Welding Machines CO 2 /MAG/MIG Panasonic pursues in welding ISO9001 REGISTERED QUALITY SYSTEM No.:00111Q28316R5M/1300 ISO14001 REGISTERED ENVIRONMENT SYSTEM No.:02111E10260R4M OCCUPATIONAL HEALTH AND SAFETY MANAGEMENT SYSTEM OHSAS18001 No.:02112S10057R0M REGISTERED
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Welding MachinesCO2/MAG/MIG
Panasonic pursues in welding
ISO9001REGISTERED
QUALITY SYSTEMNo.:00111Q28316R5M/1300
ISO14001REGISTERED
ENVIRONMENT SYSTEMNo.:02111E10260R4M
OCCUPATIONAL HEALTH ANDSAFETY MANAGEMENT SYSTEM
OHSAS18001
No.:02112S10057R0M
REGISTERED
Pulse control method Arc trackingHybrid pulse controlSoft pulse controlHard pulse control
Mi ld s tee l Pu lse MAGCond i t ion :200A,25.2VSpeed:50cm/minWire :So l id ,1 .2mmWorkp iece : M i ld s tee l ,4 .5mmShie lded gas : Ar 80%+CO 2Jo in t fo rm: f i l l e t
S ta in less s tee l Pu lse MIGCond i t ion :160A,20.2VSpeed:50cm/minWire :SUS308,1 .2mmWorkp iece : SUS304,3 .0mmShie lded gas : Ar 98%+O 2Jo in t f rom: f i l l e t
Fillet weld height:6.5mm Fillet weld height:5.2mm
Improvement oftraceabilityassuming everysituation
GL pulse controlEffect 1:Offset of shakingEffect 2:Restraining of undercutEffect 3:Reduction of Spatter
①②③
Pulse control method Arc trackingHybrid pulse controlSoft pulse controlHard pulse control
Mi ld s tee l Pu lse MAGCond i t ion :200A,25.2VSpeed:50cm/minWire :So l id ,1 .2mmWorkp iece : M i ld s tee l ,4 .5mmShie lded gas : Ar 80%+CO 2Jo in t fo rm: f i l l e t
S ta in less s tee l Pu lse MIGCond i t ion :160A,20.2VSpeed:50cm/minWire :SUS308,1 .2mmWorkp iece : SUS304,3 .0mmShie lded gas : Ar 98%+O 2Jo in t f rom: f i l l e t
Fillet weld height:6.5mm Fillet weld height:5.2mm
Improvement oftraceabilityassuming everysituation
GL pulse controlEffect 1:Offset of shakingEffect 2:Restraining of undercutEffect 3:Reduction of Spatter
①②③
ModelPower control methodRated frequency Rated input
●Excellent welding quality ( Low current range 50~120A)
■ The stable welding is realized in wide range of current
■ Thanks to full digital control, the extra fine control on the current state is achievable from low to high welding current, making consistent high welding quality come true.
● Improved welding performance (Middle current range 200~250A)
Soft arc Standard arc Hard arc
By turning waveform control knob, the arc stiffness can be adjusted as will to obtain optimal arc according to the actual demand.
The analog welding machine The digital welding machine
Big and round grains are harmful to arc re-ignition
Small and oval grains are helpful for arc re-ignition
At the moment of arc ignit ion, machine can output start-up current instantly. The new FTT function helps to form the uniform shape at the end of welding wire when welding stops, enabling instant arc start.
【Application】·Fillet and groove welding·Less spatter·High current welding
Base meatl
Full Digital Controlled CO2/MAG Welding Machine
current waveform
vlotage waveform
short circuit period short circuit periodarc period
The stable waveform maintenance and periodicity benefited from the short-circuit initial suppression technology
■Panasonic unique short - circuit initial suppression technology (the world's first )
The short-circuit transfer process is optimized, freely controlling the result of the one-side welding with back formation.
Dual-CPU structure enables h igh speed response . By u s i n g c u r r e n t w a v e f o r m control, the short-circuit rise current can be significantly reduced, greatly improving the characteristics of short-circuit transfer. By applying digital control technology, the arc voltage-drop gradient can be correctly shaped(the control on the arc energy input), realizing the contro l on b ig droplet growth, improving welding characteristics and effectively eliminating spatters.
