COUPON TEST REPORT Date Test No. Location State Weld Position : Roll Welder Mark Welding Time Time of day Mean temperature Wind break used Weather conditions Voltage Amperage Welding machine type Welding Machine Size Filler metal Reinforcement size Pipe type and grade Wall thickness Outside Diameter 1 2 3 4 5 Coupon Stenciled Original Specimen Dimension Origina Specimen Area Maximum Load Staincile Strength Fracture Location Procedure Qualifying Test Qualif Welder Line Test Disqua Maximum Tensile Minimum Tensile Average Te Remarks on tensile-strength tests 1 2 3 4 Remarks on bead tests 1 2 3 4 Remarks on nick-break tests 1 2 3 4 Test made at Date Test by Supervised by
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COUPON TEST REPORT
Date Test No.Location
State Weld Position : Roll FixedWelder MarkWelding Time Time of dayMean temperature Wind break usedWeather conditionsVoltage AmperageWelding machine type Welding Machine SizeFiller metalReinforcement sizePipe type and gradeWall thickness Outside Diameter
1 2 3 4 5 6
Coupon Stenciled
Original Specimen Dimension
Origina Specimen Area
Maximum Load
Staincile Strength
Fracture Location
Procedure Qualifying Test Qualified
Welder Line Test Disqualified
Maximum Tensile Minimum Tensile Average TensileRemarks on tensile-strength tests1234Remarks on bead tests1234Remarks on nick-break tests1234
Test made at DateTest by Supervised by
Note : Use back for additional remarks. This form can be use to report either a procedure qualification test or a welder qualification test.
COUPON TEST REPORT
7
Note : Use back for additional remarks. This form can be use to report either a procedure qualification test or a welder
Reference : API Standard 1104, 5.2
PROCEDURE SPECIFICATION NO.
For Welding of Pipe and fittingsProcessMaterialDiameter and wall thicknessJoint designFiller metal and no. of beadsElectrical or flame characteristicsPositionDirection of weldingNo. of weldersTime lapse between passesType and removal of lineup clampCleaning and/or grindingPreheat/stress reliefShielding and gas flow rateShielding FluxSpeed of travelPlasma gas composition Plasma gas flow ratePlasma gas orifice sizeScatches and tabulations attached
QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)(See QW-200.1, Section IX, ASME Bouler and Pressure Vessel Code)
Company Name By :
Welding Procedure Specification No. 1 Date 18 MEI 2006 Supporting PQR No.(s)
Welding Process(es) SMAW Type(s) MANUAL(Automatic, Manual, Machine, or Semi Automatic.)
JOINTS (QW-402) Details
Joint Design V GROOVE
Backing (Yes) (No) YES
Backing Material (Type) N/A(Refer to both backing and retainers.)
Metal Nonfusing Metal
Nonmetallic Other
*BASE METALS (QW-403)
P-No. 8 Group No. 1 To P-No. 8 Group No. 1
OR
Specification type and grade SA 240 Gr 303
to Specification type and grade SA 240 Gr 304
OR
Chem. Analysis and Mech. Prop. N/A
to Chem. Analysis and Mech. Prop. N/A
Base Metal : 10 Groove Fillet N/A
Other N/A
*FILLER METALS (QW-404)
Spec No. (SFA) 5.4 5.4
AWS No. (Class) E 308 L-17 E 308 L-17
F-No. 5 5
A-No. 8 8
Size of filler metals 2.5 2.5
Weld Metal
Thickness Range :
Groove V-GROOVE V-GROOVE
Fillet
Electrode-Flux (Class) E 308 L-17 E 308 L-17
Flux Trade Name ESAB ESAB
Consumable Insert N/A N/A
Other
* Each base metal-filler metal combination should be recorded individualy.
Sketches, Production Drawings, Weld Symbols or Written description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of weld groove may be specified.
(At The Option of the Mgfr., Sketches may be attached to illustrate joint design, weld layers and bead sequence, e.g.,for notch toughness procedures, for multiple process procedures, etc.)
60°
60°
10
2
2,5
C5
Company Name: Isi dengan nama perusahaan anda.
S5
By: Isi dengan nama yang mengerjakan WPS ini.
C6
WPS No: Jumlah WPS yang telah dibuat.
O6
Date: Keterangan tanggal, bulan dan tahun pembuatan WPS ini.
T6
Supporting PQR No: Nomor PQR pendukung WPS ini.
C9
Welding Process (es): Isi dengan jenis proses pengelasan yang dipakai. (OFW, SMAW, SAW, GMAW, FCAW, GTAW & PAW).
QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)(See QW-200.1, Section IX, ASME Bouler and Pressure Vessel Code)
1
(Automatic, Manual, Machine, or Semi Automatic.)
QW-482 (Back)
WPS No. Rev.
POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position(s) of Groove 3 G Temperature Range
Welding Progression : Up YES Down Time Range
Position(s) of Fillet N/A
GAS (QW-408)
PREHEAT (QW-406 Percent Composition
Preheat Temp. Min. N/A Gas(es) (Mixture) Flow rate
Interpass Temp. Max. N/A Shielding N/A N/A N/A
Preheat Maintenance N/A Trailing N/A N/A N/A
(Continous or special heating where applicable should be recorded) Backing N/A N/A N/A
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity EN (root) Dan EP
Amps (Range) 45-120 Volts (Range) 22-28
Tungsten Electrode Size and Type N/A( Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW N/A( Pure Tungsten, 2% Thoriated, etc.)
Electrode Wire feed speed range N/A
TECHNIQUE (QW-410)
String or Weave Bead Stringer and weaving
Orifice or Gas Cup Size N/A
Initial and Interpass Cleaning ( Brushing, Grinding, etc.) grinding
(Amps and volts range should be recorded for each electrode size, position, and thickness, etc. this information may be listed in a tabular form similar to that shown below.)
Volt Range
Travel Speed Range
Other( e.g., Remarks, Comments, Hot Wire
Addition, Tehnique, Torch Angle, etc.)
QW-482 (Back)
POST WELD HEAT TREATMENT (QW-407)
Percent Composition
Flow rate
N/A
N/A
N/A
( Pure Tungsten, 2% Thoriated, etc.)
( Pure Tungsten, 2% Thoriated, etc.)
Other( e.g., Remarks, Comments, Hot Wire
Addition, Tehnique, Torch Angle, etc.)
QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS ( PQR )
( See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code )
Record Actual Conditions Used to Weld Test Coupon
Company Name STT LAS
PQR No. 1/PQR/STTL/2005 Date 9 MEI 2005
WPS No. 1/WPS/STTL/2005
Welding Process(es) SMAW
Type ( Manual, Automatic, Semi-Auto ) MANUAL
JOINTS (QW 402)
Groove Design Of Test Coupon
(for combinations, the deposited weld metal thickness shall be recorded for each filler metal or process used )
BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Spec. SA-240 Temperature
Type of Grade 304 Time
P-No. 8 to P-No 8 Other
Thickness of Test Coupon 10mm
Diameter of test coupon n/a GAS (QW-408)
Other n/a Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding
Trailing
backing
FILLER METALS (QW-404)
SFA Classification A 5.4 ELECTRICAL CHARACTERISTIC (QW-409)
AWS Classification E 308L-17 Current DC
Filler Metal F-No. 5 Polarity DCEP
Weld Metal Analysis A-No. 8 Amps 80 Volts 24
Size of Filler Metal 3.2 Tungsten Electrode Size n/a