese, Chinese, Spanish, Korean, and Thai) Hour meter / clock function / calculator Ladder programming function and I / O function assignment Signal recorder Alarm (notification) function Error display function Emergency power shut off (with delay timer) Cycle alarm Remote maintenance function Selection of production complete state Changeable setting unit Descriptions of adjusters (displays the descriptions and important notes for some of the adjusters by touch) Setup mode (mold open / close & ejection by setup speed and injection & metering by purging speed) Cooling water manifold: 6 channels on stationary side and 6 channels on movable side Hydraulic oil heat-up Oil temperature stabilizer Hydraulic oil upper / lower limit alarm Low oil level alarm Hydraulic oil purifier Alarm lamp (Patlite) / bell Emergency stop button (operator side / non-operator side) Mold clamping safety device (mechanical, electrical, and hydraulic types)/ clamping daylight lower part safety footboard Inverter type automatic open/close safety door with a touch switch Automatic centralized greasing unit (for clamp area except movable platen) Manual centralized greasing unit (for movable platen) Automatic centralized lubricating unit (for injection unit) ANSI/SPI2007 UL standard + NPPA and ANSI Z535 compliance High voltage symbol Manual: English x1 and simple instruction manual x1 Ejector specifications: SPI pattern and SPT spec ejector rod Joined ejector rod specification Nozzle tip: R12.7 (1/2”) Hopper throat temperature control Barrel cover (all-standard compliant) Hopper base 4 hydraulic core pull circuits (stationary x2 and movable x2) and speed adjuster x1 Password protection Cooling water circuit ball valve (all-point) Gate valve installation Clamping pressure rise lamp Control panel power interlock Voltage specifications: primary side AC460V (AC380-480V capable) 60Hz with grounding Operation power AC110V/DC24V Nozzle and barrel heaters with grounding wires Barrel heater power: 460V US spec main power breaker Tools Spare parts (for export) 20 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 1 2 3 4 5 6 1 2 3 4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 US specs (assembly) Clamping unit/mold Injection unit Molding system control/production management Cooling Operation safety Maintenance, installation, and miscellaneous
2

X-Pump Equipped Ultra-Large Hybrid Injection Molding Machine

May 10, 2022

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Page 1: X-Pump Equipped Ultra-Large Hybrid Injection Molding Machine

L-1519

● Actual plasticizing capacity may vary, depending on the molding conditions and materials used. ● The specifications are subject to change without notice due to performance upgrades. ● 1MPa=10.2kgf/cm2≒10kgf/cm2, 1kN=0.102tf≒0.1tf

"X-Pump" Equipped Ultra-Large Hybrid Injection Molding Machine

NUX2500MODEL

4.92(125)535.4(8774)(294.0)

930.3(422)28580(201)(2010)64.4(1055)3.39(86)0~10023.8(90)

5.51(140)671.6(11006)(368.8)

1360.3(617)22750(160)(1600)80.7(1323)3.39(86)0~10023.8(90)

5.90(150) 771.0(12635)(423.4)

1673.3(759)19910(140)(1400)92.7(1519)3.39(86)0~10023.8(90)

6.30(160)877.2(14376)(481.7)

1940.1(880)17490(123)(1230)105.6(1731)3.39(86)0~10023.8(90)

1100L

2755 (24500) (2500)70.9~102.4(1800~2600)31.5~63.0(800~1600)

133.9(3400)Stationary:30865 (14t) Movable : 46297 (21t)

72.0 × 64.2 (1830×1630)96.9 ×89.0 (2460×2260)

13.7 (348)55kW× 5 + 11kW

113.45555.1×184.7×146.3 (14.1×4.69×3.72)

-279987 (127)541.6 (2050)

Injection

Clamping

Others

Specification item

Screw diameter

Injection capacity

Plasticization capacity (PS)

Max. injection pressure

Injection rate

Injection velocity

Screw speeds

Hopper capacity (Optional)

Clamping force

Clamping stroke

Mold thickness

Max. daylight opening

Max. mold weight

Tie bar clearance (H×V)

Die plate dimensions (H×V)

Ejector stroke

Pump motor

Heater band capacity

Machine dimensions(L×W×H)

Floor dimensions (L×W)

Machine weight

Hydraulic oil quantity

Unit

inch (mm)

inch³ (cm³) (oz)

lbs/h (kg/h)

psi (Mpa) (kgf/cm²)

inch³/s (cm³/s)

inch/s (mm/s)

rpm

Gal (L)

US ton (kN) (tf)

inch (mm)

inch (mm)

inch (mm)

lbs (t)

inch (mm)

inch (mm)

inch (mm)

kW

kW

inch (m)

inch (m)

lbs (t)

Gal (L)

Standard equipment

Performance specifications

Locating ring assembly (fixed type:5")Mold protection (low-pressure clamping time monitor)4-speed mold closing velocity: three-stage high-velocity mold closing and low-velocity/low-pressure mold closing4-speed mold opening velocity: initial mold opening, two-stage high-speed mold opening, and final mold opening Mold clamping pauseClamping compression molding High-pressure clamping force setting unit: psiMulti-functional ejector (ejection start timer, pause, 2-speed forward velocity, halfway change of forward velocity, and variable forward/backward stroke)Ejector plate return confirmation (for circuit only)Mold inside process: MIP0 (sequential operation)Ejection during mold open (simultaneous motion)Clamping pressure full closed controlCapture of mold position setting

