MSRMI MS RAMAIAH MANAGEMENT INSTITUTE A Project report On WORKING CAPITAL MANAGEMENT at Bharat Coking Coal Limited (A subsidiary of coal India limited) Dhanbad, Jharkhand Under the guidance of: Mr. B.K.Parui Mgr. (Fin.) Cost &Budget N.N. MUKHOPADHYA Chief Manager. (F)/TS to D (F) Submitted by: Koushik Gupta BHARAT COKING COAL LIMITED
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MSRMI
MS RAMAIAH MANAGEMENT INSTITUTE
A Project report On
WORKING CAPITAL MANAGEMENT at
Bharat Coking Coal Limited
(A subsidiary of coal India limited)
Dhanbad, Jharkhand
Under the guidance of: Mr. B.K.Parui
Mgr. (Fin.) Cost &Budget
N.N. MUKHOPADHYA Chief Manager. (F)/TS to D (F)
Submitted by: Koushik Gupta
PGDM (AIMA) 2010-12
AIMA Registration no.42120451 COLLEGE Registration no.102133
BHARAT COKING COAL LIMITED
MSRMI
DECLARATION
I, undersigned Mr.Koushik Gupta hereby declare that the project report
entitled “WORKING CAPITAL MANAGEMENT” under the guidance of
Mr. J.P.Bhagat submitted in partial fulfillment of the requirements for
the award of the degree of Post Graduate Diploma in Management,
from MS RAMAIAH MANAGEMENT INSTITUTE is my original work –
research study – Carried out during 4TH JULY, 2011 to 13th AUGUST,
2011 and not submitted for the award of any other
degree/diploma/fellowship or other similar titles or prizes to any other
institution/organization or university by any other person.
Words are indeed inadequate to convey my deep sense of gratitude to all those who have helped me in completing this summer project to the best of my ability. Being a part of this project has certainly been a unique and a very productive experience on my part.
I am really thankful to, Mr.J.P.Bhagat (General Manager Finance CA & T) for making all kinds of arrangements to carry the project successfully and for guiding and helping me to solve all kinds of quarries regarding the project work. His systematic way of working and incomparable guidance has inspired the pace of the project to a great extent.
I would also like to thank my mentor and project – coordinator, Mr. Shyam Agarwal for assigning me a project of such a great learning experience and acquainting me with real life project financing and appraisal.
I am very grateful to Mr. Anupam Narula, Dean of MS RAMAIAH MANAGEMENT INSTITUTE Who has given me the opportunity to do this project in the Bharat Coking Coal Ltd. and very thankful to all lecturers of MIMS for their useful guidance and advise.
This project would not have been successful without the help of Mr.P.Banarjee (General Manager Finance, Fund) & Mr.P.K.Chakraborty (Chief General Manager Finance) of Bharat coking Coal Ltd.
Last but not least I would like to thank all the employees of Bharat coking Coal Ltd. who have directly or indirectly helped me with their moral support for the completion of my project.
KOUSHIK GUPTA
BHARAT COKING COAL LIMITED
MSRMI
PREFACE
“Practice makes it more perfect”
In the field of management every time there is a requirement of
understanding or practical aspect of the organization with managerial
mind. There is requirement to go for practical training of any subject
supplement to the theoretical knowledge and clarified concept.
It is more applicable in the field of the management
especially a professional course like Post Graduate Diploma in
Management from MS RAMAIAH MANAGEMENT INSTITUTE has
prescribed 6 week of practical training & a project report during the 3RD
Sem. as a part of PGDM programmers my training at the Bharat coking
Coal Limited is to comply with this requirements also.
The project report on Working Capital Of Company, which
provide perfect direction of invest the money. The data collections were
by annual report of the different companies, magazines related to the
cement association and discussion with concerned employees and
experts.
At the end findings and suggestions are reported.
I hope this serves the Purpose.
BHARAT COKING COAL LIMITED
MSRMI
Section 1
INTRODUCTION
Introduction of Coal India Limited
India is the 3rd largest coal producing country. Coal India Limited is the coal producing
company in India.
BHARAT COKING COAL LIMITED
MSRMI Coal India Limited
Contributes around 85% of Coal Production in India.
It is the largest company in the World in terms of coal production.
Employs nearly 4 lakh persons and is the largest corporate employer in the
country.
It is one of the largest companies in the country, turnover being around Rs.
521.88 billion in 2010-11
It is one of the largest tax payer companies in the country; the provision on
account of Income Tax for the financial year 2009-10 was made for Rs. 43.42
billion.
Functions
Broad Functions
Laying down policies
Formulating long and short term strategies.
Monitoring the functions of the subsidiary companies.
Laying down system and procedures.
Assisting the subsidiary companies to achieve their objectives.
Coordination with ministry of coal, ministry of railways, planning commission
and other ministries.
Specific Functions
Pricing and distribution of coal
Coal supply agreements
Consumer services through regional offices
Negotiations of wages
BHARAT COKING COAL LIMITED
MSRMI Executive cadre control – recruitment, promotion/postings. Pay/perks etc.
Foreign collaboration.
Introduction of new technology
R&D activities
Mobilization of resources – long term and short term
Accounting policies
Background History
1774 Warren Hastings initiates Commercial coal mining at Raniganj (West Bengal)
1815-1820 First Shaft Mine opened at Raniganj.
1835 Carr, Tagore & Company takes over the Raniganj Coal Mines
1843Bengal Coal Company takes over Raniganj Coal Mines and others; is first Joint Stock
BHARAT COKING COAL LIMITED
MSRMI Coal Company in India.
