Below are examples of the merchandised range, please contact your sales rep for more details on how to order store concepts*. *Concepts may change from time to time and without notice, due to stock availability, updating and/or discontinuation of certain products. 1. 2. 3. 4. 5. WELDING MACHINES & ACCESSORIES For more information: Email: [email protected]• Tel: +2731 717 6800 • Fax: +2731 717 6868 Visit our website: www.lgtools.co.za Industry Leaders Established 1977 Page 105
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WELDING MACHINES & ACCESSORIES - L>OOLS 2018/Welding.pdf · Metal Inert Gas (MIG) welding, also referred to as metal active gas (MAG) is an automatic or semi-automatic process in
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Below are examples of the merchandised range, please contact your sales rep for more details on how to order store concepts*. *Concepts may change from time to time and without notice, due to stock availability, updating and/or discontinuation of certain products.
1. 2.
3. 4. 5.
WELDING MACHINES & ACCESSORIES
For more information: Email: [email protected] • Tel: +2731 717 6800 • Fax: +2731 717 6868 Visit our website: www.lgtools.co.za
Industry LeadersEstablished 1977
Page 105
WELDING BASICS
Trade Brands SAPage 106
EXAMPLE – 60% DUTY CYCLE IF A MACHINE OVERHEATS THE FOLLOWING STEPS NEED TO TAKE PLACE :
METAL TYPE MMA STICK MIG FCAW AC-TIG DC-TIG PLASMA
STEEL
STAINLESS STEEL
NICKLE ALLOYS
ALUMINIUM
CAST IRON
COPPER BRASS
TITANIUM
MAGNESIUM ALLOYS
ALL ELECTRICALLY CONDUCTIVE
SKILL LEVEL MODERATE LOW LOW HIGH HIGH LOW
SELECT A WELDING OR CUTTING PROCESS
WELDING & CUTTING PROCESSES
DUTY CYCLE EXPLAINED
Select the Process that matches the metals you want to weld or cut
The duty cycle really details just how long the machine can operate within a TEN minute welding time without overheating or becoming damaged!
If your welding machine says ‘duty cycle =60% @ xyz amps’ this means that out of a welding ‘on-time’ of only ten minutes, your welder can only safely weld continuously for 6 minutes in every ten minutes, & if you exceed this 6 minutes, you will risk overheating or damaging your welder!
The ‘on-time’ is the actual welding time where a welding arc is being produced. The duty cycle is not relative to where your welder is only plugged in & switched on, but not being used.
WELDING LONGER THAN RATED DUTY CYCLE can damage machine and void warranty.
6 Minutes Welding
Overheating
4 Minutes Resting
0
15
MinutesOR
Reduce Duty Cycle
A or V
WELDING PROCESS CUTTING PROCESS
MMA PROCESS• Most commonly called stick welding• Also known as MMA (manual metal arc), and
SMAW (shielded metal arc welding)• MMA welders are ideal for General repairs and maintenance• Can weld in windy, outdoor conditions• Simple in operation & portable
PLASMA PROCESS• Can cut any conductive metals• Neat precise cuts• Low heat affected zone which prevents warping• Works with compressed air
MIG WELDING PROCESS• MIG = metal inert gas welding - Argon (or MAG = metal active
gas welding) CO2
• Easiest welding process to learn• Ideal for workshop or factory enviroments• Best suited for fabrication work• Welds up to 4 times faster than MMA welding • Not suitable for windy, outdoor conditionsTIG WELDING PROCESS
• TIG = tungsten inert gas welding• Provides high quality welds• Precise and accurate welding on thin material highly
aesthetic weld beads• Capable of welding mild carbon steel, aluminum and other
metals with just a single shielding gas, argon• For aluminuim welding an AC/DC TIG welder is required
FLUX CORED MIG WELDING PROCESS• FCAW = Flux Cored Arc Welding• Can be used without GAS or Gas assisted• Can weld in windy, outdoor conditions• Works as well as Stick on rusty or dirty material• Polarity needs to be reversed• Deeper penetration for welding thick sections• Increased metal deposition (easily two or three times that of
Stick welding)
WELDING BASICS
Page 107
Tungsten inert gas (TIG) welding, is an arc welding process that uses a consumable tungsten electrode to produce the weld. The weld area is protected from atmospheric contamination by a shielding inert gas such as argon, and a filler rod is used. TIG is most commonly used to weld sections of stainless steel and non-ferrous metals such as aluminium, magnesium, and copper alloys. The process grants the operator greater control over the weld than competing processes such as (MMA) manual metal arc welding and (MIG) metal inert gas welding, allowing for stronger, higher quality welds. However, TIG is comparatively more complex and difficult to master, and furthermore, it is significantly slower than most other welding techniques.
You will find TIG machines Page 110TIG Torches Page 111Consumables Page 112 TIG Wire Page 129
Plasma cutting is a process that is used to cut most types steels and alloys using a plasma machine & compressed air. The principle of plasma cutting is based on the ionisation of air which is forced through a small orifice (the cutting tip) and air electrode. An electric charge combined with the ionised air creates the cutting arc (plasma).
Plasma is an effective means of cutting thin and thick materials alike. Hand-held torches can usually cut up to 50 mm thick steel plate, depending on the size of the machine.
