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compound machines 2.notebook 1 March 14, 2018 . 25 kg F e C 2 = 12 cm C 1 = 100. cm Eff = 90.% Wheel and Axle . 25.0 kg F e C = 12.0 cm C = 100. cm Eff = 90.% IMA = d e /d r =C e /C r IMA = 100 cm/12 cm = 8.3 IMA = r e /r r = 15.9 cm/1.9 cm Eff. = AMA/IMA x 100 AMA = Eff. x IMA AMA = .90 x 8.3 AMA = 7.5 F r = 245 N (same as F w ) AMA = F r /F e F e =F r /AMA F e = 245 N/7.5 = 32.6 N can use "C" or "r" because they are proportional 245 N
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Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

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Page 1: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

1

March 14, 2018

.

25 kgFe

C2 = 12 cm

C1 = 100. cm

Eff = 90.%

Wheel and Axle

.

25.0 kgFe

C = 12.0 cm

C = 100. cm

Eff = 90.%

IMA = de/dr = Ce/Cr

IMA = 100 cm/12 cm = 8.3 IMA = re/rr = 15.9 cm/1.9 cm Eff. = AMA/IMA x 100

AMA = Eff. x IMAAMA = .90 x 8.3 AMA = 7.5

Fr = 245 N (same as Fw)

AMA = Fr/FeFe = Fr/AMAFe = 245 N/7.5 = 32.6 N

can use "C" or "r" because theyare proportional

245 N

Page 2: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

2

March 14, 2018

.

25 kgFe

Eff = 90.%eccentric ­ off set pivot

25 kgFe

.

25 kgFe

Eff = 90.%eccentric ­ off set pivot

25 kgFe

Page 3: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

3

March 14, 2018

.

25 kgFe

Eff = 90.%eccentric ­ off set pivot

25 kgFe

IMA = de/dr IMA = 12 cm/3 cm = 4 Eff. = AMA/IMA x 100

AMA = Eff. x IMAAMA = .90 x 4 AMA = 3.6

Fr = 245 N (same as Fw)

AMA = Fr/FeFe = Fr/AMAFe = 245 N/3.6= 68 N

.

25 kgFe

Eff = 90.%eccentric ­ off set pivot

25 kgFe

IMA = de/dr IMA = 10 cm/6 cm = 1.7 Eff. = AMA/IMA x 100

AMA = Eff. x IMAAMA = .90 x 1.7 AMA = 1.5

Fr = 245 N (same as Fw)

AMA = Fr/FeFe = Fr/AMAFe = 245 N/1.5= 163 N

.

Page 4: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

4

March 14, 2018

25 kg

Fe

rotates ccw from last slide

note how the effortarm and resistance arm changed!!!!

.

.

25 kg

Fe

IMA = de/dr IMA = 11.3 cm/4.2 cm = 2.7 Eff. = AMA/IMA x 100

AMA = Eff. x IMAAMA = .90 x 2.7 AMA = 2.4

Fr = 245 N (same as Fw)

AMA = Fr/FeFe = Fr/AMAFe = 245 N/2.4= 102 N

Page 5: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

5

March 14, 2018

.

25 kgFe

.

25 kgFe

IMA = de/dr IMA = 12 cm/3 cm = 4 Eff. = AMA/IMA x 100

AMA = Eff. x IMAAMA = .90 x 4 AMA = 3.6

Fr = 245 N (same as Fw)

AMA = Fr/FeFe = Fr/AMAFe = 245 N/3.6= 68 N

90%

Page 6: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

6

March 14, 2018

.25 kg

Fe

.

25 kg

Fe

IMA = de/dr IMA = 4 cm/3.7 cm = 1.1 Eff. = AMA/IMA x 100

AMA = Eff. x IMAAMA = .90 x 1.1AMA = .99

Fr = 245 N (same as Fw)

AMA = Fr/FeFe = Fr/AMAFe = 245 N/.99= 248 N

Page 7: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

7

March 14, 2018

compound bow

Fe

as bow string is pulled

de increases and dr decreases

Page 8: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

Page 9: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

Page 10: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

10

March 14, 2018

pulley is 80.% efficientlever is 95% efficient

1

2 dr = .23 m

Fr = ?

pulley is 80.% efficientlever is 95% efficient

1

2dr = .23 m

Fr = ?

