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Every dollar helps!
These manuals are the culmination of more then 10 years of
designand publication and formally sold for $10.00 each. With 54
different
manuals available, that’s a $540.00 value.
Now, due to the worldwide economic collapse, they are my gift to
you.My hope is that you will enjoy these great little airplanes as
much as I
have enjoyed designing them for you.
You may build as many planes as you like.Sell your planes, or
give them away.
Tell ALL your airplane loving friends to come to the site and
get asmany of the manuals as they like.
If you enjoy these planes, please help to ensure this site stays
on-lineand these airplane manuals remain available for all to
enjoy. Any
amount you donate is greatly appreciated.
May God bless you and keep you safe.
Thank You & Enjoy!Wayne
https://www.paypal.com/donate/?token=VRnp-lhMKsIzH8i8L-olCwdxIZyxTExQpmXI9tsDnUToCZpgGaQLaR5xvcqp17f-H1o_1W&country.x=US&locale.x=US
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www.bcair.comCopyright © 2014 B. C. Air Originals
Step By Step Construction Plans.38 Pages With Over 150 Full
Color Photos showing how to build the
Can be made from most12 or 16 oz Beverage Cans.
Wing Span: 14”Length: 13”Height: 4”
TOP SEC
RET
SupermarineSpitfire MK-V
FROM CANS !
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Welcome to the B. C. Air Originals Squadron.
This booklet contains complete step by step instructions for
building the B. C. AirOriginals - Supermarine Spitfire Mk V. Before
you start building your first plane itis suggested that you review
the entire set of plan directions. Once you have pre-viewed the
construction steps you should start collecting the cans that you
want touse to make your first plane. These plans are designed to be
used with most any 12or 16 oz. beverage can. Always use clean,
unscratched and undented cans for thebest looking planes.
Since the building of these planes requires the cutting of cans
and the use of sharptools, CHILDREN SHOULD NEVER ATTEMPT THE
CONSTRUCTION OFTHESE PLANES WITHOUT ADULT SUPERVISION AND
GUIDANCE.CONSUMER ACCEPTS ALL RESPONSIBILITY FOR ANY INJURY
IN-CURRED IN THE BUILDING OF THESE PLANES.
It is not necessary to follow all the building steps in the
order presented. Such as, ifyou want to make the Wing, or the
Landing Gear first, you can do that and then setthem aside until
you need them. However, until you understand the construction
ofthese planes, it may be easier to follow the steps in the order
listed. Your very firststep should be to make a copy of all the
templates. All templates are drawn toscale. Using a sheet of mylar
(Clear Plastic) will enable you to re-use your tem-plates again and
again. There is no limit to the number of planes you can build
withthese plans.
We, at B. C. Air Originals, will make every effort to assist you
in answering anyquestions you may have about the construction of
these planes. Please feel free tocontact us ANY TIME at
[email protected].
Thank you for your interest in the B. C. Air Originals and have
FUN!
D. P. (Wayne) Mathis
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When you print your manuals be sure that your printer is set on
it’s MAXprinting area to ensure that all the templates print out to
the correct size.The standard 12 oz Can, here in the US, measures 2
1/2" in diameter. If theCans you’re using to make your plane are
smaller or larger, then here’swhat you do..... Measure the diameter
of your Can and find what percent-age of 2 1/2" it is.... I.e. If
your Can measures only 2 1/4" (in diameter)then 2 1/4" is = to 90%
of 2 1/2" so you would print out all the templatesat 90% instead of
at 100%. If your Can measures 3" (in diameter) then 3"is = to 120%
of 2 1/2" so you would print out all of the templates at
120%.etc.Some of these models were originally designed in 1984.
Since then thebuilding techniques of these planes has changed over
time. I.e. many of theplanes no longer require the use of the
wooden former “F-1 & F-2”. Wesimply glue the “B-2’s” onto the
BACK (BOTTOM) of the Can “B-1” oruse corrugated cardboard in place
of the wood. (See http://www.bcair.com/BT/nwf1.htm and
http://www.bcair.com/BT/nf1.htm )Once you’ve reviewed your manual
and you’re ready to start your firstplane, go here >
http://www.bcair.com/BT/ < and look over the Builder’sTips.
These are building tips sent in from builders all over the world.
