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US Army Corps of Engineers ERDC-Cold Regions Research and Engineering Laboratory Workshop on the Mechanistic Design & Evaluation of Unsealed & Chip- Sealed Pavements University of Canterbury Workshop November 2002
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Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

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Page 1: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Workshop on the Mechanistic Design & Evaluation of Unsealed & Chip-

Sealed Pavements

University of Canterbury WorkshopNovember 2002

Page 2: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Base Course Deformation & Subgrade Failure Criterion

Dr. Vincent JanooUS Army COEERDC/CRREL

Hanover, NH, USA 03755

Page 3: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Mechanistic Design/Process Process

Stress, StrainDisplacement

Failure Criteria

PerformanceCriteria

MET ?

Pavement Structure

ClimaticEffects

Material Properties

(Elastic,Plastic, Viscous)

Load History

Analytical ToolsMulti-layered,

FEM

EndYesNo

Page 4: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

FACTORS AFFECTING FAILURE OF SUB-SURFACE LAYER

• EXCESSIVE LOADING

• SEASONAL FACTORS– Change in material

properties (f (ω))– Drainage

Page 5: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Failure Criteria• Failure Criteria

– Subgrade rutting –limiting the strain on top of the subgrade.

– Asphalt fatigue cracking – limiting the tensile strain (εh) at bottom of AC layer.

AC

Base

Subgrade

Page 6: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Failure Criteria

• Not aware of base course failure criterion

Page 7: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Subgrade Failure Criteria

• Ottawa, Illinois, USA• 1956 to 1960• A – 6 (ML) subgrade• Test speed – 56

km/hr• Channelized traffic• 1,114,000 axle loads

applied over ~ 2 year period.

Page 8: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Subgrade Failure Criteria• PRIMARY

– Provided data for current AASHTO thickness design.

– Basis of design – limit loss of serviceability over design life

• SECONDARY– Failure criteria for

mechanistic pavement design(Shell, Asphalt Institute)

Page 9: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Subgrade Failure Criteria• Subgrade failure

criterion– Based on one soil,

one location– Most failure occurred

in subbase– Most failure occurred

during the spring thaw

– Subbase material properties estimated from CBR

Page 10: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Current Research

Improved Subgrade Failure Criteria for Mechanistic Design

Funded by – Federal Highway Administration – State Department of Transportation

• Pooled Fund Study (17 States)

Page 11: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Page 12: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Frost Effects Research Facility

• 2,700 m2 environmentally controlled building. • Facility is 56 m long by 31 m wide.• 12 test cells, 6.4 m wide.

– 8 cells are 7.6 m long and 2.4 m deep.– 4 cells are 11.3 m long and 3.7 m deep.

• Cells can be made impermeable to simulate the raising and lowering of the water table.

• Ambient air temperature within the facility can be controlled from -4 °C to 24 °C with a ± 2 °C tolerance.

• The temperature can be further reduced or increased using surface panels (- 32 °C to 49 °C).

Page 13: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

FERFFERF• Accelerated testing

– Load (HVS)– Climate

• Controlled environments– Temperatures: -37 to 49 °C– Water table– Freeze/thaw (6 cycles/year)

• Full-scale pavement sections– Surface course – Base and subgrade

• Test basins– Flexible, to 30 x 15 x 4 m

• Instrumentation– Temperature– Moisture– Stress– Strain– Profilometer

Page 14: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Construction

Page 15: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

75 mm AC75 mm AC

229 mm Base

3 m Subgrade3 m Subgrade

Page 16: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

0

10

20

30

40

50

60

70

80

90

100

0.00010.0010.010.1110100

Grain Size (mm)Grain Size (mm)

Perc

ent F

iner

Perc

ent F

iner

A-2-4A-4A-6A-7-6

Page 17: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Heavy Vehicle Simulator

Wheel Load …………………20 – 100 kN roadwayUp to 200 kN airfield

Test Wheel ………………….Single, Dual or AircraftTire Pressure ……………….550 – 757 kPa on roads;

up to 1450 kPa on airfieldsRepetitions,Per Hour …….600 (uni-directional)Trafficked Length ………….Approximately 7 mTrafficked Width ……………Variable up to 1.5 mTrafficked Pattern ………….VariablePower ………………………..Electric

Page 18: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

LASER PROFILOMETER FOR SURFACE RUT MEASUREMENTS

Page 19: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

InstrumentationInstrumentationInstrumentationStress CellsStress Cells

Coil Gages Coil Gages (Strain)(Strain)

9” (229 mm) diameter,200 psi (1379 kPa)

4” (102 mm) diameter

Page 20: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Page 21: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

0.0001

0.001

0.01

0.1

10 100 1000 10000 100000 1000000 10000000

Load Repetition

Failu

re S

trai

n (m

m/m

m)