You will find PLASMA machines Page 117Plasma Torches Page 118Consumables Page 118Gas Equipment Page 119 - 121
Manual metal arc (MMA) welding, also known as stick welding, is a manual arc welding process that uses a consumable electrode coated in flux to lay the weld. An electric current, in the form of either alternating current (AC) or direct current (DC) from a welding power supply, is used to form an electric arc between the electrode and the metals to be joined. As the weld is laid, the flux coating of the electrode disintegrates, giving off vapours that serve as a shielding gas and providing a layer of slag, both of which protect the weld area from atmospheric contamination.
Because of the versatility of the process and the simplicity of its equipment and operation, manual metal arc welding is one of the world’s most popular welding processes.
You will find ARC Machines Page 108 - 109Safety Equipment Page 122 - 123ARC Accessories Page 123 - 126
Metal Inert Gas (MIG) welding, also referred to as metal active gas (MAG) is an automatic or semi-automatic process in which a wire connected to a source of direct current acts as an electrode to join two pieces of metal as it is continuously passed through a welding gun. A flow of an inert (argon) gas or active gas (CO2) (depending on the type of steel), is also passed through the welding gun at the same time as the wire.
This gas acts as a shield, keeping airborne contaminants away from the weld zone. The primary advantage of MIG welding is that it allows metal to be welded much more quickly than traditional “stick welding” techniques. This makes it ideal for fabrication work.
You will find MIG machines Page 113Multi process Page 114MIG Torches Page 115Consumables Page 115 - 116 MIG Wire Page 128
MMA MACHINES
Page 108 Trade Brands SA
ARC PRO IGBT DC Inverters
IGBT DC Inverters
MODEL DIGITEC 150 DIGITEC 200
PART NUMBER MCOW4050 MCOW4226
BARCODE 6003398087954 6003751359414OUTPUT
PROCESS MMA • ARGON TIG MMA • ARGON TIGELECTRODE SIZE 1.6MM TO 3.2MM 1.6MM TO 4.0MMAMPS 20-145 30-180VOLTS 18 19DUTY CYCLE 60% 60%OCV 57 57
Inverter series is manufactured to the highest standards using cutting edge PWM & Mosfet Technology. • DC current output• ARC force control• Suitable for MMA & TIG scratch
start welding• Excellent welding characteristics• Light weight and portable• Available in single or three phase • Less power consumption• Robust construction• Digital Display
Manufactured to the highest standards using cutting edge PWM & IGBT Technology. • DC current output• ARC force control • Hot start control• Excellent welding
characteristics• Light weight and portable• Less power consumption• Robust construction• Digital Display
included
INDUSTRIAL Use
Welding Cable Set
Hand Shield
SR17V TIG Torch
Argon Flowmeter
optional extras
Industrial DC Inverters MODEL ARC500S DC - 380/525V
Manufactured to the highest standards using cutting edge PWM & Mosfet Technology. • DC current output• Suitable for MMA & TIG welding• Excellent welding characteristics• Light weight and portable• Less power consumption• Robust construction• Digital Display• Precision weld Mild & Stainless
Manufactured to the highest standards using cutting edge PWM & Mosfet Technology. • AC or DC current output• Suitable for MMA & TIG welding• Excellent welding characteristics• Light weight and portable• Less power consumption• Robust construction• Digital Display• Suitable for MMA welding
Manufactured to the highest standards using cutting edge PWM & Mosfet Technology. • AC or DC current output• Suitable for MMA & TIG welding• Excellent welding characteristics• Light weight and portable• Less power consumption• Robust construction• Digital Display• Suitable for MMA welding
Manufactured to the highest standards using cutting edge PWM & Mosfet Technology. • AC or DC current output• Suitable for MMA & TIG welding• Excellent welding characteristics• Light weight and portable• Less power consumption• Robust construction• Digital Display• Suitable for MMA welding
Aluminium, Alloyed steel, carbon steel & copper
• Use with Argon gas
SEMI INDUSTRIAL Use
included
Welding Cable Set
Hand Shield
Argon Flowmeter
optional extras
SR17 TIG Torch
included
Welding Cable Set
Argon Flowmeter
optional extras
SR18 TIG TorchFoot Remote Pedal