Theywill help you to make these planes easier and faster. Bookmark
this page asit is NOT accessible from the main web site.You can
obtain the plastic props used on these planes from yourlocal Hobby
Shop or here’s where I get my props on-line >
http://www3.towerhobbies.com/cgi-bin/wti0091p?&C=QBC&V=MAS
http://www3.towerhobbies.com/cgi-bin/wti0097p?FVSEARCH=PROPELLERS+++&CATEGORY=QB&MANUFACTURER=TOP&submit=Submit+AdvancedSearch<Any
5-7" prop, with any pitch, will work on these planes.
http://www3.towerhobbies.com/cgi-bin/wti0097p?FVSEARCH=PROPELLERS+++&CATEGORY=QB&MANUFACTURER=TOP&submit=Submit+AdvancedSearch
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The following is a list of tools and materials I use to build
these planes.You may find that you do not need all of the tools
that I use.Use whatever works best for you.
Push Pin.Hot glue gun.Awl (old screw driver sharpened to a
point).Wire cutter. Rat-Tail-FileX-acto knife (hobby knife) (box
opener).ScissorsSmall Paper Cutter, Ruler (straight edge).Felt tip
pen (any color).Needle nose pliers.
Materials -
Aluminum Cans (beer, pop, soda, juice, etc) any 12 oz. size will
work.Bottle caps. Electrical Terminals as shown below.Corrugated
Cardboard. Tape (any kind) & Glue (2-Part Epoxy and Contact
Cement).Mylar (Clear plastic).Copper Coated Welding Rod, Music Wire
or any other straight wire .
(2 sizes - 1/16” & 3/32”)
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Cutting CansThe building of these planes requires that the Tops
and/or Bottoms of beverage cans becut off. While you can decide for
yourself which method you use to accomplish this,most builders use
a Dremal® Tool in a fashion similar to that shown below.
SEE ALL THE BUILDERS TIPS ON-LINE AT > www.bcair.com/BT
What I’ve done here is taken a piece ofboard wood (aprox 12” x
15” x 3/4”) and toit I’ve attached (screw or glue) Two Blocksof
wood (2” x 2” x 5”) and Two Rails ofwood (1” x 1” x 10”)
Using a Hose Clamp, I’ve secured myDremal® Tool to the board.
The twoguide rails are used to cradle the can.
A cutting wheel is used to cut theBottom and the Top off the
Cans.
Again, you can use any other method at your disposal to remove
the Tops and Bottomsof the cans. Use whatever means you feel most
comfortable with.ALWAYS USE PROTECTIVE HAND & EYE GEAR WHEN
CUTTING CANS!
In ALL cases, cutthe Bottom off theCan FIRST, thencut the Top
off.Get as much of theCan as possable.
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Another Way Of Cutting Cans
Once you’ve selected which Cans your plane will be made out of,
take one Can and hold it firmly atit’s bottom. Using your wire
snips, cut through the ring at the top of the Can.
Now grab the ring with your wire snips and PULL the top off the
Can. The top will normally tare offright where the Can begins to
taper inward to the ring.
Continue PULLING until the top of the Can comes off. Then cut
down the side of the Can with yourscissors. Next use a smaller
scissor to cut the bottom off the Can.
Use a straight edge, or a papercutter to trim the edges
smooth.
Trim Can to 3 5/8” x 8 1/4”
SEE ALL THE BUILDERS TIPS ON-LINE AT > www.bcair.com/BT
(This is the method I used to make this Plane.)
6
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This Plane takes a total of 12 Cans to make. It is designed to
bemade from most 12 oz. beverage Cans but can easily be madefrom
the larger 16 oz. Cans.
Once you’ve selected which Cans you’re going to make your Plane
out of, remove all the Pull Tabsfrom the Cans and cut the Tops and
the Bottoms off all Cans and open them up as shown here.
For this plane I’m going to use Caffeine Free Pepsi Cans.
If you use the larger 16 oz Cans you can UP-SCALE all the
patterns by 120%.
You can mix and match your Cans any way you like.
Set your cut Cans aside for use later in the building
process.
Pull Tab
STEP # 1
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Cut Template # 1 (Page 36) fromcorrugated cardboard and
markwhere indicated.
STEP # 2
STEP # 3
Plane’s Cabin
1
STEP # 4
Cut Cabin sides as shown.
Flatten the entire CabinCardboard Corrugation
INSIDE of Cabin
3” x 5”
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STEP # 5
STEP # 6
STEP # 7
2
3
4
Cut One Template # 2, Page 36,from corrugated cardboard.
