Weigh Shark Digital Belt Scale

Direct Line Supply Offers

Weigh Shark Digital Belt Scale

Internal Speed Sensor

Proven Technology That Works!

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Weigh Shark Digital Belt Scale

Standard Features Include * 4 Inputs: Remote Clear, Print Ticket, etc. * 4 Outputs: Under / Over Speed, Rate or Tons, Pulse per Ton, etc. * 4-20 mA Output (16 bit): Chart Recorder, Production Control, etc. * Accepts 110/220 VAC and 12-24 VDC * Power Protection both Under and Over (85 to 264 VAC) * RS 232: Printer, etc. RS 485: Printer, Auxiliary Equipment, etc. * Ethernet: PLC, PC, Remote Display, HTTP Web Server * 1 Year Limited Warranty

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Easy Installation…

• Mounts to any width CEMA idler.• No holes to drill.• Installation in just a few minutes to customers idler.

Simple Calibration

• Calibration is done via instructions that appear on Large Graphical Display (5.25” x 1.5”).• Simple Step –by –Step instructions through the calibration process.• Speed Sensor mounts to any adjacent idler via special “tri-fold” bolt.• Large oversize NEMA 4x fiberglass enclosure with lockable latch.

The Weigh Shark Integrators have patented “State of the Art” Features, Functions, & Options That no other can offer.

Calibration is divided into two categories.A) Auto ZeroB) Span Calibration

The menu driven display will take you step by step through both processes and instruct you on what is taking place during the process and what to do

next.

Accurate and Reliable Repeatability

* Solid steel construction with durable powder coating for protection. * Heavy Duty Steel Load Cells temperature compensated for accuracy during wide temperature ranges. * High speed processor and surface mount circuitry components for long reliable operation.

Models: * Model 250 (Typically up to 750 TPH)* Can be interchanged between belt widths up to 750 TPH * Model 500 (Typically above 750 TPH)* Can be interchanged between belt widths above 750 TPH

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5. Press the Arrow under ENTER when your empty belt passes areference point start to measure and weigh your belt. Thedisplay will show you information during this step. Watch yourbelt make one (1) revolution and press the arrow under ENDafter completion of this one revolution.6. The screen will automatically change. It will show Belt Length(feet), Old Zero Value and New Zero Value. It will instruct youto press the arrow under APPLY. This will establish your AutoZero value. The screen automatically goes back to the maincalibration screen.

Auto Zero1. The first step of calibration is to weigh your empty belt and idlerThis step will tare off the weight of the belt and the idler so thescale only weighs material on the belt.2. Push the arrow key located under “Calib.” to select thiscalibration process.3. The main calibration screen will appear. An arrow will point to“Zero Test – Press Enter”4. Mark the belt or use the belt splice as your reference. Followthe instructions on the display

Auto Zero is now Complete

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Span CalibrationIn this step you are going to put a known amountof weight on the belt scale to calibrate the scale.You will put your test bar through the holes in the“V” blocks that secure your idler to the scale. Youwill place weights on each end of the bar. It isimportant that you are accurate with your test barand weights value.

1. Use the down arrow key located to the right of the display tomove the cursor arrow (>) down to the next line. “Span Test –Press Enter”.2. Press ENTER3. The screen will automatically change and instruct you to“Press START to perform a Span Calibration.4. Press the arrow under START to start your process.5. The screen will change and ask you to “Verify the Idler Span”.(If your idlers are on 4 foot centers….. you have a “Span” of 8feet) !

6. The screen will instruct you to Press NEXT to continue orPress EDIT to Change. The Idler Span value defaults to 8.00feet. If you need to change this value, press the arrow underEDIT.7. To EDIT, press the ◄ or ► Arrow keys to move the cursor toactivate the cell you wish to change.8. Use the + and - keys to change the value up or down.9. Press the arrow under NEXT to continue.

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10. The screen will change and ask you to “Verify the TestWeight” value. Again you can accept the default value (100lbs) NEXT or select EDIT and change the value. Enter thetotal weight of your test bar and weights. (if you are going torun a material test to calibrate your scale…. You can skipthese steps…… Press EXIT….Catch material and follow theinstructions on the next page …”Material Test”11. When you press NEXT the screen changes and reads:“Install Test Weights on the scale. When safe, run the beltempty.” INSTALL YOUR TEST BAR AND WEIGHTS throughthe holes in the “V” Blocks.12. Start up your conveyor with the belt running empty. Press thearrow under NEXT to start. Since we previously measuredyour belt, you can start this process at any time and do nothave to wait for your reference mark or splice.13. The screen will again automatically change to show you thatthe Span Calibration process is taking place. It will show youhow many revolutions and feet remain during the test. Sinceyou measured the belt length during the Auto Zero calibrationprocess we know your belt length and count down feet duringthis step.

14. When the Span Calibration process is complete the displaywill show you “Actual Accumulation” and “Calculated

Accumulation”, “Old Span” and “New Span” and “Difference”(% Error). You want to correct the error.15.Press APPLY to correct your error.

