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Aquacultural Engineering 1 (1982) 81-91 AN IMPROVED HARVESTING NET FOR FRESHWATER PRAWNSt MICHAEL R. W1LLIAMSON and JAW-KAI WANG Department o f Agricultural Engineering, University of Hawaii at Manoa, 3050 Maile Way, Honolulu, Hawaii 968 22, USA ABSTRACT In Hawaii, because of the transformation from a small-farm operation into fairly large aquaeultural enterprises, the need to develop an improved harvesting net for fresh- water prawns has been developed. The design/operation of a mechanized net and the success of the full-scale prototype for the industry is detailed. INTRODUCTION The development of aquaculture as an industry in Hawaii is centered around the fresh- water prawn, Macrobrachium rosenbergii. Before 1975, prawn production in Hawaii came from small farms run on part-time bases. Recently, however, with a market potential estimated at 655 000 kg by the 1980s (State of Hawaii, 1978), several large farms have come into existence. The transformation of essentially small-farm operations into aquacultural enter- prises that exceed 40 pond-hectares in size created many problems. Most of these problems are related to the need for cost reduction and production efficiency improve- ment. Thus, new approaches to the entire production process, with particular emphasis on labor intensive operations, are required to make the industry economically viable. Gibson and Wang (1977) estimated harvesting cost to be 9% of the total cost associ- ated with raising prawns. Recent experience indicates that the majority of the problems in the industry can be directly or indirectly attributed to the lack of an economical and efficient harvesting system. "~ Published with the approval of the Director of the Hawaii Institute of Tropical Agriculture and Human Resources as a Journal Series Paper. 8 1 Aquacultural Engineering 0144-8609/82/0001-0081/$02.75 © Applied Science Publishers Ltd, England, 1982 Printed in Great Britain
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Page 1: Williamson 1982 Aquacultural-Engineering

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Aquacultural Engineering 1 ( 1 9 8 2 ) 8 1 - 9 1

A N I M P R O V E D H A R V E S T I N G N E T F O R F R E S H W A T E R P R A W N S t

M I C H A E L R . W 1 L L IA M S O N a n d J A W - K A I W A N G

Department of Agricultural Engineering, University of Hawaii at Manoa, 3050 Maile Way,Honolulu, Hawaii 96822, USA

ABSTRACT

In Hawai i, because o f the t rans form at ion f r om a small -farm operat ion in to fa i r ly large

aquaeu l tural en terpr ises , the n eed to deve lop an imp rove d harves t ing ne t fo r fresh-

wa t e r p rawns has been deve l oped . The de s i gn / opera t i on o f a m echan i zed ne t and t he

success o f the fu l l -scale pr oto typ e fo r the ind us t ry i s de ta i led .

I N T R O D U C T I O N

T h e d e v e l o p m e n t o f a q u a c u l t u r e a s a n i n d u s t r y i n H a w a ii is c e n t e r e d a r o u n d t h e f re s h -

w a t e r p r a w n , Macrobrachium rosenbergi i . B e f o r e 1 9 7 5 , p r a w n p r o d u c t i o n i n H a w a i i

came f rom sma l l fa rm s run o n p a r t - t ime ba ses . Recen t l y , how eve r , w i th a m ark e t

po t e n t i a l e s t im a t ed a t 655 000 kg by t he 1980s (S t a t e o f Haw a i i , 1978 ) , s eve ra l l a rge

f a r m s h a v e c o m e i n t o e x i s te n c e .

The t r ans fo rm a t ion o f e s sen t ia l l y sma l l - f a rm ope ra t i on s i n to aquacu l t u r a l en t e r -

p r i s e s t ha t exceed 40 pond-hec t a r e s i n s i z e c r ea t ed many p rob l ems . Mos t o f t he sep r o b l e m s a re r e la t e d t o t h e n e e d f o r c o s t r e d u c t io n a n d p r o d u c t i o n e f f ic i e n c y im p r o v e -

m e n t . T h u s , n e w a p p r o a c h e s to t h e e n t ir e p r o d u c t i o n p r o c e s s, w i t h p a r t ic u l a r e m p h a s i s

on l abo r i n tens ive ope ra t i ons , a r e r equ i r ed t o m ake t he i nd us t ry econ om ica l l y v i ab le .

