Waukesha Universal II Positive Displacement Pumps Manual

Operation and Maintenance ManualUniversal II Series

Positive Displacement Pumps

Read and understand this manualprior to installing, operating or servicing this equipment.

611 Sugar Creek RoadDelavan, WI 53115 USA

Tel: (800) 252-5200 (within the USA) • (262) 728-1900Fax: (800) 252-5012 (within the USA) • (262) 728-4904

E-mail: [email protected] site: www.spxprocessequipment.com

Information contained in this manual is subject to changewithout notice and does not represent a commitment onthe part of Waukesha Cherry-Burrell. No part of thismanual may be reproduced or transmitted in any form orby any means, electronic or mechanical, includingphotocopying and recording, for any purpose, without theexpress written permission of Waukesha Cherry-Burrell.

Copyright © 2007 All Rights Reserved.Gore-Tex is a registered trademark of W.L. Gore & Associates, Inc.

Kalrez is a registered trademark of DuPont Dow Elastomers.Chemraz is a registered trademark of Greene, Tweed & Co.

Issued Date: March 2004Revision Date: February 2007

Publication: 95-03015

Table of Contents
Waukesha Cherry-Burrell Warranty ...................................................................6
Shipping Damage or Loss ....................................................................................... 6Warranty Claim ....................................................................................................... 6

Safety ........................................................................................................................7Replacement Labels ................................................................................................8

Application Instructions .......................................................................................... 8Care of Stainless Steel .............................................................................................9

Stainless Steel Corrosion ......................................................................................... 9Alloy 88 ................................................................................................................... 9Elastomer Seal Replacement Following Passivation .............................................. 9

Introduction .............................................................................................................10Pump Receiving ....................................................................................................... 10Pump Characteristics ............................................................................................... 10Equipment Serial Number ....................................................................................... 10Pump Shaft Location ............................................................................................... 10Operating Parameters .............................................................................................. 11Factory Remanufacturing Program ......................................................................... 11Universal II PD Pump Dimensions ......................................................................... 12

Universal II PD Pump Dimensions ........................................................................ 12Rectangular Flange Universal II PD Pump Dimensions ....................................... 14Tru-Fit ™ Universal II PD Pump Dimensions - Ductile Iron Base ....................... 16Tru-Fit ™ Universal II PD Pump Dimensions - Stainless Steel Base ................... 18

Installation ...............................................................................................................20Install Pump and Drive Unit .................................................................................... 20Install Connections and Piping ................................................................................ 20

Fittings ................................................................................................................... 20Piping Support ....................................................................................................... 20Expansion Joints .................................................................................................... 21Inlet Piping ............................................................................................................. 21

Install Check Valves ................................................................................................ 21Inlet Side on Lift Applications ............................................................................... 21Discharge Side ....................................................................................................... 21

Install Isolation Valves ............................................................................................ 21Install Relief Valves ................................................................................................ 22Inlet Side Strainers and Traps .................................................................................. 22Install Pressure Gauges ............................................................................................ 22Seal Flush Connections ........................................................................................... 22CIP (Clean-In-Place) Features ................................................................................. 23Check Coupling Alignment ..................................................................................... 23Check Angular Alignment ....................................................................................... 24Check Parallel Alignment ........................................................................................ 24Check Belt and Chain Drive Alignment .................................................................. 24Check Pump Rotation .............................................................................................. 25

Operation .................................................................................................................26Pre-Startup Checklist ............................................................................................... 26Startup Procedure .................................................................................................... 26Shutdown Procedure ................................................................................................ 26Emergency Shutdown Procedure ............................................................................ 26

Maintenance ............................................................................................................27Important Safety Information .................................................................................. 27Lubrication .............................................................................................................. 27

Drive Lubrication ................................................................................................... 27Gears ...................................................................................................................... 27Bearings ................................................................................................................. 27

