High efficiency deep shoulder milling for steel, stainless steel, cast iron, non-ferrous & exotic material High Performance Milling Systems Exotic Materials Non-ferrous Metal Cast Iron Stainless Steel Steel WRX Endmill
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High efficiency deep shoulder milling for steel, stainless steel, cast iron, non-ferrous & exotic material
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ExoticMaterials
Non-ferrousMetal
CastIron
StainlessSteelSteel
WRX Endmill
• Long cutting edges are arranged in multiple stages to enable high efficiency milling
• Optimized cutting positions provide low cutting resistance and low vibration
• Dual level cutting edge design reduces number of passes
• Lead groove and special pocket shape offer smooth chip evacuation and high body rigidity
• Low edge supporting face reduces bottom edge breakage and provides high reliability
Features & Benefits
Cutting Resistance6000
5000
4000
3000
2000
1000
0
-1000WRX type Competitor
Main component force
Feed component force
Back component force (-)
Back component force (+)
Cutting resistancereduced by 30%
Res
ista
nce
(N)
Material: Medium carbon steelTool: WRX2025E2725SFM=330 IPT=0.006 Cutting Width=0.394D.O.C.=1.000 Dry
Vibration Comparison
WRX
Competitor
Vibr
atio
n A
mpl
itude
Vibr
atio
n A
mpl
itude
Time
Time
LowVibration
Material: Medium carbon steelTool: WRX3080RS5332SFM=490 IPT=0.008 Cutting Width=0.197D.O.C.=1.575 Dry
WRX3000 27mmWRX2000 18mm
Short type cutting edge lengthShort type cutting edge length
Standard endmill cutting edge length
Dual Level cuttingedge designreduces numberof passes
Product Range
CuttingEdge Series Code
Cutting EdgeLengthin (mm)
Cutter Dia.in (mm)
Cutter Type
ApplicableInsert
StandardType
WRX2000/20000E 1.063 ~1.417 (27 ~ 36) 0.787 ~ 1.575 (20 ~ 40) ShankAXMT1235
WRX2000/20000R 1.417 (36) 1.575 ~ 1.969 (40 ~ 50) ShellWRX3000/30000E 1.574 ~ 2.087 (40 ~ 53) 1.575 ~ 1.969 (40 ~ 50) Shank
AXMT1705WRX3000/30000R 2.087 (53) 1.969 ~ 3.937 (50 ~ 100) Shell
ShortCuttingEdgeType
WRX2000/20000E0.709 (18)
0.787 ~ 1.575 (20 ~ 40) ShankAXMT1205
WRX2000/20000R 1.575 ~ 1.969 (40 ~ 50) ShellWRX3000/30000E
1.063 (27)1.575 ~ 1.969 (40 ~ 50) Shank
AXMT1705WRX3000/30000R 1.969 ~ 3.937 (50 ~ 100) Shell
Unique Clamping Design
1) Unique claming combines spigot and drive
2) Easy position adjustment minimizes deterioration of run-out precision
3) Available as an integrated unit with an arbor
Special Tooling
Integrated Arbor Indexable Head
Characteristics
Low edge supporting surface
Special pocket shape
Lead groove
Clss
ificati
on
WorkMaterial
Hard
ness
(HB)
Chipb
reak
er
Grades
ACP100 ACP200 ACP300 ACK200 ACK300 DL1000
Feed Rate - IPT (mm/tooth)
.004 .006 .008 .004 .006 .008 .004 .006 .008 .004 .006 .008 .004 .006 .008 .004 .006 .008
Cutting Speed - SFM (m/min)
P
Carbon steel125 G 1049
(320)984
(300)918
(280)984
(300)918
(280)853
(260)918
(280)853
(260)787
(240)
190 G 787(240)
721(220)
656(200)
721(220)
656(200)
590(180)
656(200)
590(180)
524(160)
Hardened carbon steel
250 G 656(200)
590(180)
524(160)
590(180)
524(160)
459(140)
524(160)
459(140)
393(120)
270 G 524(160)
459(140)
393(120)
492(150)
426(130)
360(110)
426(130)
360(110)
328(100)
300 G 393(120)
328(100)
262(80)
328(100)
262(80)
196(60)
262(80)
196(60)
164(50)
Low alloy steel 180 G 721(220)
656(200)
590(180)
