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Week 10 Part 3 PE 6282Mecchanical Liquid and Electrical

Apr 14, 2018

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    Week 5 Topic:

    MechanicalModeling of Systems

    Control System EngineeringPE-3032Prof. CHARLTON S. INAODefense Engineering College,Debre Zeit , Ethiopia

    1

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    Instructional Objectives

    In this lesson students will:

    1) Review the mechanical, electrical, hydraulic ,pneumatic, and

    fluid fundamentals

    2) Learn how to find and construct mathematical model forlinear time invariant mechanical, electrical, pneumatic ,

    hydraulic, and fluid systems.

    3) Review of Laplace transform as applied to transfer function

    4) Solve practical samples and application

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    System Modeling Definition

    Systems modeling or system modeling is theinterdisciplinary study of the use of models to

    conceptualize and construct systems in

    engineering.(mechanical, hydraulic, fluid,liquid level,

    electrical , electromechanical and thermal). System analysis, acquiring information on various

    aspects of system performance. system analysis was

    carried out using the physical system subjected to

    test input signals, observing its corresponding

    response.

    System model, a simplified representation of

    the physical system under analysis .

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    Dynamic systems

    To be able to describe how the output of a system

    depends on its input and how the output changes withtime when the input changes, we need a mathematical

    equation relating the input and output. The following

    describes how we can arrive at the input-output

    relationships for systems by considering them to becomposed of just a few simple basic elements.

    Thus, if we want to develop a model for a car suspension

    we need to consider how easy it is to extend or compress

    it, i.e. its stiffness, the forces damping out any motion of

    the suspension and the mass of the system and so its

    resistance of the system to acceleration, i.e. its inertia.

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    So we think of the model as having the

    separate elements of stiffness, damping

    and inertia which we can represent by a

    spring, a dashpot and a mass (Figure ) and

    then write down equations for thebehaviour of each element using the

    fundamental physical laws governing the

    behaviour of each element. This way of

    modelling a system is known as lumped-

    parameter modelling.

    Car Suspension System

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    Mechanical systems

    Mechanical systems, however complex, have stiffness(or springiness),damping and inertia and can be

    considered to be composed of basic elements which

    can be represented by springs, dashpots and masses.

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    1 Spring

    The 'springiness' or 'stiffness' of a system can be represented

    by an ideal spring (ideal because it has only springiness and

    no other properties). For a linear spring (Figure a), the

    extension y is proportional to the applied extending force F

    and we have:

    F=ky

    where kis a constant termed the stiffness.

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    2 Dashpot

    The 'damping' of a mechanical system can be represented by a dashpot.

    This is a piston moving in a viscous medium, e.g. oil, in a cylinder (Figureb). Movement of the piston inwards requires the trapped fluid to flow out

    past edges of the piston; movement outwards requires fluid to flow past

    the piston and into the enclosed space. For such a system, the resistive

    force F which has to be overcome is proportional to the velocity of the

    piston and hence the rate of change of displacement y with time, i.e.

    dy/dt. Thus we can write:

    where c is a constant. ; i. e., c is the viscous damping coefficient, given in

    units ofnewton seconds per meter (N s/m)

    Dashpot --this

    device uses the

    viscous drag of a

    fluid, such as oil,

    to provide a

    resistance that is

    related linearly to

    velocity.

    http://en.wikipedia.org/wiki/Viscoushttp://en.wikipedia.org/wiki/Newton_secondhttp://en.wikipedia.org/wiki/Newton_secondhttp://en.wikipedia.org/wiki/Viscous
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    3 Mass

    The 'inertia' of a system, i.e. how much it resists being accelerated

    can be represented by mass. For a mass m (Figure c), the

    relationship between the applied force F and its acceleration a is

    given by Newton's second law as F = ma. But acceleration is the

    rate of change of velocity v with time /, i.e. a = dy/dt, and velocity

    is the rate of change of displacement y with time, i.e. v = dy/dt.Thus a = d(dy/dt)/dt and so we can write

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    Example

    Derive a model for themechanical system

    represented by the

    system of mass,

    spring and dashpotgiven in Figure a. The

    input to the system

    is the force Fand the

    output is thedisplacement y.