Revised: February 2007 95-03015 Page 3

Table of Contents
Maintenance Inspections ......................................................................................... 28
Inspection of Rotor Tips ........................................................................................ 28Inspection of Rotor, Shaft Key and Keyway ......................................................... 28Inspection of Shaft ................................................................................................. 28Inspection of Rotor Hub End ................................................................................. 28Inspection of Shaft Shoulder .................................................................................. 28Inspection of Gears and Bearings .......................................................................... 28

Maintenance Inspection Chart ................................................................................ 29Annual Maintenance ............................................................................................... 30Cleaning .................................................................................................................. 30Fluid Head Disassembly ......................................................................................... 31

Remove Cover ........................................................................................................ 31Remove Rotor Nut Assemblies .............................................................................. 31Remove Rotors ....................................................................................................... 32Remove Pump Body .............................................................................................. 32Remove Mechanical Seal ....................................................................................... 32

Gear Case Disassembly ........................................................................................... 32Remove Gear Case Cover ...................................................................................... 32Remove Shaft ......................................................................................................... 33Replace Bearing Assemblies .................................................................................. 34

Gear Case Assembly ............................................................................................... 36Install Shaft ............................................................................................................ 36Install Rear Seal Assembly .................................................................................... 38Install Gear Case Cover ......................................................................................... 39

Checking for Proper Clearance ............................................................................... 39Fluid Head Assembly .............................................................................................. 40

Install Mechanical Seal .......................................................................................... 40Install Pump Body .................................................................................................. 41Install Rotors .......................................................................................................... 41Install Rotor Nut Assemblies ................................................................................. 41Install Cover ........................................................................................................... 42Relief Cover Option (Vented Cover) ..................................................................... 44Installation Adjustment .......................................................................................... 44

Parts Lists ................................................................................................................46006-U2 PD Pumps .................................................................................................. 46014-U2 PD Pumps .................................................................................................. 48015-U2 PD Pumps .................................................................................................. 50018-U2 PD Pumps .................................................................................................. 52030-U2 PD Pumps .................................................................................................. 54034-U2 PD Pumps .................................................................................................. 56040-U2 PD Pumps .................................................................................................. 58045-U2 PD Pumps .................................................................................................. 60060-U2 PD Pumps .................................................................................................. 62064-U2 PD Pumps .................................................................................................. 64130-U2 PD Pumps .................................................................................................. 66134-U2 PD Pumps .................................................................................................. 68180-U2 PD Pumps .................................................................................................. 70184-U2 PD Pumps .................................................................................................. 72210-U2 PD Pumps .................................................................................................. 74213-U2 PD Pumps .................................................................................................. 76214-U2 PD Pumps .................................................................................................. 78220-U2 PD Pumps .................................................................................................. 80224-U2 PD Pumps .................................................................................................. 82320-U2 PD Pumps .................................................................................................. 84323-U2 PD Pumps .................................................................................................. 86

Page 4 95-03015 Revised: February 2007

Table of Contents
324-U2 PD Pumps ................................................................................................... 88Universal II PD Pump Seals .................................................................................... 90
Model 006, 014, 015, 018 Universal II .................................................................. 90Model 030, 034, 040 Universal II .......................................................................... 90Model 045, 060, 064, 130, 134 Universal II .......................................................... 91Model 180, 220, 224 Universal II .......................................................................... 91Model 210, 213, 320, 323 Universal II .................................................................. 92

Universal II PD Pump Vented Cover ...................................................................... 93Model 006, 014, 015, 018, 030, 034, 040 Universal II .......................................... 93Model 045, 060, 064, 130, 134 Universal II .......................................................... 94Model 180, 184, 214, 220, 224 Universal II .......................................................... 95

Tru-Fit™ Universal II PD Pump ............................................................................. 96Bearing Retainer/Seal New Part Numbers .............................................................. 98

Troubleshooting ......................................................................................................99


Warranty Waukesha Cherry-Burrell


Waukesha Cherry-Burrell Warranty

Seller warrants its products to be free from defect in materials and workmanship for a period of one (1) year from the dateof shipment. This warranty shall not apply to products which require repair or replacement due to normal wear and tear orto products which are subjected to accident, misuse or improper maintenance. This warranty extends only to the originalBuyer. Products manufactured by others but furnished by Seller are exempted from this warranty and are limited to theoriginal manufacturer’s warranty.