Panasonic GY3The analog welding machine
■ Free adjustment to arc characteristics
500GY3350GY3
GY3 100%
Duty cycle
■ User-friendly touch panelThe concise layout fits the customers’ patterns of use.The clear and direct viewing digital meters displaying preset current and voltage, the actual average welding current and voltage during welding as well as error codes used for easy troubleshooting . Nine groups of welding parameters can be stored and recalled by pressing the tact switches on the front panel. Each group covers a variety data, such as welding voltage and current, crater voltage and current, spot welding time, wire diameter, type of wire and shielding gas etc.
■
■
■
Series
Wire feeder
Welding torchRated currentduty cycle
Length of torch cableApplicable welding wire diameter
Gas regulator
Applicable welding wire diameter
Model RG053-DY RG005-DYPower contyol method - IGBT inverter typeRated frequency Number of Phase 3-phase
Gas purge time s 1 second - 1 minute / continuous Pre-flow time s 0 0(Increment of 0.1) continuous.5Post-flow time s 0 0(Increment of 0.1) continuous.5Arc spot time s 3.0 0(Increment of 0.1) continuous .01
mm 546x055x083 518x055x083Mass gk 05 06
Output current adjustable range Output voltage adjustable rangeWelding process
Dimension(WxDxH)
Applicable wire size(diameter)
Applicable wire material (Note)
Main welding, Main welding - Crater (“Crater repeat”is available), Initial - Main welding - Crater (“Crater repeat” is available), Arc spot
Input power terminal Terminal block (for 3-phase, M5 bolting)
Cooling modeApplicable welding wire type
联网监控界面
0.8
1.0
1.2
0.8
1.0
1.2
1.2
1
2
3
(Integrate Panasonic advanced control technologies on energy-saving)
Compare the energy consumption with thyristor modelWelding current
Welding No-load Energy-saving ON
Energy consum
ption
Thyristor350
[Welding]Max.Reduce 19%
[ No-load]Max.Reduce 49%
350RX1 400RX1
High reliability under fierce operational surroundings
A higher level energy-saving technologies
Unique 3-layer 4-chamber design
●The single highly integrated main control PC Board is adopted, easy for maintenance.●3-layer 4-chamber structure enjoys superior dust-proof performance; the separate air passage and high-power cooling fan enable machine to with stand 50 degrees Celsius. ●The output terminals are placed in dust-proof structure. The enclosure class is as high as IP23 offering fine raindrop-proof and drip-proof performance.
Designed for high temperature (50 degree Celsius) andhumidity resistanceInherited the features of easy operation
7-segment Display
Selector Switch
High reliability, light weight and easy operation
[STAND-BY]After welding, the power supply of the transformer can be cut off, eliminating the no-load loss. Hence, the stand-by power consumption is greatly lowered. [The power-saving circuit is configured as standard specification]The power-saving circuit takes action seven minutes after the end of welding.
[WELDING]Compared with thyristor controlled welding machine, more power consumption can be significantly reduced.Thanks to the high speed CPU, higher wire feeding stability, more concentrated arc voltage and remarkable energy-saving effect are achievable.
●
●
●
●
●
Concentrated arc
Diffused arc
Turn clocewise to make the arc harder
The narrower arc, stronger arc force and higher transfer frequency are suitable for all-position welding at low current.
The knob generally set to the standard position.
ARC CONTROL
T h e s o f t e r a r c a n d smoother welding bead are suitable for horizontal welding at high current.
Turn a n t i c l o c k w i s e to make the arc softer
Lightning-proofPhase failure protectionThe protection against output short-circuitDouble overheating protectionOver-current and over-voltage protection for wire feeder
Rated input voltage Mobel YD-350RX YD-400RX
415 AC380 ACRated frequency 50/60 (Common) Number of phase 3-phase
16.2Rated input
15.613.212.7
Maximum non-load voltage DC 69 Rated output current DC 400 DC 350Rated output voltage DC 34 DC 31.5Output current adjustable range DC 50—430 Output voltage adjustable range DC 16.5—35.5 Rated duty cycle 60Power control method IGBT inverter type Applicable welding method CO2, MAG Waveform control method Digital control
Sequence
Main welding, Main welding-Crater (“Crater repeat” is available), Initial- Main welding- Crater (“Crater repeat” is available)
Applicable shielding gas CO2 (100 %), MAG (80 % Argon and 20 % CO2)
Gas purge time 1 second - 1 minute / continuous Pre-flow time 0-0.1-5.0Post-flow time 0-0.4-5.0Input power terminal Terminal block (for 3-phase, M5 bolting) Output terminal Copper terminal with M8 bolting Dimension(LengthxWidthxHeight) 545×380×570
The welding voltage can automatically match the welding current. The fine-tuning of voltage c a n b e r e a l i z e da s p e r i n d i v i d u a l operational habit.
