Suitable for use on Trumpf, Boschert, Euromac, Haco (Omes), Kunz and Pullmax punch presses WILSON TOOLING SYSTEM
Suitable for use on Trumpf, Boschert, Euromac, Haco (Omes), Kunz and Pullmax punch presses
WILSON TOOLING SYSTEM
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Terms and Conditions
Order Minimum order is £35.00.
Credit All orders are subject to the approval of our credit department. If you area new account, please furnish us with a bank reference and three supplierreferences. A credit limit will be imposed on new accounts until credit hasbeen established.
Payment Terms are net 30 days.
Cancellation In the event an order is cancelled, a charge will be made to cover labour,materials and overheads.
Returned Material A handling charge of 25% is made on all standard parts returned forcredit. Written permission and shipping instructions must be obtainedbefore the return of any material. Special tooling cannot be returned.
Claims All claims for shortages must be made within 3 days of the invoice date.
Prices Prices and specifications subject to change without prior notice. E & OE.All prices are exclusive of VAT.
A B C D E F G H I S
CN 700
CN 900
CN 701
CN 901
Minimatic
100
Trumatic
120R
160R
Trumatic
1000R
2000R
2010R
2020R
5000R
6000L
3000R
Trumatic
190R
200R
500R
600L
Trumatic
20aW
202W
300W
300LW
300PW
300top
400W
Trumatic
150W
152W
180W
180.2W
180R
180LW
180.2LW
ELX/SWIFT
185
240
240R
250
260R
Trumatic
202K
225K
235K
300K
300LK
300PK
400K
Sunimat 400
Trumatic
150K
151K
152K
180K
180.2K
180KD
180LK
180.2LK
Trumatic
20
20a
202M
CN 1200S
CN 1200a
CS 15
CS 20
CS 20a
MP 25
MP 25D
CN 901E
CN 902
CS 75
CS 75.2
Trumpf Machine Groups
Table of Contents
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email: [email protected]
Optima® Coating 2
Ultima® Tool Steel 3
Wilson 2.4.1™ Punch System – Features and Benefits 4
Wilson 2.4.1™ Series Component Parts – Punch System 5
Wilson 2.4.1™ Die System – Features and Benefits 6
Increased Grind Life (GL) Dies 7
Wilson 2.4.1™ Series – Round 8
Wilson 2.4.1™ Series – Square 9
Wilson 2.4.1™ Series – Rectangle 10
Wilson 2.4.1™ Series – Standard Shapes 11
Standard Tools – Round Size 0 12
Standard Tools – Square Size 0 13
Standard Tools – Rectangle Size 0 14
Standard Tools – Standard Shapes Size 0 15
Standard Tools – Round Size I, II & III 16
Standard Tools – Square Size I, II & III 17
Standard Tools – Rectangle Size I, II & III 18
Standard Tools – Standard Shapes Size I, II & III 19
Multi-Tool 5 Station 20
Multi-Tool 10 Station 22
Multi-Tool 4 Station 26
Multi-Tool 6 Station 28
Heavy Duty Tooling 30
Keyed Punch & Collar / Die Adapter 31
Wilson Tool Standard Shapes 32
Wilson 2.4.1™ Slitting Die / Close-To-Form Slitting Punch 33
Parting Tools 34
Slitting Punch 36
Slitting Die 37
Alignment Collars 38
Die Shims 39
Brushed Dies 40
Urethane Strippers for Manual Machines 41
Wilson Trumpf® Style Cartridge 42
Alignment Fixture / Wilson Xtra Accessories Range 43
Wilson 2-4-1 Slitting Die System 44
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email: [email protected]
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Technology for Increased Tool Life
Optima® Coating
The New Standard in Tooling Performance
Optima® is a proprietary TiCN (titanium carbo-nitride) coating that was custom engineered at our in-house coating facilities.It features unique properties that significantly enhance tooling performance. This coating, which is available onlyto Wilson Tool customers, provides a level of surface hardness, wear resistance and lubricity never before associated withcoated or uncoated punch press tooling.
10,000,000
9,000,000
8,000,000
7,000,000
6,000,000
5,000,000
4,000,000
3,000,000
2,000,000
1,000,000
0
Numbero
fhits
Punch LifeNibbling 14ga. (1.9mm) 304 Stainless Steel
D2 M2TIN
Optima™
Using a 7.9mm Round Punch
The white area indicates actual results achievedthrough three tool sharpenings of 0.25mm each.The complete graph indicates projected results with
a total of 6mm removed for sharpening.
Punch Life
51.61mm
45.16mm
38.7mm
32.25mm
25.8mm
19.35mm
12.9mm
6.45mm
0mm
Square mm of Material Adhesion(Galling) on Punch Tips
Nibbling 12ga. (2.1mm) Aluminium
D2 M2
TIN
Optima™
Using a 6.3mm Square Punch (At 20,000 hits)
Material Adhesion
1,200,000
1,000,000
800,000
600,000
400,000
200,000
0
Numbero
fhits
Number of Hits Before First SharpeningNibbling 14ga. (1.9mm) 304 Stainless Steel
D2M2
TIN
Optima™
Using a 7.9mm Round Punch
Number of Hits
0.76mm
0.64mm
0.5mm
0.38mm
0.25mm
0.13mm
0mm
Punch Tip Corner WearNibbling 14ga. (1.9mm) 304 Stainless Steel
D2
M2
TIN
Optima™
Using a 6.3mm Square Punch (At 25,000 hits)
Tip Wear
Amou
ntof
Corner
Wear
Some of the many benefitsthat you will enjoy with ourOptima® coating include:
• Longer tool life
• Increased wear resistance
• More hits between sharpenings
• Reduced adhesion (galling)
• Reduced slug pulling
• Reduced corner breakdown
• Improved special tooling performance
• Lower overall tooling costs
• In-house coating facilities allow usto deliver faster and maintain totalquality control
TECHNOLOGY AT THE CUTTING EDGE
®
Technology for Increased Tool Life
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Boost Punching Productivity
Tool Steel for Longer LifeWhen faced with demanding applications that require long-term wear resistance and toughness, turn to Wilson’s newUltima® Premium Tool Steel for Trumpf 2�4�1® Series tooling.Ultima® punches are engineered to increase wear resistanceby up to 100% over conventional tool steels.
A New Level of PerformanceUltima® premium tool steel sets a new benchmark fordurability and performance.
Ultima® punches are designed to dramatically improve toollife when punching abrasive materials and materials with hightensile strength.
Ultima® excels in applications in which punches wear quicklyand is ideal for long running tasks. The premium steel fromwhich Ultima® punches are made, significantly reduces microchipping on the cutting edge. This micro chipping is mostoften where cutting edge failure begins.
Remarkable Downtime ReductionsWith up to twice as long between re-grinds, Ultima® premiumsteel significantly reduces downtime and tool replacement costs.Breaking, chipping, cracking, tool fatigue and other downtimeproblems are minimised, providing long term gains inproductivity and profitability.
Ultima® tools are especially useful for the toughest punch pressapplications, but are effective in any job. Viability can bedetermined by conducting a cost benefit analysis.
Maintenance and sharpening may differ from traditional tooling.Please check with your local Sales Engineer or the Salesdesk.
Ultima® Tool Steel
®
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Features and Benefits
Wilson 2�4�1™ Punch System
Other value-added features include:• Built-in collarPunches can be loaded directly into the machine,eliminating the time consuming process of pre-setting thetool in a fixture.
• Reduced scrapThe angular position of the punch is fixed, thuseliminating the possibilities of setting errors or the toolmoving whilst in the machine.
• Increased reliabilityThere is no chance of high usage punches moving in thecollar while under a heavy load.
• High quality steelsWilson 2�4�1™ punches are made from High SpeedSteel as standard, and are available in Ultima®
premium steel for extended life, more hits betweensharpening and less downtime.
• Optima® coatingAll punches are available with our Optima® coating formaximum tool life and increased resistance to galling.
• Fast deliveryWe maintain the largest inventory of tooling in the world,making it possible for us to get your tools to you fast!