Upto 1900 Minimal development; River transportation used to transport coal to Calcutta; railway
lines at Calcutta leads to expansion of Coal Production.
Early 1900s Capacity at 6 million tones per annum
1955-56 Focus on Coal industry; capacity up to 38.4 Million ones.
1956 National Coal Development Corporation (NCDC) formed to explore and expend coal
mining in public Sector.
1972Coking Coal Industry Nationalized, Bharat Coking Coal Limited formed to manage
operations of all Coking Coal mines in Jharia Coalfield.
1973Non-coking coal nationalized; coal Mine Authority Limited set up to mange these
mines; NCDC operations bought under the ambit of CMAL.
1975
Coal India Limited formed as holding Company with 5 subsidiaries viz. Bharat Coking
Coal Limited (BCCL), Central Coalfield Limited (CCL), Western Coalfield Limited (WCL),
Eastern Coalfields Limited (ECL) and Central Mine Planning and Design Institute
Limited (CMPDIL).
1985 Northern Coalfields Limited (NCL) and south Eastern Coalfields Limited (SECL) carved
out of CCL and WCL.
1992 Mahanadi Coalfield Limited (MCL) formed out of SECL to manage the Talcher and IB
valley Coalfields in Orissa.
2000 De-regulation of Coal pricing and distribution of coal.
2007Coal India & four of its Subsidiaries, viz, NCL, SECL, MCL, WCL was accorded coveted
“Mini Ratna” Status.
Board of Directors
BHARAT COKING COAL LIMITED
MSRMI
Permanent Invitee
Company Profile
Date of Incorporation:
Coal India Limited was formed as holding Company with 5 subsidiaries on 21.10.1975.
Corporate Status:
BHARAT COKING COAL LIMITED
MSRMI The Company is incorporated under the Companies 1956 and is wholly owned by the
Government of India (GOI)
Business:
Engaged in the mining of coal, based products mining consultancy.
Central Mine Planning & Design Institute Ltd. Ranchi.
Mahanadi Coalfields Ltd Sambalpur
MSRMI
MISSION
The mission of Bharat Coking Coal Limited (BCCL) is to produce and market the
planned quantity of coal and coal products efficiently and economically with due
regard to safety, conservation and quality.
VISION
The vision of Bharat Coking Coal Limited (BCCL) is to be the leading player in
metallurgical coal production having an organization and culture committed towards
sustainable growth through best practices from mine to market.
Introduction of BCCL
BCCL produces coking coal for steel plants and non coking coal for the power sector
and other industries, from its open-cast and underground mines. It is only source for
prime coking coal in the country for supply to steel plants; as such it does not have
any domestic competitor. However, since the supply of coking coal by BCCL is BHARAT COKING COAL LIMITED
MSRMI significantly less than the demand, coking coal is imported by steel sector and other
industries from outside the country. The company has 214 small coking coal mines in
Jharia & Raniganj Coalfields taken over by GOI on 16th Oct; 1971. It was incorporated
in January, 1972 under Companies Act. The company became a subsidiary of Coal
India Ltd on 1-1-1975.
As a result of hike in price of coking coal in the international market in the recent past
rendering the important coal costlier than domestic coal, there is no perceptible
threat to the company of losing market demand at present as well as in near future.
BCCL coal commands significant premium among non-core sector consumers. In order
to internalize the same, BCCL introduced a transparent and fair mechanism marking
coal to such consumers through e-auction in 2004-05. as a result of first six auction
carried out, there was a significant gain over the notified price of coal.
Product & ServicesCOKING COAL :These coals, when heated in the absence of air, form coherent beads, free from volatiles, with
Strong and porous mass, called coke.
These have coking properties Mainly used in steel making and metallurgical industries Also used for hard coke manufacturing
SEMI COKING COAL: These coals, when heated in the absence of air, form coherent beads not strong enough to be directly
BHARAT COKING COAL LIMITED
MSRMI fed into the blast furnace. Such coals are blended with coking coal in adequate proportion to make coke.
These have comparatively less coking properties than coking coal Mainly used as blend-able coal in steel making, merchant coke manufacturing and other metallurgical
industries
NLW COKING COAL: This coal is not used in metallurgical industries. Because of higher ash content, this coal is not acceptable for washing in washeries. This coal is used for power utilities and non-core sector consumers.
NON-COKING COAL: These are coals without coking properties.
Mainly used as thermal grade coal for power generation Also used for cement, fertilizer, glass, ceramic, paper, chemical and brick manufacturing, and for other
heating purposes
HARD COAL: Hard coke is formed from coking / semi-coking coal through the process of carbonization.
Mainly used in metallurgical industries Also used in industrial plants utilizing furnaces
WASHED AND BENEFICIATED COAL: These coals have undergone the process of coal washing or coal beneficiation, resulting in value addition of coal due to reduction in ash percentage.
Used in manufacturing of hard coke for steel making Beneficiated and washed non-coking coal is used mainly for power generation Beneficiated non-coking coal is used by cement, sponge iron and other industrial plants
MIDDLINGS: Middlings are by-products of the three stage coal washing / beneficiation process, as a fraction of feed raw coal.
Used for power generation Also used by domestic fuel plants, brick manufacturing units, cement plants, industrial plants, etc.
REJECTS: Rejects are the product of coal beneficiation process after separation of cleans and / or middlings, as a fraction of feed raw coal.
Used for Fluidized Bed Combustion (FBC) Boilers for power generation, road repairs, briquette (domestic BHARAT COKING COAL LIMITED
MSRMI
fuel) making, land filling, etc.
