What is roll forming

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Webinar WI1:Roll form product development

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data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved

Duration: 30 min.

Presenter: Suprith Kashyap

Topic: Roll form product development


Roll form product development

What is roll forming

Why roll forming

Cold roll formed product applications

Role of data M India in your success

Factors influencing “Success”

COPRA® Technology

Demonstration on flower design using COPRA® RF 2011

Discussions & question


What is Roll forming?

Video with courtesy of Dalarna University

Process were in a sheet metal strip is formed with multiple pairs of contoured rolls.




Why roll forming




COPRA® Technology




Why roll forming?

High volume production.

Consistent product quality.

Minimum material handling.

Reduced number of labour.

High tensile material forming.

Low cost tooling with high tool life.




Why roll forming




COPRA® Technology




Cold roll formed products application

Aviation Industry



Automotive Industry



Railways Industry



Construction Industry



Oil & Gas Industry



Storage Industry




Why roll forming




COPRA® Technology





COPRA Roll Design and Verification Software

Roll Form Simulation, Design Services and Trouble shooting

Quality Control of roll tooling

Training Hotline Support

Advanced simulations




Why roll forming




COPRA® Technology




Factors influencing “Success”Roll Forming Machine.

Forces on Axes

Axis Name Fx (N) Fy (N) Fz (N)

Top Axis -816 73176 1646

Bottom Axis -37 -6788 8365


Factors influencing “Success”Roll Tool Design.


Factors influencing “Success”Roll Tool Manufacturing.


Factors influencing “Success”Roll Tool setup


Factors influencing “Success”Strip Material




Why roll forming




COPRA® Technology




COPRA® Software TechnologyFlower Design

Flower OptimizationCOPRA® DTM

Roll Tool Design

Process ValidationCOPRA® FEA RF

ok?No Yes

ok?No

Yes

Roll Tool manufacturing




Why roll forming




COPRA® Technology




Flower design (Forming sequence)

COPRA ® RFusing




Why roll forming




COPRA® Technology




DiscussionDiscussion and and QuestionsQuestions


www.datamindia.com


Webinars to follow -

DTM

Roll design

Roll detailing

Verification using COPRA® FEA RF

and many more……


data M Software India Pvt. Ltd.#15, Q-Block, Bhavani Housing Society31st Main Banagirinagar, BSK 3rd StageBangalore 560 085INDIAPhone: +91 (0)80 2669 1303 and 2669 0774Fax: +91 (0)80 | 2679 6191 e-mail: [email protected]: www.datamindia.com

For details on COPRA® solutions, contact:

mailto:[email protected]

ThankThank youyou veryvery muchmuch forfor youryour attentionattention!!

Goodbye…

Webinar WI1: Roll form product development

What is roll forming

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