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    To obtain the system model

    we draw free-body

    diagrams, these being

    diagrams of masses showing

    just the external forces

    acting on each mass. For the

    system in Figure a ,we have

    just one mass and so justone free-body diagram and

    that is shown in Figure b. As

    the free-body diagram

    indicates, the net forceacting on the mass is the

    applied force minus the

    forces exerted by the spring

    and by the dashpot:

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    Then applying Newton's second law, this force must be equal to

    ma, where a is the acceleration, and so:

    The term second-order is used because the equation

    includes as its highest derivative d2y/dt2.

    The Net force is the force

    applied to the mass to cause it

    to accelerate.

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    Application Example: Mechanical

    Spring-dashpot-mass modelProblem 1. Derive the differential equation describing the

    relationship between the input force F and the output of the

    displacement x for the system shown below.

    Solution:

    Netforce=F- k1x-k2x; but Netforce= md2x/dt2;

    md2x/dt2;therefore =F- k1x-k2x md2x/dt2;+ x(k1

    -k2

    ) = FAns..

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    Problem No.2.Derive the differential equation describing

    the motion of the mass m1 in the figurewhen a force F is applied.

    Solution:

    Using Hookes Law

    Consider first just m1 and the force acting

    on it. ; thus the force on the lower spring

    is k(x2-x1);

    then the force exerted by the upper

    spring is k2(x3-x2).

    Net force=k1(x2-x1) k2(x3-x2)

    The net force will cause the mass to havean acceleration

    md2x/dt2; =k1(x2-x1) k2(x3-x2)

    But F=k1(x2-x1), the force

    causing the extension of the

    lower spring.

    Hence, the final equation is

    md2x/dt2 + K2(x3-x2)=F;

    F

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    Problem No. 3

    Derive a differential equation relating the input and output for

    each of the systems shown in figure a.

    Answer.

    Figure a

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    Rotational systems

    In control systems we are often concernedwith rotational systems, e.g. we might want amodel for the behavior of a motor drive shaft

    (Figure) and how the driven load rotation willbe related to the rotational twisting input tothe drive shaft.

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    For rotational

    systems the basicbuilding blocks

    are a torsion

    spring, a rotary

    damper and the

    moment of

    inertia (Figure a,

    b, c).

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    1 Torsional spring

    The 'springiness' or 'stiffness' of a rotational spring is

    represented by a torsional spring. For a torsional spring, the

    angle rotated is proportional to the torque T:

    where k is a measure of the stiffness of the spring.

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    2 Rotational dashpot

    The damping inherent in rotational motion is represented bya rotational dashpot. For a rotational dashpot, i.e. effectively

    a disk rotating in a fluid, the resistive torque T is proportional

    to the angular velocity and thus:

    where c is the damping constant.

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    3 .Inertia

    The inertia of a rotational system is represented by the moment

    of inertia of a mass.

    A torque T applied to a mass with a moment ofinertia Iresults

    in an angular acceleration a and thus, since angularacceleration

    is the rate of change of angular velocity with time, i.e. d/dt,and angular velocity is the rate of change of angle with time,

    i.e. d/dt, then the angular acceleration is d(d/dt)/dt and so:

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    Example

    Develop a model for thesystem shown inFigure a of the

    rotation of a disk as aresult of twisting ashaft. Figure (b) showsthe free-body diagram

    for the system.

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    The torques acting on the disk are the applied torque T,

    the spring torque kand the damping torque cw. Hence:

    We thus have the second-order differential equation

    relating the input of the torque to the output of the angle of

    twist:

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    Application Example:

    Rotational system

    a) Rotating mass on the end of the shaft

    b) The building block model

    A motor is used to rotate a load.

    Devise a model and obtain a

    differential equation for it.

    Answer:

    Id2/dt2 + c d/dt + k=T

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    Problem 2

    Figure

    Answer.

    Derive a differential equation relating the input and output for

    each of the systems shown in the figure .