CIL COKE / LTC COKE: CIL Coke / LTC Coke is a smokeless, environment friendly product of the Dankuni Coal Complex, obtained through low temperature carbonization.
Used in furnaces and kilns of industrial units Also used as domestic fuel by halwais, hotels, etc.
COAL FINES / COKE FINES: These are the screened fractions of feed raw coal and LTC coke / CIL Coke respectively, obtained from the Dankuni Coal Complex and other coke oven plants.
Used in industrial furnaces as well as for domestic purposes
TAR / HEAVY OIL / LIGHT OIL / SOFT PITCH: These are products from Dankuni Coal Complex using low temperature carbonization of non-coking coal in vertical retorts.
Used in furnaces and boilers of industrial plants as well as power houses, oil, dye, pharmaceutical industries, etc.
GRADATION OF COAL
A. COKING COAL
Grade Parameter
Steel – I Ash not exceeding 15%
Steel – II Ash exceeding 15% but not exceeding 18 %
BHARAT COKING COAL LIMITED
MSRMI
Washery – I Ash exceeding 18% but not exceeding 21 %
Washery – II Ash exceeding 21% but not exceeding 24 %
Washery – III Ash exceeding 24% but not exceeding 28 %
Washery – IV Ash exceeding 28% but not exceeding 35 %
B. SEMI COKING COAL
Grade Parameter
Semi Coking – I Ash + moisture not exceeding 19 %
Semi Coking – IIAsh + moisture exceeding 19 % but not exceeding 24
%
C. NON-COKING COAL
Grade UHV RANGE (KCALS/KG)
A Exceeding 6200
B Exceeding 5600 but not exceeding 6200
C Exceeding 4940 but not exceeding 5600
D Exceeding 4200 but not exceeding 4940
E Exceeding 3360 but not exceeding 4200
BHARAT COKING COAL LIMITED
MSRMI
F Exceeding 2400 but not exceeding 3360
G Exceeding 1300 but not exceeding 2400
D. HARD COKE
Grade Ash %
By Product Premium Not exceeding 25 %
By Product Ordinary Exceeding 25 % but not exceeding 30 %
Beehive Premium Not exceeding 27 %
Beehive Superior Exceeding 27 % but not exceeding 31 %
Beehive Ordinary Exceeding 31 % but not exceeding 36 %
SUITABILITY OF COAL
E. HARD COKE
Industry Type of Coal Required
Steel makingCoking and semi-coking coal, direct feed and washed; blendable coal; low ash % Assam and Ranigunj coal
BHARAT COKING COAL LIMITED
MSRMI
Steel making, sponge iron industryNon-coking coal of high Initial Deformation Temperature (IDT) (>1200 degrees Celsius)
Cokeries / coke oven plants Coking and semi-coking coal
Briquette making / domestic fuel makingSemi-coking and non-coking coal; middling & rejects of washeries
Special Smokeless Fuel (SSF) Semi-coking coal of Coking Index 8 – 10
Power sectorNon-coking coal; middlings of coking coal washeries; washed coal of non-coking coal washeries
Cement sector Non-coking coal; middlings of coking coal washeries
Glass and potteries Long Flame non-coking coal
Cast iron castings Hard coke
Steel castings Non-coking coal
Bricks Non-coking coal; middlings of coking coal washeries
Coal Washing is a process of separation mainly based on difference in Specific Gravity of Coal and associated impurities like Shale, Sand & Stones etc so that we get relatively pure marketable coal without changing its physical properties.
The Washed Coking Coal is meant for Steel Plants. The Washed Power Coal/Washed Non-Coking Coal/Middlings is dispatched to various Power Houses.
Name of Washery Year of CommissioningOperable Capacity
MTY
A. Coking Coal:1 Dugda-II 1968 2.00
2 Bhojudih 1962 1.70
3 Patherdih 1964 1.60
5 Moonidih 1983 1.60
4 Sudamdih 1981 1.60
6 Mohuda 1990 0.63
7 Madhuban 1998 2.50
TOTAL (Coking Coal) 11.63
B. Non-Coking Coal:
1 Dugda – I 1961/1998 1.00
TOTAL (Non-Coking Coal) 1.00
GRAND TOTAL 12.63
BHARAT COKING COAL LIMITED
MSRMI
Remarks:
Dugda-I stopped since Oct.'96 for safety reasons and its Sink Up gradation Section is being used for production of washed power coal w.e.f. '98.
Madhuban Washery was originally designed for washing Coking Coal. Due to non-availability of Coking Coal because of stoppage of Block-II OCP, the Washery was temporarily converted for Washing Non-Coking Coal which has been reverted back to washing coking coal again from October 2008.
Modernization of Washeries:
►Revival Plan of BCCL provides Rs. 125 Crores for Renovation of Washeries.
► Study was undertaken by CMPDI for performance improvement.► In the 1st Phase, the Revival Schemes involving an expenditure of Rs. 54.80 Crores has
been approved by BCCL Board for Dugda-I, Dugda-II, Bhojudih, Sudamdih, Moonidih & Mohuda Washeries and they are under various stages of implementation.
BHARAT COKING COAL LIMITED
MSRMI
Reasons for loss/sickness
1. Legacy from the takeover:
*Huge manpower:
When all take over completed, B.C.C.L. inherited a huge manpower which was very much disproportionate to that of production because the manpower with the company was much higher than required for production. This resulted in increment of cost of Production but the revenues were the sales. Thus company started incurring losses since inception.