656(200)
590(180)
557(170)
590(180)
557(170)
492(150)
Hardened alloysteel
275 G 459(140)
393(120)
328(100)
426(130)
360(110)
328(100)
360(110)
328(100)
262(80)
300 G 426(130)
360(110)
295(90)
360(110)
295(90)
262(80)
328(100)
262(80)
196(60)
350 G 341(104)
262(80)
209(64)
288(88)
236(72)
183(56)
236(72)
183(56)
131(40)
High alloy steel 200 G 656(200)
590(180)
524(160)
590(180)
524(160)
459(140)
524(160)
459(140)
393(120)
Hardened high alloy steel 325 G 328(100)
262(80)
196(60)
262(80)
196(60)
164(50)
196(60)
164(50)
98(30)
M StainlessSteel
200 G 557(170)
492(150)
426(130)
459(140)
426(130)
360(110)
426(130)
360(110)
328(100)
240 G 459(140)
393(120)
328(100)
393(120)
328(100)
295(90)
328(100)
295(90)
229(70)
180 G 590(180)
524(160)
459(140)
524(160)
459(140)
426(130)
459(140)
426(130)
360(110)
KCast iron 200 G 787
(240)721
(220)656
(200)721
(220)656
(200)590
(180)
Nodular cast iron 280 G 524(160)
459(140)
393(120)
459(140)
393(120)
328(100)
S Super alloys G 164(50)
98(30)
164(50)
98(30)
N Aluminum alloys 3280(1000)
2624(800)
1968(600)
Recommended Cutting ConditionsTool: WRX3050E5342 Insert: AXMT170508PEER-GD.O.C. = 1.969 in. (50 mm)Cutting Width = 0.3937 in. (10 mm)Dry
Part/Work Material Stainless Steel Part
Tool
Manufacturer Sumitomo CompetitorBody WRX3040E4042 ø40Insert AXMT170508PEERG 0.59 in (15mm)
Grade ACP300 PVDTool Dia. in (mm) 1.57 (40) 40
Total Teeth 9 6Effective Teeth 3 2
Conditions
Cutting Speed 4.92 sfm (125mm/min) 4.92 sfm (125mm/min)
Feed 0.008 ipt (0.2 mm/t) 0.008 ipt (0.2 mm/t)Axial Cutting Depth 1.575 in (40mm) 1.575 in (40mm)Radial Cuting Depth 0.1969 in (5mm) 0.1969 in (5mm)
Dry/Wet Wet WetResults Tool Life/ Corner 20 5 to 10
Evaluation Stable machining with double the competitor’s tool life and no breakage
Application Example
WRX20000 Endmill Cutter Bodies - Weldon Shank - INCH
CatalogNumber St
ock Dimensions (inch)
Steps EffectiveTeeth
Total Teeth
Weightlbs(kg)øDc øDs L l1 l2 ap
WRX21000E100-150 ● 1.000 1.000 4.250 1.950 2.300 1.500 4 2 8 1.10 (0.5)
WRX21250E125-175 ● 1.250 1.250 4.500 2.200 2.300 1.750 5 3 15 1.48 (0.7)
WRX21500E125-200 ● 1.500 1.250 4.800 2.500 2.300 2.126 6 4 24 1.82 (0.8)
ap
øDs
h7
øDc
L
l2l1
WRX2000 Endmill Cutter Bodies - METRIC
CatalogNumber St
ock Dimensions (mm)
Steps EffectiveTeeth
Total Teeth
Weightlbs(kg)øDc øDs L l1 l2 ap
WRX2020E1820* 20 20 120 40 80 18 2 2 4 0.66 (.03)
WRX2020E3620 20 20 130 45 85 36 4 1 4 0.66 (.03)
WRX2025E1825* 25 25 130 45 85 18 2 3 6 0.88 (.04)
WRX2025E2725 25 25 130 45 85 27 3 2 6 0.88 (.04)
WRX2032E1832* 32 32 140 50 90 18 2 4 8 1.76 (.08)
WRX2032E2732 32 32 130 45 85 27 3 3 9 1.54 (.07)
WRX2040E1832* 40 32 160 40 120 18 2 5 10 2.43 (1.1)
WRX2040E3642 40 42 130 45 85 36 4 4 16 2.65 (1.2)
ap
Lf
a
bl
l1
ød H
7
øDc
ød2
WRX2000 Shell Mill Cutter Bodies - METRIC
CatalogNumber St
ock Dimensions (mm)
Steps EffectiveTeeth
Total Teeth
Weightlbs(kg)øDc ød ød2 Lf l1 l2 a b ap
WRX2040RS1816* 40 16 9 50 28 18 8.4 5.6 18 2 5 10 0.66 (0.3)
WRX2040RS3616 40 16 9 55 28 18 8.4 5.6 36 4 4 16 1.10 (0.5)
WRX2050RS1822* 50 22 11 50 26 20 10.4 6.3 18 2 5 10 0.88 (0.4)
WRX2050RS3622 50 22 11 55 26 20 10.4 6.3 36 4 4 16 1.10 (0.5)
Inserts for WRX20000/2000 Series
CatalogNumber
Coated Carbide Carbide DLC rEin
(mm)ACP100
ACP200
ACP300
ACK200
ACK300 H1 DL
1000AXMT123504PEERG ● ● ● ● ● .016
(0.4)AXMT123504PEERH ● ● ● ● ●AXMT123508PEERG ● ● ● ● ● .031