Injection process control: 6-speed, 3-pressure, and 3-limit pressureV-P changeover: 4 modes 3-speed heat retention response changeover (fast / middle / slow)Over packing prevention circuitDecompression / decompression before meteringInjection pressure full-closed controlBack pressure and metering velocity: 3-stageInjection start timer / metering start timer / nozzle backward timerInjection position setting unit: inch or mmInjection velocity setting unit: inch/s or mm/sInjection pressure and back pressure setting unit:  psi or MPaMetering velocity setting unit: rpmTemperature setting unit: FahrenheitAutomatic purge circuit (3 modes: full stroke, number, and flexible)Purging cover (with interlock)Screw cold start prevention (all-zone sequential type)Nozzle and barrel temperature upper / lower limit alarmNozzle and barrel temperature PID controlNozzle and barrel simultaneous heating

123

4

5678

910111213

12345678910111213141516171819

Nozzle heater circuit SSRBarrel heat retention circuit (forced and emergency retention)

TACT IV (15-inch LCD, dual window display, and sheet switch type operation panel)Shot counter / free shot counterProduction management counter / production lot management counter /cause-classified defective counterMonitor data displayStatistical processing function / scatter diagram display / waveform analysisProduct pass/fail judgment function / batch entry of acceptance level conditionsMolding condition internal memory (up to 500 conditions) Image file management of molding conditionsProduct take-out robot interface: SPI with connectorCalendar timer (hydraulic oil and barrel heating)Built-in LAN port (10 / 100BASE-TX) and USB port (x1)Connection to PC / Saving data to an external USB memoryUSB memoryDisplay of injection velocity and pressure waveformsOperation history display (max. 100,000 events)Molding support messageMultilingual display capability (English, Japanese, Chinese, Spanish, Korean, and Thai)Hour meter / clock function / calculatorLadder programming function and I / O function assignmentSignal recorderAlarm (notification) functionError display functionEmergency power shut off (with delay timer)Cycle alarmRemote maintenance functionSelection of production complete stateChangeable setting unitDescriptions of adjusters (displays the descriptions and important notes for some of the adjusters by touch)Setup mode (mold open / close & ejection by setup speed and injection & metering by purging speed)

Cooling water manifold: 6 channels on stationary side and 6 channels on movable sideHydraulic oil heat-up

Oil temperature stabilizerHydraulic oil upper / lower limit alarmLow oil level alarmHydraulic oil purifier

Alarm lamp (Patlite) / bellEmergency stop button (operator side / non-operator side)Mold clamping safety device (mechanical, electrical, and hydraulic types)/ clamping daylight lower part safety footboardInverter type automatic open/close safety door with a touch switch

Automatic centralized greasing unit (for clamp area except movable platen)Manual centralized greasing unit (for movable platen)Automatic centralized lubricating unit (for injection unit)

ANSI/SPI2007 UL standard + NPPA and ANSI Z535 complianceHigh voltage symbolManual: English x1 and simple instruction manual x1Ejector specifications: SPI pattern and SPT spec ejector rodJoined ejector rod specificationNozzle tip: R12.7 (1/2”)Hopper throat temperature control Barrel cover (all-standard compliant)Hopper base4 hydraulic core pull circuits (stationary x2 and movable x2) and speed adjuster x1Password protectionCooling water circuit ball valve (all-point)Gate valve installationClamping pressure rise lampControl panel power interlockVoltage specifications: primary side AC460V (AC380-480V capable) 60Hz with grounding Operation power AC110V/DC24VNozzle and barrel heaters with grounding wiresBarrel heater power: 460VUS spec main power breakerToolsSpare parts (for export)

2021

123

45678910111213141516171819202122232425262728

29

12

3456

123

4

123

12345678910111213141516

171819202122

US specs (assembly)

Clamping unit/mold

Injection unit

Molding system control/production management

Cooling

Operation safety

Maintenance, installation, and miscellaneous

Page 2: X-Pump Equipped Ultra-Large Hybrid Injection Molding Machine

AUG. 2015

http://www.nisseiplastic.com/en

LOS ANGELES, CALIFORNIACORPORATE HEADQUARTERS

1480 North Hancock Street, Anaheim, CA 92807

CHICAGO, ILLINOIS TEL: (847)228-5000

JAMESBURG, NEW JERSEY TEL: (732)271-4885

ATLANTA, GEORGIA TEL: (770)421-0700

AUBURN, MASSACHUSETTS TEL: (508)754-5600

TAMPA, FLORIDA TEL: (727)773-8773TEL: (714)693-3000 FAX: (714)693-7777h t t p : / / w w w . n i s s e i a m e r i c a . c o m

Specifications, dimensions, designs, and other contents of this flyer are subject to change without notice due to continuous performance improvement.