The new Wilson 2�4�1™ Series Punches feature a unique design that incorporates a high precision spacer. This featureincreases grind life to an unprecedented 6mm, which represents twice the amount of grind life that was previously available.+
Note: +Dimensions given are for standard length tooling. Wilson 2�4�1™ long tooling has a 9mm grind life, 3mm more than previously available.
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Wilson 2�4�1™ Series Component Parts – Punch System
SOCKET HEAD CAP SCREWCat. No. 30161
0 - 40mm PUNCH SPACERCat. No. 25806
WASHER(Not Shown) Cat. No. 974100
(0 - 40mmHOLDER) SCREWCat. No. 25215
(40.01 - 76.2mmHOLDER) SCREWCat. No. 24150
LOCATION KEYCat. No. 25113
40 - 76.2mm PUNCH SPACERCat. No. 25807
RETAINING RINGCat. No. 24424
MAGNETIC ID LABEL **(Single) Cat. No. 26657(Pkg of 10) Cat. No. 26687
URETHANE STRIPPER *(See below)
Description Size Cat. No. Price
Punch Holder Assembly (0° & 90°) 0 - 40mm 26659
Punch Holder Assembly (0°, 45°, 90°) 0 - 40mm 26678
Punch Holder Assembly (0° & 90°) 40.01 - 76.2mm 26660
Urethane Stripper Flat Punch 0 - 30mm 26661
Urethane Stripper Flat Punch 30.01 - 40mm 26662
Urethane Stripper Long & Shear Punch 0 - 30mm 26649
Urethane Stripper Long & Shear Punch 30.01 - 40mm 26652
*All cut to suit punch - -
**Laser text add-on - -(only available if ordered with a new punch)
•
•
•
•
•
•
•
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Wilson 2�4�1™ Die System
Features and Benefits
Other value-added features include:• High quality steelAll die blades are made of High Speed Steel, providingyou with more hits between sharpening and reducingmachine down time.
• Increased versatilityThere is now no need to purchase a solid old style diewhen changing shape, dimension or clearance.
• Reduced costsDie adapters are no longer required.
• Fast deliveryWe maintain the largest inventory of tooling in the worldmaking it possible for you to get your tools fast!
The new Wilson 2�4�1™ Die features a unique design which incorporates a die holder, die blade and precision spacers.This increases grind life to an unprecedented TWICE that of old style tools.
0 - 40mm SHIM PACKCat. No. 25983
40.01 - 56mm SHIM PACKCat. No. 25984
M6 x 10mm CUP POINT SOCKETSET SCREW WITH WEDGELOCK(2 Req’d) Cat. No. 24260
Description Size Cat. No. Price
241 Series Die Blade Holder Assembly* 0 - 40mm 25986
241 Series Die Blade Holder Assembly 40.01 - 56mm 25987
*Note: Die holder assembly with brush inserts available. See page 39 & 40 fordetails
•
•
Component Parts
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Increased Grind Life (GL) Dies
7
Description Cat. No. Price
Trumpf® Locating Key Assembly (GL) 26730
Trumpf® Die Shoe (GL) 26731
*Note: Die holder assembly with brush inserts available. See page 39 & 40 fordetails
2.5 2.5
GL DIE* CLASSIC DIE
Cut your costs and save valuable time by increasing your grind life up to 150% with Wilson’s “GL” (Grind Life) diesand die shoe. These products enable you to shim your dies up to 2.5mm instead of the current 1.0mm maximum.
GL Die
The radius profile of the Trumpf® GL die has been changed toallow up to 2.5mm of grind life with the GL die shoe, while stillhaving radius left to allow the sheet to flow over the top of thedie.
GL Die Shoe
The Wilson GL die shoe key allows for the die to beshimmed up to 2.5mm while still maintaining keyengagement. The GL size 2 die shoe key contains aspring loaded ball plunger to better secure the dies, andis treated with Wilson Tool’s black Nitrex™ surfaceenhancement for easy identification and reduced wear.The key is available separately and is compatible withstandard Trumpf®-style dies and die shoes.
Features and Benefits
d
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Wilson 2�4�1™ Series – Round
Group ILong Flat
All GroupsWhisper
All GroupsStandard Flat
‘d’ Dimension
1.50 - 30.00
30.01 - 40.00
40.01 - 56.00
56.01 - 66.00
66.01 - 76.20
Add-on forUltima®
Add-on forOptima®Cat. No. PriceCat. No.
25770
25776
25782
25788
25794
25769
25775
25781
25787
25793
25768
25774
25780
25786
25792
Price Cat. No. Price
All Groups
‘d’Dimension
0 - 40.00
40.01 - 56.00
Cat. No.
25980
25982
Price
PunchInserts
(HighSpeedSteel)
DieBlad
esStrip
pers
Groups H & I Groups E, F & G
‘d’ Dimension
0 - 78.00
Cat. No.
25358 25006
Price Cat. No. Price
Notes
• Wilson 2�4�1™ Series not available for groupS machines.
UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected] 9
Wilson 2�4�1™ Series – Square
Group ILong Flat
All GroupsWhisper
All GroupsStandard Flat
‘a’ Dimension
1.50 - 21.22
21.23 - 28.29
28.30 - 39.60
39.61 - 46.68
46.69 - 53.90
Add-on forUltima®
Add-on forOptima®Cat. No. PriceCat. No.
25818
25824
25830
25836
25842
25816
25822
25828
25834
25840
25814
25820
25826
25832
25838
Price Cat. No. Price
All Groups
‘a’ Dimension
0 - 28.29
28.30 - 39.60
Cat. No.
25979
25981
Price
PunchInserts
(HighSpeedSteel)
DieBlad
esStrip
pers
Groups H & I Groups E, F & G
‘a’ Dimension
0 - 55.00
Cat. No.
25517 25515
Price Cat. No. Price
a
Notes
• Wilson 2�4�1™ Series not available for groupS machines.
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Wilson 2�4�1™ Series – Rectangle
Group ILong Flat
All GroupsWhisper
All GroupsStandard Flat
‘d’ Dimension
1.50 - 30.00
30.01 - 40.00
40.01 - 56.00
56.01 - 66.00
66.01 - 76.40
Add-on forUltima®
Add-on forOptima®Cat. No. PriceCat. No.
25819
25825
25831
25837
25843
25817
25823
25829
25835
25841
25815
25821
25827
25833
25839
Price Cat. No. Price
All Groups
‘d’ Dimension
0 - 40.00
40.01 - 56.00
Cat. No.
25979
25981
Price
PunchInserts
(HighSpeedSteel)
DieBlad
esStrip
pers
Groups H & I Groups E, F & G
‘d’ Dimension
0 - 78.00
Cat. No.
25518 25516
Price Cat. No. Price
d
Notes
• Wilson 2�4�1™ Series not available for groupS machines.
Wilson 2�4�1™ Series – Standard Shapes
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Group ILong Flat
All GroupsWhisper
All GroupsStandard Flat
‘d’ Dimension
1.50 - 30.42
30.01 - 40.00
40.01 - 56.00
56.01 - 66.00
66.01 - 76.20
Add-on forUltima®
Add-on forOptima®Cat. No. PriceCat. No.
25773
25779
25785
25791
25797
25772
25778
25784
25790
25796
25771
25777
25783
25789
25795
Price Cat. No. Price
All Groups Standard Shapes, Die Slots &Stripper Pins
‘d’ Dimension
0 - 40.00
40.01 - 56.00
Cat. No.
25979
25981
Price
PunchInserts
(HighSpeedSteel)
Dieblad
esStrip
pers
Groups H & I Groups E, F & G
‘d’ Dimension
0 - 78.00
Cat. No.
25359 25028
Price Cat. No. Price
Notes
• For more information on standard shapes,see page 32.
• Wilson 2�4�1™ Series not available for groupS machines.
Stripper Pins
Die Slot
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Standard Tools – Round Size 0
Group ILong Flat
All Other GroupsStandard Flat
‘d’DimensionSize
1.50 - 6.00
6.01 - 10.50
Add-on forOptima®Cat. No.
