welding-positioner-ts10

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Posicionadora TS 10

INSTRUCTIONS BOOK

MX-340TS-10TS-10WELD POSITIONER

PRADA NARGESA, S.LCtra de Garrigàs a Sant Miquel s/n

17476 PALAU DE STA. EULALIA (GIRONA) SPAINTel. 972 568085 - Fax 972 568320

http: // www.nargesa.come-mail: [email protected]

1

1. GENERAL INFORMATION....................................................................................................... 21.1. Manufacturer’s information.......................................................................................... 2

2. CHARACTERISTICS OF THE MACHINE................................................................................. 22.1 General Dimensions .................................................................................................... 22.2 Description of the machine........................................................................................... 22.3 Identification of the machine ........................................................................................ 32.4 Characteristics of the machine .................................................................................... 32.5 Identification of the machine......................................................................................... 4

3. TRANSPORT AND STORAGE ................................................................................................. 53.1 Transport...................................................................................................................... 53.2 Storage conditions........................................................................................................ 5

4. MAINTENANCE......................................................................................................................... 54.1 General maintenance................................................................................................... 5

5. INSTALMENT AND STARTING UP.......................................................................................... 65.1 Location of the machine.............................................................................................. 65.2 Admissible outer conditions......................................................................................... 65.3 Connection to the power supply.................................................................................. 65.4 Responsibilities............................................................................................................ 6

6. DESCRIPTIVE MEMORY.......................................................................................................... 76.1 List of parts................................................................................................................. 76.2 Electric map................................................................................................................. 86.3 Electronic plate............................................................................................................ 96.4 Connections to the electric box................................................................................... 10

7. PERFORMANCE MANUAL .................................................................................................... 117.1 Functions of the keys ................................................................................................. 127.2 Introduction ................................................................................................................. 137.3 Feeding of the Positioner TS - 10.............................................................................. 137.4 Activation of the TS-10................................................................................................ 137.5 Memories of continous welding.................................................................................. 147.6 Memories of discontinous welding ............................................................................. 157.7 Robot mode................................................................................................................ 177.8 Memories of continous welding at robot mode........................................................... 177.9 Memories of discontinous welding at robot mode...................................................... 19

8. WARNINGS.............................................................................................................................. 21

I N D E X

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Posicionadora TS 10

1. GENERALS INFORMATION

2. CHARACTERISTICS OF THE MACHINE:

1.1.Manufacturer’s information:

2.1. General dimensions

PRADA NARGESA, S.L.Ctra. Garrigàs a Sant Miquel s/n

17476 Palau Sta.Eulàlia (GIRONA) SPAINPhone: (972) 56 80 85 Fax: (972) 56 83 20

http://www.nargesa.come-mail:[email protected]

2.2. Description of the machine

TS 10 has been designed to weld different circular parts in different positions and kinds of welding.

640 520

790

TS-10, is according to the European regulations and normative forthe manufacturing of machinery

Total weight of the machine 63 Kg.

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Posicionadora TS 10

2.3. Identification of the machine

FABRICANTE : PRADA NARGESA, S.L. CTRA DE GARRIGAS A SAN MIGUEL S/N 17476 PALAU STA. EULALIA

( GIRONA ) ESPAÑA. TEL 972 - 56 80 85 MARCA: NARGESA MODELO: TS 10

AÑO FABRICACION: 2007 Nº SERIE: 182 TS

MOTOR: POTENCIA: 0,12 KW TENSION: 220 - 0,7A 50 Hz RPM: 1410 ENTRADA: monofásica

MAQUINA: PESO: 68 Kg. Rev. Plato: 10 Peso max. soportado: Horiz. 75 Kg. Vert. 55 Kg.

2.4. General characteristics

3

- Motor reducer from 0,12 kW. 230v to 1360 r.p.m.- Speed from 0 - 64 rad/s.- Route of the programmable bench (0º-360º).- Slant regulation (0º-100º).- Regulation of the overlapping in degrees.- Regulation of weld starting in degrees.- Continous or discontinous welding.- Opt-electronical communication.- Connection to the automatic electricity.- Weight of the brass- Connection to a welding robot.- Safety pedal- Memories for programs up to 256 k.- Horizontal maximum capacity 75 kg.- Vertical maximum capacity 55 kg.

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Posicionadora TS 10

Slant regulation handle

Engine hose

Oparation pedal

Turning plate

Potenciometer to regulateturning speed

Emergency button

Main switch

Encoder hose

Connection for thewelding pincers

Motor reducerLED´S light pilots

Information display Operations keyboard

4

2.5. Identification of the parts of the machine

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3. TRANSPORT AND MAINTENANCE 3.1.TransportTransport with no elevation will be carried out by using a forklifting truck.

