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What Causes What Causes Unscannable Bar Codes Unscannable Bar Codes How do I know if my bar codes How do I know if my bar codes have a problem? have a problem? What Pitfalls and Mistakes What Pitfalls and Mistakes should I Avoid? should I Avoid? ©2005 Ace Hardware Corporation. All Rights Reserved.
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What Causes Unscannable Bar Codes How do I know if my bar codes have a problem? What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Dec 24, 2015

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Page 1: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

What Causes Unscannable What Causes Unscannable Bar CodesBar Codes

How do I know if my bar codes have a How do I know if my bar codes have a problem?problem?

What Pitfalls and Mistakes should I Avoid?What Pitfalls and Mistakes should I Avoid?

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 2: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Unscannable Bar Code CategoriesUnscannable Bar Code Categories

I.I. Visual CluesVisual CluesI.I. Application – Physical Placement of the label or Application – Physical Placement of the label or

printed codeprinted codeII.II. Packaging – Finished Product to CustomerPackaging – Finished Product to Customer

II.II. Non-Visual CluesNon-Visual CluesI.I. Bar Code Characteristics – Dimensions and SizesBar Code Characteristics – Dimensions and SizesII.II. Bar Code Standards – Symbology or Structure Bar Code Standards – Symbology or Structure

GuidelinesGuidelinesIII.III. Measurement Tools – Measurements for QualityMeasurement Tools – Measurements for Quality

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 3: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Visual and Non-Visual AttributesVisual and Non-Visual AttributesNON-VISUALNON-VISUAL

Print Quality – ANSI/ISO Standards Encoded Numeric Data Symbology Structure Ink Gain Check Digit Encoded Reflectance Bar Width Ratio

VISUALVISUAL Print Quality Human Readable Text

& Font Sizes Labeling Applications Package/Product

Infringements Bar Code Color

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 4: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Common Visual Clues Common Visual Clues APPLICATION

Print Head Failures Wrinkles & Folds Creases & Crinkled Corner Wrapped Carton Clamshell Flaps Laminates Perforations Off Centered Printing

PACKAGING Background Patterns Wrong Substrate Blisters & Bubbles Embossing Over-LabelingHeat Stress/ShrinkAbrasions Tape

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 5: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number One Visual ClueNumber One Visual Clue

©2005 Ace Hardware Corporation. All Rights Reserved.

PRINT HEAD BURN OUT

Page 6: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Two Visual ClueNumber Two Visual Clue

QUIET ZONES TOO SMALL

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 7: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Three Visual ClueNumber Three Visual Clue

PRINTED QUALITYOverprinted Or Under-Printed

Too Much or Too Little Ink

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 8: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Four Visual ClueNumber Four Visual Clue

©2005 Ace Hardware Corporation. All Rights Reserved.

WRONG CHECK DIGIT

DATA INTEGRITY

Page 9: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Four Visual Clue #2Number Four Visual Clue #2

DATA INTEGRITY

©2005 Ace Hardware Corporation. All Rights Reserved.

WRONG NUMBERS APPLIED

16 DIGITS INSTEAD OF 14

Bad Check Digit

12 DIGITS INSTEAD OF 14

Page 10: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Five Visual ClueNumber Five Visual Clue

LABEL PLACEMENT

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 11: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Six Visual ClueNumber Six Visual Clue

PACKAGING

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 12: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Seven Visual ClueNumber Seven Visual Clue

BAD LABELING

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 13: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Eight Visual ClueNumber Eight Visual Clue

WRONG SIZES/DIMENSIONS

©2005 Ace Hardware Corporation. All Rights Reserved.

HUMAN READABLE TEXT’S FONT SIZE IS LARGER THAN THE SYMBOLOGY

Page 14: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Nine Visual ClueNumber Nine Visual Clue

INCORRECT COLOR

©2005 Ace Hardware Corporation. All Rights Reserved.

RED DOES NOT SCAN

Page 15: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Number Ten Visual ClueNumber Ten Visual Clue

TRUNCATION

©2005 Ace Hardware Corporation. All Rights Reserved.

0 0 1 2 3 4 5 6 7 8 9 5 0 01234 56789 5

Page 16: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Non-visual Issues must be MeasuredNon-visual Issues must be MeasuredTest - Test - TestTest - Test - Test

Use the right equipment to “grade” your bar code’s Use the right equipment to “grade” your bar code’s quality and symbol to ANSI/ISO specificationsquality and symbol to ANSI/ISO specifications

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 17: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Verification Tests CheckVerification Tests Check

SYMBOLOGY - CORRECT STRUCTURESYMBOLOGY - CORRECT STRUCTURE QUIET ZONESQUIET ZONES DECODABILITYDECODABILITY CONTRASTCONTRAST INK GAIN [Bar Width Reduction (BWR)]INK GAIN [Bar Width Reduction (BWR)] REFLECTANCEREFLECTANCE MAGNIFICATION VALUEMAGNIFICATION VALUE CHECK DIGITCHECK DIGIT WIDE TO NARROW BAR RATIOWIDE TO NARROW BAR RATIO DATA FORMATDATA FORMAT

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 18: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

Verification Tests CheckVerification Tests Check

©2005 Ace Hardware Corporation. All Rights Reserved.

Page 19: What Causes Unscannable Bar Codes  How do I know if my bar codes have a problem?  What Pitfalls and Mistakes should I Avoid? ©2005 Ace Hardware Corporation.

EDUCATION AND ASSISTANCEEDUCATION AND ASSISTANCE

GS1 – European Countries GS1 – European Countries (formerly EAN International)(formerly EAN International)

GS 1 US - North America GS 1 US - North America (formerly Uniform Code Council, (formerly Uniform Code Council, Inc.)Inc.)

1SYNC - 1SYNC - subsidiary of GS1 USsubsidiary of GS1 US (formerly UCCNet, Inc.)(formerly UCCNet, Inc.)

AHMA - AHMA - AMERICAN HARDWARE MANUFACTURERS ASSOCIATIONAMERICAN HARDWARE MANUFACTURERS ASSOCIATION

Professional Solution Providers Professional Solution Providers Certified by GS1Certified by GS1

Ace Hardware Bar Code TeamAce Hardware Bar Code Team