G ibson and Wang (1977) e s t ima t ed ha rves t i ng cos t t o be 9% o f t he t o t a l cos t a s soc i -

a t ed w i th r a is i ng p r awns . Re cen t e xpe r i ence i nd i ca t e s t ha t t he m a jo r i t y o f t he p rob l em s

in t he i ndus t ry can be d i r ec t l y o r i nd i r ec t l y a t t r i bu t ed t o t he la ck o f an econ om ica l

and e f f i c i en t ha rves t i ng sys t em.

"~ P u b l i s h e d w i t h t h e a p p r o v a l o f t h e D i r e c t o r o f t h e H a w a i i I n s t i t u t e o f T r o p i c a l A g r i c u l t u r e a n d

H u m a n R e s o u r c e s a s a J o u r n a l S e r i es P a p er .

81

Aquacultural Engineering 0 1 4 4 - 8 6 0 9 / 8 2 / 0 0 0 1 - 0 0 8 1 / $ 0 2 . 7 5 © A p p li e d S c ie n ce P u b l is h e r s L t d ,

E n g l a n d , 1 9 8 2P r i n t e d i n G r e a t B r i t a in

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8 2 M . R . WILLIAMSON, JAW-KAI W ANG

EXISTING HARVESTING M ETHOD

T r a d i t io n a l l y , a t e a m o f f o u r t o s ix w o r k e r s w i t h a l o n g s e in e n e t e n t e r s t h e p r a w n

p o n d , l a y i n g t h e n e t a c r o s s t h e w i d t h w i t h a m a n o n e a c h e n d . T h e n e t i s p u l l ed s l o w l y

u p t h e p o n d b y t h e w o r k e r s w h o a re s p a c e d a l o n g t h e n e t a n d p u ll w i t h t h e i r f e e t

h o o k e d i n t h e m e s h a r o u n d t h e b o t t o m l i n e t o k e e p t h e b o t t o m l i n e d o w n . A t t h e e n d

o f t h e r u n , t h e n e t is w o r k e d a r o u n d t h e b a n k t o f o r m a c i rc l e w h i c h is s l o w l y c l o s ed .

T h e a n im a l s a r e t h e n g a th e r e d i n to a c o l l e c t i o n b a g . On c e i n t h e b a g , t h e h a r v e s t is

t r a n s f e r re d t o b a s k e t s w i t h s c o o p n e t s a n d h a n d s o r t e d . T h e a n i m a l s a r e t h e n e m p t i e d

i n t o i c e ch e s t s o r w a t e r t a n k s f o r t r a n s f e r t o e i t h e r a p r o c e ss i n g p l a n t o r m a r k e t .

D i s a d v a n t a g e s o f t h is m e t h o d i n c l u d e :

1 . L o w c a p t u r e e f f i c i en c y .

2 . H i g h l a b o r r e q u i r e m e n t s .

3 . H a r d a n d t e d i o u s w o r k .

4 . D a m a g e t o t h e p r o d u c t .

L o w c a p t u r e e f f i c i e n c y i s r e a d i ly o b s e r v e d . W h e n a s e c o n d h a r v e s t is p e r f o r m e d o n

t h e s a m e d a y , t h e s e c o n d y i e l d o f t e n e x c e e d s t h a t o f th e f i rs t h a r v e s t. T h e e x i s t e n c e o f

l a rg e a n im a l s o f 1 2 0 g o r m o r e a l s o i n d i c a t e s t h a t t h e s e p r a w n h a v e e s c a p e d c a p tu r e

d u r i n g p r e v i o u s ha r v es t s. T h e b e s t v a l u e f o r c a p t u r e e f f i c i e n c y e s t im a t e d b y P o l o v i n o

a n d B r o w n ( 1 9 7 8 ) w a s 6 0 % . T h i s l o w e f f i c i e n c y is t h o u g h t t o b e a t t r i b u t a b l e t o a n

i n e f f e c t i v e s e a l b e t w e e n t h e n e t a n d t h e p o n d b o t t o m .

