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www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory EFCOG Safety Analysis Workshop 2012 May 9, 2012
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Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Dec 13, 2015

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Page 1: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

ww

w.in

l.govHazard Categorization Reduction via Nature of the Process Argument

Chelise Van De GraaffJ. Todd TaylorChad Pope, PhD, PEIdaho National Laboratory

EFCOG Safety Analysis Workshop 2012

May 9, 2012

Page 2: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Two Methods of Reasoning

• Inductive Reasoning– Takes events and makes generalizations– An inductive argument can demonstrate only that the conclusion is

probably true.

• Deductive Reasoning– Arrives at a specific conclusion based on generalizations– Provides complete proof of the conclusion, as long as the

premises used are true.

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Page 3: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

A Deductive Reasoning Exercise

• This Presentation documents the results of a CSE and Hazard Categorization (HAD) performed for an Inspection Object (not a facility) that has:

– not yet received Department of Energy approval.

• INL has worked toward the end, knowing and fulfilling the initial requirements

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Page 4: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Hazard Categorization (HC) Methodology

• DOE-STD-1027– Hazard Category 1, 2, and 3 facilities

• DOE-EM-STD-5502-94– Less than Hazard Category 3, or Radiological, facilities

• Preliminary categorization primarily determined based on expected threshold quantities of radioactive material

– HC2 Radionuclide Threshold: 1.18E+08 g of U-235– HC3 Radionuclide Threshold: 1.9E+06 g of U-235

• Consider the criticality lists for U-233, U-235 and Pu-239– HC2 :(U-233, 500 g), (U-235, 700 g), (Pu-239, 450 g)

• Final Categorization may be different than the Initial Categorization based on 3 possible Reduction Methodologies

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Page 5: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

HC Reduction Methodologies

1. Reduce inventory of radionuclides to below threshold value(s)

2. Segmentation of a facility

3. Nature of the Process or the “Unmitigated Release” Argument

Source: http://commons.wikimedia.org/wiki/FilePlutonium_pellet.jpg

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Page 6: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

HC Reduction via Nature of the Process

“…the facility may still be shown to be Hazard Category 3 (or less than Hazard Category 3) if it was initially categorized as a Hazard Category 2 facility solely based upon the potential for criticality through an analysis that demonstrates nature of process precludes criticality, provided that no operational criticality safety controls or limits are needed.

“In demonstrating that the nature of process precludes criticality, the analysis should demonstrate that a potential for criticality does not exist for a given material configuration, based on actual quantity, form, shape, and collocation with moderators and reflectors.”-DOE-STD-1027 Supplemental Guidance

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Page 7: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

HC Reduction Criteria via Nature of the Process

1. Does not present a criticality for a given material configuration, based on actual quantity, form, shape, and collocation with moderators and reflectors

2. Criticality is precluded through the use of only “high-level controls”– DOE-STD-1027 Supplemental Guidance

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Page 8: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Inspection Object

• Five clad plates (10x10x2 cm)

• Approximate volume is 1000 cm3

• Uranium metal (nominally 100%)

• Enrichment no greater than 20% U-235

• Total U-235 mass not greater than 3.82 kg*

• Arranged in multiple configurations

• Close proximity – Reflectors– Moderators– Both

*The HC3 U-235 gram threshold quantity is1.9E+06 g

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Page 9: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

IO in Different Configurations

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Page 10: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Inspection Object Activities• Serve as a standard for

experimentation aimed at establishing techniques for detection of fissionable materials

• Experiments performed at various INL facility (i.e. IO is portable), including nuclear, non-nuclear, and radiological facilities.

• Close proximity to dense materials acting as reflectors

• Close proximity to lighter materials acting as reflectors

• Subject to photons generated by linear accelerators at various energy levels

Source: http://www.proportionaltech.com

Idaho National Laboratory StandOff Experiment RangeSource: http://www.id.doe.gov/sitemap.htm

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Page 11: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Inspection Object Possible Collocation

• Dense Reflectors– Lead– Concrete– Steel– Natural uranium– Depleted uranium

• Lighter Reflectors– Polyethylene– Light water– Heavy water– Graphite– Beryllium

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Page 12: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Criticality Safety Evaluation

• Preliminary models determine the most reactive configurations featuring different reflectors and moderators

• Materials considered:

• Most reactive materials:– Moderator: Polyethylene– Reflecting: Graphite and Beryllium

Concrete Heavy Water Depleted U Graphite Light Water

Lead Natural U Polyethylene Stainless Steel

Beryllium

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Page 13: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Effectively Infinite Reflectors for Moderated and Unmoderated Inspection Object

The most reactive Inspection Object configuration features interstitial polyethylene-moderation (between 2.5 and 3.0 cm) and effectively infinite, 6-sided, contiguous beryllium-reflection.

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Page 14: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Results from Criticality Safety Evaluation

The Bottom Line:

All effectively infinite, contiguously reflected

Inspection Object models are subcritical.

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Page 15: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

“High Level” Controls

1. A method of tracking and controlling radioactive material inventory in the facility where the Inspection Object is removed from a fully DOT-compliant shipping container shall be implemented such that the sum of the ratios as described in DOE‑STD‑1027‑92 does not exceed one (1).

2. No other fissionable material may be present within the facility containing the Inspection Object.

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Page 16: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

HC Reduction Criteria via Nature of the Process

1. Does not present a criticality for a given material configuration, based on actual quantity, form, shape, and collocation with moderators and reflectors– IO cannot achieve criticality through material configuration– IO cannot achieve criticality through processes or activities

2. Criticality is precluded through the use of only “high-level controls.”– IO is protected via tracking/controlling and isolation methods.

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Page 17: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

The Happy Conclusion

Upon Department of Energy approval of the high-level controls,

The Inspection Object meets the criteria for the Nature of the Process argument to reduce the

Hazard Categorization from Hazard Category 2 to less than Hazard Category 3 (i.e.

Radiological)

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Page 18: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Thank You

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Page 19: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

Additional Slides for Answering Questions

• “Unmitigated” Release

• External Neutron and Gamma Sources

• More results from the CSE

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Page 20: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

• “For the purposes of hazard categorization, “unmitigated” is meant to consider material quantity, form, location, dispersibility, and interaction with available energy sources, but not to consider safety features that could prevent or mitigate a release.” –NSTP 2002-2, DOE-STD-1027

• “An evaluation of the nature of process should consider whether planned activities, operational upsets, and derivative design basis abnormal environments could alter the characteristics of the facility, packaging, or fissile material such that controls are needed to address the potential for criticality. For example, controls may not be needed to address criticality hazards in normal environments because material is in a solid form and environment that renders it geometrically safe, and because normal processes would not alter that form. However, nature of process must also consider whether derivative design basis accident environments would alter the physical form or environment of the material such that criticality controls are required.” -Section 4.2.4 of DOE-STD-1027 Supplemental Guidance

“Unmitigated” Release

Source: http://www.army-technology.com/projects/abrams/abrams14.html

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Page 21: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

• Interest if neutrons originating from an external source

• Six-factor formula:• Factors related to specific properties related to material composition,

physical size, cross sections, or other nuclear properties, and neutron diffusion lengths, i.e. physical properties of the system.

• No factor is altered by fissions originating from an external source

• Neutron life cycle basis definition:• Does NOT mean that neutrons need to be present for keff to exist

External Neutron and Gamma Sources: Understanding keff

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Page 22: Www.inl.gov Hazard Categorization Reduction via Nature of the Process Argument Chelise Van De Graaff J. Todd Taylor Chad Pope, PhD, PE Idaho National Laboratory.

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