WRA-300S water cooler
Foot Remote Pedal
TIG
Wel
ding
Mac
hine
s
YEARWARRANTY
1
YEARWARRANTY
1
YEARWARRANTY
1
YEARWARRANTY
1
TIG ACCESSORIES & CONSUMABLES
Page 111
TIG Torch Spares
TIG Torch Heads
TIG HANDLE WP18-26EWTT00248 6003398057896
• Replacement handle
SR 17 TORCH HEADEWTT00220 6003398057629
• Replacement torch head for EWTT00201
SR 17V TORCH HEADEWTT00221 6003398057636
• Replacement torch head for EWTT00200
SR 26V TORCH HEADEWTT00223 6003398057650
• Replacement torch head EWTT00205
SR 26 TORCH HEADEWTT00222 6003398057643
• Replacement torch head EWTT00207
SR 18 TORCH HEADEWTT00219 6003398057612
• Replacement torch head EWTT00211
SR 17/17V HANDLE EWTT00224 6003398057667• Replacement
handle
SR 26/26V & 18 HANDLEEWTT00225 6003398057674
• Replacement handle
SR 17/17V 2 PIECE POWER CABLE CONNECTOREWTT00233 6003398057742
• Replacement cable connector for the torch head
SR 26/26V 2 PIECE POWER CABLE CONNECTOREWTT00235 6003398057766
• Replacement cable connector for the torch head
Consumable Assembly
SR 17V x 4mt Tig Torch Valve (aircooled)
• 150 Amp Valve operated Tig Torch • 60% Duty cycle• For use with DC inverter welders • Scratch start• Valve gas control • 10/25 connector• Regulator nut
Code no: Barcode:
EWTT00200 6003751364432SEMI INDUSTRIAL Use
SR 17 x 4mt Tig Torch (aircooled)
• 150 Amp switch operated Tig Torch• 60% Duty cycle• For use with AC / DC TIG welders • HF start• Gas & power cable in one
Code no: Barcode:
EWTT00201 6003398057537SEMI INDUSTRIAL Use
SR 26V x 4mt Tig Torch Valve (aircooled)
• 200 Amp Valve operated Tig Torch • 60% Duty cycle• For use with DC inverter welders • Scratch start• Valve gas control • 35/50 connector• Regulator nut
Code no: Barcode:
EWTT00205 6003751364630SEMI INDUSTRIAL Use
SR 26 x 4mt Tig Torch (aircooled) with switch
• 200 Amp switch operated Tig Torch• 60% Duty cycle• For use with AC / DC TIG welders • HF start• Gas & power cable in one
Code no: Barcode:
EWTT00207 6003398057582SEMI INDUSTRIAL Use
SR 18 x 4mt Tig Torch (watercooled)
• Water cooled TIG torch • 240 Amp switch operated• 60% Duty cycle • For use with AC / DC TIG welders • HF start
Code no: Barcode:
EWTT00211 6003398057605SEMI INDUSTRIAL Use
Sold Individually
Sold Individually
TIG TORCHES & CONSUMABLES
TIG
Tor
ches
& C
onsu
mab
les
TIG Torch Spares
TRIGGER SWITCHEWTT00226 6003398057681
• Replacement trigger switch
BRAIDED GAS HOSE (PER mt)EWTT00270 6003398058091
OUTER COVER (PER mt)EWTT00271 6003398058107
HOSE CLAMP 8.7mm (1 EAR)EWTT00258 6003398057995
HOSE CLAMP 11.3mm (1 EAR)EWTT00239 6003398057803
Must be used with Tradeweld WRS-300S Watercooler EWM0011-L
Assembly instructions included in the manual
TIG TORCH ACCESSORIES & CONSUMABLES
Page 112 Trade Brands SA
TIG Torch Backup Pre-Packs TIG Foot Remote Control for Inverter AC/DC
Manufactured to the highest standards using cutting edge Mosfet Technology. • Internal 2 wheel wirefeed system• DC current output• Stepless voltage control• Excellent welding characteristics• Light weight and portable• Less power consumption• Robust construction• Ideal for light duty aluminium
welding with a spool gun and fabrication work
• Can carry a gas bottle
included
SEMI INDUSTRIAL Use
Earth Cable
Mig Spool Gun SB 8
Argon Flowmeter
optional extras
MODEL MIG 250 SA
PART NUMBER EWM0126-IBARCODE 6003398065341
OUTPUTPROCESS MIGSOLID WIRE Ø 0.8MM TO 1.0MMMAX STEEL THICKNESS 0.8MM TO 10MMFLUX CORED WIRE Ø -AMPS 250DUTY CYCLE 60%OCV 26.5
Manufactured to the highest standards using step controlled transformer Technology. • Internal 4 wheel wirefeed system• DC current output• 3 Phase 380V• Stepless wire speed control• 10 Position voltage control• Excellent welding characteristics• Less power consumption• Robust construction• Ideal for fabrication work• Can carry a gas bottle• Use with gas• Max 15kg MIG wire
included
INDUSTRIAL Use
Argon Flowmeter
MODEL MIG 325 C
PART NUMBER EWM0051-IBARCODE 6003398068908
OUTPUTPROCESS MIGSOLID WIRE Ø 0.8MM TO 1.2MMMAX STEEL THICKNESS 1.0MM TO 16MMFLUX CORED WIRE Ø -AMPS 320DUTY CYCLE 60%OCV 17-38
Manufactured to the highest standards using step controlled transformer Technology. • Internal 4 wheel wirefeed system• DC current output• 3 Phase 380V• Stepless wire speed control• 30 Position voltage control• Excellent welding characteristics• Less power consumption• Robust construction• Ideal for fabrication work• Can carry a gas bottle• Use with or without gas• Max 15kg MIG wire