Seller’s sole obligation under this warranty shall be to repair or replace any products that Seller determines, in itsdiscretion, to be defective. Seller reserves the right either to inspect the products in the field or to request their prepaidreturn to Seller. Seller shall not be responsible for any transportation charges, duty, taxes, freight, labor or other costs. Thecost of removing and/or installing products which have been repaired or replaced shall be at Buyer’s expense.

Seller expressly disclaims all other warranties, express or implied, including without limitation any warranty ofmerchantability of fitness for a particular purpose. The foregoing sets forth Seller’s entire and exclusive liability, andBuyer’s exclusive and sole remedy, for any claim of damages in connection with the sale of products. In no event shallSeller be liable for any special consequential incidental or indirect damages (including without limitation attorney’s feesand expenses), nor shall Seller be liable for any loss of profit or material arising out of or relating to the sale or operationof the products based on contract, tort (including negligence), strict liability or otherwise.

Shipping Damage or Loss

If equipment is damaged or lost in transit, file a claim at once with the delivering carrier. The carrier has signed the Bill ofLading acknowledging that the shipment has been received from WCB in good condition. WCB is not responsible for thecollection of claims or replacement of materials due to transit shortages or damages.

Warranty Claim

Warranty claims must have a Returned Goods Authorization (RGA) from the Seller before returns will be accepted.

Claims for shortages or other errors, exclusive of transit shortages or damages, must be made in writing to Seller withinten (10) days after delivery. Failure to give such notice shall constitute acceptance and waiver of all such claims by Buyer.

Waukesha Cherry-Burrell Safety


SafetyREAD AND UNDERSTAND THIS MANUAL

PRIOR TO INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT

Waukesha Cherry-Burrell recommends users of our equipment and designs follow the latest Industrial Safety Standards.At a minimum, these should include the industrial safety requirements established by:

1. Occupational Safety and Health Administration (OSHA), Title 29 of the CFRSection 1910.212- General Requirements for all Machines

2. National Fire Protection Association, ANSI/NFPA 79ANSI/NFPA 79- Electrical Standards for Industrial Machinery

3. National Electrical Code, ANSI/NFPA 70ANSI/NFPA 70- National Electrical CodeANSI/NFPA 70E- Electrical Safety Requirement for Employee Workplaces

4. American National Standards Institute, Section B11

Attention: Servicing energized industrial equipment can be hazardous. Severe injury or death can result from electricalshock, burn, or unintended actuation of controlled equipment. Recommended practice is to disconnect and lockoutindustrial equipment from power sources, and release stored energy, if present. Refer to the National Fire ProtectionAssociation Standard No. NFPA70E, Part II and (as applicable) OSHA rules for Control of Hazardous Energy Sources(Lockout-Tagout) and OSHA Electrical Safety Related Work Practices, including procedural requirements for:

• Lockout-tagout

• Personnel qualifications and training requirements

• When it is not feasible to de-energize and lockout-tagout electrical circuits and equipment before working on or nearexposed circuit parts

Locking and Interlocking Devices: These devices should be checked for proper working condition and capability ofperforming their intended functions. Make replacements only with the original manufacturer’s renewal parts or kits.Adjust or repair in accordance with the manufacturer’s instructions.