TS 10 must be placed in a site with the following requirements:

* Humidity between 30% and 95% without water condensation.

* Temperature from -25 to 55ºC or 75ºC for length of time no longer than 24h (bear in mind this is just storage temperatures, performance temperatures are exposed on chapter 5.2)

*It is advisable not to pile up machines or heavy objects on top of them.

* Do not dismantle for storage.

3.2. Storage conditions

4. MAINTENANCE

4.1. General maintenance

The kind of motor reducer of this machine does not require any kind of maintenance.

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5. INSTALMENT AND STARTING UP

5.1 Location of the machine

The machine will be properly placed so it doesn have to be moved, in case this is not possible then follow the steps described in the transport section ( nº3). It will be put in a flat surface to avoid vibrations and movements of it during performance. It is possible to fix the machine by using bolts since it is provided with a lower base or foot with 6 holes as it is shown in the picture.

Environmental temperature between +5ºC and +40ºC without exceding an average temperature of +35ºC for the 24h

Humidity from between 30% and 90% without water condensations.

5.2 Admissible outer conditions

IMPORTANT: This machine must be connected to a socket with ground connection.

TS-10 is equipped with a 230v and 0.12 kW single phased engine to be connected to a 230v power supply. It must be connected to an only power supply in the indicated source.

5.3 Connection to to the power supply.

5.4 Responsibilities

TS 10 is according to the European regulations and normative for the manufacturing of machinery.

In case of an accident due to a negligentuse of the machine by the operative for not bearintg the safety use rules exposed on this book, PRADA NARGESA, S.L. will not accept any responsibility.

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6. DESCRIPTIVE MEMORY 6.1. List of parts

7

1

2

3456

9

29

30

31

33343536373839

40

43

41 42 4045

46

4049

50

51

5253

54

59

15161718

1920

21

2425

26 27

32

SC-1

SC-2

SC-3

Nº C DESCRIPTION

1 4 WIZENED SCREW M8X202 1 TURNING PLATE3 1 HEXAG. SCREW M6x204 1 WASHER 6,5X25X35 1 FITTING MOTOR-PLATE6 1 DOLLA9 1 CHARACTERISTICS PLATE15 4 WASHER 10,5X20X216 4 NUT M1017 1 CAP18 1 BRUSH 19 1 BRUSH PRESSED PIPE20 2 HEXAG. SCREW M8X2021 1 SPRING24 1 HEXAG SCREW M8X2525 1 COPPER HANDRAIL26 1 WASHER 8,5x25x1,527 1 NUT M829 1 CROWNED STRAP 30 1 FEMALE CROWNED BELT31 1 BELT-MOTOR WASHER32 1 MOTOR -REDUCER

33 1 HEXAG. SCREW M8X1634 1 WASHER 8,5x15x1,535 1 MOTOR HOHNER 21-122-20 5 VCC36 3 SCREW M3X6 MOTOR HOHNER37 1 MOTOR-BELT STAND PLATE38 1 HEADLESS SCREW ALLEN M5X1039 1 MALE CROWNED BELT40 14 ALLEN SCREW ISO M6x1241 2 WIRE FIXER PG 13,542 1 WIRE FIXER CAP43 1 HANDLE45 2 SCREW M4x1046 1 VARIADOR49 1 PRENSAESTOPAS M2050 3 PRENSAESTOPA PG651 1 INTERRUPTOR52 1 POTENCIOMETRO53 1 BOTON PULSADOR STOP54 1 CALCA59 1 PEDALSC-1 1 GRUPO SOPORTE MOTOREDUCTORSC-2 1 GRUPO COLUMNASC-3 1 GRUPO SOPORTE ELECTRONICA

