Press release Into the future with a new fibre laser A new cutting system sets the pace in production at JACOB Porta Westfalica, 22/11/2019. Jacob Söhne GmbH & Co. KG has put a fibre laser system into operation. The specialist for modular pipe systems invested around 2.5 million euros into the new heart of their production facility. The laser has an output of six kilowatts and largely automates the production of components from steel sheets. Overall, by adding the new system the total capacity has increased by more than 30 percent. "With the new fibre laser system, we are increasing efficiency and laying the foundation for further growth," explains Eike Rodenberg, Project Manager in Production at JACOB. The new system replaces a carbon dioxide laser, which was used for cutting the sheets for nearly 20 years. The switch to fibre technology primarily results in a significantly higher cutting speed and improved cutting quality. But the entire process has also been optimised. The raw sheets are stored in a 14-metre high tower using a forklift truck. After that, everything is automated. The new software improves production planning and ensures superior operation of the entire system. According to the cutting plan, the system selects the correct raw sheet metal and manufactures the components. They can also be made available for further processing without any manual production steps. The sorting unit separates the cut parts automatically and stacks them directly onto a Euro pallet. "The high degree of automation not only makes production leaner, but also relieves our employees of the task of lifting heavy loads," says Rodenberg. Reconstruction during operation The impressive dimensions of the system made it necessary to carry out some building work beforehand. The height of the production hall was not sufficient to accommodate the tower. and the decision was made to raise the roof. Since cutting the sheets to size is a basic requirement for the entire production, the conversion of the building and the set-up of the system were accomplished during ongoing operation. "Reconstruction and installation were complex, but the organisational effort and the investment were worthwhile," says Rodenberg. "The new system is the basis for being able to supply our customers reliably and in proven JACOB quality in the future as well." 1
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Press release
Into the future with a new fibre laser
A new cutting system sets the pace in production at JACOB
Porta Westfalica, 22/11/2019. Jacob Söhne GmbH & Co. KG has put a fibre laser system into operation. The specialist for modular pipe systems invested around 2.5 million euros into the new heart of their production facility. The laser has an output of six kilowatts and largely automates the production of components from steel sheets. Overall, by adding the new system the total capacity has increased by more than 30 percent.
"With the new fibre laser system, we are increasing efficiency and laying the foundation for further growth," explains Eike Rodenberg, Project Manager in Production at JACOB. The new system replaces a carbon dioxide laser, which was used for cutting the sheets for nearly 20 years. The switch to fibre technology primarily results in a significantly higher cutting speed and improved cutting quality. But the entire process has also been optimised. The raw sheets are stored in a 14-metre high tower using a forklift truck. After that, everything is automated. The new software improves production planning and ensures superior operation of the entire system. According to the cutting plan, the system selects the correct raw sheet metal and manufactures the components. They can also be made available for further processing without any manual production steps. The sorting unit separates the cut parts automatically and stacks them directly onto a Euro pallet. "The high degree of automation not only makes production leaner, but also relieves our employees of the task of lifting heavy loads," says Rodenberg.
Reconstruction during operation
The impressive dimensions of the system made it necessary to carry out some building work beforehand. The height of the production hall was not sufficient to accommodate the tower. and the decision was made to raise the roof. Since cutting the sheets to size is a basic requirement for the entire production, the conversion of the building and the set-up of the system were accomplished during ongoing operation. "Reconstruction and installation were complex, but the organisational effort and the investment were worthwhile," says Rodenberg. "The new system is the basis for being able to supply our customers reliably and in proven JACOB quality in the future as well."
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Image material
Figure 1: Fibre laser
The new 6-kilowatt fibre laser enables a significantly faster processing.
Figure 2: Storage tower
The 14-metre high storage tower with 89 pallet spaces is software-supported and thus increases the degree of automation
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Image material
Figure 3: Sorting unit
Fully automatic removal of cutting parts ensures gentle material handling
About JACOB
Fr. Jacob Söhne GmbH & Co. KG, headquartered in Porta Westfalica, is one of the world's leading suppliers of modular pipework systems. The JACOB pipe system is used in a wide range of applications including bulk material handling, dust-extraction and exhaust air systems for environmental technology and low-pressure conveying. The easy assembly of the system and innovative product developments ensure JACOB an internationally outstanding position in all industrial sectors that use metal running pipes in their manufacturing process. Founded in 1924, the company employs more than 600 people worldwide. The JACOB Group has subsidiaries in Germany (Gransee), France, Italy, Great Britain and the US. Around 40 representative offices in Europe and overseas guarantee market leader proximity to customers and continuous growth. Further information is available at: jacob-pipesystems.com
Contact for journalists
Sophia ErbMarketingFr. Jacob Söhne GmbH & Co. KGNiedernfeldweg 14D - 32457 Porta WestfalicaPhone: +49 571 95558-163Fax: +49 571 95558-4163E-Mail: [email protected]
Links: Press releases and photos for download can be found athttps://www.jacob-pipesystems.com/news/press-releases/
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