Periodic Inspection: Industrial equipment should be inspected periodically. Inspection intervals should be based onenvironmental and operating conditions and adjusted as indicated by experience. At a minimum, an initial inspectionwithin 3 to 4 months after installation is recommended. Inspection of the electrical control systems should meet therecommendations as specified in the National Electrical Manufacturers Association (NEMA) Standard No. ICS 1.3,Preventative Maintenance of Industrial Control and Systems Equipment, for the general guidelines for setting-up aperiodic maintenance program.

Replacement Equipment: Use only replacement parts and devices recommended by the manufacturer to maintain theintegrity of the equipment. Make sure the parts are properly matched to the equipment series, model, serial number, andrevision level of the equipment.

Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to equipment:

DANGER: marked with a stop sign.Immediate hazards which WILL result in severe personal injury or death.

WARNING: marked with a warning triangle.Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION: marked with a warning triangle.Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.

Replacement Labels Waukesha Cherry-Burrell


Replacement Labels

WARNING: The following labels are installed on your equipment. If these labels are removed or becomeunreadable contact Waukesha Cherry-Burrell customer service at 1-800-252-5200 or 262-728-1900, or refer to“Parts Lists” on page 46 for replacement part numbers.

Application Instructions

Apply to clean, dry surface. Remove backing from label, place in proper position, protect with cover sheet and burnish. (Asoft rubber roller also may be used to press label into place.) Apply all labels to be readable from front of pump.

Waukesha Cherry-Burrell Care of Stainless Steel


Care of Stainless Steel

Stainless Steel Corrosion

Corrosion resistance is greatest when a layer of oxide film is formed on the surface of stainless steel. If film is disturbed ordestroyed, stainless steel becomes much less resistant to corrosion and may rust, pit or crack.

Corrosion pitting, rusting and stress cracks may occur due to chemical attack. Use only cleaning chemicals specified by areputable chemical manufacturer for use with 300 series stainless steel. Do not use excessive concentrations, temperaturesor exposure times. Avoid contact with highly corrosive acids such as hydrofluoric, hydrochloric or sulfuric. Also avoidprolonged contact with chloride-containing chemicals, especially in presence of acid. If chlorine-based sanitizers are used,such as sodium hypochlorite (bleach), do not exceed concentrations of 150 ppm available chlorine, do not exceed contacttime of 20 minutes, and do not exceed temperatures of 104°F (40°C).

Corrosion discoloration, deposits or pitting may occur under product deposits or under gaskets. Keep surfaces clean,including those under gaskets or in grooves or tight corners. Clean immediately after use. Do not allow equipment to setidle, exposed to air with accumulated foreign material on the surface.

Corrosion pitting may occur when stray electrical currents come in contact with moist stainless steel. Ensure all electricaldevices connected to the equipment are correctly grounded.

Alloy 88

Waukesha Alloy 88 is the standard rotor material for Universal I, Universal II, Universal Lobe, Universal 420/520 and5000 Series Rotary PD pumps. This alloy was developed specifically for corrosion resistance and close operatingclearance requirements of high performance rotary positive displacement pumps. Alloy 88 is a nickel based, corrosion-resistant, non-galling or seizing material. The ASTM designation is A494 Grade CY5SnBiM (UNS N26055), and thematerial is listed in the 3-A Sanitary Standards as acceptable for product contact surfaces.

The above properties make Alloy 88 the ideal material for Waukesha stainless steel PD pumps. The non-galling rotorspermit close operating clearances in the liquid end. This provides low slip and minimum shear damage. The rotors will notgall or seize if they come in contact with the body or cover during operation.

The corrosion resistance of Alloy 88 is approximately equal to AISI 300 Series Stainless Steel. However, Alloy 88 haslimited resistance to certain aggressive chemicals that may be commonly used in contact with AISI 300 Series StainlessSteel.

Do not use Alloy 88 in contact with nitric acid. Nitric acid is commonly used to passivate new installations of stainlesssteel equipment. Do not allow nitric acid based passivation chemicals to contact Alloy 88 rotors. Remove the rotorsduring passivation and use a separate pump to circulate the passivation chemicals. Also, if nitric acid-based CIP cleaningchemicals are used, remove the rotors prior to CIP cleaning and clean them separately by hand in a mild detergent.