included
INDUSTRIAL UseArgon Flowmeter
MODEL MIG 365 S
PART NUMBER EWM0044-ILBARCODE 6003398070871
OUTPUTPROCESS MIGSOLID WIRE Ø 0.9MM TO 1.2MMMAX STEEL THICKNESS 1.6MM TO 20MMFLUX CORED WIRE Ø 1.0MM TO 1.6MMAMPS 350DUTY CYCLE 60%OCV 17-40
Manufactured to the highest standards using step controlled transformer technology. • External 4 wheel wirefeed system• DC current output• Available in single and dual voltage• Stepless wire speed control• 30 Position voltage control• Excellent welding characteristics• Less power consumption• Robust construction• Ideal for fabrication work• Can carry a gas bottle• Use with or without gas• Max 15kg MIG wire
included
INDUSTRIAL UseArgon Flowmeter
MODEL MIG 505 S MIG 500 SD
PART NUMBER EWM0028-IL EWM0040-ILBARCODE 6003398070888 6003398070895
OUTPUTPROCESS MIG MIGSOLID WIRE Ø 1.0MM TO 2.0MM 1.0MM TO 2.0MMMAX STEEL THICKNESS 2.0MM TO 20MM 2.0MM TO 20MMFLUX CORED WIRE Ø 1.0MM TO 3.2MM 1.0MM TO 3.2MMAMPS 500 500DUTY CYCLE 60% 60%OCV 17-52 17-52
Welding Cable SetManufactured to the highest standards using cutting edge PWM & Mosfet Technology. • Internal 2 wheel wirefeed system• DC current output• Suitable for MMA & MIG welding• Excellent welding characteristics• Less power consumption• Robust construction• Ideal for light duty aluminium welding
with a spool gun • Ideal for fabrication work• Max 5kg inside• Use with or without gas for MMA
welding
LIGHT Engineering
MODEL MIG 200 W
PART NUMBER EWM0136-IBARCODE 6003398066904
OUTPUT
PROCESS MMA • MIG • TIG DC
SOLID WIRE Ø 0.8MM TO 1.0MM
MAX STEEL THICKNESS 0.8MM TO 8MM
FLUX CORED WIRE Ø 0.8MM TO 1.0MM
AMPS: MIG/MMA-TIG 30 - 200 30-160
DUTY CYCLE 60%
OCV: MIG/MMA-TIG 15.5 - 24 30-160
INPUT
VOLTS 220
AMPS 37.4
GENERAL
COOLING FAN
IP 21
DIMENSIONS (MM) L-470XW-340XH-770
NET WEIGHT (KG) 18.2
Manufactured to the highest standards using cutting edge Mosfet Technology. • Internal 2 wheel wirefeed system• DC current output• Suitable for MMA & MIG welding• Stepless voltage control• Stepless wirefeed adjustment• Digital display• Excellent welding characteristics• Less power consumption• Robust construction• Ideal for light duty aluminium welding
with a spool gun • Ideal for fabrication work• Thermal protection• Fan cooled forced ventilation• Max 15kg MIG wire• Use with or without gas for MMA
welding
MIG Multi-Process Welders included
SEMI-INDUSTRIAL use
Mig Spool Gun SB 8
Argon Flowmeter
optional extras
MODEL MIG 250 M
PART NUMBER EWM0137-I
BARCODE 6003398066911
OUTPUT
PROCESS MMA • MIG • TIG DC HF
SOLID WIRE Ø 0.8MM TO 1.2MM
MAX STEEL THICKNESS 0.8MM TO 10.0MM
FLUX CORED WIRE Ø -
AMPS: MIG/MMA-TIG 50-250 15-250
DUTY CYCLE 60%
OCV 24
INPUT
VOLTS 220
AMPS 51.6
GENERAL
COOLING FAN
IP 21
DIMENSIONS (MM) L-830XW-380XH-680
NET WEIGHT (KG) 62
Welding Cable SetManufactured to the highest standards using cutting edge PWM & Mosfet Technology. • Internal 2 wheel wirefeed system• DC current output• Excellent welding characteristics• Less power consumption• Robust construction• Ideal for light duty aluminium welding
with a spool gun • Ideal for fabrication work• Max 15kg MIG wire• Can carry a gas bottle• Use with gas• TIG H.F. start DC• MMA welding
SR26 TIG Torch
MIG 15 Torch
SR17V TIG Torch
included
Mig Spool Gun SB 8
Argon Flowmeter
optional extras
MIG 15 Torch
Welding Cable Set
SR17V TIG Torch
MIG
Mul
ti P
roce
ss M
achi
nes
YEARWARRANTY
1
YEARWARRANTY
1
YEARWARRANTY
1
Page 115
MIG 15 x 4mt Torch
Code no: Barcode:EWB00302 6003398058336
• Euro style 150 Amp DC MIG torch• 60% Duty cycle
LINER 0.6 – 0.9MM X 4MT (BLUE)EWB00355 6003398058503
MIG 15 SWAN NECKEWB00200 6003398058268
MIG 15 TIP ADAPTORS EWPACT001H 6003398074114
MIG 15 STARTER PACK1 x MB15 Shroud1 x MB15 Tip adaptor5 x 0.9 M6 Contact tipsEWPACB001 6003398053577
LINER 0.6 – 0.9MM X 4MT (BLUE)EWB00355 6003398058503LINER 1.0 – 1.2MM X 4MT (RED)
EWB00356 6003398058510LINER 1.2 – 1.6MM X 4MT (YELLOW)
EWB00357 6003398058527LINER POLYCARBON 1.2MM (SOLD PER MT)
EWB00359 6003398058541
LINER RETAINING NUT (ALL EURO TORCHES)
EWB00361 6003398058565
POLYCARBON LINER COLLETEWB00364 6003398058596
TRIGGER SWITCHEWB00433 6003398058794
HANDLE COMPLETE (FITS MB15, MB25 & MB36)
EWB00434 6003398058800