    From T- cd/dt - k

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    Analogous Quantities

    (Force-Voltage Analogy)

    Mechanical SystemElectrical System

    Translatory Rotational

    Force (f) Torque (T) Voltage (e)

    Mass (M) Moment of Inertia (J) Inductance (L)Viscous friction

    Coefficient (C)

    Viscous friction

    Coefficient (C)

    Resistance (R)

    Spring Stiffness (K) Torsional Spring

    Stiffness (K)

    Reciprocal of

    Capacitance (1/C)Displacement (x) Angular Displacement () Charge (q)

    Velocity(x) Angular Velocity() Current (i)

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    Analogous Quantities

    (Force-Current Analogy)Mechanical System

    Electrical SystemTranslatory Rotational

    Force (f) Torque (T) Current (i)

    Displacement (x) Angular

    Displacement ( ()

    Flux linkages (F)

    Velocity(x) Angular Velocity () Voltage (e)

    Mass (M) Moment of Inertia (J) Capacitance (C)

    Viscous friction

    Coefficient (B)

    Viscous friction

    Coefficient (f)

    Reciprocal of

    Resistance (1/R)

    Spring (K) Torsional Spring

    Constant (K)

    Reciprocal of

    Inductance (1/L)

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    Electrical systems

    The basic elements ofelectrical systems are the

    pure components of

    resistor, inductor and

    capacitor (Figure), the termpure is used to indicate

    that the resistor only

    possesses the property of

    resistance, the inductor

    only inductance and the

    capacitor only capacitance.

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    1 Resistor

    For a resistor, resistance R, the potential

    difference v across it when there is a current i

    through it is given by:

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    2 Inductor

    For an inductor, inductance L, the potential

    difference v across it atany instant depends

    on the rate of change of current iand is:

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    dt

    diLRivv a

    aba

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    Electrical Application problems

    Problem 1.

    Derive the transfer function shown below:

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    RCTwheresT

    sRCsVi

    sVoFunctionTransfer

    sRCsVosVithensVoRsVior

    ssCVosIorsIsC

    sVo

    sVosRIsVi

    getwetransformLaplacetheTaking

    1

    1)1(

    1

    )(

    )(

    )1)(()()()(

    )()()(1

    )(

    )()()(

    ,

    CVo ( s )

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    Example 1

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    H d li & P ti

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    Hydraulic & Pneumatic

    Fundamentals

    Pneumatic Hydraulic

    Compressed Air Industrial Oil

    Light loads,6-8 bars Heavy loads, unlimited, no OL

    Fast, erratic Slow, stable

    Compressor Pump

    Compressible Incompressible

    Air Receiver/Air Reservoir Tank

    Exhaust to Atmosphere Liquid back to Tank

    PU tubes Hi pressure Wire braided hose

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    Hydraulic System

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    Pneumatic System

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    Component parts of Pneumatic

    System

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    Pneumatic Service Units

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    Comparison Between Pneumatic

    Systems and Hydraulic Systems

    The fluid generally found in pneumatic systems isair; in hydraulic systems it is oil. And it is primarily

    the different properties of the fluids involved that

    characterize the differences between the twosystems.

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    These differences can be listed as follows:

    1. Air and gases are compressible, whereas oil is

    incompressible (except at high pressure).

    2. Air lacks lubricating property and always

    contains water vapor. Oil functions as a hydraulic

    fluid as well as a lubricator.

    3. The normal operating pressure of pneumatic

    systems is very much lower than that of hydraulicsystems.

    4 O f i

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    4. Output powers of pneumatic systems are

    considerably less than those of hydraulic systems.

    5. Accuracy of pneumatic actuators is poor at lowvelocities, whereas accuracy of hydraulic actuators

    may be made satisfactory at all velocities.

    6. In pneumatic systems, external leakage ispermissible to a certain extent, but internal leakage

    must be avoided because the effective pressure

    difference is rather small. In hydraulic systems

    internal leakage is permissible to a certain extent,

    but external leakage must be avoided.

    7 No return pipes are required in pneumatic systems

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    7. No return pipes are required in pneumatic systemswhen air is used, whereas they are always neededin hydraulic systems.

