Welcome to ELMOTEC STATOMAT Vertriebs GmbH - … · ELMOTEC-STATOMAT with World Headquarters in ... ÎCross-free winding of wave-shaped coils ... ÎIntermediate forming of winding

WelcomeWelcometoto

ELMOTEC ELMOTEC STATOMAT STATOMAT Vertriebs GmbHVertriebs GmbH

Corporate ProfileELMOTEC-STATOMAT with World Headquarters in

Karben, Germany creates a world-wide sales and distribution network

for assembly lines and installations for the production of stators and cordsets

Higly qualified engineering designers, mechanical engineers and electronics specialists stand behind our product programWe grant you safety, cost-effectiveness and reliabilityFor semi-automated stand-alone machines

Production of

Stators und Alternators

Production of

Electric Cordsets

For fully automated assembly lines

Corporate ProfileOur machines are the most modern and technically advanced machines

on the market, our customers have made us today‘s market leader

ABB

ELEKTROLUX

EMBRACO

EMERSON

FLENDER

ATB

ZANUSSI

MANNESMANN

DEMATIC

SEW

SIEMENS

VALEO

VERDICHTER

WEG

Corporate Profile

We pursue a consistent policy of innovative thinking and action

RationalizationQuality optimizationClose contact with our customersPersonal contact with local suppliersModern 100-Mbit Ethernet-Network for the control of plant operationsObject-oriented software solution for purchasing, sales, design,manufacture and assembly, warehousing and disposition

We guarantee optimal organization of all business processes

from

customer inquiry final delivery

History

19491949

The STATOMAT company is founded

Founders: Messrs. Balzer and Dröll

History

1949 1949 -- 19571957

Manufacturing of:

Stator Slot Insulating Machines

Winding Head Lacing Machines

History

19581958

ZZ--WinderWinderWindingWinding Station Station withwith

Compulsory Coil StrippingCompulsory Coil Stripping

11stst GenerationGenerationofof

Coil Winding andCoil Winding andInserting MachinesInserting Machines

History

19671967

A new plant

is occupied

in

Niederdorfelden

History

19711971

MM--WinderWinderWindingWinding Station Station withwith

Elektromechanical DriveElektromechanical Drive

22ndnd GenerationGenerationofof


History

1979 1979 -- 19821982

Fully automated compressor production line

Modular microprocessor-controlled system

WORLDWORLD--NEWNESSNEWNESS

History

19821982

Fully Automated Electric Cordset Processing Line for 2- and 3-Core cables

Opening of a new buiseness-field

History

19921992

Manufacturing of special machines for the production of electrical motors

SafetySafety

EconomyEconomyreliabilityreliability

ELMOTEC is founded

Productivity

Productivity

History

1994/951994/95

AA--WinderWinderPCPC--Controlled WinderControlled Winder

Windows Windows OperatingOperating SystemSystem

33rdrd GenerationGenerationofof


History

19951995

ELMOTEC

occupies

its new plant

in Karben

History

History

19981998

ELMOTEC GmbH acquires the company STATOMAT GmbH

Shareholding directors of the two companys are:

Mr. Dieter Kleinschmidt

Mr. Sadik Sadiku

History

19991999

Manufacturing of :

Fully Automatic Microprocessor-controlledelectromechanical Production Lines

History

20002000

ELMOTEC-STAMOTAT

is the world‘s leading supplier

of specialized machines and systems

for electrical motor production

Region andSubsidiary Companies

Region and Subsidiary CompaniesSubsidary Companies Partner Companies

USA BRAZIL

INDIA UK

Region and Subsidiary CompaniesAgencies

AUSTRALIA FRANCE HONG KONG IRAN

ITALY TAIWAN KOREA CZECH REP.

Number of Personnal

0

50

100

150

200

250

1993 1994 1995 1996 1997 1998 1999 2000

Staff

Statomat

Elmotec

EL

MO

TE

C-S

TA

TO

MA

T

EL

MO

TE

C-S

TA

TO

MA

T

EL

MO

TE

C-S

TA

TO

MA

T

Share of the marketShare of the market, worldwide

55%

45% Elmotec-StatomatOthers

Turnover

Germany15%

World25%

Europe60%

Share of turnover after regions

Turnover

0

20

40

60

80

100

1993 1994 1995 1996 1997 1998 1999 2000

Turnover Rate

Statomat

Elmotec

10090

80

EL

MO

TE

C-S

TA

TO

MA

T

EL

MO

TE

C-S

TA

TO

MA

T

EL

MO

TE

C-S

TA

TO

MA

T

Stators Alternators

Machines and Systems forSerial Manufacturing

Stators

Machines and Systems forSmall-Series Manufacturing

Machines and Systems forProduction of Electric Motors

Machines and Systems for2- and 3-core Cordsets

Machines and Systems forProduction of Electric Cordsets

Product Program

Production Steps:Stack Making * Insulating * Winding * Inserting

Forming * Final Forming * Lacing * TestingEnd

Product Program

Machines and Installations for Manufacturing of Statorsand AlternatorsStand-alone MachinesInterlinked MachinesAutomatic SystemsFully Automatic Production Lines

Electrical Motor Technology

SerialSerialManufactureManufacture

SmallSmall--SeriesSeriesManufactureManufacture

Product Program

Automatic stack making of loose laminations from a magazineAutomatic lamination thickness compensationTop lamination turning, punch ridge insideWelding, cleating or riveting