L a b o r u t i l i z a ti o n is p o o r w h e n w o r k e r s ar e u s e d t o p r o v i d e th e m o t i v e p o w e r f o rt h e n e t . A o n e - h e c t a r e p o n d w i ll t y p i c a l l y u s e 1 0 t o 1 2 m a n - h o u r s p e r h a rv e s t . T h e

m i n i m u m c r e w is f o u r w o r k e r s u n l e s s th e p o n d s a r e s m a ll .

A t l ea st t w o w o r k e r s , c al le d th e b a n k m e n , m u s t p r o c e e d a r o u n d t h e p o n d p e r i m e t e r

o n t h e i r h a n d s a n d k n e e s , f l u s h in g a n im a l s o u t o f t h e g r a ss . P u l l i n g a we ig h t e d l i n e

t h r o u g h m u d w h i l e i m m e r s e d i n p o n d w a t e r is d i f f ic u l t w o r k .

As a r e s u l t , t h e r e i s a n i n d u s t r y - w id e f e e l i n g t h a t p r e s e n t h a r v e s t m e th o d s a r e n o t

s a t i s f a c t o r y a n d t h e r e i s a n e e d f o r r e se a r c h a n d d e v e l o p m e n t o f a n e w h a r v e s t i n g

s y s t e m .

OPERATIONAL AND DESIGN REQUIREMENTS

Operational requirements1 . E f f i c i e n t c o l l e c t i o n o f t h e a n im a l s .

2 . R e d u c t i o n i n n u m b e r o f w o r k e rs r e q ui re d .

3 . R e d u c t i o n i n t o t a l h a rv e s t t im e p e r u n i t a r e a.

4 . E l i m i n a t i o n o r r e d u c t i o n o f t i m e w o r k e r s a re im m e r s e d i n p o n d w a t e r .

5 . M i n i m u m d a m a g e to t h e p r o d u c t .

6 . I m p r o v e d l iv e g r a d in g / s i z e s e l e c t i o n in th e p o n d .

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AN IMPROVED HARVESTING NET FOR FRESHWATER PRAWNS 83

D esign cr i ter ia

A basic requirement o f a mec hanical ly operated harves t net i s it s abil i ty to m aintain

a t ight sea t betw een the net ' s bo t tom l ine and the surface o f the pon d bank and

bot tom. A force analys i s of a net sys tem has been performed and a s impl i f i ed analys i s

i s sho wn in Figs 1 and 2 .

F = j ( F H + fH )2 + ( 3 W } 2

F1 = v F H2+ ( 3W ) 2

F2 = / FH + (2W ) z

F5 = v 1 FH2+ W 2

H Hitch F4 : v'/ FHFH

gH 4- fH fH I watersurface . C

' 8 t 3 w

F. ~ Fz 2W Net ',

3 W ~ w FH m'"'

2W { FH ~'W B

Fig. l. Vertical c r o s s - s e c t i o n a l f o r c e d i a g r a m .

/•1•ottom Drag in e

LeadWeights

~ . 4 F 4

F i g . 2 . T o p v i e w o f b o t t o m d r a g l in e .

Lead weights can be added to the Bot tom Drag Line (BDL) of the net unt i l i t

provides a s t rong seal between the pond bank and bot tom, and the BDL. The res i s t -

ance force encou ntered by the BD L can be empirically determined and that wi ll be the

value O f F H , w hi ch i s one o f t he hor i zont a l com pon ent s o f t he pulling f orce a t po i n t B .

Another contr ibutor to the horizontal pul l ing force comes f rom the force required to

over com e the res is tance encou ntered by the f loat s and net ting mo ving through the

water , f H . Toget her , f H and F det erm i ne t he hor i zont a l com ponent o f t he pu l l i ng

force .