    8. Normal operating temperature for pneumaticsystems is 5 to 60C (41 to 140F). The pneumaticsystem, however, can be operated in the 0 to 200C(32 to 392F) range. Pneumatic systems are

    insensitive to temperature changes, in contrast tohydraulic systems, in which fluid friction due toviscosity depends greatly on temperature. Normaloperating temperature for hydraulic systems is 20to 70C (68 to 158F).

    9. Pneumatic systems are fire- and explosion-proof,whereas hydraulic systems are not, unlessnonflammable liquid is used.

    Advantages and Disadvantages of

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    Advantages and Disadvantages of

    Hydraulic Systems.

    There are certain advantages and

    disadvantages in using hydraulic systemsrather than other systems.

    S f th d t th f ll i

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    Some of the advantages are the following:

    1. Hydraulic fluid acts as a lubricant, in additionto carrying away heat generated in the

    system to a convenient heat exchanger.

    2. Comparatively small-sized hydraulic actuatorscan develop large forces or torques.(Pascals

    Law)

    3. Hydraulic actuators have a higher speed of

    response with fast starts, stops, and speed

    reversals.

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    4. Hydraulic actuators can be operated under

    continuous, intermittent, reversing, and

    stalled conditions without damage.

    5. Availability of both linear and rotary actuators

    gives flexibility in design.

    6. Because of low leakages in hydraulic

    actuators, speed drop when loads are applied

    is small.

    O th th h d l di d t t d

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    On the other hand, several disadvantages tend

    to limit their use.

    1. Hydraulic power is not readily available

    compared to electric power.

    2. Cost of a hydraulic system may be higher than

    that of a comparable electrical system

    performing a similar function.

    3. Fire and explosion hazards exist unless fire-resistant fluids are used.

    4 Because it is difficult to maintain a hydraulic

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    4. Because it is difficult to maintain a hydraulicsystem that is free from leaks, the system tendsto be messy.

    5. Contaminated oil may cause failure in the properfunctioning of a hydraulic system.

    6. As a result of the nonlinear and other complex

    characteristics involved, the design ofsophisticated hydraulic systems is quite involved.

    7. Hydraulic circuits have generally poor damping

    characteristics. If a hydraulic circuit is notdesigned properly, some unstable phenomenamay occur or disappear, depending on theoperating condition.

    Fluid and Liquid Systems

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    Fluid and Liquid SystemsA common fluid control system involves liquid flowing into a container and out

    of it through a valve, the requirement being to control the level of the liquid in the

    container. For such a system we need a model which indicates how the height of liquid inthe container is related to the rates of inflow and outflow.

    For a fluid system the three building blocks are resistance, capacitance and

    inertance; these are the equivalents of electrical resistance, capacitance and inductance.

    The equivalent of electrical current is the volumetric rate of flow and of potential

    difference is pressure difference.

    Hydraulic Resistance

    Hydraulic Capacitance

    Hydraulic Inertance

    ALI gACqpR 2

    Figure shows the basic form of building blocks for hydraulic

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    Figure shows the basic form of building blocks for hydraulic

    systems.

    1 Hydraulic resistance

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    1 Hydraulic resistance

    Hydraulic resistance R is the resistance to

    flow which occurs when a liquid flows fromone diameter pipe to another (Figure a) and

    is defined as being given by the hydraulic

    equivalent of Ohm's law:

    R=p1-p2/q

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    2 Hydraulic capacitance

    Hydraulic capacitance C is the term used to

    describe energy storage where the hydraulicliquid is stored in the form of potentialenergy (Figure b). The rate of change of

    volume V of liquid stored is equal to thedifference between the volumetric rate atwhich liquid enters the container q1 and therate at which it leaves q2, i.e.

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    ;h=p/g

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    3 Hydraulic inertance

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    3 Hydraulic inertance

    Hydraulic inertance is the equivalent of

    inductance in electrical systems. To acceleratea fluid a net force is required and this is

    provided by the pressure difference (Figure

    c). Thus:

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    E l

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    Example

    Develop a model for the hydraulic systemshown in Figure where there is a liquid

    entering a container at one rate q1 andleaving

    through a valve at another rate q2.

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    Review Questions:

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    Review Questions:

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