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Page 1: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

www.microfusionlab.comwww.microfusionlab.com

TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

Page 2: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

TOPSTraining and Operation Performance System

TOPSTraining and Operation Performance System

Page 3: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

TOPS-TRAINING OPERATOR PERFORMANCE SYSTEMS

TOPS-TRAINING OPERATOR PERFORMANCE SYSTEMS

• Dynamic Simulator for virtual operation experience of the plant without risking actual equipment.

• Up to date procedures for the safe and proper operation of the plant under different conditions.

• Training with procedures and guidelines with simulator at various transients.

• Performance evaluation.

Page 4: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

TOPS-DESIGN

TOPS-DESIGN

TOPS Training Simulator – Designed to

• Familiarize operators with normal operating procedures.

• Educate operators to respond effectively during units upsets.

• Refresh senior operators knowledge.• Evaluate and enhance operation performance.

Page 5: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

TOPS-FUNCTIONS

TOPS-FUNCTIONS

• Pre-defined Training Scenarios• Run/Re-Run Training Sessions• Practice Test Sessions• Testing and Grading Base on Critical Parameters• Evaluation Reports• Save Test Scenarios

Page 6: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

THINKTM-TOPSENHANCES OPERATIONAL AWARENESS

THINKTM-TOPSENHANCES OPERATIONAL AWARENESS

• TOPS trains operators to regularly scan critical parameters.

• Operational awareness of critical parameters is vital to minimize upsets and trips as well as controlling major system failures.

• Incorporate developed procedures on simulator training.

Page 7: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

PERFORMANCE EVALUATION PERFORMANCE EVALUATION

• Operators can be evaluated on their response actions and times using TOPS testing scenarios.

• These grades can be on normal operations or on significant system upsets.

• Grades be trended and analyzed to determine the level of improvement over time.

Page 8: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

THINKTM-TOPS OPERATOR TRAINING TRANSLATES TO SYSTEM RELIABILITY

THINKTM-TOPS OPERATOR TRAINING TRANSLATES TO SYSTEM RELIABILITY

Q&A PP3

• Increased exposure to procedures interactively on TOPS Simulator, and how they are to be followed can significantly reduce operator errors.

• Through various scenario trainings, the ability to spot issues that will affect the plant operation can be enhanced resulting in improved the overall system reliability.

• More experience in finding root causes of operation issues.

Page 9: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

FROM SIMULATION TO ACTUALIZATIONFROM SIMULATION TO ACTUALIZATION

Learn the systems and their interactions through hands on operation and with one another.

Practice the operation procedures on the simulator to develop operational expectations.

Training scenarios and testing base on critical parameters. Acquire the experience to spot process problems early due to critical

parameter deviations.

Page 10: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

THINKTM

Thermal Hydraulic Integrated Network

THINKTM

Thermal Hydraulic Integrated Network

Page 11: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

THINKTM

Thermal Hydraulic Integrated NetworkTHINKTM

Thermal Hydraulic Integrated Network

Flexible Graphical User Interface Equipment Library Built-in Mass, Energy, and Momentum Simulation Model Fidelity Varies with Needs Drag & Drop Model Building Re-configurable for Training, Checkout, or Process Design

AIAO

v

10096

v

10115

PTPT

PT

FT

FT AO

AOAO

O

AO

AI AO

O

STEAM TURBINEtank

Page 12: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

THINKTM

Advanced Numerical MethodTHINKTM

Advanced Numerical Method

Advanced Solution Method:

First Principles Modified Finite Element Method Conservation of Mass, Energy and Momentum Crash Proof Simulation Numerics Two-Phase Flow Subcooled Fluids / Superheated Vapor Track and Separate Multiple Components

A O

A O

A O

A I

A I

FT

I

p H

MCC

LS

LT

*Level & desuperheater

Page 13: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

THINKTM

Steam GenerationTHINKTM

Steam Generation

THINK Simulates The Full Range of H2O States:• 3 Equation Two-Phase Flow Formulation• Sub-cooled Liquid, Saturated Mixture & Superheated

Steam• Radiation / Convection / Conduction Heat Transfer to

Tubes• Full Boiling Curve

Hea

t Tr

ansf

er C

oef

fici

ent

WALL TEMPERATURE

TSAT TCHF TMIN

SinglePhaseLiquid

NucleateBoilng

TransitionBoilng

FilmBoilng

Page 14: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

THINK90 Infi90 Emulator

THINK90 Infi90 Emulator

Page 15: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

THINK90 EmulationTHINK90 Emulation

A New Approach to Infi90 Simulation

THINK90 Emulates Infi90 BRC Controllers Executes Identical Configuration as the Actual Plant’s Infi90

DCS. Its ICI emulation Exchanges Values with Infi90 Operator

Consoles Supports RS232 or SCSI communication Support Infi90 PCV, PPA, PPB Consoles No Additional Infi90 Hardware Required

SCSI

TCP/IPTHINK90

CFG EmulationTHINK BOILERSIMULATION

INSTRUCTOR STATION

OPERATORCONSOLES

RTDServer /PCV Server

Page 16: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

CAPABILITIESCAPABILITIES

• Simulated all BRC Related Function Codes

• EWS or Composer Online Monitoring

• Number of CFG Files Only Limited by Memory

• Run Real Configuration without Modification

Page 17: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

THINK Simulator SetupTHINK Simulator Setup

Page 18: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

Simulator Hardware Setup Simulator Hardware Setup

SCSI

TCP/IPTHINK90

CFG EmulationTHINK BoilerSimulation

Instructor Station

OperatorConsoles

RTDServer /PCV ServerSCSI

Page 19: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

Q & AQ & A

Page 20: Www.microfusionlab.com TRAINING AND OPERATIONS PERFORMANCE SYSTEM (TOPS)

For further information and pricing please contact:

C.A.R. Systems Ltd.14 Gowan Road, RR # 3Shanty Bay, Ontario. Canada.L0L-2L0

Phone: (705) 725-0653Email: [email protected]