IMA1 = 3 (3 strands)IMA1 = de1/dr1 dr1 = de1/IMA1 = 2.4 m/3 = .8 mIMA2 = de2/dr2 = .8 m/.23 m = 3.5AMA1 = Eff1 x IMA1 = .8 x 3 = 2.4AMA2 =Eff2 x IMA2 = .95 x 3.5 = 3.3

AMAT = AMA1 x AMA2 = 2.4 x 3.3 = 7.9IMAT = IMA1 x IMA2 = 3 x 3.5 = 10.5 or, IMAT = de1/dr2 = 2.4 m/.23 m = 10.4

EffT = Eff1 x Eff2 = .80 x .95 = .76EffT = WoT/WIT = Fr2 dr2/Fe1 de1Fr2 =[EffT x Fe1 x de1] /dr2 = [.76 x 250 N x 2.4 m]/.23 m = 1980 N

Page 11: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

When a smaller gear drives a larger gear, the larger gear turns with more force. This is force magnification. Lower gears on a bike allow you to apply more force with each turn of the pedals, though you have to pedal more often!

When a larger gear drives a smaller gear, the smaller gear completes its turns faster. The gears are magnifying a movement.

Movement advantage = # teeth on input gear / # teeth on output gear

Mechanical advantage = # teeth on output gear / # teeth on input gear

You may have noticed that the mechanical advantage equation is the inverse of the movement advantage equation! This means that as movement magnification increases, the force magnification decreases, and vice versa. This is true for all simple machines.

External vs. internal gearsInternal gear An external gear is one with the teeth formed on the outer surface of a cylinder or cone. Conversely, an internal gear is one with the teeth formed on the inner surface of a cylinder or cone. For bevel gears, an internal gear is one with the pitch angle exceeding 90 degrees. Internal gears do not cause direction reversal.

Page 12: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

Spur gears or straight­cut gears are the simplest type of gear. They consist of a cylinder or disk, and with the teeth projecting radially, and although they are not straight­sided in form, the edge of each tooth thus is straight and aligned parallel to the axis of rotation. These gears can be meshed together correctly only if they are fitted to parallel axles.

Helical gears offer a refinement over spur gears. The leading edges of the teeth are not parallel to the axis of rotation, but are set at an angle. Since the gear is curved, this angling causes the tooth shape to be a segment of a helix. Helical gears can be meshed in a parallel or crossed orientations. The former refers to when the shafts are parallel to each other; this is the most common orientation. In the latter, the shafts are non­parallel.The angled teeth engage more gradually than do spur gear teeth causing them to run more smoothly and quietly.

Page 13: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

Double helical gears, or herringbone gears, overcome the problem of axial thrust presented by "single" helical gears by having two sets of teeth that are set in a V shape. Each gear in a double helical gear can be thought of as two standard mirror image helical gears stacked. This cancels out the thrust since each half of the gear thrusts in the opposite direction. Double helical gears are more difficult to manufacture due to their more complicated shape.

A bevel gear is shaped like a right circular cone. Right circular cone with most of its tip cut off. When two bevel gears mesh their imaginary vertexes must occupy the same point. Their shaft axes also intersect at this point, forming an arbitrary non­straight angle between the shafts. The angle between the shafts can be anything except zero or 180 degrees. Bevel gears with equal numbers of teeth and shaft axes at 90 degrees are called miter gears.

Page 14: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

Hypoid gears resemble spiral bevel gears except the shaft axes do not intersect. The pitch surfaces appear conical but, to compensate for the offset shaft, are in fact hyperboloids of revolution. Hypoid gears are almost always designed to operate with shafts at 90 degrees. Depending on which side the shaft is offset to, relative to the angling of the teeth, contact between hypoid gear teeth may be even smoother and more gradual than with spiral bevel gear teeth. Also, the pinion can be designed with fewer teeth than a spiral bevel pinion, with the result that gear ratios of 60:1 and higher are feasible using a single set of hypoid gears. This style of gear is most commonly found in mechanical differentials.