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84 M.R. WILLIAMSON, JAW- KAI WANG

T h e a n g le 0 , w h i c h is d e t e r m i n e d b y t h e v e r ti c a l a n d t h e h o r i z o n t a l c o m p o n e n t s o f

t h e p u l l i n g f o r c e m u s t s a t i s f y t w o c o n d i t i o n s :

1 . A t p o i n t D , t h e v e r ti c a l c o m p o n e n t o f t h e p u l li n g fo r c e m u s t b e e q u a l t o th ee f f e c t i v e l e a d w e ig h t s o t h a t t h e r e i s n o r e s id u a l v e r t i c a l f o r c e a p p l i e d a t B t o

r e d u c e t h e s e al in g b e t w e e n t h e B D L a n d t h e p o n d b o t t o m . I n a c t u a l d e s ig n , i t is

b e t t e r t o l e t th e l e a d w e i g h t a t D e x c e e d t h e v e r ti c a l c o m p o n e n t o f D E . T h is

e x c e s s d o w n w a r d f o r c e w i ll i n c r e a s e t h e h o r i z o n t a l p u l l i n g f o r c e , b u t w i ll i n s u r e

a good sea l .

2 . T h e a n g le 0 m u s t m e e t t h e g e o m e t r i c a l r e q u i r e m e n t t h a t t h e h i t c h h e i g h t m a t c h e s

t h e h i t c h p o i n t o f t h e p u l l in g v e h ic l e.

T o m e e t t h e se t w o c r i te r i a, b o t h t h e l e n g t h O H a n d t h e n u m b e r o f l e ad w e i g ht s

u s e d c a n b e a d ju s t e d .I n a c tu a l d e s ig n , a t h r e e - d im e n s io n a l f o r c e b a l a n c e is r e q u i r e d t o i n su r e a g o o d

s ea l a g ai n st t h e p o n d b a n k a s w e l l, a n d t h e g e n e ra l p r o c e d u r e d e s c r ib e d a b o v e m u s t b e

e x p a n d e d t o m e e t t h is n e e d .

Im pro ved harvesting net design (Fig. 3}

U s i n g t h e f o r c e a n a l ys i s a b o v e , a m e c h a n i z e d h a r v e s t in g n e t h a s b ee n d e s ig n e d a n d

c o n s t r u c t e d . T h e n e t h a s a t h r e e e l e m e n t l i n e s y s t e m t o t r a n s f e r t h e p u l l i n g f o r c e s

a p p l ie d b y t o w i n g v e h ic l e s o n t h e b a n k s t o t h e n e t i n t h e s a m e p l a n e a s t h e p o n d

' ~ o t t o m . T h e t h r e e e l e m e n t s a r e t h e t o w l i n e , t h e i n t e r m e d i a t e l i n e s , a n d t h e b o t t o m

drag l ine .T h e t o w l in e i s m a d e o f 1 2 .7 m m ( ½-in ) b r a i d e d d a c r o n w i t h 4 0 0 0 k g ( 8 8 0 0 l b)

b r e a k i n g s t re n g t h . T h e p u l l in g f o r c e s a re t r a n s m i t t e d f r o m t h e t o w l in e t o t h e n e t b y

p a i rs o f i n t e r m e d ia t e l in e s . E a c h p a i r o f i n t e r m e d ia t e l i n es is m a d e o f a f l o a t i n g li n e o n

th e t o p e d g e o f t h e n e t a n d a s in k in g li n e t h a t i s a t t a c h e d t o t h e w e ig h t e d l i n e , w h ic h i s

w e ig h t e d n e a r i t s l o w e r e n d . T h e s e p a i r s o f i n t e r m e d ia t e l i n e s a r e a t t a c h e d t o a t o w

l in e a t 3 - m ( 1 0 f t ) i n t e r v a l s w i th q u i c k r e l e a s e s n a p c o n n e c to r s .

T h e b o t t o m d r ag l in e o f 1 2 -7 m m (½ i n ) b r a id e d d a c r o n is w e i g h t e d a t i n te r v a ls o f

2 0 - 5 c m ( 8 i n ) b y t u b u l a r l e a d w e ig h t s o f 1 5 0 g ( 5 - 3 3 o z ) . T h e i n t e r m e d ia t e l i n es a r e

a t t a c h e d t o t h e b o t t o m l in e a t 3 . 6 - m ( 1 2 f t ) i n t er v a ls w h i c h is l a rg e r t h a n t h e t o w l in e

s p a c in g o f 3 m ( 1 0 ft ) . T h i s a l lo w s t h e b o t t o m d r a g li n e t o f o r m a s e ri e s o f l o c a l i z e d

c a t e n a r y c u r v e s w h ic h g r e a t l y im p r o v e s i t s v e r t i c a l f l e x ib i l i t y .