(0.8)AXMT123508PEERH ● ● ● ● ●AXMT123512PEERG ● ● ● ● ● .047
(1.2)AXMT123512PEERH ● ● ● ● ●AXET123502PEFRS ● ● .008
(0.2)
AXET123504PEFRS ● ● .016(0.4)
AXET123508PEFRS ● ● .031(0.8)
.260 in(7.0 mm)
.472 in(12.0 mm)
RE
.138 in(.358 mm)
Hardware
Wrench ScrewTRDR08IP BFTX0306IP
● = USA Stocked Item = Worldwide Warehouse Item
*Short Cutting Edge Type
WRX30000 Endmill Cutter Bodies - Weldon Shank - INCH
CatalogNumber St
ock Dimensions (inch)
Steps EffectiveTeeth
Total Teeth
Weightlbs(kg)øDc øDs L l1 l2 ap
WRX32000E125-250 ● 2.000 1.250 5.000 2.700 2.300 2.500 5 3 15 2.56 (1.2)
WRX30000 Shell Mill Cutter Bodies - INCH
CatalogNumber St
ock Dimensions (inch)
Steps EffectiveTeeth
Total Teeth
Weightlbs(kg)øDc øDs L l b ap a
WRX32500R100-250 ● 2.500 1.000 2.750 1.023 0.236 2.500 0.375 5 4 20 3.42 (1.6)
WRX33000R125-300 ● 3.000 1.250 3.375 1.260 0.315 3.000 0.500 6 5 30 6.24 (2.8)
ap
L
l2l1
øDs
h7
øDc
aøDc
ød H
7
ap
L
t
1
WRX3000 Endmill Cutter Bodies - METRIC
CatalogNumber St
ock Dimensions (mm)
Steps EffectiveTeeth
Total Teeth
Weightlbs(kg)øDc øDs L l1 l2 ap
WRX3040E2732* 40 32 180 60 120 27 2 3 6 2.65 (1.2)
WRX3040E4042 40 42 150 65 85 40 3 3 9 2.87 (1.3)
WRX3050E2732* 50 32 180 60 120 32 2 4 8 3.09 (1.4)
WRX3050E5342 50 42 165 75 90 53 4 3 12 3.97 (1.8)
WRX3000 Shell Mill Cutter Bodies - METRIC
CatalogNumber St
ock Dimensions (mm)
Steps EffectiveTeeth
Total Teeth
Weightlbs(kg)øDc ød ød2 Lf l1 l a b ap
WRX3050RS2722* 50 22 11 50 26 20 10.4 6.3 27 2 4 8 0.88 (.04)
WRX3050RS5322 50 22 11 70 26 20 10.4 6.3 53 4 3 12 1.32 (.06)
WRX3063RS2722* 63 22 11 50 26 20 10.4 6.3 27 2 5 10 1.54 (.07)
WRX3063RS5327 63 27 13.5 70 30 23 12.4 7 53 4 4 16 2.20 (1.0)
WRX3080R27254* 80 25.4 13 50 31 25 9.5 6 27 2 6 12 2.43 (1.1)
WRX3080RS5332 80 32 17 85 36 26 14.4 8 53 4 5 20 4.85 (2.2)
WRX3100R27317* 100 31.75 17 63 39.5 32.5 12.7 8 27 2 7 14 4.41 (2.0)
WRX3100RS5340 100 40 21 85 36 30 16.4 9.5 53 4 6 24 7.72 (3.5)Inserts for WRX0000/3000 Series
CatalogNumber
Coated Carbide Carbide DLC rEin
(mm)ACP100
ACP200
ACP300
ACK200
ACK300 H1 DL
1000
AXMT170504PEERG ● ● ● ● ● .016(0.4)
AXMT170508PEERG ● ● ● ● ●.031(0.8)AXMT170508PEERH ● ● ● ● ●
AXMT170508PEERL ● ● ● ●AXMT170512PEERG ● ● ● ● ● .047
(1.2)AXMT170512PEERH ● ● ●
AXMT170516PEERG ● ● ● ● ● .063(1.6)
AXMT170520PEERG ● ● ● ● ● .079(2.0)
AXMT170530PEERG ● ● ● ● ● .118(3.0)
AXMT170532PEERG ● .126(3.2)
AXET170502PEFRS ● ● .008(0.2)
AXET170504PEFRS ● ● .016(0.4)
AXET170508PEFRS ● ● .031(0.8)
.402 in(10.2 mm)
.689 in(17.54 mm)
RE
.219 in(5.59 mm)
Hardware
Wrench ScrewTRDR15IP BFTX0409IP
● = USA Stocked Item = Worldwide Warehouse Item
*Short Cutting Edge Type
CAT.WRX.03/10
Huntsville Branch5650 Sanderson Street NWSuite JHuntsville, AL 35805Phone: (256) 895-2845Fax: (256) 895-3150
Torrance Branch21221 South Western AvenueSuite 200Torrance, CA 90501Phone: (800) 950-5202Fax: (310) 782-0211
Headquarters1001 Business Center DriveMount Prospect, IL 60056-2181P.O. Box 545, Mt. Prospect, IL 60056-0545Phone: (800) 950-5202Phone: (847) 635-0044Fax: (847) 635-7866http://www.sumicarbide.com
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Sumitomo Hardmetal Mexico (SHMM)
Avenida Universidad #1703-AFracc. Lomas del CampestreAguascalientes, AGS MexicoPhone: 011-52-449-993-2740 Fax: 011-52-449-993-2753
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