Electrical Motor TechnologySerial Manufactur

Stack Making of Stators or Rotors

Isolating of stator slotsRotor stack twistingShaft or dummy mandrel pressing in

Product Program

Manufacturing of insulating sleeves, with or without cuffs

Extension unit for warm forming of insulation sleeve cuffs

Extension unit for wedge making of stator or rotor slots

Electrical Motor TechnologySerial Manufacture

Insulating of Stator or Rotor Slots

Product Program

Winding of coil groups in a coil-transfer tool


Winding of Concentric Coil Groups

Product Program

Cross-free winding of wave-shaped coils >distributed (split) or non-distributed (standard)< in a coil-transfer tool


Winding of coil groups in wave-shape

Product ProgramElectrical Motor Technology

Serial Manufacture

Inserting of winding and closing of slots by a wedge strip

Coil Inserting Machines

Product Program

Winding of coil groups „concentric or in wave shape“ into an inserting tool


Coil Winding and Inserting Automatic Machines

Automatic inserting of windingClosing of slots by means of wedge stripsLinking of individual stations by a indexing table or linear systemLinear system with circulating transport pallets or movable manipulatorAutomatic loading and unloading via a gripper system

Product Program

Intermediate forming of winding


Intermediate Forming Machines and Devices

Double-sided intermediate forming of windingSimultaneous intermediate forming of winding and finalforming of winding heads to inner/outer diameter and heightTools can be fitted with supporting fingers in order to protect the cuffs of the insulating sleeves

Product Program

Double-sided final forming of winding heads to inner/outer diameter and height


Winding Head Final Forming Machines

Tools can be fitted with supporting fingers in order toprotect the cuffs of the insulating sleeves

Product Program

One- or double-sided lacing of winding heads


Winding Head Lacing Machines and Systems

One- or double-sided lacing headAdditional lacing cord knotting unit

Product Program

Automatic impregnation of winding


Automatic Impregnation Systems for Stators or Rotors

Interlinkage of single working stations either withIndexing table or linear system

Product Program

Testing of single or three phase stators


Stator Testing System


Small-Series Manufacture

Mechanical production of insulating sleeves >with or without cuffs<

Manual pushing of sleeves into the stator or rotor slotsMechanical production of wedge strips



Forming and Cutting Device for Stator and Rotor Insulations



Coil Winding Machines for the Production of Concentric Coils

Winding of coil groups >with or without coil connection<

Rotating winding former, horizontally or vertically adjustable with a wire layering unit

Product ProgramElectric Motor TechnologySmall-Series Manufacture

Coil Inserting Machines

Inserting of coil groups

Coil groups and wedge strips will be positioned manually and then inserted simultaneously

Closing of slots by means of wedge strips

Product ProgramProduction of Electric Cordsets


Electric Cordset Production Unit, Basic Component

Cordset production unit designed with all equipment needed to crimp a plug bridge to the leads of the cable

Production Steps:Sheath Stripping * Lead Cleaning * Lead Positioning * Lead Spreading

Lead Forming * Insulation Stripping * Corrective Cutting Checking of Lead Position * Color Check * Crimping of Plug Bridge

Lead Pull-Off Check


Automatic withdrawn of the cable from the cable reel

Feeding Speed

Feeding Speed5m/s5m/sMachine Cycle Time

Machine Cycle Time2s2s

Cable is cut to length and insulation stripped.- Patented!

Cable is positioned in transfer clamps

Extension of Cordset Production Unit byCable Unrolling, Cutting to Length


Crimping of contacts and plug connectors on the leads

Patented cutting and stripping unitCorrection cut on the copper tips

Process-security is guaranteed by an effective crimp quality control monitoring system

Extension of Cordset Production Unit byCrimping of Contacts and Connectors


Extension of Cordset Production Unit byAssembling of Protective Cups

Assembling of protective cups as per chosen type of connection

Feeding of protective cups in proper position out of a large-volume sorting device

Checking of protective cups by a sensor system


Automatic assembly of plug half shells

National requirements are met

ClipClip or Snapor Snap--on on Connection

ConnectionUltrasonicUltrasonic

WeldingWelding

Extension of Cordset Production Unit byAssembling of Plug Half Shells


Electrical checks in a time-controlled transfer lineEvery desired degree of quality assurance can be achievedChecks are conducted at several stations

Cut off of plug when fault is detected

Maximum safety quality for each fabricated cable

Extension of Cordset Production Unit byElectrical Checks


Orderly removal of finished cables

Portion-by-portion output on a buffer belt

Fully automatic unloading of up to 50 cables into 6 output channels

One Operator, who not bound to the machine‘s cycle

Extension of Cordset Production Unit byDepositing of Cables


Removing of cordset out of the transfer clampsPositioning of plug bridge in a locating and transport cassetteFeeding of cassette into the Injection Molding MachineInjection molding of plugsRemoving of cordset with the molded plug out off the cassettePositioning of cordset in a further transfer device

Electrical check and automatic unloading

Extension of Cordset Production Unit byInterlinkage with Injection Moulding Machine

Welcome to ELMOTEC STATOMAT Vertriebs GmbH - … · ELMOTEC-STATOMAT with World Headquarters in ... ÎCross-free winding of wave-shaped coils ... ÎIntermediate forming of winding

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