Remote controller
Input voltage waveform
Easy to realize high quality welding
Equiped with digital wave control
Equiped with Unitary function
The wire feed system remains constant over a wide range of input vol tage fluctuation.
Reference Voltage415V
Feed speed
400
373 415 435 456
Uniform and stable wire feed
Material Gas 350RX1 Dia. 400RX1 Dia. Result
MD Solid
MD flux-cored
Applicable to various solid and flux-cored welding wires
Input voltage and wire consumpation
The welding results on the condition of fluctuating input voltage
400A Thyristor Machine
0.9
1.0
1.2
0.9
1.0
1.2
1.2
Rated frequency
Number of Phases
Rated input
Maximum non-load voltage
Rated output current
Rated output voltageOutput current adjustable range
Output voltage adjustable range
Rated duty cycle
Power control method
Memory
Applicable welding methodWaveform control method
Sequence
Applicable shielding gas
Applicable wire size(diameter)
Gas purge time
Pre-flow time
Post-flow time
Arc spot time
Input power terminal
Output terminal
Dimension (width x Depht x Height)
Mass
Hz
-
KVA
KW
V
A
V
A
V
%
-
-
-
-
-
-
mm
mm
-
s
s
s
-
-
mm
kg
50/60Hz(Common)
3-phase
13.5 23.3
13 22.4
70DC 68DC
350DC 500DC
31.5DC 39DC
30-430 60-550
12-35.5 17-41.5
60 100
IGBT inverter type
3ch,neproducible storages
CO2, MAG
Digital control:-7(small)to+7(large)(Standard:0)
Main welding,
Main welding-Crater(”Crater repeat”is available),Arc spot
(Integrate Panasonic advanced control technologies on energy-saving)
Compare the energy consumption with thyristor modelWelding current
Welding No-load Energy-saving ON
Energy consum
ption
Thyristor350
[Welding]Max.Reduce 19%
[ No-load]Max.Reduce 49%
350RX1 400RX1
High reliability under fierce operational surroundings
A higher level energy-saving technologies
Unique 3-layer 4-chamber design
●The single highly integrated main control PC Board is adopted, easy for maintenance.●3-layer 4-chamber structure enjoys superior dust-proof performance; the separate air passage and high-power cooling fan enable machine to with stand 50 degrees Celsius. ●The output terminals are placed in dust-proof structure. The enclosure class is as high as IP23 offering fine raindrop-proof and drip-proof performance.
Designed for high temperature (50 degree Celsius) andhumidity resistanceInherited the features of easy operation
7-segment Display
Selector Switch
High reliability, light weight and easy operation
[STAND-BY]After welding, the power supply of the transformer can be cut off, eliminating the no-load loss. Hence, the stand-by power consumption is greatly lowered. [The power-saving circuit is configured as standard specification]The power-saving circuit takes action seven minutes after the end of welding.
[WELDING]Compared with thyristor controlled welding machine, more power consumption can be significantly reduced.Thanks to the high speed CPU, higher wire feeding stability, more concentrated arc voltage and remarkable energy-saving effect are achievable.
●
●
●
●
●
Concentrated arc
Diffused arc
Turn clocewise to make the arc harder
The narrower arc, stronger arc force and higher transfer frequency are suitable for all-position welding at low current.
The knob generally set to the standard position.
ARC CONTROL
T h e s o f t e r a r c a n d smoother welding bead are suitable for horizontal welding at high current.
Turn a n t i c l o c k w i s e to make the arc softer
Lightning-proofPhase failure protectionThe protection against output short-circuitDouble overheating protectionOver-current and over-voltage protection for wire feeder
Rated input voltage Mobel YD-350RX YD-400RX
415 AC380 ACRated frequency 50/60 (Common) Number of phase 3-phase
16.2Rated input
15.613.212.7
Maximum non-load voltage DC 69 Rated output current DC 400 DC 350Rated output voltage DC 34 DC 31.5Output current adjustable range DC 50—430 Output voltage adjustable range DC 16.5—35.5 Rated duty cycle 60Power control method IGBT inverter type Applicable welding method CO2, MAG Waveform control method Digital control
Sequence
Main welding, Main welding-Crater (“Crater repeat” is available), Initial- Main welding- Crater (“Crater repeat” is available)
Applicable shielding gas CO2 (100 %), MAG (80 % Argon and 20 % CO2)
Gas purge time 1 second - 1 minute / continuous Pre-flow time 0-0.1-5.0Post-flow time 0-0.4-5.0Input power terminal Terminal block (for 3-phase, M5 bolting) Output terminal Copper terminal with M8 bolting Dimension(LengthxWidthxHeight) 545×380×570
The welding voltage can automatically match the welding current. The fine-tuning of voltage c a n b e r e a l i z e da s p e r i n d i v i d u a l operational habit.