25740
25744
25008
25009
Price Cat. No. Price
0
0
All Groups
‘d’DimensionSize
0 - 32.00
0 - 32.00
Cat. No.
25005
26739
Price
I
I
Punches(HighSpeedSteel)
Dies
Strip
pers
Groups H & I Group S Groups E, F & G
‘d’DimensionSize
0 - 41.00++
0 - 78.00
Cat. No. PriceCat. No.
–
25358
25032++
–
–
25006
Price Cat. No. Price
I
II
All Groups
Size
0 - 6.00
6.01 - 10.50
Cat. No.
25010
25021
Price
Punch Chu
cks
Notes
+Group S Machines only.
• For features and benefits of GL dies please see page 7
d
Type
Standard
GL
Standard Tools – Square Size 0
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Group ILong Flat
All Other GroupsStandard Flat
‘a’DimensionSize
1.50 - 4.20
4.21 - 7.40
Add-on for Optima®Cat. No.
25741
25745
25475
25477
Price Cat. No. Price
0
0
All Groups
‘a’DimensionSize
0 - 23.00
0 - 23.00
Cat. No.
25483
26744
Price
I
I
Punches (High Speed Steel)
Dies*
Strip
pers
Groups H & I Group S Groups E, F & G
‘a’DimensionSize
0 - 26.40++
0 - 55.00
Cat. No. PriceCat. No.
–
25517
25541++
–
–
25515
Price Cat. No. Price
I
II
All Groups
Size
0 - 6.00
6.01 - 10.50
Cat. No.
25010
25021
Price
Punch Chu
cks
Notes
+Group S Machines only.
* Group H, I and rotation machines have 1 die slot as standard. All other machines have 2 die slots as standard.
• For features and benefits of GL dies please see page 7.
a
Type
Standard
GL
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Standard Tools – Rectangle Size 0
Group ILong Flat
All Other GroupsStandard Flat
‘d’DimensionSize
1.80 - 6.00
6.01 - 10.50
Add-on for Optima®Cat. No.
25742
25746
25476
25478
Price Cat. No. Price
0
0
All Groups
‘d’DimensionSize
0 - 32.00
0 - 32.00
Cat. No.
25484
26745
Price
I
I
Punches (High Speed Steel)
Dies*
Strip
pers
Groups H & I Group S Groups E, F & G
‘d’DimensionSize
0 - 41.00++
0 - 78.00
Cat. No. PriceCat. No.
–
25518
25542++
–
–
25516
Price Cat. No. Price
I
II
All Groups
Size
0 - 6.00
6.01 - 10.50
Cat. No.
25010
25021
Price
Punch Chu
cks
Notes
+Group S Machines only.
* Group H, I and rotation machines have 1 die slot as standard. All other machines have 2 die slots as standard.
• For features and benefits of GL dies please see page 7
d
Type
Standard
GL
Standard Tools – Standard Shapes Size 0
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Group ILong Flat
All Other GroupsStandard Flat
‘d’DimensionSize
1.80 - 6.00
6.01 - 10.50
Add-on for Optima®Cat. No.
25743
25747
25022
25023
Price Cat. No. Price
0
0
All Groups
‘d’DimensionSize
0 - 32.00
0 - 32.00
Cat. No.
25027
26740
Price
I
I
Punches (High Speed Steel)
Dies*
Strip
pers
Groups H & I Group S Groups E, F & G
‘d’DimensionSize
0 - 41.00++
0 - 78.00
Cat. No. PriceCat. No.
–
25359
25030++
–
–
25028
Price Cat. No. Price
I
II
All Groups
Size
0 - 6.00
6.01 - 10.50
Cat. No.
25010
25021
Price
Punch Chu
cks
Notes
+Group S Machines only.
* Group H, I and rotation machines have 1 die slot as standard. All other machines have 2 die slots as standard.
• For more information onstandard shapes, seepage 32.
• For features and benefits of GL dies please see page 7
Standard Shapes, Die Slots &Stripper Pins
Stripper Pins
Die Slot
Standard
GL
Type
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Standard Tools – Round Size I, II & III
Group ILong Flat
All GroupsWhisper
All Groups Standard Flat
‘d’DimensionSize
1.50 - 10.50
10.51 - 30.00
30.01 - 38.00++
30.01 - 40.00
40.01 - 50.00
50.01 - 76.20
76.21 - 105.00**
Add-on for Optima®Cat. No. PriceCat. No.
25748
25748
–
25752
25756
25760
–
–
25069
25071++
25071
25072
25073
25074**
25004
25004
25035++
25042
25043
25002
25003**
Price Cat. No. Price
I
I
II
II
II
II
III
All Groups
‘d’DimensionSize
0 - 32.00
30.01 - 38.80++
32.01 - 78.00
78.01 - 107.00**
Cat. No.
25005
25055++
25024
25060**
Price
I
I
II
III
Punches (High Speed Steel)
Dies
Strip
pers
Groups H & I Group S Groups E, F & G
‘d’DimensionSize
0 - 41.00++
0 - 78.00
0 - 106.00**
Cat. No. PriceCat. No.
–
25358
–
25032++
–
–
–
25006
25061**
Price Cat. No. Price
I
II
III
Notes
+Group S Machines only.
**Group E, F & G Machinesonly.
• For features and benefits of GL dies please see page 7
d
GL
26739
26737
26727
N/A
Cat. No. Price
Standard
Standard Tools – Square Size I, II & III
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Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Group ILong Flat
All GroupsWhisper
All Groups Standard Flat
‘a’DimensionSize
1.50 - 10.50
10.51 - 21.50
21.51 - 26.80++
21.51 - 28.56
28.57 - 35.64
35.65 - 54.00
54.01 - 74.52**
Add-on for Optima®Cat. No. PriceCat. No.
25749
25749
–
25753
25757
25761
–
–
25489
25493++
25493
25503
25513
25523**
25487
25487
25537++
25491
25501
25511
25521**
Price Cat. No. Price
I
I
II
II
II
II
III
All Groups
‘a’DimensionSize
0 - 23.00
23.01 - 28.80++
23.01 - 55.40
55.41 - 73.00**
Cat. No.
25483
25485++
25519
25527**
Price
I
I
II
III
Punches (High Speed Steel)
Dies*
Strip
pers
Groups H & I Group S Groups E, F & G
‘a’DimensionSize
0 - 27.80++
0 - 55.00
0 - 76.00**
Cat. No. PriceCat. No.
–
25517
–
25541++
–
–
–
25515
25525**
Price Cat. No. Price
I
II
II
a
Notes
+Group S Machines only.
* Group H, I and rotation machines have 1 die slot as standard. All other machines have 2 die slots as standard.
**Group E, F & G Machinesonly.
• For features and benefits of GL dies please see page 7
Standard GL
Cat. No. Price
26744
26746
26748
N/A
18 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Standard Tools – Rectangle Size I, II & III
Group ILong Flat
All GroupsWhisper
All Groups Standard Flat
‘d’DimensionSize
1.50 - 12.00
12.01 - 30.42
30.43 - 38.00++
30.43 - 40.40
40.41 - 50.36
50.37 - 76.40
76.41 - 105.40**
Add-on for Optima®Cat. No. PriceCat. No.
25750
25750
–
25754
25758
25762
–
–
25490
25494++
25494
25504
25514
25524**
25488
25488
25538++
25492
25502
25512
25552**
Price Cat. No. Price
I
I
II
II
II
II
III
All Groups
‘d’DimensionSize
0 - 32.00
32.01 - 38.80++
32.01 - 78.00
78.01 - 107.00**
Cat. No.
25484
25486++
25520
25528**
Price
I
I
II
III
Punches (High Speed Steel)
Dies*
Strip
pers
Groups H & I Group S Groups E, F & G
‘d’DimensionSize
0 - 41.00++
0 - 78.00
0 - 106.00**
Cat. No. PriceCat. No.