Asphalt InstituteShell (50% Reliability)A-4 (optimum)A-4 (wet)A-2-4 (optimum)A-2-4 (wet)A-6 (wet)

Page 22: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

Base Course Failure

Page 23: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

0

20

40

60

80

100

0.010.1110100Diameter (mm)

Perc

ent f

iner

by

wei

ght

GP-GM

Fines were Non-PlasticModified Proctor

γd = 2162 kg/m3

ω = 6 %

Page 24: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

AC

BASE

SUBGRADE

76 mm

229 mm

152 mm

LOCATION OF εMU (STRAIN) GAGES

114 mm115 mm

Page 25: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

US Army Corpsof Engineers ERDC-Cold Regions Research and Engineering Laboratory

TYPICAL STRESS MEASUREMENTS IN BASE COURSE

0

50

100

150

200

250

0 1 2 3 4Time (seconds)

Load = 63 kN

Tire Pressure = 746 kPa

0

10

20

30

40

50

60

70

0 1 2 3 4

Time (seconds)

Page 26: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

-4000-3500-3000-2500-2000-1500-1000-500

0500

1000

0 0.2 0.4 0.6 0.8 1 1.2 1.4

Time (sec)

ACBASE

SUBGRADE

TYPICAL STRAIN MEASUREMENT IN BASE COURSE

Load = 63 kNTire Pressure = 746 kPa

Page 27: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

TEST DATA

3.0189521.0164216A-6 (CL)706

198823.016658A-4 (CL)705

3.0216919.917008A-4 (CL)704

3.7213715.418532A-2-4 (SM)703

2.4207115.520718A-4 (CL)702

3.020689.019002A-2-4 (SM)701

ω (%)γ(kg/m3)

ω (%)γ(kg/m3)

BaseSubgradePISubgradeTest

Section

Page 28: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

0

10

20

30

40

50

60

70

80

90

100

0 20000 40000 60000 80000 100000 120000

Load Repetition

Stre

ss (k

Pa)

Transverse

Vertical

Load = 79 kNTire Pressure = 688 kPa

Page 29: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

0500

100015002000250030003500400045005000

0 50000 100000 150000 200000 250000 300000

Load Repetitions

103 kN, 758 kPa

89 kN, 748 kPa

80 kN, 690 kPa

SM subgrade

P k t i i b

Page 30: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

0

2000

4000

6000

8000

10000

12000

14000

0 200000 400000 600000 800000 1000000 1200000Load Repetitions

Peak

Ver

tical

Str

ain

(mst

rain

) 81 kN, 707 kPa

CL subgrade

71 kN, 705 kPa63 kN, 746 kPa

61 kN, 787 kPa 54 kN, 737 kPa

Page 31: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

0

100

200

300

400

500

600

0 10000 20000 30000 40000 50000 60000

Load Repetitions

Vert

ical

str

ain

( µst

rain

)

Load = 62 kNTire Pressure = 721 kPa

Top

Bottom

Bottom strains ~ 30-50% of Top

Page 32: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

0 50000 100000 150000 200000 250000 300000

Load Repetitions

Per

man

ent D

efor

mat

ion

(mm

)

80 kN, 690 kPa89 kN, 748 kPa

SM subgrade

Page 33: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

0 50000 100000 150000 200000Load Repetitions

Per

man

ent D

efor

mat

ion

(mm

)

67 kN, 716 kPa81 kN, 707 kPa63 kN, 746 kPa61 kN, 787 kPa71 kN, 705 kPa

CL subgrade

Page 34: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

5

10

15

20

25

30

35

40

45

50

Subg

rade

Pre

ssur

e (k

Pa)

FER

F E

xper

imen

t

AA

SH

TO R

oad

Test

Typi

cal S

tate

Hig

hway

Spe

ed

Case Ratio Stress Reduction Factor

FERF to AASHTO Road (26/41) 0.63 FERF to State Highway (19.5/41) 0.48

Page 35: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

1

10

100

1000

10000

100,000 1,000,000 10,000,000ESAL

Vert

ical

Str

ain

( µst

rain

) CL subgrade

SM subgrade

Rut Depth = 25 mmSpeed = 100 km/hour

y = 256583 x –0.363

y = 8148 x –0.236

Page 36: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

– We have developed a new subgrade failure criterion as a function of subgrade type.

– Deformation of the base course is a function of the subgrade type.

– Higher percentage of rutting is in the base course

– Preliminary failure criterion for base course as a function of subgrade type is presented.

Conclusions

Page 37: Workshop on the Mechanistic Design & Evaluation of Unsealed & …€¦ · & Evaluation of Unsealed & Chip-Sealed Pavements University of Canterbury Workshop November 2002. US Army

ANY QUESTIONS????