Year 2006-07 2007-08 2008-09
2009-10 2010-11
Manpower 87146 83578 80051 72465 67934
*Non-productive unit:-
Many non-productive units were added to the company during the take over, this gradually started burdening the company economically especially on account of surplus, under employed manpower and huge maintenance cost. This acted as a fuel to the fire of losses.
2. Difficult mining condition:
A. Underground
* Low evacuation capacities – shaft mining:-
Shaft mining is a extract the coal. Since the mine is very deep so evacuating the coal is very difficult as the mine in very deep. The company does not have modern mechanization so evacuating capacities and 100%.
Therefore, because of low capacities incurring machinery results in increase machinery result in more cost and the production is comparatively less. This results in increase in fixed cost and in turn the company faces losses.
BHARAT COKING COAL LIMITED
MSRMI
*Costly sand stowing operation@ Rs 300/Te:-
Whenever a mine is made it is very much necessary for to fill the vacant portion with sand or any other thing. If this is not done so then land may subside. If in the land there is a connecting road or rehabilitation or any public property it cannot be left to subside. At this position sand stowing comes into action and this method is very costly as costs Rs.300 per tone. This method is does not add to production but rather increases cost of the production which the company cannot bear.
*High pumping cost (25T water/T of coal):-
When a mine is made there are a number of ways by which water can enter into the mine, like boring rain, holes and sometimes there is underground water which comes out during mining. It stops the production, therefore, pumping out is a costly affair and adds to the cost of production, and therefore, again it adds to the losses.
Fires, unstable working &surface constraints:-
When the coal is excavated in the mine it is kept there for some time to transport. Since coal is made of carbon it suffers from from spontaneous heating and catches fire and gets destroyed. There are also other ways of fire. There were about 72-73 fire at the time of nationalization. The company could control only 5-6 fire as it is difficult to control. Thus it reduces production but not the cost.
Inside the mine it is very difficult to work due to various reasons like hot temperature, darkness, moving inside the mine etc. due to these reasons the workers face a lot of problems in doing their work which results in dissatisfaction of work, low O.M.S. and increase in cost.
Sometimes the company faces the problem of selective mining to avoid displacement of rehabilitation, destruction of public property and so on .These problems are called surface constraints .Because of all these problems the company has to leave the coal there, like in the case of Jharia mines. These problems reduce the production and the revenues are not enhanced resulting in more losses.
B.OPENCAST
BHARAT COKING COAL LIMITED
MSRMI Dense population impedes acquisition of land:-
In case of opencast mining the mine is very deep i.e. the coal is found nearer to the surface, so in this situation the earth over is taken out and then the coal is excavated .This requires a huge area on the surface .But in the area of dense population the acquisition of land becomes difficult as the company is unable to pay any compensation for displacement. There some government laws also acting to protect public areas .Due to these constraints the company cannot increase the production easily, thus can’t earn the revenue.
Restricts operations to smaller patches with low capacity HEMM: Dense population makes the company work in small opencast mines .The company has to use heavy electrical mining machinery and the cost of these is very high .But the machinery required doing a particular task ,works lower than its actual capacity. The working any lower capacity leads to low productivity of equipment and high cost of mining.
*Requires large rehandling of OB due to non-availability of non- coal bearing land:-
It is generally found that there non-coal bearing land near by the mine these areas generally have rehabilitation or any road etc. In this case there is huge rehandling of over burden (OB).This is so because if there is a non coal rearing land near the mine just after the evacuation then it is transferred to the coal yard or to other places.
In situation like this huge dumpers have to be used to keep the coal after crossing the non coal bearing area. This, in return increases the cost due to heavy machinery use and rehandling.
3. Non availability of land:
Physical possession of acquired land has remained a cause of concern for the company. The production of the company faces constraints due to dense population in the jharia coal fields. The matter has repeatedly been pursued with MOC (ministry of coal) and state government. A few examples of such cases are:-
Diversion of Dumra- tundu road:
About 46 lakhs of prime coal beneath this road is blocked and under threat of getting destroyed due to fire. The road is unsafe due to advancing fire; immediate action is required for this road to B.C.C.L.
Physical possession of acquired land in kenduadih:-
BHARAT COKING COAL LIMITED
MSRMI Physical possession of acquired land in subsidiaries prone areas of kenduadih held up due to non- vacation 5000 families and encroaches residing in this area even after order of Supreme Court due to law and order problem. Above are the examples which depicts that the coal is either not excavated or may get destroyed due to fire. Thus this problem reducing the production indirectly.
4. Hike in salary & wages incommensurate to paying capacity: In B.C.C.L. there has been constantly pay revision done which led to increment of salaries and wages. But all these revision were adding to the cost of production only as the production did not increase because of low O.M.S. Thus it was out of company’s capacity to pay more but half to pay because government laws and to preserve industrial harmony. It was almost implementable on a stand alone basis.
5. Impact of loss:- Foregoing replacement of worn out equipment:-
Everybody needs to do capital expenditure. B.C.C.L. engaged in excavation of coal so its need huge machinery thus requires capital investment. But the company was in such bad position that it could not even pay for depreciation. So the fund could not accumulate fund for further investment which led to use of old worn out machinery. Due to the use of such kind of machinery the production capacity was reduced but the cost was same.
6. Problem in working capital:-
The shortage of working capital was rendering the incapable of paying for the procurement of critical items of stores and spares which was affecting adversely the production and safety. Fund crunch leading to staggering payment of salary and wages & backlog of welfare amenities ultimately resulting in disenchantment & despair among the workers. Delay in payment to various input providers i.e., suppliers and contractors, which degrade the brand value of the company & resulted in shortage of supplier & contractors. There is backlog in the payment of statutory dues.