QUALITY
Welding Accessories
QUALITY
Welding Accessories
0.8MMEWPACCT001H 60033980741210.9MM
EWPACCT00260033980536141.0MM
EWPACCT003H 60033980741381.2MM
EWPACCT0046003398053638
5 per
pack5 per
pack
0.8MMEWPACCT0010 60033980589920.9MM
EWPACCT001160033980590051.0MM
EWPACCT0012 60033980590121.2MM
EWPACCT00136003398059029
2 per
packMIG
Tor
ches
& C
onsu
mab
les
Page 117
PLASMA Cutter
PLASMA Cutter with built-in air compressor
Manufactured to the highest standards using cutting edge PWM & Mosfet Technology. • DC current output• Excellent cutting characteristics• Less power consumption• Robust construction• Ideal for cutting Mild, Stainless,
Aluminium, Brass & Copper• Built-in water trap• No compressor required• Built-in oilless air compressor
included
INDUSTRIAL Use
MODEL CUT 40K
PART NUMBER MCOW4082BBARCODE 6003398077184
OUTPUTPROCESS PLASMAHIGH FREQUENCY TOUCH STARTMAX STEEL THICKNESS 0.6MM TO 10MM
Manufactured to the highest standards using cutting edge PWM & Mosfet Technology. • DC current output• Excellent cutting characteristics• Less power consumption• Robust construction• Ideal for cutting Mild, Stainless,
Aluminium, Brass & Copper• Built-in water trap• Min compressor required: 50L
included
INDUSTRIAL Use
Earth Cable
MODEL CUT 60H
PART NUMBER EWM0131-IBARCODE 6003398065396
OUTPUTPROCESS PLASMAHIGH FREQUENCY PILOT ARC STARTMAX STEEL THICKNESS 1.0MM TO 20MMPRESSURE 4.5 BAR TO 5.5 BARAMPS 60DUTY CYCLE 60%OCV 295
Manufactured to the highest standards using cutting edge PWM & Mosfet Technology. • DC current output• Excellent cutting characteristics• Less power consumption• Robust construction• Ideal for cutting Mild, Stainless,
Aluminium, Brass & Copper• Built-in water trap• Min compressor required: 100L• 3 Phase
PLASMA Cutter included
INDUSTRIAL Use
Earth Cable
MODEL CUT 100H
PART NUMBER EWM0132-IBARCODE 6003398065402
OUTPUTPROCESS PLASMAHIGH FREQUENCY PILOT ARC STARTMAX STEEL THICKNESS 1.0MM TO 30MMPRESSURE 4.5 BAR TO 5.5 BARAMPS 100DUTY CYCLE 60%OCV 295
Manufactured to the highest standards using cutting edge PWM & Mosfet Technology. • DC current output• Excellent cutting characteristics• Less power consumption• Robust construction• Ideal for cutting Mild, Stainless,
Aluminium, Brass & Copper• Built-in water trap• Min compressor required: 100L• 3 Phase
• Suited for sheet metal work such as motor bodies, tubular & galvanized iron fabrication as well as for copper & for brazing cast iron, & heavy steel sections• May be used for
fusion-weld brass
• Used in the repair of automotive parts, pipes, tanks, trailers, refrigeration equipment, aluminium casting, and structural shapes
ALUMINIUM GAS BRAZING 1.6MM TOOW4296 6003398069493ALUMINIUM GAS BRAZING 3.2MM TOOW4297 6003398069509
• Widely used as a general purpose silver brazing filler metal as well as in joining copper to steel in refrigeration pipe work
SILVER SOLDER BARE 1.5MM TOOW4306 6003398069516
• Flux coated silver brazing type alloy for joining all ferrous and copper metals, stainless steel, nickel and its alloys, steel castings, malleable and cast iron, tungsten carbides
• Fixed shade of DIN 10/11 & clear state shade DIN 3
• Lens darkening reaction time is 0.5msFlip Front Face Shield
Sold individually
Code no: Barcode:
TOOW4242 6003751009067
• Standard welding helmet• Adjustable headgear• Lens size 108 x 51mm
Goggles
Sold individually
Code no: Barcode:
TOOW4243 6003751006974
• Ideal for Gas welding
Safety Goggles - Clear
Sold individually
Code no: Barcode:
TOOG727A 6003751002488
• Ideal for grinding, inspectors, forman, visitors, etc.
Code no: Description: Barcode:
TOOW4242G SHADED FOR FLIP FRONT 6003398074084TOOW4242A SHADED FOR FLIP FRONT 6003751012166TOOW4242H CLEAR FOR FLIP FRONT 6003398074091TOOW4242B CLEAR FOR FLIP FRONT 6003751012173
1/pack
5/pack
1/pack
5/pack
Wel
ding
Fac
e S
hiel
ds &
Gog
gles
SAFETY EQUIPMENT
• Auto darkening lens is ANSI Approved• Variable shade of DIN 9 – 13
& clear state shade DIN 4• Lens darkening reaction time
is 1/15000 of a second• Fully adjustable headgear • Uses 2 x AAA Batteries• Variable sensitivity and delay controls• Grinding function
• Rated at 500 Amps• Used on cables with an area of
50mm2 to 70mm2
• Used to connect welding cables together
• Rated at 500Amps• Used on welding machines to
connect welding cables.