Remote controller
Input voltage waveform
Easy to realize high quality welding
Equiped with digital wave control
Equiped with Unitary function
The wire feed system remains constant over a wide range of input vol tage fluctuation.
Reference Voltage415V
Feed speed
400
373 415 435 456
Uniform and stable wire feed
Material Gas 350RX1 Dia. 400RX1 Dia. Result
MD Solid
MD flux-cored
Applicable to various solid and flux-cored welding wires
Input voltage and wire consumpation
The welding results on the condition of fluctuating input voltage
400A Thyristor Machine
0.9
1.0
1.2
0.9
1.0
1.2
1.2
5
SeriesStandard model
RX1Digital CO2/MAG Welding Machine
6
0.8
1.0
1.2
0.8
1.0
1.2
1.2
1
2
3
(Integrate Panasonic advanced control technologies on energy-saving)
Compare the energy consumption with thyristor modelWelding current
Welding No-load Energy-saving ON
Energy consum
ption
Thyristor350
[Welding]Max.Reduce 19%
[ No-load]Max.Reduce 49%
350RX1 400RX1
High reliability under fierce operational surroundings
A higher level energy-saving technologies
Unique 3-layer 4-chamber design
●The single highly integrated main control PC Board is adopted, easy for maintenance.●3-layer 4-chamber structure enjoys superior dust-proof performance; the separate air passage and high-power cooling fan enable machine to with stand 50 degrees Celsius. ●The output terminals are placed in dust-proof structure. The enclosure class is as high as IP23 offering fine raindrop-proof and drip-proof performance.
Designed for high temperature (50 degree Celsius) andhumidity resistanceInherited the features of easy operation
7-segment Display
Selector Switch
High reliability, light weight and easy operation
[STAND-BY]After welding, the power supply of the transformer can be cut off, eliminating the no-load loss. Hence, the stand-by power consumption is greatly lowered. [The power-saving circuit is configured as standard specification]The power-saving circuit takes action seven minutes after the end of welding.
[WELDING]Compared with thyristor controlled welding machine, more power consumption can be significantly reduced.Thanks to the high speed CPU, higher wire feeding stability, more concentrated arc voltage and remarkable energy-saving effect are achievable.
●
●
●
●
●
Concentrated arc
Diffused arc
Turn clocewise to make the arc harder
The narrower arc, stronger arc force and higher transfer frequency are suitable for all-position welding at low current.
The knob generally set to the standard position.
ARC CONTROL
T h e s o f t e r a r c a n d smoother welding bead are suitable for horizontal welding at high current.
Turn a n t i c l o c k w i s e to make the arc softer
Lightning-proofPhase failure protectionThe protection against output short-circuitDouble overheating protectionOver-current and over-voltage protection for wire feeder
Rated input voltage Mobel YD-350RX YD-400RX
415 AC380 ACRated frequency 50/60 (Common) Number of phase 3-phase
16.2Rated input
15.613.212.7
Maximum non-load voltage DC 69 Rated output current DC 400 DC 350Rated output voltage DC 34 DC 31.5Output current adjustable range DC 50—430 Output voltage adjustable range DC 16.5—35.5 Rated duty cycle 60Power control method IGBT inverter type Applicable welding method CO2, MAG Waveform control method Digital control
Sequence
Main welding, Main welding-Crater (“Crater repeat” is available), Initial- Main welding- Crater (“Crater repeat” is available)
Applicable shielding gas CO2 (100 %), MAG (80 % Argon and 20 % CO2)
Gas purge time 1 second - 1 minute / continuous Pre-flow time 0-0.1-5.0Post-flow time 0-0.4-5.0Input power terminal Terminal block (for 3-phase, M5 bolting) Output terminal Copper terminal with M8 bolting Dimension(LengthxWidthxHeight) 545×380×570
The welding voltage can automatically match the welding current. The fine-tuning of voltage c a n b e r e a l i z e da s p e r i n d i v i d u a l operational habit.