Current scenario of B.C.C.L.
BHARAT COKING COAL LIMITED
MSRMI Sri Tapas Kumar Lahiry elevated as Chairman cum Managing Director, Bharat Coking Coal Limited (B.C.C.L.) with effect from 1st November 2008. In 2005-06 the company reported profit of Rs. 203 crores for the first time in its history. The company adopted a Revival plan. According to that plan, it is expected that negative net worth shall be wiped out and turn positive in 2013-14. Therefore there are different strategies of revival plan which B.C.C.L. has adopted.
STRATEGIES OF REVIVAL PLAN
EQUIPMENT H/HEMM.
BHARAT COKING COAL LIMITED
STRATEGIC PLAN
INITIATIVES
Deployment of H/HEMM in patches
E-AUCTION
Modernization of washeries
& UG mines
Replacement of worn out equipment
HEMM
Closure of 24 loss making UG mines &
manpower rationalization
Implementation of quick yielding OC project
MSRMI 1. STRATEGIC INITIATIVE -1-REPLACEMENT OF WORN OUT EQUIPMENT H/HEMM.
The company was continuously suffering from ageing of machinery beyond the rated life due to shortage of cash. B.C.C.l. requires mainly HEMMs like shovels, dumphers etc. It also resulted in the less production as the equipment work in the lower capacity. By identifying this problem the company decided to replace the worn out machinery and buy the new one. By taking these decisions there was a twin benefit unit.
1. Firstly, since, the new machines would work in full capacity, so the number of machine required was less in number.
2. Secondly, since, the new machinery work in full capacity, the production would increase.
The major benefit was that the cost reduced and production also increased which helped the company to earn more revenue. This is one helping hand in bringing the company in profit in 2005-06.
STRATEGIC INITIATIVE-2-DEPLOYMENT OF H/HEMM IN PATCHES
The second initiative which the company took was the deployment of HEMMs. Now the company identified the HEMM which are not working in full capacity. These low capacity machineries were transferred to the smaller open cast mines where they can perform well. Company also started hiring of HEMMs to smaller patches to reduce capital expenditure of purchasing the same. This hiring resulted in higher production without increasing the cost. Thus it added profitability.
Strategic initiative -3- implementation of quick yielding OC project:-
The third initiative which was taken was to identify the quick yielding open cast projects. It is sometimes seen that the coal is very near to the surface .BCCL tried to find out such projects and work on it .This will not only reduce the cost of mining but also increase the production . Here an interesting thing is that the cost of production in this case reduces a lot which is great support of the company .It helps in earning more revenues at lesser cost. It also helped in the proper utilization of manpower which in turn reduces the burden of payment of wages and salaries on the company.
Strategic initiative-4-closure of 24 loss making UG mines & manpower rationalization:
BHARAT COKING COAL LIMITED
MSRMI
As against the proposed closure of 41 loss making mines earlier, the modified proposal envisage closure of 24 loss making mines during the period spread over 06-07 to 11-12. This decision was taken to reduce the cost and also the losses of the company. The closure of 24 mines is being spread over the projected years.
Because it can’t done at a single moment. If done so then there will huge unemployment of manpower. Since it is a government organization, so it cannot retrench employees. So it is being implemented slowly. As mentioned earlier that due to closure of mines the burden of manpower is going to increase for the company. To solve this, the company reduced its intake of more employees and tried to place the employees of closed mines into the new project of small OC mines as mentioned in earlier strategic steps. In this table one can see that in near future the manpower of the company will reduced.
Thus by analyzing the above tables we can infer that the manpower will reduce and also the losses making mines will be closed. This will reduce the cost of the company a lot as there will be less payment of salaries and wages. It will also help to reduce the losses of the company by closing of the mines. The closure of the loss making mines will reduce the fixed cost of the company as the cost of HEMMs will be less.
Strategic initiative-5- Modernization of UG mines and washeries:
Since inception of the company was earning losses. The company was using old machinery which is now out dated. The working condition of the UG mines was very poor. This gave rise to dissatisfaction of the employees and they turned unproductive BHARAT COKING COAL LIMITED
Particulars 06-07 actual
07-08 actual
08-09 actual
09-10 actual
10-11 actual
Op. manpower 87146 80051 76565 72465 71195
Reduction (-) retirement (+)
other means VRS total
3611
51
3622
3791
-
3791
4364
-
4364
4396
-
4396
4818
-
4818
Intake(+) 94 964 878 300 300
Closing manpower
83568 80051 76565 72469 67934
MSRMI which gave low OMS this added to the burden of cost for the company. Due to the use of this machinery the production of was not up to the mark and cost was the same rather more in some mines. Analyzing the problem company decided to improve the working condition of workers by bringing modern machinery and more safety and comfortable job & comfortable working for the employees.
This generated the satisfaction of job and high OMS which increased the production at lower cost. It helped in increment of revenues which helped in bringing profits example – procurement of long wall machinery.
Strategic initiative -6: E-Auction:
E-auction is the most recent and modern step taken by the company. E-auction is basically selling coal through internet. This gave the company a global exposure and a more standard market. In E-auction the company could sell the coal at higher prices than expected because of auction. This gave more revenues to the company for the same amount of production. If we opt for the viral marketing we can reduce the cost easily. Thus there were more revenues at lesser marketing cost which proved profitable. The following table shows the gain over the notified prices i.e., B.C.C.L. could sell coal at higher prices than it could sell in domestic market.
