Paper No. XXX Effects of SBR Polymer Microstructure on Key Properties in Carbon Black and Silica Filled Tread Compounds Glenn Denstaedt*, Bin Chung, Gwen Mouzon, James Holt, Bryan Howell Maxxis Technology Center Maxxis/Cheng Shin Tire USA 480 Old Peachtree Road Suwanee, GA 30024 Presented at the ITEC 2010 International Tire Exposition and Conference Cleveland, Ohio USA September 21-23, 2010 *Speaker
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Paper No. XXX
Effects of SBR Polymer Microstructure on Key Properties in Carbon Black and
Silica Filled Tread Compounds
Glenn Denstaedt*, Bin Chung, Gwen Mouzon, James Holt, Bryan Howell
Maxxis Technology Center
Maxxis/Cheng Shin Tire USA
480 Old Peachtree Road
Suwanee, GA 30024
Presented at the ITEC 2010 International Tire Exposition and Conference
Cleveland, Ohio USA
September 21-23, 2010
*Speaker
Abstract
Effects of polymer microstructure on key tread properties are well known in a given filler
system. This study is designed to compare and contrast effects of carbon black and silica
across a broad range of SBR polymer microstructures. Statistical models will be
discussed which develop insight into performance characteristics relevant to the tread
compound "Magic Triangle" of wear resistance, traction and rolling resistance.
I. Introduction
Polymer and filler selection are key in obtaining desired tread compound performance.
Significant discussion around the effects of this selection centers on optimization
treadwear, traction and rolling resistance of the tread compound. This is also known as
the “Magic Triangle” of tread compound performance (Figure 1). The compounder’s
paradigm is that in a typical system, when performance is optimized for one factor there
is a corresponding negative impact on one or both of the other properties. In essence you
can change the shape of the triangle but not the total area. “Breaking out of the Triangle”
requires techniques that will change the area of the triangle by improving one or more
properties without a loss in the others.
1. Polymer Structure
The largest body of knowledge compares polymer microstructure, macrostructure and
chain end functional groups in carbon black filled systems. Changes in polymer
macrostructure and functional groups are know to have specific effects on compound
hysteresis by either reducing the number of chain ends or modifying the mobility of the
polymer chain ends which contribute to compound hysteresis. Typically changes in
polymer functional groups are targeted specifically to the filler system in the compound.
Changes in chain end functional groups (i.e. Tin coupling) are targeted toward hysteresis
reduction in carbon black filled compounds.1 Polymer backbone functional groups are
targeted toward improving interaction between silica and the polymer through chemical
attachment.2 Polymers with these types of modifications are not studied in this work.
Changes in polymer macrostructure, including average molecular weight and molecular
weight distribution, are also know to effect hysteresis of compounds through changes in
the number of mobile chain ends.3 In this study, polymers were selected to have minimal
variation in macrostructure to eliminate this effect on overall compound performance
compared to the changes in basic microstructure of the polymer.
Modification of styrene butadiene polymer microstructure is well known to have
significant impact on major tread performance properties. Specifically, changes in
styrene content and the amount of vinyl groups (Figure 2) in the butadiene polymer chain
impact the glass transition temperature, Tg, which has a major impact in wet traction
performance. The regression equation of styrene and vinyl content terms to Tg as a
response, based on the polymers selected in this study, is also shown in Figure 2. In
carbon black filled compounds, it is well documented that the optimization of traction
properties comes with the, less optimum, trade offs of increased hysteresis and reduced
abrasion resistance.4,5,6
Effects of SBR polymer microstructure in silica filled systems with coupling agent are
less defined. This study is designed to compare and contrast effects of carbon black and
silica across a broad range of SBR polymer microstructure.
2. Reinforcing Fillers: Carbon Black and Silica
In the absence of coupling agent, carbon black and silica have similar hydrodynamic
reinforcement of polymer through polymer and filler interaction leading to improvements
in tensile and tear properties. The key difference between the fillers is that carbon black
is hydrophobic and more compatible with the non-polar polymers leading to improved
dispersion and increased interaction between the polymer and filler. Silica is hydrophilic
and incompatible with the non polar polymers leading to decreased polymer filler
interaction and the typical poor modulus development in uncoupled silica compounds.