Cut One Template # 4, Page 36,from corrugated cardboard.
Cut Two (2) Template # 3, Page36, from corrugated cardboardand
glue them together on top ofone another.
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STEP # 8
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STEP # 9
Cut out the Instrument Panel (IP), page 36,and glue it to the
Top half of 3 as shown.
1
3
Use your Hot Glue Gun and glue 2, 3, & 4 in place, on the
INSIDE of 1 as shown.
23
4
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STEP # 10
STEP # 11
Again using your Hot GlueGun, glue one side of theCabin up to
the sides of 2,3, & 4 as shown.
43
2
1
Next glue the other side of theCabin up in place as shown.(Trim
where necessary for atight fit.)
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STEP # 12
STEP # 13
CanCellophane TapeDouble-Sided Tape
Take Two (2) Cans,from Step # 1 andMarry them together asshown
here.Measure and trim theCans as shown.These Cans will
becomeB-2.
8 1/4”
5 1/2”
Cut Template # 5, (B-2) page36, from the Cans you
marriedtogether in Step # 12.B-2
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STEP # 14
STEP # 15
www.bcair.com
B-2 B-2
B-21
1
Take B-2, Step # 13, and shapeit into a cone. Use contact
cementand glue on the INSIDE and holdit’s shape on the OUTSIDE with
apiece of Clear Tape.
Use 2-Part Epoxy and glue B-2 onto the BACK END of 1 as
shown.
5/8”
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STEP # 16
Take a piece of 3/32” Rod, 34” long,and glue it into Hole A, in
1, as shown.
1
1
1
1A
Push Rod all the way into 1.
Put a beed of 2-Part Epoxy along thebottom of 1 as shown to keep
theRod in place.
(The Joy Stick, Step 38 - page 26,will go over the Rod on the
Inside ofthe Cockpit.)
14
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STEP # 17
Use 2-Part Epoxy, or Hot Glue, and glue aCan to the Bottom of 1
as shown.
1
1
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STEP # 18
STEP # 19
Next glue the Can up one side of the Cockpit.
Trim Can where necessary and fold CanINTO Cockpit Side as
shown.
Then glue the Can up the other side of theCockpit and over the
Front of the Cockpit.
Trim Can where necessary and fold CanINTO Cockpit Side as
shown.
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STEP # 20
Cut Template # 6, Nose Cone(NC) page 37, from Can andshape it
into a cone as shown.
Use contact cemment andglue it on the INSIDE andhold it’s shape
with a piece ofclear tape on the OUTSIDE.
123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456
Glue on the INSIDE
STEP # 21
Cut a circle, the size of apenny, out of corrugatedcardboard and
glue itINSIDE the Front of theNose Cone as shown.
6
Make 3/32” Hole inCenter.
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STEP # 22
6
6
6
Take a Bottle Cap, (Plastic orMetal) and put a 3/32” hole inthe
center. Insert a 3/32” Rod,4” long (with a bend at oneend) through
the Cap asshown.
Insert the Rod through thehole in the Penny sizecardboard in the
Front of 6.
Glue the cap to the Inside of 6as far forward as it will go.
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STEP # 23
STEP # 24
6
1
6 1 B-2
6 6
Glue 6 to the Front of 1 as shown.
5/8”1”
Draw a line, BOTH SIDES of the Nose Cone (6), from the Prop
Shaft straight back to 1 as shown.
1 1
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STEP # 25
7
77
7
Cut Template # 7, Engine Cowl - page 37,from a Can and shape and
glue as shown.
Use contact cement on the INSIDE.
Use clear tape to hold it’s shape on the OUT-SIDE.
(The tape can be removed once the glue is dry.)
20
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STEP # 26
STEP # 27
www.bcair.com
7
6
Glue 7 onto 6 as shown. Trim 7 sothat it is flush with the lines
you drewon 6 in Step # 24 and does NOT gopast where 6 meets 1.
1
Cut TWO EACH of Templates #8 & 9, (Page 38) Wing andWing Air
Foil, from corrugatedcardboard.
9
8
9
8
Glue Both 9’s on Topof Both 8’s as shown.
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STEP # 28
STEP # 29
Bottom ofRight Wing
Top ofLeft Wing
Cover Both Wings withCans as shown here.
1/2” overlap of cardboardin the Bottom Can.
DO NOT put any glue in this areaof the Bottom of the Wings.