QUALITY
Welding Accessories
• Rated at 500 Amps• Used on cables with an area
of 50mm2 to 70mm2
• Used on welding cables to fit on most welding machines
QUALITY
Welding Accessories
Pre-Pack Jack Plugs 10-25mm
Code no: Barcode:
EWPACA001 6003398058855
Pre-Pack Machine Sockets 10-25mm
Code no: Barcode:
EWPACA003 6003398058879
Female Cable Connector 10-25mm
Code no: Barcode:
EWC0053 6003398060209
Sold�2�per�pack Sold�2�per�pack Sold individually
• Dinse Connectors• Rated at 350 Amps
QUALITY
Welding Accessories
QUALITY
Welding Accessories
Pre-Pack Jack Plugs 35-50mm
Code no: Barcode:
EWPACA002 6003398058862
Pre-Pack Machine Sockets 35-50mm
Code no: Barcode:
EWPACA004 6003398058886
• Connectors• Rated at 350 Amps• Used on cables with an area
of 35mm2 to 50mm2
• Used to connect welding cables together
Female Cable Connector 35-50mm
Code no: Barcode:
EWC0054 6003398060216
Sold�2�per�pack Sold�2�per�pack Sold individually
• Dinse Connectors• Rated at 200 Amps• Used on welding machines to
connect welding cables.
• Connectors• Rated at 200 Amps• Used on cables with an area
of 10mm2 to 25mm2
• Used to connect welding cables together
• Rated at 200 Amps• Used on cables with an area of
10mm2 to 25mm2
• Used on welding cables to fit on most welding machines
• Rated at 350 Amps• Used on cables
with an area of 35mm2 to 50mm2
JACK PLUGDINSE MALE35-50MM EWC0059 6003398060261
JACK PLUGDINSE MALE35-50MM EWC0061 6003398060285
Sold Individually
Sold Individually
Female Cable Connector 50-70mm
Sold individually
Code no: Barcode:
EWC0057 6003398060247
Code no: Barcode:
EWC0056 6003398060230
Sold individually Sold individually
Code no: Barcode:
EWC0055 6003398060223
Bar Connector redDinse Connector DIGITEC 10-25mm
• For ARC 500/600 EWM0013-I & EWM0014-I
• For ARC 500/600 EWM0013-I & EWM0014-I
• For MCOW4226 Digitec 200
Bar Connector Black
Sold individually
Code no: Barcode:
EWC0051 6003398075999
Code no: Barcode:
EWC0049 6003398060179
Sold individually Sold individually
Code no: Barcode:
EWC0050 6003398060186
Code no: Barcode:EWCAB1161 6003398067215
• 16mm2 area 60% duty cycle at 105 Amps
Code no: Barcode:
EWCAB1162 6003398067222
• 25mm2 area 60% duty cycle at 135 Amps
Code no: Barcode:
EWCAB1163 6003398067239
• 35mm2 area 60% duty cycle at 180 Amps
Code no: Barcode:
EWCAB1164 6003398067246
• 50mm2 area 60% duty cycle at 295 Amps
Code no: Barcode:
EWCAB1165 6003398067253
• 70mm2 area 60% duty cycle at 350 Amps
Code no: Barcode:
EWPPLUG0001 6003398070475
Pre-Pack Cable Lug 25-10mm
Sold per meter
Sold�in�Packs�of�4
Code no: Barcode:
EWPPLUG0002 6003398070482
Sold�in�Packs�of�4
Pre-Pack Cable Lug 35-10mm
Code no: Barcode:
EWPPLUG0015 6003398070499
Sold�in�Packs�of�4
2 per
pack2 per
pack
2 per
pack2 per
pack
4 per
pack4 per
pack4 per
pack
WELDING CONSUMABLESW
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Page 125
5 Row Wire Brush
Sold Individually
Code no: Barcode:
TOOB38 6003751003997
• Mild Steel
Coarse Block Brush
Sold Individually
Code no: Barcode:
TOOB39 6003751016911
4 Row Wire Brush
Sold Individually
Code no: Barcode:
TOOB37A 6003751002242
• Mild Steel
Plastic Sword Brush With Scraper
Sold Individually
Code no: Barcode:
TOOB40 6003751030696
• 4 x 16
Chipping Hammer
Sold Individually
Code no: Barcode:
TOOH837 6003751006981
• Spring Steel Handle
Kwikweld Transformer Oil 1L
Sold Individually
Code no: Barcode:
TOOO1284 6003751004192
• For oil cooled welders
Pre-Pack Welding Clamp Magnet
Code no: Barcode:
TOOW4235 6003751003256
Pre-Pack Welding Clamp Magnet
Sold Individually
Code no: Barcode:
TOOW4234 6003751009654
Sold Individually
Pre-Pack Welding Clamp Magnet
Code no: Barcode:
TOOW4233 6003751017253
Sold Individually
• Small• 72mm
• Medium• 92mm
• Xtra-Large• 110mm
ARC Welding Kit - 6 Pc Semi Industrial
Sold Individually
Code no: Barcode:
TOOW4237A 6003751001245
Contents• Flip front face shield• 2.5m x 16mm green welding cable with earth clamp• 2.5m x 16mm green welding cable with electrode holder• 5 Row wire brush• Metal chipping hammer• Pair of welding gloves
Earth & Electrode Welding Cable Set
Code no: Barcode:
EWCAB1070 6003398061473
Earth & Electrode Welding Cable Set
Ideal�for�inverter�type�welding�machines
Code no: Barcode:
EW-10066 6003751364920
Ideal�for�inverter�type�welding�machines
Earth & Electrode Welding Cable Set H/D
Ideal�for�transformer/�oil�type�welding�machines
TOOW4237AWELDING KIT6 PIECE SEMI INDUSTRIAL
INCLUDES:• Flip front face shield• 2.5m x 16mm Green welding cable with earth clamp• 2.5m x 16mm Green welding cable with electrode holder• 5 Row wire brush• Metal chipping hammer• Pair of welding gloves
MMA
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INDUSTRIAL
SEMI
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T���� ������ SAWA�NING�Using welding machines and plasma cutters can be dangerous. Always take care,
and keep machinery away from children. �e ar protecti�e gear in work area at all
times. �elect the correct machine and accessories for the �ob.