Strong aggregate structures are also evident due to hydrogen bonding between silanol
groups on the silica filler surface leading to significant difficulty in maintaining good
dispersion. In common silica containing passenger and light truck treads, organosilane
coupling agents improve polymer filler interaction through bonding of the silane to the
silica filler during reactive mixing and direct covalent bonding of the mercaptosilane to
the polymer chain during vulcanization. This leads to improved modulus development
and abrasion resistance. Decreased mobility across the polymer chain would be expected
due the strong chemical bonding with the organosilane modified silica leading to reduced
hysteresis.7,8
II. Experimental
1. Polymers and Formulas
Compound formulas consisted of 100 phr polymer, either 72 phr N234 carbon black or
85 phr of Ultrasil 7000GR silica with 9 phr NEX coupling agent and 37.5 phr oil. Filler
quantities were determined based on an equal volume basis with adjustments made to
compensate for moisture pick up and subsequent loss during mixing for the silica
containing compounds. Additive and curative levels were adjusted based on the filler
system used and industry recommendations (Table 1). Commercially available styrene
butadiene polymers were selected with varied styrene and vinyl content representing Tg’s
ranging from -70 to -20 degrees C (Table 2).
2. Mixing Procedures
Compounds were mixed in a Farrel BR1600 laboratory banbury using the 3 stage mix
procedures shown in Table 3. Differences in mix procedures between carbon black and
silica containing formulas pertain to the added temperature equilibration and 5 minute
hold at 160 degrees C steps to allow for the reaction between the silica filler and silane
coupling agent (silanation) required to achieve optimum properties in silica compounds.
Compound test samples were cured to an approximate 100% state at 160 deg C as
determined by moving die rheometry at the same temperature and sample geometry.
3. Compound Testing
a. Physical Properties
Basic compound testing including Stress-Strain, Hardness and Rebound were conducted
using accepted ASTM methods in triplicate with median values reported. Stress-Strain
properties were measured at room temperature on a United six station tensile tester in
accordance with ASTM D412. The Zwick automated rebound tester was used to
measure resilience at room temperature (DIN 53512/ISO 4662). Hardness was measured
using an automated Shore A2 durometer (ASTM D 2240).
b. Abrasion
The FPS (Field Performance Simulation) Wear Testing System, a modified Lambourn
style abrasion tester manufactured by Ueshima Seisakusho Co, Ltd., was used to generate
wear rate data in millimeters wear per 1000 kilometers of travel. The equipment is
designed to provide variable load (0 – 50N) capability at variable slip ratio (0 – 20%) in
either driving or breaking modes. Talc is applied to the 120M safety walk surface at a
variable rate to prevent material build up and simulate road conditions. Test conditions
were determined based on parametric studies of the equipment.9 Slip ratios were set at 7,
9, 11, 13, and 15% at constant sample wheel speed (driving mode) and 35N load. Models
were developed at 15% slip due to higher discrimination and higher model significance.
c. Wet Friction
A Ueshima Model FR-6050 Outside Drum Friction Tester was used to evaluate the
friction characteristics of the design compounds. The test sample is applied at variable
load (0-300N) to a 1 meter diameter test drum covered with 240 Mesh safety walk
generating a sample speed of between 0 and 50kmph. The test machine can operate
between 10 and 60 degrees C with water flow rates between 0 and 3000 cm3/min
allowing for either wet or dry friction testing. Torque is applied at a breaking rate of 16.7
kmph per second applied to the sample and a resultant friction force curve is generated
from 0 to 90% slip ratio. The maximum coefficient of friction, Mu_P(eak) is determined
and used for analysis of compound performance. Specific conditions for this study
(Load=75N, Speed=30,40,50kmph and water flow rate of 1500cm3/min) were determined
by parametric study to represent typical conditions relevant to tire traction testing.10
d. Dynamic Testing
Dynamic testing was conducted at -10 and 60 degrees C to characterize wet friction and
rolling loss parameters respectively using a Metrovib Model VA3000 viscoanalyzer.