Cut notches in TopCan to fold overWing Edges.
Cut TWO Templates # 10,HS - page 36, from corru-gated cardboard
and coverwith Cans in the same waythat you covered the
MainWings.
10 1010 10
HS HS
Bottom View Top View
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STEP # 30
Draw a line down the Center of the Bottom of the Cockpit (1).
Make 3/32”Holes B 3/4” Back from the Front of 1 and 3/4” either
side of the Center Line.
BB
1
3/4”3/4”3/4”
3/4”
1 1/2”1 1/2”
Make 3/32” Holes C 1 1/2” Back from Holes B and 1/2” either side
of theCenter Line.
C C
1/2” 1/2”
Take a piece of 3/32” Rod 9” long and bend it as shown here.
(FWS)
1”4 1/2”4 1/2”
Take a piece of 3/32” Rod 7” long and bend it as shown here.
(AWS)
STEP # 31
3 1/2”3 1/2”
3/4”
Insert FWS through Holes B.
Insert AWS through Holes C.
C C
B BFWS
AWS
FWSAWS
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STEP # 32Put some 2-Part Epoxy on the FWS & AWS andslide the
main wings into position. Hold in place untilepoxy is dry.
FWSAWS
Leading Edge of Wings 5/8”Forward of Back of EC.
STEP # 33
5/8”
Cut Template # 11 (VS - page36) from corrugated cardboardand
cover it with Cans as youdid the Main Wings and the HS.
VS11
STEP # 34
11
Make a 3/32” Hole in Both sides of the Tail Cone asshown below.
Take a piece of 3/32” Rod, 3 1/2” long,and insert it through the
Holes as shown at the Left..Put some Epoxy on the Rod and slide the
HS’s intoplace.
HSHS .1/2”
1/2”
Bottom of Tail Cone
3/32” Rod, 3 1/2” long
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STEP # 35
STEP # 36
Make a 3/32” Hole in the Top of the Tail Cone 1/2” Forward of
the Back end. Insert a pieceof 3/32” Rod 1 3/4” long into it and
glue the VS into place over the Rod as shown.
VSVS
HS
HS
HS
Make a 1/16” Hole in theUNDERSIDE of the Tail Cone5/8” Forward
of the Back Endand Glue the Tail Wheel inplace as shown.
For the Tail Wheel I used a Sullivan T-0 Tail Wheel, 1/2", Part
# LXFU85 from Tower Hobbies.You can also make your Tail Wheel from
a piece of 3/32” Rod, 3” long, bending it as shown.
For the Main Wheels I used, 1” Sullivan Tailwheels - No. 352,
Part #LXFU87 from TowerHobbies. (Also See Page 34)
You can also make your wheels from Bottle Caps. Take Two Caps
and put a 3/32”hole in the center of each cap. Glue Two Caps
together to make one wheel.
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STEP # 37
Pilot Seat
Take Two Pull Tabsand glue a piece of“Cardboard” onto theBack of
each Tab.
Glue the Tabs togetheras shown.
Glue a piece Cork, Balsa,Wood, or Cardboard measur-ing 1/2”
cubed and glue it tothe bottom of the Pilot Seat asshown.
Glue the Pilot Seatin place in theCockpit.
STEP # 38
Joy Stick
Take a Ring Electrical Terminal (Size 4-6)and remove the Plastic
coating. Then takea piece of 1/4” aluminum tubing 1/2” longand glue
the Ringed terminal into it asshown.
26
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STEP # 39
STEP # 40
Glue the JoyStick in placeover the Rodfrom Step #16, page
14.
Take a piece of clear plastic 1/2” x 1 3/8” andsecure it to the
Back of the Cockpit as shown.
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STEP # 41
STEP # 42
Cut the Main Cockpit Canopy Windshield Template #12 - page 37
from a clearplastic bottle as shown here.
The bottle I used is “Softsoap” and I got it at Walmart. This
bottle has the propercurvature to it to give the proper look to the
Cockpit Canopy.
(You can get TwoCanopies from eachbottle.)
Glue the Canopy into positionand tape off the windshield
asshown. Glue small piece of Canto Top OUTSIDE of canopy asRear
View Mirror.
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STEP # 43
Take Six (6) Disconnect Electrical Terminals and remove the
plasticcoating then “flatten slightly” (photo 1). Epoxy Three (3)
together asshown in photos 2 & 3. Paint Black (or Brown) as
shown in photo4. Glue each “set” of Engine Exhausts to the sides of
the EngineCowling as shown in 5, 6,& 7.
