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CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw Wireless Power Transfer
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Wireless Power Transfer - CST · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ... Wireless power transfer is a field of active research

Mar 21, 2018

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Page 1: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Wireless Power Transfer

Page 2: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Some History

1899 - Tesla 1964 - Brown1963 - Schuder

from Garnica et al. (2013) from Schuder et al. (1963) from Brown (1964)

Page 3: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

1990s onward: mobile device charging

Now: commercialization & standardization

Commercialization

greencarreports.com - October 25th

techradar.com - October 18th

consumerreports.org - October 7thtechradar.com - October 16th

Page 4: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Nearfield Coupling:

Inductive and Resonant Coils

Goals

• maximum power transfer

• high energy efficiency

• range & freedom of movement

Page 5: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Wireless Charging Example

15 mm

d (= 10 mm)

transmitter

receiver50 Ω

port

chip with

complex

dispersive

impedance

12mm

0.2 mm

frequency:

13.56 MHz(λ = 22.5m)

Simulation issue:electrically small with

small details

frequency domain

technique

Page 6: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Equivalent Circuit Extraction

Why an equivalent circuit model? Fundamental description of geometry

Can intuitively understand energy transfer

mechanism (inductive vs. capacitive)

Quick what-if analyses by circuit simulation

Final detailed analysis & design in full-wave 3D simulation tool!

Page 7: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

1. Construct equivalent circuit model topology

Equivalent Circuit Extraction

each coil:

self inductance L

self capacitance Cself

resistance R

between coils:

mutual inductance M

mutual capacitance C21

Page 8: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

2. 3D sim. results estimate main component values

Equivalent Circuit Extraction

Z-parameter phase

L1 = L2 ≈ 400 nHM ≈ 26 nH k ≈ 0.065

phases ~ 90º inductive

Page 9: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

3. optimise equivalent circuit (goal: match 3D results)

Equivalent Circuit Extraction

original optimised

original optimised

L 400 nH 400.5 nH

M 26 nH 26.1 nH

Cs 0 0.27 pF

C12 0 0.13 pF

R 0 0.55 Ω

Page 10: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

No matching = no coupling Matching = coupling

Matching

Page 11: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

No matching = no coupling Matching = coupling

Matching

Page 12: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

CST DESIGN STUDIO full circuit simulation tool (including harmonic balance)

tight link with 3D EM field results

very flexible optimisation and project construction

general multiport matching

broadband and multiband matching

optimisation using real components

bidirectional link to CST STUDIO SUITE

Matching Options

Page 13: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Matching in Optenni

various matching circuit optionsCST DS

Page 14: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Matching in CST DESIGN STUDIO

real components (e.g. from Optenni)

3D CST MWS modelTOUCHSTONE import

or circuit elements

(also non-linear)

Page 15: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Impedances!

Port 1: 50 Ω

Port 2: complex and

frequency dependent

Matching in CST DESIGN STUDIO

real components (e.g. from Optenni)

TOUCHSTONE import

or circuit elements

(also non-linear)

Page 16: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Matching in CST DESIGN STUDIO

“efficiency” = |S21|2

input output

Zport1 = 50 Ω

Zport2 variable

S-parameters

Page 17: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Matching in CST DESIGN STUDIO

power = V∙I’1 V input output

Zport1 = 0 Ω

Zport2 variable

Pout/Pin ≈ 0.87

Pout = 17 mW

AC Task

Page 18: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Matching in CST DESIGN STUDIO

power = V∙I’1 V input output

AC Task

Zport1 = 50 Ω

Zport2 variable

Pout/Pin ≈ 0.85

Pout = 4 mW

Page 19: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Matching in CST DESIGN STUDIO

1V input

Page 20: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Coil Separation: 2 to 20 mm

matching circuit designed

for 10 mm separation

Page 21: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Coil Separation

matching circuit designed

for 2 mm separation

Page 22: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Coil Separation

System Assembly Modelling:

optimise matching circuit for

each separation distance

sweep distance

optimise matching

goal: maximise S21

matching circuit adjusted for each separation

(e.g. Ricketts et al. (2013) or Beh et al. (2013))

Page 23: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Lateral offset causes large

drop off in coupling

Horizontal Offset & Rotation

x = 0 axially aligned

x = 0

x = ±5 mm

x = ±10 mm

d = 10 mm

Page 24: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Rotation between coils has

very small effect

Horizontal Offset & Rotation

0º < θ < 180º

coils

axially

aligned

θ

d = 10 mm

Page 25: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Lateral offset causes large

drop off in coupling

Horizontal Offset & Rotation

x = 0 axially aligned

x = 0

x = ±12 mm

x = ±6 mm

d = 2 mm

Page 26: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Spiral Coil Design

based on Casanova et al. (2009)

43 mmH-field

magnitude at

2 mm above

coil plane

Page 27: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Spiral Coil Coupling

x = 0 axially aligned

x = 0

x = ±12 mm

Page 28: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Resonant Coupling

Page 29: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Resonant Coil Transfer Example

systems of coupled resonators

Integral Equation Solver good

for metal structures

Source: Sample et al. (2011)

drive

loop

load

loop

TX coil RX coil

dcoils

dsource

Page 30: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

1. Add capacitor to resonate drive loop

2. Modify coil geometry for self-resonance

Tuning the Coil

drive

loop

coil

60 cm

Page 31: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

strong coupling

Coupling to Second Coil

strong coupling – but at different frequencies!

d = 30 cm

Page 32: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

even and odd mode coupling “frequency splitting”

Coupling to Second Coil

even mode: 7.1 MHz odd mode: 7.9 MHz

Page 33: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

good coupling possible but tuning required

Frequency Splitting

Source: Sample et al. (2011)

Page 34: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

strong coupling (S21 = -2.5 dB) even at 110 cm

Critical Coupling Distance

Page 35: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

|S21| coupling insensitive to

±40º rotation of receiving coil

Rotation of Coils

rotation angle

coils 110 cm apart

axially aligned

Page 36: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Multiple Coils

4.4 m

|S21| of -5.8 dB at 4.4 m coil separation!

Page 37: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Multiple Coils Around a Corner

|S21| of -5.9 dB for

curved path

Page 38: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Shielding – High Power

Two coils 10 cm apart

30 turns

1000 A

Coils modelled in

simplified fashion

in Magnetostatic solver

in CST EM STUDIO

Aluminium housing

and ferrite shielding (μr = 1000)

Page 39: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Shielding – High Power

No shielding Ferrite shield

lower coupling (184 μH)higher field leakage

higher coupling (385 μH)

much lower field leakage

Page 40: Wireless Power Transfer - CST  · PDF fileIntegral Equation Solver good ... in Magnetostatic solver in CST EM STUDIO ...   Wireless power transfer is a field of active research

CST – COMPUTER SIMULATION TECHNOLOGY | www.cst-taiwan.com.tw

Wireless power transfer is a field of active research

and an increasing number of commercial applications

Simulation is an important tool in designing wireless

power transfer systems, both nearfield and farfield

CST STUDIO SUITE provides tools for addressing all

aspects of design, from circuit to 3D EM to system

level

Conclusion