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Week 9_Introduction to FEA

Apr 06, 2018

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    Introduction to FEA

    Prof. M. Abdel WahabProfessor of Applied Mechanics

    Ghent University, Laboratory Soete, Belgium

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    2

    Introduction to FEA

    What is FE?

    Numerical procedures for analysing structures

    and continuum.Why do we need FE?

    The problem is too complicated to be solvedanalytically (exact solution).

    How does FE work?FE procedures produces simultaneous algebraicequations solved by digital computer.

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    Introduction to FEA

    What type of problems?

    Static Thermal

    Electro-Magnetic Transient

    Acoustics

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    4

    Applications of FEA

    FE procedures are used in the design of:

    Civil Engineering constructions

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    Applications of FEA

    Mechanical engines Bio-medical

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    Applications of FEA

    Bridges

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    Element type

    Type Shape Unknowns

    bar u, v, (w)

    beam u, v, qz

    , (w, qx

    , qy

    )

    plane u, v

    axisymmetric u, v

    shell u, v, w, qx, q

    y, (q

    z)

    solid u, v, w

    x, u

    z, w

    y, v

    qy

    qz

    qx

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    Principle of FE

    Element

    Node

    FE code determines the

    displacement at every node [u]

    that minimises the total

    energy. From these

    displacements the strains [e]and stresses [s] can be found.[e] = [B] [u][s

    ] = [D] [e] = [D] [B] [u]

    From energy principles:

    [K][u]=[F] FE solutions are always wrong!

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    Finite Element Guidelines

    Results can often be incorrect:

    incorrect constraints

    incorrect loading

    incorrect finite element mesh

    Check that the approximated results areacceptable

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    Finite Element Guidelines

    Mesh density

    refine where the changes of stress are highest

    e.g. crack tip

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    Finite Element Guidelines

    Convergence

    mesh refinement requires more CPU

    a compromise between accuracy of results and

    computing time

    convergence can be assessed from two analyses withincreasing mesh refinement

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    Finite Element Guidelines

    Are the results correct?

    Check deformed shape, do you expect that?

    Check reaction forces, are they equal and opposite to the

    applied load?

    Sum all nodal forces, are they equal to zero?

    Calculate a simple analytical solution, is it consistent withthe FE results?

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    How does FEM work?

    Partial differential equations

    a)Writing the variational equivalent or weak

    form

    b) Discretisation of space

    A system of simultaneous algebraic equations

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    Finite Element Method (FEM)

    A simple bar element

    a)Weak form

    b) Discretisation of space

    FE equation

    02

    2

    f

    xuEA

    0)(2

    2

    dxf

    x

    uEAx

    UNu T

    FUK

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    STRESS ANALYSIS

    Linear elastic

    Hydraulic Manifold

    3-D solid elementsIn-service pressure

    68 MPa

    FUK

    UBe es D

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    STRESS ANALYSIS

    Non-linearity

    Iterative solution

    Incremental solution

    Road sweeping brushLarge deformation

    Penetration of 50 mm

    FUUK )(

    FUUK )(

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    Material non-linearity

    Autofrettage(manufacturing barrels of handguns

    and cannons)

    Mandrel residual hoop stress

    2-D axsymmetric modelOverstrain

    STRESS ANALYSIS

    %100

    i

    im

    R

    RR

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    HEAT TRANSFER ANALYSIS

    Governing differential equation

    FE equation (transient analysis)

    Numerical integration

    Steady state analysis

    2

    2

    2

    2

    2

    2

    z

    T

    y

    T

    x

    T

    c

    K

    t

    T

    p

    qTKt

    TC

    t

    tTttT

    t

    T

    )()(

    qTK

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    HEAT TRANSFER ANALYSIS

    Steady state analysis

    Railko Marine Bearing

    Two layers: a backing and a liner

    2-D plane heat transfer elements

    Inside Ti=100o

    C, outside To=30o

    C

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    Governing differential equation

    Heat transfer

    Lap strap CFRP

    Transient analysis

    DIFFUSION ANALYSIS

    2

    2

    2

    2

    2

    2

    z

    T

    y

    T

    x

    T

    c

    K

    t

    T

    p

    2

    2

    2

    2

    2

    2

    z

    c

    y

    c

    x

    cDt

    c

    /sm103.9213aD

    /sm106.3213CFRPD

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    Multi-physics analysis

    Thermal-stress analysis of the Railko bearing

    COUPLED-FIELD ANALYSIS

    Tt e

    refTTT

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    Modelling of macro-crackCrack faces should coincident

    LEFM

    EPFM

    Composites

    FRACTURE MECHANICS ANALYSIS

    ru r1

    sr

    1

    e

    1

    1

    m

    m

    re

    11

    1

    mr

    s

    ru 1 e r

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    Fatigue crack initiationDamage variable D

    Evolution of Din adhesive layer used for scarf joint

    FATIGUE ANALYSIS

    1

    1

    2/111

    mV

    m

    eqNRmAD

    s

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    Fatigue crack propagationA modified Paris law

    FATIGUE ANALYSIS

    2

    1

    max

    max

    max

    1

    1

    n

    c

    n

    th

    n

    G

    G

    G

    G

    DGdN

    da

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    Fatigue crack propagation

    A single lap joint

    Total strain energy release rate

    (Gmax or GT)

    Mode I strain energy release rate

    (GI)

    FATIGUE ANALYSIS

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    FE equation - generalised equation of motion

    Un-damped free vibration

    Solution

    FE equation becomes

    Eigenvalue problem is solved using iterative numericalsolution

    MODAL ANALYSIS

    FUKUCUM

    0 UKUM )sin( tUU nm

    0][][ 2 mn UMK

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    Free vibration of a pre-stressed concrete bridge,B14, between the villages Peutie and Melsbroekand crosses the highway E19

    3-D finite element model

    MODAL ANALYSIS

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    FE equation - generalised equation of motion

    Explicit direct numerical integration

    TRANSIENT DYNAMICS ANALYSIS

    FUKUCUM

    )()(2

    1)( ttUttU

    ttU

    )()(2)(1)(2

    ttUtUttUt

    tU

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    A footbridge, Wilcott bridgeFRP composite

    Shrewsbury, UK

    3-D beam elements

    Excited using a walking

    Pedestrian (1.6 Hz)

    BS5400: F(t)=180sin(.t) N

    TRANSIENT DYNAMICS ANALYSIS

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    Governing partial differential equation -LWR (Lighthill,Witham and Richards) model

    FE equation

    A simulation of a 5 km road

    BC at x=0

    TRAFFIC FLOW ANALYSIS

    0

    x

    ku

    t

    ko

    0

    kBt

    k

    A

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    The Finite Element Method is a generic technique

    Many disciplines and applications

    FEA is well established numerical technique

    However, research and development into FEM is still

    going on in order to improve accuracy, facilitate the userinteraction with the software and further implementation ofspecific applications.

    CONCLUSIONS

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    QUESTIONS