• 1 x 300 amp Electrode holder• 1 x 300 amp Earth clamp• 2 x Jack plug 10-25 dinse
type connectors• 2 x 1.5m, 25mm2 Blue
welding cable
• 1 x 300 amp Electrode holder• 1 x 300 amp Earth clamp• 2 x Jack plug 10-25 dinse
type connectors• 2 x 1.5m, 16mm2 Green
welding cable
(OIL COOLED MACHINES) – LUG FITTING– Jack Plug FITTING 10-25 (BLUE) 180AMP – JACK PLUG FITTING 10-25 (GREEN)
• 1 x 300 amp Electrode holder• 1 x 300 amp Earth clamp• 2 x 16 x 10mm Lug type
connectors• 2 x 2.5m, 25mm2 Blue welding
cable
Code no: Barcode:
TOOW4332 6003751026804
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Ham
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WELDING ACCESSORIES
Page 126
E312-16E312-16
MODEL 2.5mm 3.2mm 4.0mm
PART NUMBER EW00726 EW00727 EW00728BARCODE 6003398061053 6003398061060 6003398061077
LENGTH 400 mm 400 mm 400 mmAMPS 40-80 75-110 110-150
E312L-16 Stainless Steel Welding Rod
Sold�in�5kg�boxes
E308L-16E308L-16
E7018-1E7018-1
E6013E6013E6013E6013
MODEL 2.0mm 2.5mm 3.2mm 4.0mm
PART NUMBER EW00716 EW00717 EW00718 EW00719BARCODE 6003398060957 6003398060964 6003398060971 6003398060988
LENGTH 300 mm 350 mm 350 mm 350 mmAMPS 50 - 80 60 - 100 mm 100 - 140 mm 150 - 210 mm
Sold�in�1kg�boxesPART NUMBER EW00700 EW00701 EW00702 EW00703BARCODE 6003398060766 6003398060773 6003398060780 6003398060797
LENGTH 300 mm 350 mm 350 mm 350 mmAMPS 50 - 80 60 - 100 100 - 140 150 - 210
Sold�in�1kg�boxes
E6013 – Mild Steel Welding Rod
VYTEC 6013 Mild Steel Electrodes
Sold Individually
Code no: Description: Barcode:
EW00900 2.5MM X 5KG 6003398079164EW00901 3.2MM X 5KG 6003398079164
Tradeweld E6013 is a smooth running, all positional (including vertical down) rutile type electrode featuring low spatter loss & high operator appeal. Its superiority in general shop welding & structural work, & its ability to weld on rusty plate surfaces makes it the ideal choice for general purpose welding. Slag is quick freezing & easily detached from fillet and butt welds & in many cases, is self lifting. The appearance of the weld is excellent.
MODEL 2.5mm 3.2mm 4.0mm
PART NUMBER EW00705 EW00706 EW00707BARCODE 6003398060803 6003398060834 6003398060841
LENGTH 400 mm 400 mm 400 mmAMPS 70-110 100-140 140-180
E7018-1 Low Hydrogen Welding Rod
Sold�in�4kg�boxes
Tradeweld E7018-1 is an all position low hydrogen electrode designed for high quality, high speed welding on a wide range of carbon & alloy steels requiring radiographic examination. Metal transfer is of smooth spray type with stable arc.
MODEL 2.5mm 3.2mm
PART NUMBER EW00753 EW00750BARCODE 6003398061220 6003398061190
LENGTH 400 mm 400 mmAMPS 45-85 70-120
E308L-16 Stainless Steel Welding Rod
Sold�in�5kg�boxes
Tradeweld E308L-16 is a rutile basic all position stainless steel electrode for 19CR 10Ni type steels as well as 201, 202, 301, 302, 304L & 308 excellent corrosion resistance in oxidising environments such as nitric acid, smooth bead appearance & easy slag release as well as corrosion resisting than CHM-308, CHG308.