–
25518
–
25542++
–
–
–
25516
25526**
Price Cat. No. Price
I
II
III
d
Notes
+Group S Machines only.
* Group H, I and rotation machines have 1 die slot as standard. All other machines have 2 die slots as standard.
**Group E, F & G Machinesonly.
• For features and benefits of GL dies please see page 7
GL
26745
26747
26749
N/A
Cat. No. Price
Standard
Standard Tools – Standard Shapes Size I, II & III
19UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Group ILong Flat
All GroupsWhisper
All Groups Standard Flat
‘d’DimensionSize
1.50 - 12.00
12.01 - 30.00
30.01 - 38.00++
30.01 - 40.00
40.01 - 50.80
50.81 - 76.20
76.41 - 105.00**
Add-on for Optima®Cat. No. PriceCat. No.
25751
25751
–
25755
25759
25763
–
–
25063
25065++
25065
25066
25067
25068**
25026
25026
25031++
25039
25040
25001
25025**
Price Cat. No. Price
I
I
II
II
II
II
III
All Groups
‘d’DimensionSize
0 - 32.00
0 - 38.80++
32.01 - 78.00
78.01 - 107.00**
Cat. No.
25027
25044++
25000
25059**
Price
I
I
II
III
Punches (High Speed Steel)
Dies*
Strip
pers
Groups H & I Group S Groups E, F & G
‘d’DimensionSize
0 - 41.00++
0 - 78.00
0 - 106.00**
Cat. No. PriceCat. No.
–
25359
–
25030++
–
–
–
25028
25062**
Price Cat. No. Price
I
II
III
Notes
+Group S Machines only.
* Group H, I and rotation machines have 1 die slot as standard. All other machines have 2 die slots as standard.
**Group E, F & G Machinesonly.
• For more information onstandard shapes, see page32.
• For features and benefits of GL dies please see page 7
Standard Shapes, Die Slots &Stripper Pins
Stripper Pins
Die Slot
GL
26740
26738
26726
N/A
Cat. No. Price
Standard
20 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Multi-Tool 5 Station
For Group I Machines – Maximum Punch Size 16mm
Price
25957
25958
25959
25960
Description
5 Station Upper Unit – Assembly
5 Station Lower Unit – Assembly++
5 Station Stripper With 17mm Holes
5 Station Fitted Stripper
Cat. No.
Punch (Ultima®) Die (Ultima®)
25735
Price Cat. No.
25737
PriceAdd-on for Optima®
–*
Cat. No.
25869
Price Cat. No.
25871
PriceAdd-on for Optima®Cat. No.
25870
Price Cat. No.
25872
PriceAdd-on for Optima®Cat. No.
25736
Price Cat. No.
25738
PriceAdd-on for Optima®Cat. No.
d
a
d
StandardShapes**
Assemblies/Replacement Punches and Dies
Notes
+ Die holder assembly with brush inserts available. See page 39 & 40 for details.
* Round punches Optima® coated as standard.
** For standard shapes see page 32.
• Tools at Position 1 Angle 90° as standard.
21UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Multi-Tool 5 Station
M3 x 8mm CAP HEAD SET SCREWCat. No. 25901
M4 x 10mm DOWEL PIN(2 Req’d) Cat. No. 25908
•
PUNCH SHANK ONLYCat. No. 25961
COMPLETE PARTS KITCat. No. 25964
•
•
PUNCH HOLDERCat. No. 25962 •
MULTI-TOOL ALIGNMENT KEYCat. No. 25902 •
GEAR WHEELCat. No. 25963 £301.25
GREASE NIPPLE(Not Shown) Cat. No.25906
•
M10 x 35mm SOCKET HEAD CAPSCREWCat. No. 24251 •
STRIPPERStandard – Cat. No. 25959 Fitted – Cat. No. 25960
•
••
Ø 5mm BALL BEARING(5 Req’d) Cat. No. 24213
DIE HOLDER(Holder Only) Cat. No. 25965
M6 x 10mm DOG POINT SOCKET SET SCREW
(5 Req’d) Cat. No. 25213
•
Spare Parts
22 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Multi-Tool 10 Station (Wilson Style Die System)
For Group I Machines –Maximum Punch Size 10.5mm
Price
25967
25985
25969
25970
Description
10 Station Upper Unit Assembly
10 Station Lower Unit Assembly++
10 Station Stripper With 11.5mm Holes
10 Station Fitted Stripper
Cat. No.
25809
Price Cat. No.
25996
PriceAdd-on for Optima®
–*
Cat. No.
Punch (Ultima®) Die (Ultima®)
25873
Price Cat. No.
25997
PriceAdd-on for Optima®Cat. No.
25874
Price Cat. No.
25997
PriceAdd-on for Optima®Cat. No.
25810
Price Cat. No.
25997
PriceAdd-on for Optima®Cat. No.
d
a
d
StandardShapes**
Assemblies/Replacement Punches and Dies
Features of the Wilson MT10 Die System
Increased versatility. Individual dies canbe replaced rather than purchasing an entire die plate every time you change the size or shape of one of the tools.Reduced costs. Dies are a low-cost alternative to the Trumpf-style die plate. In addition, all dies can be reground and shimmed independently, rather than regrinding the entire die plate to compensate for wear to one of the shapes. Finally, Wilson Tool dies are made from Ultima®, for long life and more hits between sharpening.Reduced sheet marking. The Wilson-style die assembly has a central brush insert as standard to reduce sheet marking.(Note: the die assembly is also available with additional brush inserts on request).
•
•
•
Notes+ Die holder assembly with brush inserts available. See page 39 & 40 for details.
* Round punches Optimar® coated as standard.
** For standard shapes see page 32.• Tools at Position 1 Angle 90° as standard.
Multi-Tool 10 Station (Wilson Style Die System)
23UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
M3 x 8mm CAP HEAD SET SCREWCat. No. 25901
M4 x 10mm DOWEL PINCat. No. 25908
•
•PUNCH SHANK ONLY
Cat. No. 25961
COMPLETE PARTS KITCat. No. 25973
•
PUNCH HOLDERCat. No. 25971 •
MULTI-TOOL ALIGNMENT KEYCat. No. 25902 •
GEAR WHEELCat. No. 25972 •
M10 x 35mm SOCKET HEAD CAP SCREWCat. No. 24251 •
DIE HOLDER(Holder Only) Cat. No. 25994
••
Ø 5mm BALL BEARING(10 Req’d) Cat. No. 24213
M6 x 6mm FLAT POINT SOCKET SET SCREW
(10 Req’d) Cat. No. 970371
•
STRIPPERStandard – Cat. No. 25969 Fitted – Cat. No. 25970 •
Spare Parts
GREASE NIPPLE(Not Shown) Cat. No.25906
24 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Multi-Tool 10 Station (Trumpf Style Die System)
For Group I Machines –Maximum Punch Size 10.5mm
Price
25967
25968
25808
25969
25970
Description
10 Station Upper Unit Assembly
10 Station Lower Unit Assembly (No Die Plate)
10 Station Die Plate
10 Station Stripper With 11.5mm Holes
10 Station Fitted Stripper
Cat. No.
Punch (Ultima®)
25873
Price Add-on for Optima®Cat. No.
25809
Price Add-on for Optima®
–*
Cat. No.
25874
Price Add-on for Optima®Cat. No.
25810
Price Add-on for Optima®Cat. No.
a
d
StandardShapes**
Assemblies/Replacement Punches and Die Plates
Notes
* Round punches Optima® coated as standard.