If you have questions regarding other aggressive chemicals, please contact Waukesha Cherry-Burrell ApplicationEngineering for assistance.

Elastomer Seal Replacement Following Passivation

Passivation chemicals can damage product contact areas of WCB equipment. Elastomers (rubber components) are mostlikely to be affected. Always inspect all elastomer seals after passivation is completed. Replace any seals showing signs ofchemical attack. Indications may include swelling, cracks, loss of elasticity or any other noticeable changes whencompared with new components.

Introduction Waukesha Cherry-Burrell
Introduction
Numerical callouts in illustrations reflect item numbers inParts Lists beginning on page 46. Alphabetical calloutsrepresent pre-assembled parts not found in Parts Lists.

Pump Receiving

DANGER: Pump contains internal moving parts.DO NOT put hands or fingers into pump body portsor drive area at any time during operation. Toavoid serious injury, DO NOT install, clean,service, or repair pump unless all power is off andlocked out.

All ports are covered at the factory to keep out foreignobjects during transit. If covers are missing or damaged,remove pump cover for a thorough inspection of fluidhead. Be sure pumping head is clean and free of foreignmaterial before rotating shaft.

Each Waukesha Cherry-Burrell pump is shippedcompletely assembled, lubricated and ready for use.Review “Operation” on page 26 before operating pump.

Pump Characteristics

Waukesha Cherry-Burrell Universal II pumps are positivedisplacement, low slip, stainless steel pumps designedwith larger diameter shafts for greater strength andstiffness, mounted on a heavy duty cast iron bearing framewith double tapered roller bearings.

• Designed for continuous operation.

• Rotor connections sealed from product zone.

• Rotors secured to shafts using rotor nuts supplied withbelleville washers.

• Non-galling “88” alloy rotors standard.

• Single mechanical seals standard.

• Optional CIP capability.

Equipment Serial Number

All Waukesha Cherry-Burrell pumps are identified by aserial number on gear case nameplate, which is stampedon pump body and cover. Gear case, body and covermust be kept together as a unit due to backface, rotorand cover clearances. Failure to do so will damagepump.

Pump Shaft Location

There are two pump drive shaft locations.

Figure 1 - Gear Case Nameplate

Figure 2 - Upper and Lower Shaft Mount

Figure 3 - Sidemount Left Hand and Right Hand (as viewed from pump cover)


Waukesha Cherry-Burrell Introduction
Operating Parameters
Factory Remanufacturing Program

Waukesha Cherry-Burrell will restore Universal II pumps to new pump status as many times as possible. Regardless ofcondition, pumps will be remanufactured twice guaranteed. To prevent downtime, the program’s Pump Exchange Policywill twice supply a newly remanufactured pump before the worn pump is returned. Remanufactured pumps are backedwith a new pump warranty each time.

The program provides remanufacturing to standard oversized tolerances, allowing interchangeability of parts. All wornparts such as shafts, bearings, oil seals, gears, etc. will be replaced. The pump body and cover are re-machined and newrotors are installed.

Contact your Waukesha Cherry-Burrell Customer Service Representative at 1-800-252-5200 for more information.