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3 ~

L2L1

NF

FREQUENCY INVERTER

M1

GENERALSWITCH

PIA 1

CONTROL PLATE

L2L1

6.2 Electrical map

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ROBOT

PEDAL

U6

R20

D4D6 D5 D2

R1

T6 T5 T4 T3 T2 T1

T12 T11 T10 T9 T8 T7

T18 T17 T16 T15 T14 T13

T24 T23 T22 T21 T20 T19

YELLOW FORWARD INVERTER

GREEN

GREEN

GREY

PINK

GREY

YELLOW

WHITE

WHITE

BROWN

REVERSE INVERTER

S2 INVERTERS1 INVERTER

CC INVERTER

+VCC ENCODER

CANAL A ENCODERCANAL B ENCODERSTEP 0 ENCODER

GND ENCODER

EMERGENCY STOP

BROWN

GREENE

YELLOW

ORANGE

ORANGE

9

8

7

6

5

4

3

2

1

5

4

3

2

1

6

5

4

3

2

1

12 11 10 9 8 7 6 5 4 3 2 1

ROSA

BLAN

CO

GRI

S

CON

TACT

N.O

. RO

BOT

COM

MO

N R

OBO

TCO

NTA

CT N

.C. R

OBO

TCO

NTA

CT N

.O. R

OBO

TCO

MM

ON

RO

BOT

CON

TACT

N.C

. RO

BOT

CON

TACT

N.O

. ELE

CTRI

CAL

+ W

IRE

COM

MO

N E

LECT

RICA

L +

WIR

ECO

NTA

CT N

.C. E

LECT

RICA

L +

WIR

ECO

NTA

CT N

.O. E

LECT

RICA

L +

WIR

ECO

MM

ON

ELE

CTRI

CAL

+ W

IRE

CON

TACT

N.C

. ELE

CTRI

CAL

+ W

IRE

21

220V

cc

R17J5

C21

U13

U2

U7

C12

C18

C14

R8J2

C15

U3U5

C17F2 D9

C23

TRF1

C6

J1Rv1

C2

C3

U1

Ls2 Ls1

J6

R22

R24

R21D7D8

R23

C4

C1

F1 Q3 Q5 Q2 Q4C19

U4

U16

U15

U14

U18

U17

R6

R2 R3

Q1

D3C7

C5

R4R7

C9C11

R9

U9

R14U10

J3

R16U12

C22 C10R11 R13

U8 J4

D1+C13R1

0C20

C8

R19 R18R12R25

C16R5

U19

R26

U11

R15

9

6.3 Electronic plate

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6.4 Electric box connections

TOSHIBA

ROBOT

PEDAL

FORWARD INVERTERREVERSE INVERTER

S2 INVERTER

S1 INVERTER

CC INVERTER

+VCC ENCODER

CHANNEL A ENCODER

CHANNEL B ENCODER

STEP 0 ENCODER

GND ENCODER

EMERGENCY STOPCO

NTACT N

.O. RO

BOT

COM

MO

N RO

BOT

CON

TACT N.C. RO

BOT

CON

TACT N.O

. ROBO

TCO

MM

ON

ROBO

TCO

NTACT N

.C. ROBO

TCO

NTACT N

.O. ELECTRICAL +

WIRE

COM

MO

N ELECTRICLA +

WIRE

CON

TACT N.C. ELECTRICLA +

WIRE

CON

TACT N.O

. ELECTRICAL +W

IRECO

MM

ON

ELECTRICAL + W

IRECO

NTACT N

.C. ELECTRICAL + W

IRE220Vcc

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7. PERFORMANCE MANUAL

0

1

Main switch

NARGESAts - 10

LED´S light pilots

Emergency button

Information display

Operations keyboard

Potenciometer to regulateturning speed.

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...NUMERICAL FUNCTION KEYS TO INTRODUCE DATA.

KEY TO CONFIRM OR VALIDATE DATA.

ESCAPE KEY TO RETURN MAKE ONE STEP BACK.

ARROWS TO SELECT UPWARDS DIRECTION

ARROWS TO SELECT DOWNWARDS DIRECTION.

KEY TO ACCEDE THE CONTINOUS WELDING MEMORIES MENU.

KEY TO ACCEDE THE DISCONTINOUS MEMORY MENU.WELDING

KEYS FUNCTION DIN JUST FOR THE USE OF THE ROBOT.

INDICATES THE TURNING DIRECTION OF THE PLATE TO THE RIGHT.

INDICATES THE TURNING DIRECTION OF THE PLATE TO THE LEFT.

IT ALLOWS THE ACCESS TO THE TIME PARAMETER OF STARTING OF THE WELDING PROCESS (WELDING STOKING TIME)

IT ALLOWS THE ACCESS TO OVERLAPPING PARAMETER.(IT SURPASSES WELDING FROM 360º)

IT ALLOWS ACCESS TO PERFORMANCE OF THE TS-10 WITH A WELDING ROBOT.

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7.1 Function of keys

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7.2 Introduction

This book has been designed as a tool for the user of the machine Welding Positioner TS 10, since it has got important information about its use and peculiarities. Therefore it is advisable to follow step by step all points detailed in this manual for the correct comprehension of the machine performance.

In order to feed up the machine, just put the Start switch in the plugged position. Then it will appear a message like the one below on screen:

In order to proceed properly, please, press the ESC key. Then and just in case you finish feeding up the machine, as it has been described before it will appear an initialization message in the LCD display, while the machine is getting position in “0” absolute.