Testing was conducted in shear at both temperatures. At -10 deg. C, strain was set a 1%
with a frequency of 5Hz. Tangent delta and Complex modulus, G*, were included in
comparisons to wet friction results. At 60 deg. C, testing was conducted using a strain
sweep from 0.1 to 12% strain and 10Hz. Maximum tangent delta is used to correlate to
hysteresis related to rolling loss. Delta G’ characterizes the Payne effect (filler-filler
interaction) and is used to assess the effectiveness of the organosilane – silica coupling
reaction.
4. Statistical Modeling
Modeling was conducted for the key applications properties using Stat-Eaze® Design
Expert® 7 statistical design software. Responses were modeled against polymer Tg as
well as polymer microstructure (% styrene and % vinyl content). Additionally, low
temperature dynamic properties were modeled against Wet Friction responses.
III. Results and Discussion
1. Compound Physical Properties
a. Hardness
In both carbon black and silica containing compounds hardness increased with increasing
polymer Tg (Figure 3). Silica compounds exhibited lower overall hardness levels in all
polymers studied than the corresponding carbon black containing compounds.
b. Stress Strain
The modulus of the compounds increases with increasing polymer Tg. Modulus values
at 300% are shown in Figure 4. At lower polymer Tg levels, the silica containing
compounds exhibited lower modulus levels than corresponding carbon black containing
compounds. Modulus values of the silica compounds were equivalent to the carbon black
compounds at the high polymer Tg levels.
No specific correlation is evident between polymer Tg and tensile values (Figure 5).
Carbon black containing compounds trend to lower tensile with increases in polymer Tg.
Tensile values of the silica compounds were typically lower that the carbon black
compounds at the low to medium polymer Tg levels which is expected in compounds that
use coupling agents with silica. At high polymer Tg, tensile levels of the silica
containing compounds approached those of the carbon black compounds.
c. Rebound
Rebound results are shown in Figure 6. Significant reductions in resilience were
observed as polymer Tg increased in both silica and carbon black containing compounds.
At all polymer Tg levels, the silica containing compounds exhibited higher resilience
than the corresponding carbon black compounds.
2. Abrasion
A head to head comparison of carbon black and silica filled compound abrasion at 15%
slip, across the polymer range, is shown in figure 7. Linear wear rate in mm/1000km
increases with both reinforcing fillers as polymer Tg increases. While overall trends
were similar, the silica compounds demonstrated slightly improved performance, lower
linear wear rate, than the carbon black compounds. This is also indicative of effective
coupling of the silica compounds. The lack of chemical interaction between the filler and
polymer in uncoupled silica compounds would lead to high linear wear rates. Figure 8
illustrates abrasion performance across the range of slip ratios, from 7% to 15%.
For both carbon black and silica compounds, common trends of increasing wear rate with
increasing polymer Tg are exhibited at all but the lowest, least sensitive, slip ratios.
Comparisons of linear wear rate at each slip ratio indicated strong correlation to polymer
Tg across the entire range of polymers used with no cross over between slip ratios.
Polymer microstructure (Styrene and Vinyl content of the polymers) was modeled against
linear wear rate at 15% slip ratio using stepwise linear regression of linear, interaction
and quadratic terms (Figure 9). Models of polymer microstructure were highly
significant in both Carbon Black and Silica containing compounds.
Carbon Black Compounds: Linear Wear Rate (mm/1000km) = 4.7 (%vinyl) + 300
As with carbon black, hysteresis increased with increasing styrene content. Neither filler
would have strong interaction with the chemically stable styrene units. The opposite
effect was shown with reduced hysteresis of silica compounds at higher vinyl content.
While reaction rates and chemical bonding were not studied, it can be inferred that
carbon black would have relatively low interaction with the polymer vinyl groups and the
silica-organosilane complex would readily react with the accessible vinyl group through
covalent bonding.