** For standard shapes see page 32.
• Tools at Position 1 Angle 90° as standard.
d
Multi-Tool 10 Station (Trumpf Style Die System)
25UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
M3 x 8mm CAP HEAD SET SCREWCat. No. 25901
M4 x 10mm DOWEL PINCat. No. 25908
•
•PUNCH SHANK ONLY
Cat. No. 25961
•
PUNCH HOLDERCat. No. 25971 •
MULTI-TOOL ALIGNMENT KEYCat. No. 25902 •
GEAR WHEELCat. No. 25972 •
M10 x 35mm SOCKET HEADCAP SCREWCat. No. 24251 •
•
•
Ø 5 x 12mm DOWEL PINCat. No. 25264
DIE HOLDER(Holder Only) Cat. No. 25974
STRIPPERStandard – Cat. No. 25969 Fitted – Cat. No. 25970 •
M8 x 16mm SOCKET HEAD CAPSCREWCat. No. 24185
•
Spare Parts
GREASE NIPPLE(Not Shown) Cat. No.25906
26 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Multi-Tool 4 Station
For Trumatic 240R/260R/200/500/600Maximum Punch Size 16mm
Cat. No.Description
4 Station Multi-Tool CompleteUpper Unit Assembly & Lower
Unit Assembly
4 Station Upper Unit Assembly
4 Station Lower Unit Assembly++
Price Cat. No.
25888
25891
25866
Price
25151
Price Cat. No.
25153
PriceAdd-on for Optima®
–*
Cat. No.
Punch (HSS) Die
25529
Price Cat. No.
25531
PriceAdd-on for Optima®Cat. No.
25530
Price Cat. No.
25532
PriceAdd-on for Optima®Cat. No.
25152
Price Cat. No.
25154
PriceAdd-on for Optima®Cat. No.
d
a
d
StandardShapes**
25886
25884
25866
Trumatic240R/260R
Trumatic200/500/600
Assemblies/Replacement Punches and Dies
Notes
+Die holder assembly with brush inserts available. See page 39 & 40 for details.
* Round punches Optima® coated as standard.
** For standard shapes see page 32.
• Tools at either Position 1 Angle 90° or Position1 Angle 0° as standard. Please specify at timeof order.
Multi-Tool 4 Station
27UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
M3 x 8mm CAP HEAD SET SCREWCat. No. 25901
M4 x 10mm DOWEL PINCat. No. 25908
•PUNCH SHANK ONLY
Cat. No. 25867
•
PUNCH ALIGNMENT AID(Not Shown) Cat. No. 25893
GREASE NIPPLE(Not Shown) Cat. No.25906
STRIPPER(For Group F Machines)
Cat. No. 25895 (For Group H Machines)
Cat. No. 25881
M4 x 8mm COUNTERSINK SCREW(4 Req’d) Cat. No. 25903
SHOULDER SCREW(4 Req’d) Cat. No. 25875 •
•
MULTI-TOOL ALIGNMENT KEYCat. No. 25902 •
GEAR WHEELCat. No. 25878
•
PUNCH LOCATING RINGCat. No. 25868
•
PRESSER FOOT SPRING(4 Req’d) Cat. No. 25904
•
DIE HOLDER(Holder Only) Cat. No. 25910
•
Ø 6.5mm BALL BEARING(4 Req’d) Cat. No. 25387
M8 x 12mm SET SCREW(4 Req’d) Cat. No. 25899
•
PRESSER FOOT(For Group F Machines)Cat. No. 25897 (For Group H Machines)Cat. No. 25880
•
M8 x 20mm FIXING BOLTCat. No. 25876
•
•
•
•
Spare Parts
28 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Multi-Tool 6 Station
For Trumatic 240R/260R/200/500/600Maximum Punch Size 10.5mm
Cat. No.Description
Price Cat. No.
25889
25892
25863
Price
25147
Price Cat. No.
25149
PriceAdd-on for Optima®
–*
Cat. No.
Punch (HSS) Die
25533
Price Cat. No.
25535
PriceAdd-on for Optima®Cat. No.
25534
Price Cat. No.
25536
PriceAdd-on for Optima®Cat. No.
25148
Price Cat. No.
25150
PriceAdd-on for Optima®Cat. No.
d
a
d
StandardShapes**
25887
25885
25863
Trumatic240R/260R
Trumatic200/500/600
Assemblies/Replacement Punches and Dies
6 Station Multi-Tool CompleteUpper Unit Assembly & Lower
Unit Assembly
6 Station Upper Unit Assembly
6 Station Lower Unit Assembly++
Notes
+Die holder assembly with brush inserts available. See page 39 & 40 for details.
* Round punches Optima® coated as standard.
** For standard shapes see page 32.
• Tools at either Position 1 Angle 90° or Position1 Angle 0° as standard. Please specify at timeof order.
Multi-Tool 6 Station
29UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
M3 x 8mm CAP HEAD SET SCREWCat. No. 25901
M5 x 14mm DOWEL PINCat. No. 25909
•PUNCH SHANK ONLYCat. No. 25864
•
PUNCH ALIGNMENT AID(Not Shown) Cat. No. 25894
STRIPPER(For Group F Machines)
Cat. No. 25895(For Group H Machines)
Cat. No. 25881
M4 x 8mm COUNTERSINK SCREW(3 Req’d) Cat. No. 25903
SHOULDER SCREW(3 Req’d) Cat. No. 25875
••
MULTI-TOOL ALIGNMENT KEYCat. No. 25902 •
GEAR WHEELCat. No. 25877
•
PUNCH LOCATING RINGCat. No. 25865
•
PRESSER FOOT SPRING(3 Req’d) Cat. No. 25905
•
DIE HOLDER(Holder Only) Cat. No. 25911
•
Ø 6.5mm BALL BEARING(6 Req’d) Cat. No. 25387
M8 x 8mm DOG POINT SOCKET SET SCREW
(6 Req’d) Cat. No. 25900
•
PRESSER FOOT(For Group F Machines)Cat. No. 25896 (For Group H Machines)Cat. No. 25879
•
M8 x 20mm FIXING BOLTCat. No. 25876
•
•
•
•
Spare Parts
GREASE NIPPLE(Not Shown) Cat. No.25906
30 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Heavy Duty Tooling
Cat. No.Description
1. Heavy Duty Flat Punch (0-40mm)
1. Heavy Duty Whisper Punch (0-40mm)
1. Heavy Duty Punch (Rooftop)(40.01 - 76.2mm)
2. Heavy Duty Die
3. Stripper
4. Stripper Group H
5. Heavy Duty System Collar with Key
6. Heavy Duty Collar Locating key
7. Key Locating Screw
Collar Locating Screw (Not Shown)
Die Shim Pack (Not Shown)
Price Cat. No. Price Cat. No. Price Cat. No. Price
25140
25322
25407
25180
25006
25358
25138
25142
25215
25216
25182
25141
25321
25406
25162
25028
25359
25138
25142
25215
25216
25182
25141
25321
25406
25162
25515
25517
25138
25142
25215
25216
25182
25141
25321
25406
25162
25516
25518
25138
25142
25215
25216
25182
Round Shape Square Rectangle
The Heavy Duty system is designed to withstand the highertonnage associated with punching and nibbling thickermaterials. The punch is strengthened by having a largeshoulder, enabling it to withstand the higher forces involved. Italso has extra back taper as standard, reducing the galling andpick-up often associated with thicker materials. OptimaTM
coating will also greatly reduce this. The die is strengthened bya boss on the bottom making the effective thickness of the diegreater.
Information Needed
Size and shape requiredMaterial thickness and typeMachine modelIs shear required?••••
Design Criteria
Minimum punch dia 10.00mm(Below this, use standard size 1 punch)Maximum die “A” dimension 55mm(Except 56 x 5mm slitting tool)Uses Heavy Duty system collarHas extra back taper as standard1.00mm rads on corners will increase the life of the punch and dieRooftop shear will reduce the tonnage significantly as long as the depth of shear is at least half the thickness of the materialHeavy Duty punch to be used on material 6.0mm thick and above or where punching force is over 200KNHeavy Duty die is to be used where punching force is over 180KNUses standard strippersTools for thicker plate often exceed the machine tonnage. Ask theSales Desk to check this for youThe punches are flat as standard; if you require concave or any other shear, please state on order •••••••••••
6
•
7•
1
•
5
•
3
•
4
•
2
•
Optima® add-on for punches: 0-40mm = 40.01-76.2mm =
Keyed Punch & Collar/Die Adapter
31UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Price
253762557525576255772557825579
Description
60.5mm Max. Flat60.5-76.2mm Flat60.5mm Max. Whisper60.5-76.2mm WhisperSize III FlatSize III Whisper
Cat. No.