Chronology of performance after revival plan
Year Manpower Production Profit/loss (
BHARAT COKING COAL LIMITED
Item 06-07 07-08 08-09 09-10 10-11
Qty sold/lifted(LT) 22.79 22.97 24.06 30.00 33.39
Add gain over notified price (Rs cr)
99.6 92.6 95.61 177.30 297.49
MSRMI (lakhs tone) in lakhs)
2006-07 87146 242.05 4958
2007-08 83578 252.16 8681
2008-09 80051 255.13 -138047
2009-10 76369 275.14 79419
2010-11 64186 290.07 109369
From the above table we can see that after revival plan B.C.C.L. continuously, earning
profit, reducing manpower and increasing production.
So it’s a good sign for the company
*Two reasons for making loss in the year 2008-09:
1. Huge payment of Rs 1600 crores arrears.
2. Loss in production due to bandhs on 88 days (called by both Maoist as well as
political outfits).
Section 2 BHARAT COKING COAL LIMITED
MSRMI
CONCEPTUAL FRRMEWORK OF
WORKING CAPITAL MANAGEMENT
WORKING CAPITAL
Capital required for a business can be classified under two main categories via,
BHARAT COKING COAL LIMITED
MSRMI
1) Fixed Capital
2) Working Capital
Every business needs funds for two purposes for its establishment and to carry
out its day- to-day operations. Long terms funds are required to create
production facilities through purchase of fixed assets such as p&m, land,
building, furniture, etc. Investments in these assets represent that part of
firm’s capital which is blocked on permanent or fixed basis and is called fixed
capital. Funds are also needed for short-term purposes for the purchase of raw
material, payment of wages and other day – to- day expenses etc.
Working Capital is that portion of a business concern’s total capital, which is employed in term of operations. Without working capital, fixed capital would be idle and ineffectual.
A number of definitions have been formulated: perhaps the most widely acceptable would be;
“WORKING CAPITAL represents the excess of CURRENT ASSETS over CURRENT LIABILITIES”
The same may be designated in the following equation:
WORKING CAPITAL= CURRENT ASSETS – CURRENT LIABILITIES:
Funds thus invested in current assets keep revolving fast and are being constantly converted in to cash and this cash flows out again in exchange for other current assets. Thus it is known as revolving or circulating capital or short term capital.
CONCEPT OF WORKING CAPITAL
There are two concepts of working capital:
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1. Gross working capital
2. Net working capital
The gross working capital is the capital invested in the total current assets of the
enterprises current assets are those
Assets which can convert in to cash within a short period normally one accounting
year.
CONSTITUENTS OF CURRENT ASSETS
1) Cash in hand and cash at bank
2) Bills receivables
3) Sundry debtors
4) Short term loans and advances.
5) Inventories of stock as:
a. Raw material
b. Work in process
c. Stores and spares
d. Finished goods
6. Temporary investment of surplus funds.
7. Prepaid expenses
8. Accrued incomes.
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9. Marketable securities.
In a narrow sense, the term working capital refers to the net working. Net
working capital is the excess of current assets over current liability, or, say:
NET WORKING CAPITAL = CURRENT ASSETS – CURRENT LIABILITIES.
Net working capital can be positive or negative. When the current assets
exceeds the current liabilities are more than the current assets. Current
liabilities are those liabilities, which are intended to be paid in the ordinary
course of business within a short period of normally one accounting year out of
the current assts or the income business.
CONSTITUENTS OF CURRENT LIABILITIES
1. Accrued or outstanding expenses.
2. Short term loans, advances and deposits.
3. Dividends payable.
4. Bank overdraft.
5. Provision for taxation , if it does not amt. to app. Of profit.
6. Bills payable.
7. Sundry creditors.
The gross working capital concept is financial or going concern concept whereas net
working capital is an accounting concept of working capital. Both the concepts have
their own merits.
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The gross concept is sometimes preferred to the concept of working capital for the
following reasons:
1. It enables the enterprise to provide correct amount of working capital at
correct time.
2. Every management is more interested in total current assets with which it has
to operate then the source from where it is made available.
3. It take into consideration of the fact every increase in the funds of the
enterprise would increase its working capital.
4. This concept is also useful in determining the rate of return on investments in
working capital. The net working capital concept, however, is also important for
following reasons:
It is qualitative concept, which indicates the firm’s ability to meet to
its operating expenses and short-term liabilities.
IT indicates the margin of protection available to the short term
creditors.
It is an indicator of the financial soundness of enterprises.
It suggests the need of financing a part of working capital
requirement out of the permanent sources of funds.
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TYPES OF WORKING CAPITAL:-
Working Capital may be classified in to two ways:-
a) On the basis of concept.b) On the basis of time.
TYPES OF WORKING CAPITAL
Permanent or Fixed Working Capital:-
Permanent or Fixed Working capital is the minimum amount which is required to ensure effective utilization of fixed facilities and for maintaining the circulation of current assets. There is always a minimum level of current assets that is continuously required by the enterprise to carry out its normal business operation. For example every firm has to maintain minimum level of raw materials, work in process, furnished goods and cash balance. The minimum level of current assets is called permanent or fixed working capital as their part of working capital is permanently blocked in current assets. With the growth of business there is an increase in current assets.
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TYPES OF WORKING CAPITAL
ON THE BASIS OF B/S CONCEPT
GROSS WORKING CAPITAL
NET WORKING CAPITAL
ON THE BASIS OF TIME
FIXED WORKING CAAPITAL
TEMPORARY WORKING CAPITAL
SEASONAL WORKING CAPITAL
SPECIFIC WORKING CAPITAL
MSRMI Temporary or Variable Working Capital:-
Temporary or Variable Working Capital is the amount of working capital that is required to meet the seasonal demands and some special exigencies. Variable working capital can be further classified as:-
a) Seasonal Working Capital.
b) Special Working Capital.