A m o n o f i l a m e n t n e t o f 3 . 8 c m ( 1 2 i n ) s t re t c h e d m e s h s iz e is a t t a c h e d b e t w e e n t h e

f l o a t li n e a n d t h e B D L w i t h a w o r k i n g d e p t h o f u p t o 2 m ( 6 -5 ft ) . A s i m p l e r e c t a n g u l a r

f r a m e o f P V C p ip e i s s e w n in to t h e n e t a t t h e c e n t e r c a t e n a r y c u r v e 0 -5 m ( 1.5 f t )

a b o v e t h e b o t t o m t o f o r m t h e t a r g e t e n t r a n c e t o w a r d w h i c h t h e a n i m a l s a r e h e r d e d

b y t h e f o r w a r d m o v e m e n t o f t h e n e t h a rv e s t e r. A t h a r v e st t i m e , a g r a d i n g b o x i s

a t t a c h e d t o t h e r e c t a n g u l a r p i p e f r a m e .

A m e c h a n i z e d n e t f o r u s e i n p o n d s o f 4 5 m ( 1 4 8 f t ) o r l es s i n w i d t h h a s t h e

f o l l o w i n g d i m e n s i o n s :

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A N I M P R O V E D H A R V E S T I N G N E T F O R F R E S H W A T E R P R A W N S 8 5

F i g . 3 . Im prov e d ne t sy s te m. ( a ) R e a d y fo r t r a nspo r t , ne t a nd l i nes go i n box ; (b ) d ry s e t up ;(c ) f i rs t s tage se t up in dry po nd ; (d) col lec t io n bo x; (e ) imp rov ed box for l a rge r pon ds ; ( f ) en te r ing

t he pon d ; (g) p rog re ss i ng down t he po nd ; (h ) r e su l t .

(a )

(b )

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G'

iJaa I

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AN IMPROVED HARVEST ING NET FOR FRESHWATER PRAWNS 87

( f )

( g )

( h )

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88 M.R. WILLIAMSON, JAW-KAI WANG

T o w l in e 7 7 m ( 2 5 0 f t )

B o t t o m l in e 6 1 m ( 2 0 0 f t )

F l o a t l in e 6 1 m ( 2 0 0 f t )

I n t e r m e d i a t e l in e s r a n g e f r o m 6 .7 m ( 2 2 f t ) a t t h e c e n t e r o f t h e n e t t o 3 - 3 5 m ( 11 ft )

c lo s e t o t h e b a n k s .

OPERATION OF THE MECHANIZED NET

T h e c o m p l e t e m e c h a n i z e d n e t is m a d e i n f o u r s e p a r at e p a r t s f o r e a s y tr a n s p o r t : t o w

l ine , i n t e r m e d ia t e l i n es i n p ai r s , b o t t o m l i n e a n d n e t a s s e m b ly , a n d t h e g r a d in g b o x .

U p o n a rr iv a l a t t h e p o n d t h e t o w l in e i s l a id o u t a n d a t t a c h e d t o t w o t o w i n g v e h ic l es ,

o n e o n e i t h e r s i d e o f t h e p o n d . I n t e r m e d i a t e l in e s a re c o n n e c t e d t o t h e t o w l in e w h i c his m o v e d f o r w a r d t o c l e ar t h e b a n k . T h e n e t i s l a id o u t a l o n g t h e b a n k a n d c o n n e c t e d

t o t h e i n t e r m e d i a t e l in e s. T h e c o l l e c ti o n - g r a d i n g b o x i s a t t a c h e d t o t h e f r a m e i n t h e

c e n t e r o f t h e n e t . T h e u n i t is n o w r e a d y f o r h a rv e s t in g .

T h e t w o v e h i c l e s p r o c e e d s l o w l y a t 1 k m / h a l o n g th e b a n k s p u l l in g f i r st t h e t o w l in e

t h e n t h e n e t a n d f i n al l y t h e g r a d i n g b o x i n t o t h e w a t e r . A p e r s o n a c t i n g a s n e t c o o r d i -

n a t o r e a s es t h e b o x d o w n t h e b a n k a n d w a t c h e s f o r o b s tr u c t i o n s w h i c h m i g h t d am a g e

th e n e t .