NARGESATS - 10

7.4 Activation of the TS 10

TS - 10INICIALIZANDO

This is the default mode to start the control. Now its performance is completely manual, that is to say, the welding plate turns when the pedal is pressed. When the pedal is no longer pressed the positioner stops turning.

The turning direction is previously set by pressing the key according to the desired direction. (Left or Right).

If in this moment we press the pedal, the positioner starts turning in the indicated direction while it shows on screen the the speed and current angle like in the label below:

7.3 Feeding of the machine TS 10

Picture 11. Activation message of the TS-10

Picture 2. Initialization message of TS-10

Once there, a label like the next one will show up on the screen:

TURNING TO THE RIGHTPOSITION 0º

Picture 3. Rest screen of TS-10

SPEED 10º/SPOSITION 0º

Picture 4. Information of TS-10 in positioner mode.

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You can change the turning speed pf the welding plate by adjusting the potentiometer located in the upper left part.

7.5 Continous welding memories

To accede this manu just press the key for Continous welding. Once you do it, it will appear on screen a list with the ten available memories. The selection of the proper memory is made by using the selection arrows (upwards and downwards) and then press OK.

CONTINOUS WELDING : 00

Picture 5. Information of the current continuous welding memory.

After selecting the memory, the weld positioner will place in the starting point of this memory. At this moment either a given memory could be edited or it could go to operate with this one.

Edition will be carried out as follwos:

· Changing the value of End Welding is done directly with the numeric keypad.

MSC00 -> -> POSICANG FIN 90º

Picture 6. Screen of the continuous welding memory.

MSC00 -> -> POSIC>>>>>>>> 120º

Picture 7. Screen for the modification of the continuous welding memory

· The Starting Time key gives direct access to the parameter of this memory.

Picture 8. Screen for Weldinf Starting Time.

MSC00 -> -> POSITSTART TIME 3 S

· The Overlapping key gives direct access to the parameter of this memory whenever the memory is 360º.

MSC00 -> -> POSITOVERLAP. 20º

Picture 9. Overlapping angle screen.

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· The Left or Right turning direction keys determine the welding plate turning direction since they both work with the same current memory.

7.6 Memories of discontinuous welding

Picture 10. Screen for Right turning direction

MSC00 -> -> POSITANG FIN 90º

MSC00 <- <- POSICANG FIN 90º

Picture 11. Screen for left turning direction

The operation with a given memory is carried out as follows, afetr placeing the piece in the plate:

The welding starts, following the parameters of it and in the specified.

DESTINATION 360ºCURRENT 0º

Picture 12. Screen for Continuous welding memory.

· Once the welding sequence is finished, the weld positioner will go back again to the Welding Starting Point.

It accede the discontinuous weldinig memories pressing the key for discontinuous welding. Once you do this, a list with the 10 existing discontinuous memories will show up on screen. The selection has been made by using the moving keys (up and down arrows) and pressing the OK key.

Picture 13. Information of the current discontinuous welding memoryscontinua actual

Now the following parameters will show up:· Indication of the start and end of welding (in degrees).

DISCONTIUOUS : 00WELDING

MSD00 -> -> POSITSTART. ANG. 0º

Picture 14. Screen for discontinuous welding memory

15

For circular welding allowing to make points or just sections of welding.

E.G.: Basketball rings.

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MSD00 -> -> POSICANG FIN 360º

Picture 15. Screen of Discontinuous welding memory

. Length od welding

MSD00 -> -> POSITWelding 15º

Picture 16. Screen of the discontinuous welding memory.

Picture 17. Screen for the discontinuous welding memory.

MSD00 -> -> POSITGaps 10º

For the turning direction parameters, starting time and overlapping, the access is made directly through the function keys that are already set for that.

. Gap between welding

MSD00 -> -> POSITang fin 90º

Picture 18. Screen for the Right turning direction

MSD00 <- <- POSITang fin 90º

Picture 19. Screen for the Left turning direction

MSD00 -> -> POSICstart. Time 3 s

Picture 20. Screen for Starting time of welding

Picture 21. Screen for Overlapping angle

MSD00 -> -> POSIToverlap. 20º

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When pressing the pedal and let it loose then afer having introduced the piece, the indicated welding cicle starts.

Picture 22. Screen for the discontinuous welding memory.

DESTINATION 360ºCURRENT 0º

When a welding operation ends, the plate will go again to the starting point of the memory currently selected.

7.7. Robot mode

When pressing the Robot Key we are indicating the that the positioner will work with an outer welding robot.In this case, the manual performance is cancelled. However the discontinuous and continuous welding memories keep on performing exactly like in the Positioner Mode.