The Wilson Tool Keyed Collar andPunch are designed for fast, accurateset-ups without the use of the TrumpfQuick Set™M3 x 12mm SLOTTED CHEESE
HEAD SCREWCat. No. 25215
SPRING PLUNGERCat. No. 24031
Ø 6.5mm BALL BEARINGCat. No. 25387
COLLAR LOCATING KEYCat. No. 25019
•
M6 x 6mm FLAT POINTSOCKET SET SCREWCat. No. 25249
•
•
•
•
Wilson Keyed Punch & Collar
Price
25165
Description
Size I / II Die Adapter Assembly*
Cat. No.
2557325317
Keyed Collar Assy
0º & 90º0º, 45º, 90º & 135º
Size I/II Die Adapter
Features
Positive location between punch and collarfor 100% accuracy and repeatability.Fast set-ups without the use of the Quick Set™. Simply place the collar over the punch and tighten one screw.Positively locked punch cannot turn in the collar during punching, reducing scrap and potential machine/tool damage.
•
••
Keyed Punch
SHIM PACKCat. No. 25181
M8 x 8mm DOG POINT SOCKET SET SCREWCat. No. 25386
•
Ø8 x 15mm DOWELCat. No. 25362
•
•
Optima®
£108.58£108.58£113.90£113.90£119.22£154.35
£119.22£152.22
– –
*Notes
Die holder assembly with brush inserts available. Seepage 39 & 40 for details.
Die adapters also available for Group G machines. Please contact the Sales Desk for further information.
32 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Wilson Tool Standard Shapes, Die Slots & Stripper Pins
The following shapes are all available at standard shape prices
OBROUND DOUBLE ‘D’ QUAD ‘D’ SINGLE ‘D’
SQUARE WITH RADS SQUARE WITH CHAMFERS RECTANGLE WITH RADS RECTANGLE WITH CHAMFERS
HEXAGON OCTAGON LONG ‘D’ LONG ‘D’ WITH RADS
EQUILATERAL TRANGLE ISOSCELES TRIANGLE S4 S3 - S3A
S9 S1 S8 S7
S165 S23
KEY
Die Slot
Stripper Pins
Wilson 2�4�1™ Slitting Die / Close-To-Form Slitting Punch
33UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Price
26005
26190
Description
Wilson 2�4�1 Slitting Die HolderAssembly (Excluding Die Blade)
Wilson 2�4�1 Slitting Die Blade
Cat. No.
The Wilson Tool 2�4�1™ Slitting Die isthe ideal solution for slittingapplications, with the maximum possibleregrind life and a special shock-resistantdie blade holder.
The Wilson Tool Close-To-Form Slitting Punchis designed with built-in urethane stripping,relieved for punching close to forms andalso ideal for punching thinner materials.
SHIM PACKCat. No. 26007
DIE HOLDER ONLYCat. No. 26006
•M6 X 10mm BALL ENDED THRUST SCREW(3 Req’d) Cat. No. 24323
•
SLITTING STRIPPER SCREWCat. No. 25205
•
•
Wilson 2�4�1™ Slitting Die
Punch Assemblies With Shear
Features
Die blade can be shimmed after regrinding to provide twice the life of a standard die.Die blade is manufactured from Ultima®
tool steel to provide even more grind life.Die blade holder manufactured from shock-resistant steel to prolong tool life.••
•
Price
255852558625587255882558925590
Description
30-60mm x 5mm, Complete Punch Assembly30-60mm x 5mm, Punch Only30-60mm x 5mm, Urethane Strippers (Pair)60-76.2mm x 5mm, Complete Punch Assembly60-76.2mm x 5mm, Punch Only60-76.2mm x 5mm, Urethane Strippers (Pair)
Cat. No.
Close-To-Form Slitting Punch
Optima® add-on for punches: 30-60mm:Optima® add-on for punches: 60-76.2mm:
34 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Parting Tools
Information Needed
Conventional rectangle size or special sizeand shapeMaterial type and thicknessMachine modelOptima® coating option••••
Design Criteria
Special sizes and shapes available. Must fit within ranges as specifiedMaximum material thickness is 3.0mm Used with standard stripperBlades supplied only with rooftop shearMust be reground in vibration-free fixture, with coolant•••••
Price
25600
25602
25346
25347
25414
25447
25448
25449
–
Description
Complete Assy without Blade 0º(for non rotational machines)
Complete Assy without Blade 90º(for rotational machines)
56 x 5mm RT Punch Blade
30 x 5mm RT Punch Blade
76.2 x 5mm RT Punch Blade
0 - 30 x 5mm Punch Blade (Special)
30 - 56 x 5mm Punch Blade (Special)
56 - 76.2 x 5mm Punch Blade (Special)
Optima® coating
Cat. No.
The parting tool punch holder is designedto accept all three interchangeable punchblades (30 x 5mm, 56 x 5mm & 76.2 x5mm), and special shapes which fit withina 76.2 x 5mm RT.
The blades have a regrind life of 3mmand the assembly is limited to use in up to3mm material. The blades are suppliedwith rooftop shear as standard, to reducepunching force and noise. The PartingPunch Assembly is permanently set ateither 0º or 90º, eliminating any risk ofmisalignment of the blade.
M3 x 12mm SLOTTEDCHEESE HEAD SCREW
Cat. No. 25215
8mm LOCATION KEYCat. No. 25113
M8 TAPERED SET SCREW(2 Req’d) Cat. No. 25345
••
•
M6 x 16mm DOWELCat. No. 25444
IMAGE SHOWS TOOL AT 0º.
•
Parting Punch Assembly
The Wilson Tool Parting ToolsThe parting tool punches and dies can be used to provide a more cost effective method of slitting. Instead ofreplacing the entire punch and die, only new blades need to be re-ordered. There are two fixed collar optionsavailable, one at 0º and one at 90º. The fixed collar enables quicker set up times and greater accuracy.
The blades are available in the following common slitting tool sizes:- 30.0mm x 5.0mm RT56.0mm x 5.0mm RT76.2mm x 5.0mm RT
However, special shapes and sizes can be produced to suit your application (e.g. special inverted diamond bladesfor microjointing)
Parting Tools
35UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Price
25464
25417
25462
25463
Description
Complete Assy without Blade*
30 x 5mm RT Die Blade
56 x 5mm RT Die Blade
0 - 56 x 5mm Die Blade (Special)
Cat. No.
The blade holder is designed to acceptthe interchangeable 30 x 5mm and 56x 5mm die blades, and also anyspecial shapes which fit within a 56 x5mm RT.
SHIM PACKCat. No. 25439
•M4 x 15mm LH SOCKETHEAD CAP SCREW(4 Req’d) Cat. No. 25443
•
30 x 5mm & 56 x 5mm Parting Tool Die Assembly
Price
25466
25429
25465
Description
Complete Assy without Blade*
76.2 x 5mm RT Die Blade
56 - 76.2 x 5mm Die Blade (Special)
Cat. No.
The blade holder is designed to acceptthe 76.2 x 5mm die blades, and alsoany special shapes which fit within a76.2 x 5mm RT.
SHIM PACKCat. No. 25441
•M4 x 15mm SOCKET HEADCAP SCREW(6 Req’d) Cat. No. 25443
•
76.2 x 5mm Parting Tool Die Assembly
Information Needed
Conventional rectangle size or special sizeand shapeMaterial type and thicknessMachine model•••
Design Criteria
Special sizes and shapes available. Must fit within ranges as specifiedMaximum material thickness is 3.0mm Blades can be reground by 1.0mm maxMust be held flat for regrinding and coolant must be usedTo ensure the screws do not come loose, reassemble using Loctite•••••
Note
* Die holder assembly with brush inserts available. See page 39 & 40 for details.
Note
* Die holder assembly with brush inserts available. See page 39 & 40 for details.