Universal II Model

Displacement per revolution

MaximumNominal Capacity

Inlet/Outlet

OptionalInlet/Outlet

MaximumPressure Range

Maximumrpm

TempRange

006 .0082 GAL. (.031 LITER)

8 GPM (1.8 m3/hr.)

1 1-1/2 300 PSI (20.7 bar) 1000

-40°F(-40°C)

to300°F

(149°C)

015 .0142 GAL. (.054 LITER)

11 GPM (2.5 m3/hr.)

1-1/2 - 250 PSI(17.2 bar) 800

018 .029 GAL. (.110 LITER)

20 GPM (4.5 m3/hr.)

1-1/2 2 200 PSI (13.8 bar) 700

030 .060 GAL. (.227 LITER)

36 GPM (8.2 m3/hr.)

1-1/2 2 250 PSI (17.2 bar) 600

040 .076 GAL.(.288 LITER)

46 GPM(10.4 m3/hr.)

2 - 150 PSI(10.3 bar) 600

045 .098 GAL. (.371 LITER)

58 GPM (13.2 m3/hr.)

2 - 450 PSI (31.0 bar) 600

060 .153 GAL. (.579 LITER)

90 GPM (20.4 m3/hr.)

2-1/2 3 300 PSI (20.7 bar) 600

130 .253 GAL. (.958 LITER)

150 GPM (34.1 m3/hr.)

3 - 200 PSI (13.8 bar) 600

180 .380 GAL. (1.438 LITER)

230 GPM (52.2 m3/hr.)

3 - 450 PSI (31.0 bar) 600

210213

.502 GAL. (1.900 LITER)

300 GPM (68.1 m3/hr.)

4 - 500 PSI (34.5bar) 600

220 .521 GAL. (1.972 LITER)

310 GPM (70.4 m3/hr.)

4 - 300 PSI(20.7 bar) 600

320 .752 GAL. (2.847 LITER)

450 GPM (102 m3/hr.)

6 - 300 PSI(20.7 bar) 600

Contact WCB Application Engineering for higher pressures or higher temperature applications.Models ending in "4" (Rectangular Flange pumps) have the same capacity and pressure rating as models of the same prefix (e.g. Model 34 = Model 30).


IntroductionW

aukesha Cherry-B

urrell

Page 12

95-03015R

evised: February 2007

Universal II PD Pump Dimensions

Universal II PD Pump Dimensions


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6


IntroductionW

aukesha Cherry-B

urrell

Page 14

95-03015R


Rectangular Flange Universal II PD Pump Dimensions


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6867


IntroductionW

aukesha Cherry-B

urrell

Page 16

95-03015R


e
Tru-Fit ™ Universal II PD Pump Dimensions - Ductile Iron Bas

Waukesha C

herry-Burrell

Introduction

Revised: February 2007

95-03015P

age 17

S T U V

5.44 2.12 5/16-18 X .62 2.0

138 54 N/A 51

5.44 2.12 5/16-18 X .62 2.0

138 54 N/A 51

5.44 2.12 5/16-18 X .62 2.0

138 54 N/A 51

5.81 2.62 3/8-16 X .62 2.25

148 67 N/A 57

5.81 2.62 3/8-16 X .62 2.25

148 67 N/A 57

8.13 3.5 1/2-13 X .88 3.5

207 89 N/A 89

8.13 3.5 1/2-13 X .88 3.5

207 89 N/A 89

8.13 3.5 1/2-13 X .88 3.5

207 89 N/A 89

10.0 4.5 1/2-13 X 1.0 5.38

254 114 N/A 137

10.0 4.5 1/2-13 X 1.0 5.38

254 114 N/A 137PD100-439

Table of Dimensions

1 Dimemsions affected by motor frame size2 Dimensions affected by connection type

Tru-Fit Universal II Pump Size

A B B/2 C D1 E F G H J K L M2 N2 P2 R

inch 12.0 10.0 5.0 9.15 6.97 7.87 13.25 2.01 18.0 2.11 10.08 12.19 27.31 15.56 10.92 2.79

mm 305 254 127 232 177 200 337 51 457 54 256 310 394 395 227 71

inch 12.0 10.0 5.0 9.15 6.97 7.87 13.25 2.01 18.0 2.11 10.08 12.19 27.31 15.56 10.92 2.79

mm 304 254 127 232 177 200 337 51 457 54 256 310 694 395 227 71

inch 12.0 10.0 5.0 9.15 7.10 7.87 13.25 2.25 18.0 2.54 10.31 12.85 27.31 15.56 10.92 3.02