T h e b o t t o m d r a g l in e a n d f l o a t l i n e f o r m a s e ri es o f s m a l l c a t e n a r y c u r v e s a s t h e

u n i t p r o c e e d s t o s w e e p t h e p o n d . U p o n a r ri v al a t th e e n d o f t h e r u n , w h e n t h e o u t e r

l e a d in g e d g e s o f t h e n e t h a v e r e a c h e d t h e c o r n e r s o f t h e p o n d , t h e v e h ic l e s s t o p p u l l in ga n d t h e t o w l in e i s d i s c o n n e c t e d . T h e n e t is d r a w n t o w a r d t h e b a n k a n d o u t o f th e

w a t e r , w o r k i n g f r o m t h e o u t s i d e i n t o t h e c e n t e r , r e m o v i n g t h e i n t e r m e d i a t e l i n es a n d

h e r d i n g a n i m a l s t o w a r d t h e g r a d i n g b o x . W h e n a l l t h e a n i m a l s h a v e b e e n s h a k e n i n t o

t h e b o x , a d o o r i s f i t t e d a n d t h e b o x is d i s c o n n e c t e d f r o m t h e n e t f r a m e a n d i s r e le a s ed

o n a t e t h e r i n t o t h e p o n d .

T h e m e c h a n i z e d n e t c o m p o n e n t s a r e e a si ly s t ac k e d o r m o v e d t o t h e n e x t s c h e d u l ed

p o n d w i t h a n e w b o x i n p l a c e. A l l li n es a r e c o l o r c o d e d f o r e a sy i d e n t i f ic a t i o n a n d a ll

c o n n e c t i o n s a r e o f t h e q u i c k a t t a c h / re l e a s e t y p e . T h e m e c h a n i z e d n e t e m p h a s i z e s e a se

o f h a n d l i n g t o s p e e d u p t h e t o t a l h a r v e s t in g p r o c e s s a n d r e d u c e w o r k e r f a t ig u e .

T h e u s e o f t h e g r a d i n g b o x p r o v i d e s t h e p r o d u c t i o n m a n a g e r w i t h se v er al a l t er n a t e

s t r a t e g ie s i n d i s p o s in g o f h i s c r o p .

1 . I m m e d i a t e r e m o v a l o f t h e u n g r a d e d h a r v e s t i n t h e b o x b y m e c h a n i c a l l if t i n t o a

t r u ck m o u n t e d t a nk .

2 . I n - p o n d g r a d in g i n to two o r t h r e e s i z e c l a s s e s w i th s a m e d a y r e m o v a l t o t h e

p r o c e s s in g p l a n t .

3 . H o l d i n g o v e r n i g h t i n th e p o n d f o r r e m o v a l e a r l y t h e n e x t d a y , e i t h e r g r a d e d o r

n o t , t o m e e t a n e a r ly m a r k e t c o m m i t m e n t .

I n - p o n d g r a d i n g s im p l y r e q u ir e s t h a t w h e n t h e a n i m a l s a r e s a f e ly c o n f i n e d in th e b o x

th e f a ls e f l o o r s b e r a i se d . T h e a n im a l s w i ll b e o n t h e t o p f l o o r a n d w i ll b e g in t o se gr e-

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AN IMPROVED HARVESTING NET FOR FRESHWATER PRAWNS 89

g a te b y s iz e b y a t t e m p t i n g t o pa s s d o w n w a r d b e t w e e n t h e b a r s. S m a l l a n d m e d i u m -

s i zed a n ima l s w i ll pa s s t h ro ugh the f i r st f loo r , 2 -54 cm (1 i n ) spacing , wh i l e on ly sm a l l

an ima l s w i ll pa s s t h rou gh the s econd f l oo r , 2 . 23 cm (0 .94 i n ) spac ing , i n to t he b o t t o m

o f t h e b o x . N o n - m a r k e t s i z e a n d m o s t s o f t m o u l t i n g a n i m a l s c a n r e t u r n t o t h e p o n d

th roug h the bo t t o m o r s ides . T he s eg rega t ion i n to s iz e c l as se s imp roves t he l onge r t he

an ima l s a r e l e f t i n t he f l oa t i ng bo x . E xpe r i enc e ha s show n qua l i t y and su rv iva l r em a in

h i g h f o r u p t o 2 4 h , p r o v i d e d t h e b o x i s n o t o v e r l o a d e d w i t h a n im a l s. T h e p r o t o t y p e

box wh ich is 2 . 56 m (10 0 in ) l ong , 1 m (39 i n ) w ide and 1 m deep , ho ld s 100 kg

(220 l b ) o f an ima l s . The ha rves t i ng sy s t em i s env i s ioned t o have seve ra l g r ad ing box es

fo r e ach ne t a s sembly .