Most of the enterprises have to provide additional working capital to meet the special and seasonal needs. The capital required to meet the seasonal needs of enterprise is called Seasonal working capital. Special working capital is the part of working capital which is required to meet the special exigencies such as part of working capital which is required to meet special exigencies such as launching of extensive marketing campaigns for conducting research etc. is called Special working capital.
IMPORTANCE OR ADVANTAGE OF ADEQUATE
WORKING CAPITAL
SOLVENCY OF THE BUSINESS: Adequate working capital helps in
maintaining the solvency of the business by providing uninterrupted of
production.
Goodwill: Sufficient amount of working capital enables a firm to make
prompt payments and makes and maintain the goodwill.
Easy loans: Adequate working capital leads to high solvency and credit
standing can arrange loans from banks and other on easy and favorable terms.
Cash Discounts: Adequate working capital also enables a concern to avail
cash discounts on the purchases and hence reduces cost.
Regular Supply of Raw Material: Sufficient working capital ensures regular
supply of raw material and continuous production.
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Regular Payment of Salaries, Wages And Other Day TO Day
Commitments: It leads to the satisfaction of the employees and raises the
morale of its employees, increases their efficiency, reduces wastage and costs
and enhances production and profits.
Exploitation Of Favorable Market Conditions : If a firm is having
adequate working capital then it can exploit the favourable market conditions
such as purchasing its requirements in bulk when the prices are lower and
holdings its inventories for higher prices.
Ability To Face Crises : A concern can face the situation during the
depression.
Quick And Regular Return On Investments : Sufficient working capital
enables a concern to pay quick and regular of dividends to its investors and
gains confidence of the investors and can raise more funds in future.
High Morale : Adequate working capital brings an environment of securities,
confidence, high morale which results in overall efficiency in a business.
EXCESS OR INADEQUATE WORKING CAPITAL
Every business concern should have adequate amount of working capital to run its
business operations. It should have neither redundant or excess working capital
nor inadequate nor shortages of working capital. Both excess as well as short
working capital positions are bad for any business. However, it is the inadequate
working capital which is more dangerous from the point of view of the firm.
DISADVANTAGES OF REDUNDANT OR EXCESSIVE
WORKING CAPITAL
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1. Excessive working capital means ideal funds which earn no profit for the
firm and business cannot earn the required rate of return on its investments.
2. Redundant working capital leads to unnecessary purchasing and
accumulation of inventories.
3. Excessive working capital implies excessive debtors and defective credit
policy which causes higher incidence of bad debts.
4. It may reduce the overall efficiency of the business.
5. If a firm is having excessive working capital then the relations with banks
and other financial institution may not be maintained.
6. Due to lower rate of return n investments, the values of shares may also
fall.
7. The redundant working capital gives rise to speculative transactions
DISADVANTAGES OF INADEQUATE WORKING
CAPITAL
Every business needs some amounts of working capital. The need for working capital
arises due to the time gap between production and realization of cash from sales.
There is an operating cycle involved in sales and realization of cash. There are time
gaps in purchase of raw material and production; production and sales; and
realization of cash.
Thus working capital is needed for the following purposes:
· For the purpose of raw material, components and spares.
· To pay wages and salaries
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· To incur day-to-day expenses and overload costs such as office expenses.
· To meet the selling costs as packing, advertising, etc.
· To provide credit facilities to the customer.
· To maintain the inventories of the raw material, work-in-progress, stores and
spares and finished stock.
For studying the need of working capital in a business, one has to study the
business under varying circumstances such as a new concern requires a lot of
funds to meet its initial requirements such as promotion and formation etc. These
expenses are called preliminary expenses and are capitalized. The amount needed
for working capital depends upon the size of the company and ambitions of its
promoters. Greater the size of the business unit, generally larger will be the
requirements of the working capital.
The requirement of the working capital goes on increasing with the growth and
expensing of the business till it gains maturity. At maturity the amount of working
capital required is called normal working capital.
There are others factors also influence the need of working capital in a business.
FACTORS DETERMINING THE WORKING CAPITAL
REQUIREMENTS
1. NATURE OF BUSINESS: The requirements of working is very limited in
public utility undertakings such as electricity, water supply and railways
because they offer cash sale only and supply services not products, and no
funds are tied up in inventories and receivables. On the other hand the
trading and financial firms requires less investment in fixed assets but have
to invest large amt. of working capital along with fixed investments. BHARAT COKING COAL LIMITED
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2. SIZE OF THE BUSINESS: Greater the size of the business, greater is
the requirement of working capital.
3. PRODUCTION POLICY: If the policy is to keep production steady by
accumulating inventories it will require higher working capital.
4. LENGTH OF PRDUCTION CYCLE: The longer the manufacturing time
the raw material and other supplies have to be carried for a longer in the
process with progressive increment of labor and service costs before the final
product is obtained. So working capital is directly proportional to the length
of the manufacturing process.
5. SEASONALS VARIATIONS: Generally, during the busy season, a firm
requires larger working capital than in slack season.
6. WORKING CAPITAL CYCLE: The speed with which the working cycle
completes one cycle determines the requirements of working capital. Longer
the cycle larger is the requirement of working capital.
7. RATE OF STOCK TURNOVER: There is an inverse co-relationship
between the question of working capital and the velocity or speed with which
the sales are affected. A firm having a high rate of stock turnover wuill needs
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RAW MATERIALS
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lower amt. of working capital as compared to a firm having a low rate of
turnover.