1
2
3
45
6
7
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STEP # 44
Radiator
Cut Template # 13, page 37, from a piece of Can and fold it
intoshape as shown. Glue Four (4) Pull Tabs on top of one
another.
Slide the Pull Tabs into the Radiator cover and glue in
place.
Glue the Radiator in place under the Right Wing as shown.
Cent
er of
Pla
ne be
lly 3/4”
Under Side ofRight Wing.
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STEP # 45 Oil Cooler & Air ScoopTake a piece of Can, 1”
square, and roll it into a cylinder. Glue the Oil Cooler in place
as shown.
1”
Cut Template # 14, Air Scoop - page 37, from Can and shape and
glue in place as shown.
STEP # 46 Guns (make 2)Take a piece of 3/32” brass tubing 1”
long and glue it into a piece of 1/16” aluminum tubing 3/4” long as
shown.Glue Gun into the leading edge of the wing as shown.
2” 2”
1” 3/4”
1/2”
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If you use a plastic, or wooden, model airplane prop you may
find that the hole in the centerof the prop is larger than the PS.
To reduce the size of that hole you can use a 3/32” AnchorBolt
glued/epoxied into the back of the prop.
FLATTEN the three spikesbefore securing to the prop.
STEP # 49 - Mount Prop
STEP # 47
Cut Template # 15, Radio Antenna - page 38, from Can. Glue it
onto a pieceof 1/16” Rod 2 1/2” long. Glue a piece of Black String
into the Top asshown. Make hole in the Top of the Plane 3/8” back
from the back of thecanopy and glue the Antenna in place as shown.
Glue a small nail, or Pin, inthe Top of the VS and tie off the
String as shown. Paint the head of the NailRED.
STEP # 48
Glue a small nail, or Pin, in each wing tip.paint the head of
the Left Nail RED andpaint the head of the Right Nail GREEN.
Navigation Lights
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STEP # 50 (Cont)
Cut Template # 16, Prop Spinner - Page38, from Can and shape it
into a cone.Glue it on the INSIDE. (Paint it whatevercolor you
desire.)
Secure the Prop onto the prop shaft andcut off excess shaft.
I used a 5 x 3 Master Airscrew fromTower Hobbies, Part #
MA0530TE on thisplane.
Glue the Prop Spinner onto the Prop.
STEP # 51 - OPTIONAL
Victory Flags
Add Victory Flags if desired.(Page 38)
If you are going to display yourplane with the Main Gear in the
UPposition, your B. C. Air OriginalsSupermarine Spitfire Mk V isnow
complete.
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STEP # 52 - Main Landing Gear
STEP # 53
Take Two (2) pieces of 3/32” Rod 3” long and bend them as shown
in 1. Take Two (2) pieces of 3/32” AluminumTubing 1 1/2” long and
insert them into a piece of 1/16” Aluminum Tubing 1” long (photo 2)
and then insert the Rods(from 1) into the Tubing as shown in 3.
Bend the Main Landing Gear as shown in 4.
431
2
2 1/2”
5/8”5/8”
Make 3/32” holes in the UNDER SIDE of the Main Wings where
indicated and glue the Main Landing Gear in place.
STEP # 54
Cut Two (2) Templates # 15, Main Wheel Doors - Page 36, from Can
and glue in place as shown.
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STEP # 55 - MANDATORY
Show your finished Plane to ALL your friends !
Your B. C. Air Originals Supermarine Spitfire Mk V is now
complete.
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C
36
Flatten
Corrugation
Flatten
Corrugation
Template 3Template
2
www.bcair.com
Tem
plat
e #
1Discard
Discard
Template 4
Instrument Panel
Template # 5 B-2Tab
Glu
es IN
SID
E
A
Template # 10
HS
Template # 11
VS
.B
..
.
.
B
C
3”
5”
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37www.bcair.com
TAB
Template # 6 NC
Template # 7
ECDO NOT CUT BLUE LINES
Bring Black lines to the Blue Lines and glue at that point.
(See Page 20)
Template # 12 Canopy
Template 13Radiator
Template 14Air Scoop
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38www.bcair.com
Template # 8
Template # 9
Template # 15
Radio Antenna
Template # 17Wheel Doors Template # 16
Spinner (S)
Trim Down to Fit.
Victory Flags