E309L-16E309L-16
MODEL 2.5mm 3.2mm
PART NUMBER EW00751 EW00752BARCODE 6003398061206 6003398061213
LENGTH 400 mm 400 mmAMPS 45-85 70-120
E309L-16 Stainless Steel Welding Rod
Sold�in�5kg�boxes
Tradeweld 309L-16 is a rutile basic high CrNi alloyed buffer electrode for welding stainless steel to mild steel as well as root passes in clad steel. Excellent weldability and slag release. Weldable on AC & DC and with high resistance to embrittlement & buffer layer for hardfacing applications.
E316L-16E316L-16
MODEL 2.0mm (4kg) 2.5mm (5kg) 3.2mm (5kg)
PART NUMBER EW00723 EW00724 EW00725BARCODE 6003398061022 6003398061039 6003398061046
LENGTH 300 mm 350 mm 400 mmAMPS 60-80 90-110 110-150
E316L-16 Stainless Steel Welding Rod
Sold�in�5kg�boxes
A low carbon rutile steel electrode. Easy to weld in all positions (except vertical down). The smooth arc transfer characteristics leaves low spatter levels, excellent bead shape & good slag removal. Applications for Tradeweld E316L-16 include the single & multi-pass welding of matching molybdenum content bearing stainless steel such
as 301, 302, 303, 304, and 304L types. The 2.5% molybdenum content gives an increased resistance to pitting, corrosion & raises the creep strength for higher temperatures applications.
A rutile coated stainless electrode. Easy to weld in all positions (except vertical down). The highly alloyed electrode is extremely resistant to hot cracking even when diluted with carbon, austenitic & high alloys of steel. Weld deposits give excellent resistance to corrosion and oxidation & good scaling resistance up to 1000˚C (1850˚F). Recommended for
the repair & maintenance of all steels, particularly those of unknown compositions, joining dissimilar steels such as stainless steel to carbon steels and repairing Die’s & Tool steels. Use a buffer layer prior to hard surfacing.
WELDING ELECTRODESW
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99ENiFe-CI99ENiFe-CI
60ENiFe-CI60ENiFe-CI
MODEL 2.5mm 3.2mm 4.0mm
PART NUMBER EW00710 EW00711 EW00712BARCODE 6003398060896 6003398060902 6003398060919
LENGTH 350 mm 350 mm 350 mmAMPS 50-80 80-110 110-140
Nickel Cast 60 Cast Iron 55%
Sold�in�1kg�boxes
MODEL 2.5mm 3.2mm 4.0mm
PART NUMBER EW00713 EW00714 EW00715BARCODE 6003398060926 6003398060933 6003398060940
LENGTH 350 mm 350 mm 350 mmAMPS 60-90 90-110 120-150
Nickel Cast 99 Cast Iron 99%
Sold�in�1kg�boxes
A basic, graphite coated electrode for the repair & maintenance of a wide range of cast iron components. It produces a soft stable arc with minimal penetration & splatter. It is very tolerant to parent metal contaminants such as oil and dirt. The ductile Nickel based weld deposit is readily machinable with good colour match to most cast irons. Applications of the Tradecast 99 include the
repair and reclamation of engine blocks cylinder heads differential housings, gear boxes, pump & machine housings & pulleys etc. in some applications Tradecast 99 has a good “wetting” action due to the high nickel weld deposit.
A basic, graphite coated nickel/iron electrode for high strength repair & maintenance welding of spherical graphite (S.G) iron, austenitic cast iron, meehanite & a wide range cast iron. It produces a soft stable arc with minimal penetration & spatter & is very tolerant to parent metal condiments such as oil and dirt. The ductile nickel/iron weld deposit is readily machinable
and has the higher strength required for welding S.G irons. Where higher joint strength is important, Tradecast 60ENiFe-CI may be used for root and fill passes followed by capping passes with Tradecast 100 for smoother surface finish.
CAST IRON 55% 2.5MMEWPACELE060 6003398059340CAST IRON 55% 3.2MMEWPACELE061 6003398059357
ALUMINIUM 2.5MMTOOW4291 6003398069448
HF 55 3.2MM EWPACELE045 6003398059272
TRADEweld offers a comprehensive range of welding electrodes for most applications.E-mail: [email protected]: 031 717 6800www.lgtools.co.zaOrder on RapidTrade
• Suitable for single-pass and multi-pass welding for structures fabricated by carbon steel and 500MPa grade low alloy steel such as vehicles, bridges, construction and mechanical structures
• Suitable for single-pass and multi-pass welding for structures fabricated by carbon steel and 500MPa grade low alloy steel such as vehicles, bridges, construction and mechanical structures
Mild Steel Flux Cored MIG Wire 5kg
Sold�Individually�in�5kg�Spools
Code no: Description: Barcode:
EWSW00006 GASLESS FLUX CORED 0.9MM 6003398053959
• A general purpose gasless mild steel welding wire
• Suitable for single-pass and multi-pass welding for structures fabricated by carbon steel and 500MPa grade low alloy steel, such as vehicles, bridges, construction and mechanical structures
• 5% Silicon, softer than 5356 • It is a general purpose filler alloy • Less sensitive to cracking and produces a shiny clean weld• Excellent for joining cast to wrought form alloys