36 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Slitting Punch
Price
25201
25313
25206
25310
25112
Description
Full Assembly Wilson Tool Design 56 x 5mm OB Inc. Collar+
Full Assembly Old Design 56 x 5mm OB Inc. Collar+
Full Assembly, 76.2 x 5mm OB Inc. Collar+
Punch Blade (56 x 5mm OB) WT Style
Punch Blade (56 x 5mm OB) Old Style
Cat. No. Price
25208
25580
–
25006
Description
Punch Blade (76.2 x 5mm OB) WT Style
Punch Blade (Special Size)
Optima®
Key Round Stripper
Cat. No.
This tool provides a more cost effective method ofslitting, along with the advantages of closer stripping.
The Wilson Tool design, on the 56 x 5mm avoids thehalf moon stripper locking up as on the old design.Wilson Tool supplies parts for the old design as wellas our new design. The collar is the same as used onthe heavy duty tooling.
SLITTING ASSEMBLYINSERT HOLDERCat. No. 25202
HEAVY DUTY COLLAR LOCATING KEYCat. No. 25142
•
M6 x 16mm LOW HEAD CAP SCREWCat. No. 970471
•
•
•
56 x 5mm OB FULL STRIPPERCat. No. 25203
•
•
HEAVY DUTY COLLAR WITH KEY
Cat. No. 25138 •
M3 x 12mm SLOTTED CHEESEHEAD SCREW
Cat. No. 25215 •
6 x 18mm SPIRAL PINCat. No. 25311
M6 x 30mm SOCKET HEAD CAP SCREWCat. No. 6409
SLITTING STRIPPER SCREW(4 Req’d) Cat. No. 25205 •
URETHANE SPRING(Pair) Cat. No. 25204 •
HALF MOON STRIPPER (Not Shown)(pair) Cat. No. 25207 £94.74 •
Design Criteria
Maximum material thickness is 2.5mm
Used with standard stripper around outside
Blades supplied only with rooftop shear
Must be reground in vibration-free fixture, with coolant
For special sizes or shapes consult the Sales Desk
For regrinding or blade replacement, lift stripper off first,then remove urethane••••••
Information Needed
Conventional obround punch or special size
Size required
Material thickness and type
Machine model
Wilson Tool design or old style•••••
Improved stripping on theWilson Tool design of 56 x 5mm slitting tool
Stripping on old design(56 x 5mm)
Stripping on Wilson Tooldesign (56 x 5mm)
Slitting Die
37UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Price
25013
25012
25363
25569
Description
Die Base
Die Blade (Pair) 56 x 5mm
Die Blade (Pair) 76.2 x 5mm
Die Blade (Pair) (Special Size)
Cat. No.
This tool not only provides a more cost effectivemethod of slitting, but it gives a better quality finishon the edge of the sheet. This is achieved by usingrectangle with rads for the die blades combined withan obround punch. This die assembly combines HSSinserts with a die body manufactured from a shockresistant steel, giving the best combination for longlife.
SHIMCat. No. 25185
•
SLITTING DIE ASSEMBLY DOWELCat. No. 25362
•
M4 x 12mm SOCKET HEAD CAPSCREW SCREW(8 Req’d) Cat. No. 25224
•
Design Criteria
Maximum material thickness is 2.5mm
The die blades can be reground by 0.25mm maximum
Do not grind the top of the die base
To ensure the screws do not come loose, re-assemble using Loctite®
Must be held flat for regrinding and coolant must be used
For special size or shape consult Sales Desk••••••
Information Needed
Conventional rectangle with rads or special size
Size required
Material thickness and type or die clearance
Machine model••••
This combination of obround punch and a die rectangle withrads gives the best sheet edge finish
Rectangle with rads die Obround punch
••
38 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Alignment Collars
Groups E, F, G, H & ISize I
M6 x 35mm SOCKETHEAD CAP SCREW
Cat. No. 25214
M3 x 12mm SLOTTEDCHEESE HEAD SCREW
Cat. No. 25215
COLLAR LOCATING KEYCat. No. 25019
•
•
•
Price
25018
Description
Collar Assembly
Cat. No.
Groups E, F, G, H & ISize II & III
M6 x 35mm SOCKETHEAD CAP SCREW
Cat. No. 25214
M3 x 12mm SLOTTEDCHEESE HEAD SCREW
Cat. No. 25215
COLLAR LOCATING KEYCat. No. 25019
•
•
•
Price
25139
Description
Collar Assembly
Cat. No.
Group SSize I
M6 x 25mm SOCKETHEAD CAP SCREW
Cat. No. 25236
M3 x 12mm SLOTTEDCHEESE HEAD SCREW
Cat. No. 25215
COLLAR LOCATING KEYCat. No. 25019
•
•
•
Price
25186
Description
Collar Assembly
Cat. No.
Group SSize II
M6 x 25mm SOCKETHEAD CAP SCREW
Cat. No. 25236
M3 x 12mm SLOTTEDCHEESE HEAD SCREW
Cat. No. 25215
COLLAR LOCATING KEYCat. No. 25019
•
•
•
Price
25188
Description
Collar Assembly
Cat. No.
Groups E, F, G, H & IHeavy Duty
M6 x 30mm SOCKETHEAD CAP SCREW
Cat. No. 6409
•
M3 x 12mm SLOTTEDCHEESE HEAD SCREW
Cat. No. 25215
HEAVY DUTY COLLARLOCATING KEYCat. No. 25142
••
Price
25138
Description
Collar Assembly with Key
Cat. No.
Die Shims
39UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Price
252992530025301
111
Station
Size 1 Die
0.10.30.5
Cat. No.Qty
Price
25181
Package Description
2 x 0.1mm, 1 x 0.3mm, 1 x 0.5mm
Cat. No.
Price
252962529725298
111
Station
Size 2 Die
0.10.30.5
Cat. No.Qty
Price
25182
Package Description
2 x 0.1mm, 1 x 0.3mm, 1 x 0.5mm
Cat. No.
Price
25983
Package Description
2�4�1 Die Blade – 0 - 40mm
1 x 1mm, 2 x 0.5mm, 1 x 0.38mm, 1 x 0.3mm,2 x 0.1mm
Cat. No.
Price
25984
Package Description
2�4�1 Die Blade – 40 - 56mm
1 x 1mm, 2 x 0.5mm, 1 x 0.38mm, 1 x 0.3mm,2 x 0.1mm
Cat. No.
Price
25992-S
Package Description
2�4�1 Die Blade – 0 - 56mm – Heavy Duty
1 x 1mm, 2 x 0.5mm, 1 x 0.38mm, 1 x 0.3mm,2 x 0.1mm
Cat. No.
Price
25389
Package Description
4 Station Multi Tool Die
2 x 0.1mm, 1 x 0.3mm, 1 x 0.5mm
Cat. No.
2�4�1 Die Blades
Size 1 & 2 Dies
Price
26003
Package Description
5 Station Multi Tool Die
2 x 0.1mm, 1 x 0.3mm, 1 x 0.5mm
Cat. No.
Price
25388
Package Description
6 Station Multi Tool Die
2 x 0.1mm, 1 x 0.3mm, 1 x 0.5mm
Cat. No.
Price
25995
Package Description
10 Station Multi Tool Die
2 x 0.1mm, 1 x 0.3mm, 1 x 0.5mm
Cat. No.
Price
25185
Thickness (mm)
Slitting Tool Die – 2 Piece Die Blade – Size 2
0.3mm
Cat. No.
Price
25439
1
Package Description
Parting Tool Sizes 30 x 5mm and 56 x 5mm Die –1 Piece Die Blade
1 x 0.5mm, 1 x 0.3mm, 1 x 0.2mm
Cat. No.
Qty
Price
25924
Package Description
10mm Brush Insert
Brush Only
Cat. No.
Price
25925
Package Description
15mm Brush Insert
Brush Only
Cat. No.
Price
25926
Package Description
24mm Brush Insert
Brush Only
Cat. No.