8. CREDIT POLICY: A concern that purchases its requirements on credit
and sales its product / services on cash requires lesser amt. of working
capital and vice-versa.
9. BUSINESS CYCLE: In period of boom, when the business is
prosperous, there is need for larger amt. of working capital due to rise in
sales, rise in prices, optimistic expansion of business, etc. On the contrary in
time of depression, the business contracts, sales decline, difficulties are
faced in collection from debtor and the firm may have a large amt. of
working capital.
10. RATE OF GROWTH OF BUSINESS: In faster growing concern, we
shall require large amt. of working capital.
11. EARNING CAPACITY AND DIVIDEND POLICY: Some firms have
more earning capacity than other due to quality of their products, monopoly
conditions, etc. Such firms may generate cash profits from operations and
contribute to their working capital. The dividend policy also affects the
requirement of working capital. A firm maintaining a steady high rate of cash
dividend irrespective of its profits needs working capital than the firm that
retains larger part of its profits and does not pay so high rate of cash
dividend.
12. PRICE LEVEL CHANGES: Changes in the price level also affect the
working capital requirements. Generally rise in prices leads to increase in
working capital.
Others FACTORS: These are:
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1. Operating efficiency.
2. Management ability.
3. Irregularities of supply.
4. Import policy.
5. Asset structure.
6. Importance of labour.
7. Banking facilities, etc.
MANAGEMENT OF WORKING CAPITAL
Management of working capital is concerned with the problem that arises in
attempting to manage the current assets, current liabilities. The basic goal of
working capital management is to manage the current assets and current
liabilities of a firm in such a way that a satisfactory level of working capital is
maintained, i.e. it is neither adequate nor excessive as both the situations are
bad for any firm. There should be no shortage of funds and also no working
capital should be ideal. WORKING CAPITAL MANAGEMENT POLICES of a firm has
a great on its probability, liquidity and structural health of the organization. So
working capital management is three dimensional in nature as
1. It concerned with the formulation of policies with regard to profitability,
liquidity and risk.
2. It is concerned with the decision about the composition and level of current
assets.
3. It is concerned with the decision about the composition and level of current
liabilities.
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WORKING CAPITAL ANALYSIS
As we know working capital is the life blood and the centre of a business.
Adequate amount of working capital is very much essential for the smooth
running of the business. And the most important part is the efficient
management of working capital in right time. The liquidity position of the firm is
totally effected by the management of working capital. So, a study of changes in
the uses and sources of working capital is necessary to evaluate the efficiency
with which the working capital is employed in a business. This involves the need
of working capital analysis.
The analysis of working capital can be conducted through a number of devices,
such as:
1. Ratio analysis.
2. Fund flow analysis.
3. Budgeting.
1. RATIO ANALYSIS
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A ratio is a simple arithmetical expression one number to another. The
technique of ratio analysis can be employed for measuring short-term liquidity
or working capital position of a firm. The following ratios can be calculated for
these purposes:
1. Current ratio.
2. Quick ratio
3. Absolute liquid ratio
4. Inventory turnover.
5. Receivables turnover.
6. Payable turnover ratio.
7. Working capital turnover ratio.
8. Working capital leverage
9. Ratio of current liabilities to tangible net worth.
2. FUND FLOW ANALYSIS
Fund flow analysis is a technical device designated to the study the source from
which additional funds were derived and the use to which these sources were
put. The fund flow analysis consists of:
a. Preparing schedule of changes of working capital
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b. Statement of sources and application of funds.
It is an effective management tool to study the changes in financial position
(working capital) business enterprise between beginning and ending of the
financial dates.
3. WORKING CAPITAL BUDGET
A budget is a financial and / or quantitative expression of business plans and
polices to be pursued in the future period time. Working capital budget as a part
of the total budge ting process of a business is prepared estimating future long
term and short term working capital needs and sources to finance them, and
then comparing the budgeted figures with actual performance for calculating
the variances, if any, so that corrective actions may be taken in future. He
objective working capital budget is to ensure availability of funds as and
needed, and to ensure effective utilization of these resources. The successful
implementation of working capital budget involves the preparing of separate
budget for each element of working capital, such as, cash, inventories and
receivables etc.
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Section 3
RESEARCH METHODOLOGY
Research Methodology
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MSRMI For Every Comprehensive research a proper research methodology is indispenensable & it has to be properly conceived. The methodology adopted by me is as follows:-
Research Design
Problem Identification
@ Find out Ratios related to working capital management of BCCL and compare with last 2 years.
@ Find deviation of calculated from standard or Norms
@ Calculating the working capital requirement of Bharat Coking Coal Ltd.
Information needed
@ Information about firm’s assets, liabilities, revenue, expenditure, bankers, investment etc.@ Information about firm’s loan, security, stock level & other financial information.
Data Collection
My data collection source was secondary i.e.
@ Annual reports of companies
@ Balance sheet
@ Profit & Loss Accounts
Analysis & Interpretation
The data collected and analysed subjectively as well as graphically where it is possible. The analysis is based upon available information & interpreted accordingly.
Conclusion
On the basis of analysis conclusion has been drawn.
Suggestion
Suggestion has been given in order to improve performance of the firm.
Limitation
My scope of study is limited to the annual reports, Balance sheet of units for analysis
SOURSES OF FUNDS:SHAREHOLDERS FUND:SHARE CAPITAL 211800 211800 211800 211800 211800.00RESERVES AND SURPLUSSUB TOTAL 211800 211800 211800 211800 211800.00