RESULTS OF PR ELIMINARY EXPERIMENTS

S e v er al tr ia l r u n s i n a n e x p e r i m e n t a l 1 0 m ( 3 2 . 5 f t ) w i d e p o n d w e r e p e r f o r m e d w i t h a

p r o t o t y p e m e c h a n i z e d n e t . T h e p r o c e d u r e i n v o lv e d r u n n i n g th e u n i t th r o u g h t h e p o n d

twice fo r e ach t r i a l . Af t e r e ach pa s s , t he cap tu red an ima l s we re he ld i n t anks . The

p o n d w a s d r a i n e d a f t e r t h e s e c o n d p a s s a n d a n y r e m a i n i n g a n i m a l s w e r e c o u n t e d .

The cap tu re e f f ic i ency , o r t he nu m ber o f an ima l s c augh t on a si ng le run , was exp re s sed

a s a p e r c e n t a g e o f t h e t o t a l n u m b e r o f m a r k e t s iz e a ni m a l s i n th e p o n d p r i o r t o t h e

run , and was cons i s t en t l y be tween 56 and 60%.

A fu l l - s ize mechanized ne t was bui l t for t r ia l s a t th ree la rge commerc ia l fa rms. S ince

i t is no t pos s ib l e t o d r a in and cou n t an ima l s i n comm erc i a l pond s , r e su lt s a r e ba sed onp rev ious ha rves ts p lu s t he f a rm er s expec t e d y i e ld s u s ing hand ha rves t i ng ne t m e tho ds .

In a l l cases the ac tua l harves t exceeded the an t ic ipa ted y ie ld (Table 1) , ind ica t ing

t h is m e t h o d m a y b e m o r e e f f ic i e n t a t c a p t u r in g t h e a n i m a l s t h a n t h e c u r r e n t m e t h o d s .

Add i t i ona l t r a in ing o f t he ha rves t c r ews i n t he new t echn iques shou ld r educe work ing

t imes b y a t l e a s t 30%.

TABLE 1

Results

A t e a Hand harv es t Ex p e c t e d T i me s ince Ac t u a l Harv e s te r(acres) t im e required yie ld last harvest y ie M t im e required

(h) (kg) (kg) (h)

1-0 1-5 50 New pon d 91 0.752.0 2.0 25 5 day s 90 1.251.8 3.0 114 23 day s 272 1.25

ADVANTAGES OF THE MECHANIZED HARVESTING NET

Direc t bene f i t s :

1 . Re duc ed l abo r cos t s .

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9 0 M . R . WILLIAMSON,JAW-KAIWANG

2. Reduced t ime r equ i r ed t o ha rves t a un i t a r ea .

3 . R e d u c e d w o r k e r fa t ig u e a n d d i s c o m f o r t .

I nd i r ec t bene f i t s i nc lude t he ab i l i t y o f t he manage r t o :

1 . M ee t sudden i nc r ea se s i n dem and by ha rves t i ng ex t r a po nds a t sho r t no t i c e .

2 . Ho ld an im a l s ove rn igh t f o r e a r ly de l i ve ry t o a i rpo r t s , e t c . , w i th l i t t l e mor t a l i t y .

3 . I n v e n t o r y t h e p o p u l a t i o n i n a g i ve n p o n d a n d t r a n s fe r s to c k b e t w e e n p o n d s in

o rde r t o o p t im ize t he en t i r e s e t o f pon ds a s a g row -ou t sy s t em.

4 . Ma in t a in op t im a l b iomas s wh en e f f i c i en t cu l li ng is u sed wi th m u l t i p l e r e s tock ing .