The only difference lies on how the Positioner operates, which is explained below.

· The positioner will go to absolute “0” or to the begining of the memory to be made.· When pressing the pedal and let it loose again the welding cycle begins. The relay activates for the robot to be placed in the starting point, make the linear welding and gives us the sign as it is in position to start the rotary welding.· Once it is detected that the robot is in that position, the second relay is used to indicate the moment required for the robot to carry out the welding operation or not.· When the welding is finished, the starting relay is cancelled so the robot goes to the rest position.· The positioner will go back again in absolute “0” or Starting welding point.

N.B. : Remember all signs coming from the Robot must be Potential free.

Parameters start time and overlap also works in robot mode.

7.8. Memories of continuous welding in robot mode.

To accede this menu it is necessary to press the Continuous Welding key. Once it is made is appears on screen a list with the ten available memories. The selection of the proper memory will be carried out with the selection arrows. (Up and down arrows) and the pressing of the OK key.

Picture 23. Information of the current continuous welding memory

CONTINUOUS : 00WELDING

After selecting the memory, the positioner will go to the starting point of that memory, then a given memory could be edited or it could go to work with this one.

Edition will be carried out as follows:

· Changing the value of End Welding is done directly with the numeric keypad.

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MSC00 -> -> ROBOTANG FIN 90º

Picture 24. Screen for the continuous memory welding.

MSC00 -> -> ROBOT>>>>>>>>>120º

Picture 25. Screen for the modification of the continuous welding memory.

. The Starting Time Key gives direct access to to the parameter of this memory

Picture 26. Screen for Welding starting point

MSC00 -> -> ROBOTstarting time 3 s

· The Overlapping key gives direct access to this parameter on the memory whenever it is 360º.

Picture 27. Screen for the Overlapping Angle.

MSC00 -> -> ROBOTsolap 20º

· The Right or Left turening direction arrows determine the welding plate turning direction when working with the current memory.

MSC00 -> -> ROBOTAng fin 90ºPicture 28. Screen for right turning direction

Picture 29. Screen for Left turning direction

MSC00 <- <- ROBOTAng fin 90º

The operation with a given memory is carried out as follows, after placing the piece in the plate:

· The welding starts following the parameters of this with the specified sense.

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DESTINATION 360ºCURRENT 0º

Picture 30. Screen of the continuous welding memory.

· Once the welding sequence is finished, the positioner goes back again to the Welding Starting Point..

7.9. Discontinuous welding memories in robot mode

To accede to the discontinuous welding memories just press the Discontinuous welding keys It will appear then a list with the ten existing discontinuous memories. The selection will be made by using the moving keys. (Up and down arrows) and pressing the OK key.

Picture 31. Information of the current discontinuous memory.

DISCONTINUOUS WELDING : 00

Now the following parameters will appear.

. Indication of the start and end of the welding. (In degrees)

MSD00 -> -> ROBOTANG INICIO 0º

Picture 32. Screen of the discontinuous welding memory

MSD00 -> -> ROBOTANG FIN 360º

Picture 33. Screen of the discontinuous welding memory

Welding length.

Welding 34. Screen of the discontinuous welding memory.

MSD00 -> -> ROBOTWELDING 15º

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When a welding operation ends, the plate locates in a new starting point of the memory that has been currently selected.

· Gap between welding.

MSD00 -> -> ROBOTSEPARACION 10º

Picture 35.Screen of the discontinuous welding memory.

To accede the turning direction parameters, starting time and overlapping go through the function keys that are already set for that.

MSD00 -> -> ROBOTANG FIN 90º

Picture 36. Screen of the right turning direction.

MSD00 <- <- ROBOTANG FIN 90ºPictture 37. Screen of Left turning direction

Picture 38. Screen of Welding Start Time.

Picture 39. Screen of Overlapping angle.

MSD00 -> -> ROBOTTIEMPO INI 3 s

MSD00 -> -> ROBOTSOLAP 20º

When pressing the pedal and then let it loose, after having introduced the piece to be worked, the indicated welding cycle begins.

Picture 40.Screen of Pantalla de Memoria de soldadura discontinua

DESTINATION 360ºCURRENT 0º

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-Do not handleany component of the machine while this one is performing.

-Do not use the machine for any other purpose but the ones described in this manual.

-Wear safety googles and boots according to the EC regulations.

- Keep a safety distance between the machine and the operative during the time the machine is performing.

-In case an accident due to a negligent use of the operative, for not bearing in mind the safety rules exposed on this book, NARGESA SL will not accept any responsibility.

8. WARNINGS

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