Price
25945
Package Description
Ring Brush
Brush Only
Cat. No.
Slitting/Parting Tool Dies
Multi Tool Dies
Brush Die Shims
259271 x 0.1mm, 1 x 0.3mm
259281 x 0.1mm, 1 x 0.3mm
259291 x 0.1mm, 1 x 0.3mm
259481 x 1mm, 2 x 0.5mm, 2 x 0.1mm
40 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Brush Dies
Description Cat. No. Price
4 Station Multi-Tool Die Assembly 25930
5 Station Multi-Tool Die Assembly 26026
6 Station Multi-Tool Die Assembly 25931
10 Station Multi-Tool Die Assembly (Wilson Style) 26027
Size I/II Die Adapter 25939
0-40mm 2�4�1 Series Die Blade Holder Assembly 26028
Standard Die (Maximum 56mm ‘A’ Dimension) 26025
Standard Die (For Slitting - Maximum 10mm Wide) 26037
56mm Parting Tool Die Holder Assembly 25941
76.2mm Parting Tool Die Holder Assembly 25942
Available in most die types, brush dies aredesigned to reduce sheet marking, even whenpunching thin materials.
Features
Improved finish. The brush dies are designed to allow the material to ride smoothly over the die and ensure that marking is kept to an absolute minimum.
Practical. Brushes are made of hard-wearingnylon and can be shimmed as they wear. Whenthey eventually wear out they are quick and easyto replace.
Less waste. Costly slug pulling is significantly reduced because you can run your machine with the vacuum on, even when punching extremely thin materials.
•
•
•
Urethane Strippers for Manual Machines
41UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Cat. No.Range
0 to 30mm
30.01 to 40mm
40.01 to 50mm
50.01 to 60mm
60.01 to 65mm
65.01 to 105mm
Price Round* Square* Rectangle* Obround*
25333
25334
25335
25336
25337
£15.97
£18.10
£20.23
£22.35
£24.48
25004
25042
25043
25002
25002
25487
25491
25501
25511
25511
25488
25492
25502
25512
25512
25026
25039
25040
25001
25001
The Wilson Tool designed urethane stripper is suitable for anymanual machine using Trumpf tooling. It reduces set up times,provides closer stripping and reduces punching noise. It alsoreduces the problem of sheet marking associated with metalstrippers in thin or soft material.
Design Criteria
Designed for use in thin sheets only. 2mm mild steel andaluminium, 1.6mm stainless steel maximum sheet thickness
Round and shaped sizes up to the 65mm range are suppliedblank for punching the aperture whilst in the press. Round andshaped sizes in the 65mm range have apertures pre-milled byWilson Tool
Instructions included with each order
Punch, collar and key are not included in the price. ••
••
Information Needed
Punch size and range•
Consult Sales Desk Consult Sales Desk Consult Sales Desk Consult Sales Desk Consult Sales Desk Consult Sales Desk
*For Punch with Cat.No
42 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Wilson Trumpf® Style Cartridge
Enhance your punch press productivity with new Trumpf® style tool cartridges from Wilson Tool. Designed for strength andperformance, the Wilson Tool Trumpf® style cartridge* is constructed of 6061 T6 aluminium - a strong yet lightweightalternative to plastic or steel cartridges.
*patent pending
A Strong Lightweight Alternative
Price
26222
26215
Description
Trumpf Style Cartridge - Full Assembly (Excluding Die Shoe)
Trumpf Style Die Shoe Assembly
Cat. No.
Cartridge Weight Comparison
SteelCartridge
PlasticCartridge
WilsonCartridge
3kg
2.5kg
2kg
1.5kg
1kg
0.5kg
Wilson Tool also offer a tough, cost effective Trumpf® style die shoe.
43UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Alignment Fixture / Wilson Xtra Accessories Range
As the acknowledged world leader in Punch Press and PressBrake Tooling, we are supplying systems to many new usersworldwide who have realised that ‘tooling makes themachine’, wishing to take advantage of our numerous costsaving innovations as well as superior quality tooling.
In addition to being the solution to your toolingrequirements, we are now proud to present our new Wilson Xtra Catalogue; a wide and rapidly-expanding range of products specifically tailored to enableyou to source the right tool for the job or the right accessoryfor your machine. From storage units and cabinets tolubricants, machine clamps to circlip pliers, all this isavailable with just a phone call to our Sales Desk, a quickfax or a visit to our website at www.wilsontool.co.uk
To request a copy of the catalogue, contact us today!
Wilson Xtra Catalogue
Alignment Fixture for Trumpf Style Tooling
The alternative to the Trumpf Quick Set at afraction of the cost!
Wilson Tool have designed a simpler settingfixture which is very accurate, very robust, yetextremely portable. The body of the fixture isprecision made and durable, due to the factthat there are very few wearable ormoveable parts. The fixture is very versatileand can accommodate many types ofTrumpf punches, including Size I, Size II,Minimatic style, Heavy Duty, Manual, andthose forming tools which do not haveintegral collars. The fixture can be used withflat or shear punches. It is very easy to useand comes with accessories including aregrind length chart.
The quick and easy solution for setting upyour Trumpf punches from Wilson Tool.
Price
24186
Description
Alignment Fixture for TrumpfStyle Tooling
Cat. No.
44 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
NotesWilson 2-4-1 Slitting Die System
Description Cat. No. Price
26443
26444
26441
Die Blade(up to 76.2 x 5 + 1.0 max die clearance)
Shim Pack
Die Blade Holder Assembly*
*Includes die blade holder, shim pack andknock out tool. Die blade not included.
Now available from Wilson Tool, the 2-4-1 Slitting Die System for Trumpf machines.
Features Include:
Larger SizeAvailable in slitting sizes up to 76.2mmlong.
Long LifeDie blades are manufactured from Ultima®
tool steel for more hits between regrindsand reduced down time.
More Regrind LifeThe 2-4-1 die system comes with 2mm ofregrind life as standard - twice that of astandard Trumpf die.
Durable Die HolderThe die holder and die shoe are integratedinto one unit for increased strength andtoughness.
For Group H and Group I machines only.
Notes
45UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009
Fax (Free): 0800 373 758Fax (Free): 1-800 535 538
email: [email protected]
Wilson Tool International, Inc. - United StatesTel (Free): 800-328-9646 | Tel: 651-286-6001Fax (Free): 800-222-0002 | Fax: 651-286-5959Email: [email protected]
Wilson Tool International - ChinaTel: +86 21 51089638 | Fax: +86 21 64422195Email: [email protected]
Wilson Tool International - GermanyTel (Free): 00800-9457668665 | Tel: +49 5723 747 0Fax (Free): 00800-945766329 | Fax: +49 5723 747 10Email: [email protected]
Wilson Tool International A/S - DenmarkTel (Free): 80 20 20 24 | Tel: +45 44 53 1699Fax (Free): 80 20 20 26 | Fax: +45 44 53 0607Email: [email protected]
Wilson Tool International - FranceTel: +33 (0) 164 13 47 80 | Fax: +33 (0) 164 13 47 81Email: [email protected]
Wilson Tool International - ArgentinaTel: +54 114 7634004 | Fax: +54 114 5084190Email: [email protected]
Wilson Tool - South Africa (Pty) LimitedTel: +27 877 217 875 | Fax: 086 657 8629Email: [email protected]
The Wilson Tool Company S. de R.L. de C.V. - MexicoTel: 52 (81) 8865-4820 | Fax: 52 (81) 8865-4599Email: [email protected]
Exacta Precision Products - OntarioTel: 800-268-5573 | Fax: 800-668-9314Email: [email protected]
Exacta FabTool - OntarioTel: 905-840-2240 | Fax: 905-840-1032Email: [email protected]
Wilson Tool International, Ltd. - United KingdomStirling Road, South Marston Industrial Estate,Swindon, Wiltshire, SN3 4TQ, United KingdomTel (Free): 0800-373748 | Tel: +44 1793 831818Fax (Free): 0800-373758 | Fax: +44 1793 831945 or 46Email: [email protected]
April 2012