Calibration is Complete !• We suggest you run the SPAN CALIBRATION process with your test weights 2-3 times. Each time you will see the difference between the Old Span and New Span is smaller thus having a greater degree of accuracy with repeatability.

Click to Advance Weigh Shark Integrator Specifications“MATERIAL TEST”• We also suggest if possible that you verify the accuracy vs. a legal for trade truck scale. Catch material and writedown the Belt Scale total and the Truck Scale total….thena) Press ? under “Calib.”b) Use ?at right of display to bring the cursor down to the line SPAN.c) Press ENTERd) You will want to Increase the SPAN if the scale was light and Decrease the SPAN if the scale was heavy.New SPAN = (Truck Scale Wt. / Belt Scale Wt.) X Old SPAN(Multiplier you use to calculate your new SPAN number) IE: If you wish to make the SPAN larger by 12% …. Youtake your existing SPAN number x 1.12….. If you wish to make your SPAN smaller by 12%, you take your SPANnumber x .88.e) Press ?under EDIT. A line will appear under the last number in the New Span: line.f) Use the + or – buttons to change the number. Use the ? to move to the next number to the left and again use the+ or – button to change that number. Continue until you have entered in the complete number.g) Press ?under APPLY to accept your changes.h) Press VIEW a couple times to go back to the default screen.14 TotalsThere are four (4) independent totals. Each can be viewed and cleared separately. Each has itsown Production Screen. It can be viewed and printed (with optional ticket printer).Daily Total: This total is displayed on the default screen. It shows your accumulating total.

If you wish to clear off this total, press the ENTER key while the cursor is pointing to the “Daily Total”. This will access your Production screen.

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Press arrow button below CLEAR to clear off this total.Press the ESCAPE button or EXIT to go back to your default screen.

Scroll down (using ? key located on right of faceplate) 4 times toplace the cursor in front of the “Weekly Total”.

Weekly Total: This is also an accumulating total for you to use. Youcan view the Weekly Total production screen by pressing ENTER.Monthly Total: This accumulating total is located next and can be

cleared by pressing ENTER to go to its production screen.Yearly Total: Located on the next screen. Just press the down arrow

key to move your cursor to this line. Enter will access the production screen.

Any of your Totals can be printed while viewing the Productionscreen. Also you can customize your ticket for your specific applications.

Our thermal ticket printer is housed in the same high quality NEMA 4x enclosure with window and lockable latch as our Weigh Shark electronics. The ticket printer will print individual tickets on demand or automatically when using the Truck Load Out System option. You can easily customize the ticket 2 header lines and 2 footer lines to print your company information or message. Weigh Shark control allows entry of your information and selection if you want the ticket to show current or current / previous information. Time and Date are automatically printed on every ticket.

Ticket Printer Option

Weigh Shark Automatic Angle Compensator OptionThis great option bolts to your conveyor frame. It measures the

conveyor angle and advises the electronics when elevation changes. Simply install the AAC, wire it to the control box,

turn on the feature, and calibrate the scale. The scale will remain calibrated as elevation changes..... great for stackers

and portable equipment that is moved.

Weigh Shark Remote Display

The remote display uses ethernet communication protocol to communicate with up to 32 individual Weigh Shark scales on the network. Each scale is given a unique IP address. The display will show information

for all scales by scrolling process or you can stop scrolling to monitor selected scales on the display. You can also view ALL scales on the network in the Multi-Scale View Mode. Remotely clear totals selectively or

all. Assign the remote display a unique address and you can view all scales LIVE via your PC using Internet Explorer. If internet access is available, all scales can be viewed via Internet Explorer. A PC does

not have to be connected to the network at the scales. There is no special hardware or software required. Scales can be added to the network at any time. You can import XML files directly into Excel to allow you

to create spread sheet files, graphs and charts for reports.

For the Ultimate in Production Control and AccountabilityFor single applications or multiple applications for one plant or many plants across the

nation in real time charts or graphs

Weigh Shark Truck/Rail Load Out SystemTruck / Rail Load Out System:

Use either our 6 inch monochrome or color touchscreen with special software to

automatically load trucks or rail cars. Housed in the same NEMA 4x enclosure w/ window and lockable latch as our Weigh Shark electronics.

Follow simple Step-by-Step instructions on the touch screen.

Enter your desired Target Weight on the numeric touch pad.

Start your conveyor. And watch as we show the loading

progression as loading is taken place.

When the target weight is reached, our scale outputs will

automatically stop the load out procedure and displaythe truck / rail car load is complete.

You can print a ticket for each load with the optionalticket printer. You can also view a summary of your loads

telling you the number of trucks / rail cars, Total Tons,Average Tons, Fill Time, Average Rate and more.

Single Weigh Shark Digital Belt Scales achieve & maintain .5% Accuracy

Dual Weigh Shark Digital Belt Scale achieve & maintain .25% Accuracy

Call 800-940-4044 or Fax 800-845-6787

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Guaranteed

For the Ultimate in Production Control and AccountabilityFor single applications or multiple applications for one plant or many plants across the

nation in real time charts or graphs