IV. Summary
In carbon black filled compounds, published trends are confirmed. Polymer Tg and
measured properties were well correlated. As polymer Tg in the compound increased so
did hardness, modulus, hysteresis (at all temperatures) and wet friction results. Abrasion
resistance decreased (linear wear rate increased) with increasing polymer Tg. Similar
trends for physical properties, wet friction and abrasion were also noted for the silica
containing compounds. Statistical modeling of polymer microstructure (styrene and
vinyl content) indicated that the key factor in both wet friction and abrasion was the vinyl
content. Increases in vinyl content increased wet friction and reduced abrasion
resistance. This was consistent in both carbon black and silica containing compounds.
Key differences were noted between the reinforcing fillers for high temperature
hysteresis properties. Carbon black containing compounds exhibited the typical effect of
increasing hysteresis with increasing polymer microstructure. As both styrene and vinyl
groups in the polymer increased so did hysteresis indicative of lower interaction between
the polymer and carbon black in regions containing these groups. The silica compounds
exhibited lower hysteresis across the polymer Tg range than carbon black. The hysteresis
of the silica containing compounds increased with increases in the chemically stable
styrene unit. As the vinyl content of the polymer increased, hysteresis decreased.
Increased efficiency of covalent bonding with increased vinyl content is attributed to
reductions in polymer mobility and reduced hysteresis.
The “Magic Triangle” of the key performance properties of abrasion (treadwear), Friction
(Traction) and hysteresis (Rolling Resistance), is shown in Figure 17. The carbon black
triangle illustrates the typical level of expected properties. Any movement in one
parameter will be to the detriment of one or both of the other properties. Breaking out of
the triangle is illustrated in the silica containing compounds where Abrasion and Wet
Friction levels can be maintained equivalent to the carbon black compounds but
significant hysteresis advantages can be gained.
V. Future Work
Instead of pure polymer compounds, future work will evaluate the more practical
compound approach of using 2 and 3 polymer blends to modify performance of key tread
properties. Evaluations will include blends of high Tg SSBR, low Tg SSBR and BR
polymers as well as extend studies to Natural Rubber containing compounds.
Performance changes will be compared to changes in the blend Tg to determine if the
relationships of Tg to performance hold with blends of polymers as opposed to single
polymer compounds.
Acknowledgements
The authors wish to acknowledge and thank their colleagues at the Maxxis Technology
Center for their effort and assistance in conducting this study. Special thanks are
extended to Maxxis/Cheng Shin Rubber for permission to publish this paper.
References
1. F. Tsutsumi, M. Sakakibara, and N. Oshima, “Structure and Dynamic Properties of Solution SBR Coupled with Tin Compounds”, Rubber Chem.Technol., 63, 8, (1990).
2. J. Hannay, “New Solution SBRs to Meet Future Performance Demands”,
International Tire Expo and Conference, September 2008, Paper 11A
3. D. Moore, G. Day, “Comparison of Emulsion vs Solution SBR on Tire
Performance, ACS Rubber Division meeting, Washington DC, 1985, Paper 49
4. Science and Technology of Rubber, Second Edition, edited by J. Mark, B. Erman, and F. Eirich, W. Barbin and M. Rodgers, 1994
5. W. Kern, S. Futamura, “Effect of Tread Polymer Structure on Tire Performance”,
Polymer, Vol. 29 n. 10, 1801, (1988)
6. G. Day, S. Futamura, “A Comparison of Styrene and Vinyl Butadiene in Tire Tread Performance, Kauch Gummi Kunstat, Vol 40, 39, (1987)
7. Rubber Technology, edited by John S. Dick, W. Waddell and L. Evans, 2001
8. M.-J. Wang, Y. Kutsovsky, “Effect of Fillers on Wet Skid Resistance of Tires,
ACS Rubber Division meeting, Cleveland, OH, 2007, Paper 27.
9. B. Holwell, B. Chung, G. Denstaedt, R. Lou, “A Parametric Study on Abrasion Wear of Rubber Compounds using Ueshima’s FPS Abrasion Tester”, International Tire Expo and Conference, September 2010
10. J. Holt, B. Chung, G. Denstaedt, ”A Parametric Study on Rubber Friction”,
International Tire Expo and Conference, September 2010
Figures and Tables
Figure 1: “Magic Triangle of Tread Compound Performance.
Figure 2: SBR Polymer Microstructure: Tg vs Styrene and Vinyl content.