S U M M A R Y " A N D R E C O M M E N D A T I O N S

A m echa n ized ha rves t i ng ne t ha s been de s igned and a fu ll -s ca le p ro to t yp e cons t ru c t ed

f o r t h e H a w a i ia n p r a w n i n d u s t r y .

T e s t r u n s i n c o m m e r c i a l p o n d s h a v e s h o w n c o n s i d e r a b l e p r o m i s e . T h e m e c h a n i z e d

n e t i s c u r r e n t ly b e i n g u t il iz e d b y f a r m e r s an d d e m o n s t r a t e s s ig n i fi c an t i m p r o v e m e n t

o v e r t h e e x i st in g h a r v e s ti n g m e t h o d s i n l a b o r s a v ed an d t i m e t a k e n t o c o m p l e t e a

ha rves t .

More s i gn if i can t l y , the new ha rves t equ ipm en t w i l l m ake a l t e rna t e p rod uc t io n

m a n a g e m e n t s t ra t eg i e s a v a il ab l e to t h e p r o d u c t i o n m a n a g e r so t h a t h e c an b e t t e r c o p e

w i t h t h e u n c e r t a i n ti e s o f m a r k e t d e m a n d , u n p r e d i c t a b le w e a t h e r c o n d i ti o n s , av a il ab l e

supp ly o f s t ock ing ma te r i a l s , e t c . The ab i l i t y t o ha rves t qu ick ly , e f fi c i en t l y and a tm i n i m u m c o s t c a n b e a n i m p o r t a n t e c o n o m i c a d v a n t a g e .

The fo l lowing r eco m m end a t ion s a r e sugges t ed t o ensu re the be s t r e su l ts o f t he

m e c h a n i z e d n e t .

1 . The ponds shou ld be de s igned and cons t ruc t ed t o su i t mechan i zed ha rves t i ng .

2 . A l l pond s shou ld be o f s imi l ar s iz e and shape wi th in t he l im i t s o f t opo g rap hy ,

e tc .

3 . P o n d s s h o u l d b e k e p t w e l l m a i n t a i n e d w i t h t r i m m e d b a n k s a n d m i n i m u m s ilt

bu i l dup .

4 . The ha rves t c r ew shou ld be we l l t r a ined and mo t iva t ed t o u se t he ha rdwareco r r ec t l y .

5 . T h e h a r v e s t e r s h o u l d b e i n t e g r a t e d i n t o t h e p r o d u c t i o n s y s t e m b y m a n a g e m e n t

in s t ead o f s imp ly r ep l ac ing t r ad i t i ona l ha rves t i ng me thods .

A C K N O W L E D G E M E N T S

T h e a u t h o r s a re g r a t e f u l t o M r J o h n C o r b i n o f t h e A q u a c u l t u r e D e v e l o p m e n t P r o g ra m ,

D e p a r t m e n t o f P l a n n in g a n d E c o n o m i c D e v e l o p m e n t , S ta t e o f H a w a i i ( G r a n t N o .

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AN IMPROVED HARVESTING NET FOR FRESHWATER PRAWNS 91

10998) and to the Hawaii Office of the National Seagrant Office for financial support

(Gra nt No. 04-8-M01-178).

The pra wn farmers of Hawaii have cont rib ute d generously of their time and facilities

to promote this work.

REFERENCES

Gibson, Richard T. & Wang, Jaw-Kai (1977). An alternative prawn production systems design inHawaii. Sea Grant TechnicaI R eport UNIHI-SEA GRANT- TR- 77-05 , May 1977.

Polovina, J. & Brown, H. (1978). Population dynamics and production economics. In: Proceedingsof the Ninth A nnual Meeting o f the World Mariculture Society, pp. 393-404.

State of Hawaii, State Center for Science Policy and Technology Assessment (1978). Aquaculturedevelopment for Hawaii: Assessments and recommendations. Report by the Aquaculture Plan-

ning Program, Center for Science Policy and Technology Assessment. Honolulu: Dept. ofPlanning and Economic Development.

WiUiamson, Michael R. & Wang, Jaw-Kai (1978). Mechanical separation of fresh water prawns.American Society of Agricultural Engineers, Paper No. 78-5035.