Week 4 Deliverables

02/01/06D-Oily Tools

Week 4 Deliverables

Aaron Lunt

Adam Kan

Justin Chastang

Richard Burge

Michelle Siverd

Tyler Warnock

Conceptual Design

02/01/06D-Oily Tools

Simple Pliers

Advantages:-very durable-requires little technical skill-inexpensive

Disadvantages:-Bulky-Can require large amounts of force

The Simple Pliers design consists of a punch that attaches either side of the pliers. The oil filter is punctured by squeezing the pliers manually, and the oildrains out by means of a hose under the influence of gravity.

02/01/06D-Oily Tools

Band Wrench

The idea is to use a band type oil filter wrench to clamp on and punch a hole in an oil filter. A hose would be connected to the punch to drain the oil out then the wrench could be turned to loosen the filter.

Advantages:-Fits most filters-effective-inexpensive

Disadvantages:-Hard to fit in tight places-two hands required

02/01/06D-Oily Tools

Screw Punch

punchdrive

turn

Screwthreads

hose

punch

Filterclamp

This design uses a band type oil filter wrench to hold the filter, while a screwingMechanism is used to insert the punch into the filter.

Advantages:-Lower force requirement-Punch depth adjustable by user-Adaptable to different sizes

Disadvantages:-Prone to fouling-Poor directionality-Operation is slow-Fairly complex manufacturing requirements

02/01/06D-Oily Tools

Cable Ratchet

The hole is punctured in the oil filter by means of tightening a cable with a ratchetsystem. The cable pulls on an arm that punches through the filter.

Advantages:-mechanical punch system-adjustable gripper for different orientations of filters

Disadvantages:-more complex and expensive-multiple moving parts

02/01/06D-Oily Tools

Ratchet Step

The clamp is tightened by squeezing the handle. The clamp tightens in small steps.Once the clamp is tight enough, the punch punctures the filter and the oil drains out.

Advantages:-mechanical punch system-requires less force than pliers

Disadvantages:-bulky, hard to fit in small places-ratchet mechanism could break or rust-poor directionality

02/01/06D-Oily Tools

Punch Comparison

  Cost Complexity CompatibilityDirectionalit

yEase of

UseDurability Sum

Plier Punch Baseline Baseline Baseline Baseline Baseline Baseline

Band Punch

- - - - N - -5

Screw Punch

- - + - - - -3

Cable Ratchet

- - + + + - N

Ratchet Step

- - + + + - N

02/01/06D-Oily Tools

Drainage Systems

Gravity drained hosemechanical pump(drill driven)

Advantages:-cheap-easy to use

Disadvantages:-need large hose to drain-slow drain

Advantages:-fast drain time

Disadvantages:-need extra tool to operate-added expense

02/01/06D-Oily Tools

Drainage Systems

air pump(venturi)

Advantages:-fast drain time

Disadvantages:-need extra tool to operate

Hand Pump

Advantages:-fast drain time

Disadvantages:-added cost

02/01/06D-Oily Tools

Drain Comparison

  Cost Complexity drain speed Durability Sum

hose Baseline Baseline Baseline Baseline

mechanical pump - - + - -2

air pump (venturi) - - + - -2

Hand operated - - + - -2

02/01/06D-Oily Tools

Comparison Matrix

  Cost Complexity Compatibility Directionality Ease of Use DurabilityTotal

:

Plier Punchhose

10 10 6 6 6 10 48

Band Punchmechanical pump

8 9 4 4 6 6 37

Screw Punchair pump

8 6 9 4 5 7 39

Cable Ratchethand pump

7 4 9 10 6 6 42

Ratchet Stephose

6 4 10 6 8 8 42