Remote controller
Input voltage waveform
Easy to realize high quality welding
Equiped with digital wave control
Equiped with Unitary function
The wire feed system remains constant over a wide range of input vol tage fluctuation.
Reference Voltage415V
Feed speed
400
373 415 435 456
Uniform and stable wire feed
Material Gas 350RX1 Dia. 400RX1 Dia. Result
MD Solid
MD flux-cored
Applicable to various solid and flux-cored welding wires
Input voltage and wire consumpation
The welding results on the condition of fluctuating input voltage
400A Thyristor Machine
0.9
1.0
1.2
0.9
1.0
1.2
1.2
7
Popular model with outstandingperformance and wide application!
CO2/MAG
200 KR2 350 KR2 500 KR2
Thyristor-controlled CO2/MAG Welding Machine
Standard model
KRII Series
■ Non-remote control cable design
■ Good welding performance
■ Individual and Simple Unitary mode
■ Various kinds of protection functions,convenient functions and good expandability.
■ SpecificationsBy carrying the remote controller on the wire feeder and improvement of control circuit,the original two pieces of cable was integrated to one piece.This realized light weight,improved mobility and decreased wire breaking trouble.
KR2 adopts the special control circuit which realizes low spatter welding in short circuit transfer and spray transfer of CO2/MAG welding.
The arc starting circuit ensures high rate of success of arc srart,which reaches to almost 100% under any operating mode within the technical specifications. It is also possible to be equipped with various automatic welding systems.
The special patented technology preventing the damage of main transformer further improves the safety performance and reliability of the machine.
When Simple Unitary mode is selected a n d w e l d i n g c u r r e n t i s s e t b y t h e current adjustment knob on the remote controller,almost corresponding welding voltage is automatically set.Fine-tuning of voltage is also possible.
■ Convincing high reliabilityHigh insulation strength(Class H),high temperature resistance and good dust proof structure are adopted in main transformer and reactor.
IP(International Protection) class of enelosure is IP21S and it effectively prevents the affection and interference of the main circuit to the control circuit.And moisture-proof,drip-proof and dust-proof structure enables the operation under adverse circumstances.The welding voltage can automatically match the welding current. The fine-tuning of voltage can be done as per individual operational habit.
Output current rangeCrater current rangeMethod of welding
Insulation classCooling mode
Endesure protection class
Dimensions(W×D×H)Mass
Welding torchRated currentRated duty cycle
Length of torch cableApplicable welding wire diameter
Gas regulator
Applicable welding wire diameterApplicable welding wire type
Input power source frequency
Rated output no-load voltage
Thyristor
Individual/Unitary
Solid / FCWSolid
FCW
Forced air cooling
■ Specifications
180SL7(MINI)
CO2/MAG
CO2/MAG
MINI 180
Optimal conditionsare obtained simplyby tuming the handle
An ideal Machine in Replacement of Manual AC Arc Weldert
Standard model
Thyristor-controlled CO2/MAG Welding Machine
Unitary Controlled CO2/MAG Machine
■ Convincing high reliability
■ Various kinds of protection functions,convenient functions and good expandability.
■ Power-Saving Control Is Equipped
■ Easy-to-operate unitary adjustment
■ Arc spot welding function
High insulation strength(Class H),high temperature resistance and good dust proof structure are adopted in main transformer and reactor.IP(International Protection) class of enclosure is IP21S and it has effectively prevent the affection and interference of the main circuit to the control circuit.And moisture-proof,drip-proof and dust-proof structure enables the operation under adverse circumstances.
Overheat, secondary side over-current protection etc. are equipped, effectively preventing unexpected accident
Electromagnetic contactor will work in 7.5 minutes after welding operation stops, cutting off no-load input of power source to eliminate loss caused by no-load input.
Applicable to spot welding with pre-settable spot current and time from 1 to 3 seconds.
Thin-plate-only weldingmachines accumulatedachievements and reliability
The color is subject to be different to the real product. The specifications are subject to change without notice. Advertiser: Panasonic Welding Systems (Tangshan) Co., Ltd. Address: No.9 Qingnan Road,Tangshan New & Hi-tech Development Zone,Tangshan,Hebei,ChinaPrinted by Tangshan Huaqiang Printing Co., Ltd. Address: No.124 Huoju Road,Tangshan New & Hi-tech Development Zone,Tangshan,Hebei,China