Crown gears or contrate gears are a particular form of bevel gear whose teeth project at right angles to the plane of the wheel; in their orientation the teeth resemble the points on a crown. A crown gear can only mesh accurately with another bevel gear, although crown gears are sometimes seen meshing with spur gears. A crown gear is also sometimes meshed with an escapement such as found in mechanical clocks.

Page 15: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

Worm gears resemble screws. A worm gear is usually meshed with an ordinary looking, disk­shaped gear, which is called the gear, wheel, or worm wheel.Worm­and­gear sets are a simple and compact way to achieve a high gear ratio. For example, helical gears are normally limited to gear ratios of less than 10:1 while worm­and­gear sets vary from 10:1 to 500:1. A disadvantage is the potential for considerable sliding action, leading to low efficiency.

Non­circular gears are designed for special purposes. While a regular gear is optimized to transmit torque to another engaged member with minimum noise and wear and maximum efficiency , a non­circular gear's main objective might be ratio variations, axle displacement oscilliations and more. Common applications include textile machines, potentiometers and continuously variable transmissions.

Page 16: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

The rack is a toothed bar or rod that can be thought of as a sector gear with an infinitely large radius of curvature. Torque can be converted to linear force by meshing a rack with a pinion: the pinion turns; the rack moves in a straight line. Such a mechanism is used in automobiles to convert the rotation of the steering s wheel into the left­to­right motion of the tie rod(s). Racks also feature in the theory of gear geometry, where, for instance, the tooth shape of an interchangeable set of gears may be specified for the rack (infinite radius), and the tooth shapes for gears of particular actual radii then derived from that. The rack and pinion gear type is employed in a rack railway.

In epicyclic gearing one or more of the gear axis moves. Examples are sun and planet gearing (see below) and mechanical differentials.

Page 17: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

Sun and planet gearing was a method of converting reciprocal motion into rotary motion in steam engines. It played an important role in the Industrial Revolution. The Sun is yellow, the planet red, the reciprocating crank is blue, the flywheel is green and the driveshaft is grey.

A harmonic drive is a specialized proprietary gearing mechanism.

Page 18: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

.5 if reversed!

17

28

de dr

IMA = de/dr = 2/1 = 2est.

IMA = to/ti = 28/17 = 1.6

24/16 or 16/24MA = to/ti

Page 19: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

Page 20: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

www.dynamicscience.com.au/tester

en.wikipedia.org/wiki/Gear

IMA = # teeth follower/# teeth driver

x forcex distance (speed)

driver follower

Page 21: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

http://www.tpub.com/content/engine/14037/css/14037_42.htm

www.sunnytools.com/hand%20winch.htm <http://www.sunnytools.com/hand%20winch.htm>

\

Page 22: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

82%

82%

200 N

Fr ?

2.0 m

0.7 m

82%

82%

200 N

Fr ?

2.0 m

0.7 m

IMAp = 5IMAr = de/dr= 5m/1m = 5IMAT = de1/dr2= 2.0 m/.70m = 2.9

EffT = AMAT/IMAT

AMAT = EFFT(IMAT) = .67 x 2.9 = 1.9AMAT = Fr2/Fe1 ... Fr1 = Fe2 x AMAT = 200 N x 1.9 = 380 N

EffT = Eff1 x Eff2 = .82 x .82 = 67%

Page 23: Wheel and Axle Eff = 90.% F Eff = 90.%greschner.wiscoscience.com/worksheets/physics/chpt 10/sm 2018.pdf · Wheel and Axle. 25.0 kg Fe C = 12.0 cm ... Also, the pinion can be designed

compound machines 2.notebook

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March 14, 2018

240. N

.80 m

90. %

90. %

S