mm 304 254 127 232 180 200 337 57 457 65 262 326 694 395 227 77

inch 14.0 12.0 6.0 10.02 8.51 8.37 15.11 2.59 20.0 2.87 12.47 15.34 33.57 18.65 13.74 3.84

mm 356 304 152 255 216 213 384 66 508 73 317 390 853 474 349 98

inch 14.0 12.0 6.0 10.02 8.62 8.37 15.11 2.97 20.0 2.87 12.84 15.71 33.94 18.65 13.74 4.22

mm 356 305 152 255 219 213 384 75 508 73 326 399 862 474 349 107

inch 18.0 16.0 8.0 12.0 10.74 9.75 20.0 2.73 28.0 4.0 17.11 21.11 43.72 22.02 17.16 4.73

mm 457 406 203 305 273 248 508 69 711 102 435 536 1110 559 436 120

inch 18.0 16.0 8.0 12.0 10.74 9.75 20.0 3.01 28.0 4.0 17.39 21.39 44.0 22.02 17.16 5.01

mm 457 406 203 305 273 248 508 76 711 102 442 543 1118 559 436 127

inch 18.0 16.0 8.0 12.0 10.74 9.75 20.0 3.64 28.0 4.38 18.02 22.4 45.01 22.02 17.16 5.65

mm 457 406 203 305 273 248 508 92 711 111 458 569 1143 559 436 144

inch 20.0 18.0 9.0 14.5 13.06 11.5 23.25 3.27 36.0 4.99 19.52 24.51 50.02 25.91 18.82 4.2

mm 508 457 229 368 332 292 591 83 914 127 496 623 1271 658 478 107

inch 20.0 18.0 9.0 14.5 13.25 11.5 23.25 3.51 36.0 5.49 19.76 25.25 50.76 25.91 18.82 4.73

mm 508 457 229 368 337 292 591 89 914 139 502 641 1289 658 478 120220

040

060

130

180

045

006

015

018

030

IntroductionW

aukesha Cherry-B

urrell

Page 18

95-03015R


se
Tru-Fit ™ Universal II PD Pump Dimensions - Stainless Steel Ba

Waukesha C

herry-Burrell

Introduction


95-03015P

age 19

S T U V

5.44 2.12 5/16-18 X .62 2.0

138 54 N/A 51

5.44 2.12 5/16-18 X .62 2.0

138 54 N/A 51

5.44 2.12 5/16-18 X .62 2.0

138 54 N/A 51

5.81 2.62 3/8-16 X .62 2.25

148 67 N/A 57

5.81 2.62 3/8-16 X .62 2.25

148 67 N/A 57

8.13 3.5 1/2-13 X .88 3.5

207 89 N/A 89

8.13 3.5 1/2-13 X .88 3.5

207 89 N/A 89

8.13 3.5 1/2-13 X .88 3.5

207 89 N/A 89

10.0 4.5 1/2-13 X 1.0 5.38

254 114 N/A 137

10.0 4.5 1/2-13 X 1.0 5.38

254 114 N/A 137PD100-439

Table of Dimensions

1 Dimemsions affected by motor frame size2 Dimemsions affected by connection type

Tru-Fit Universal II Pump Size

A B B/2 C D1 E F G H J K L M2 N2 P2 R

inch 12.0 10.0 5.0 9.15 6.97 7.87 13.25 2.01 18.0 2.11 10.08 12.19 27.31 15.56 10.92 2.79

mm 305 254 127 232 177 200 337 51 457 54 256 310 394 395 227 71

inch 12.0 10.0 5.0 9.15 6.97 7.87 13.25 2.01 18.0 2.11 10.08 12.19 27.31 15.56 10.92 2.79

mm 304 254 127 232 177 200 337 51 457 54 256 310 694 395 227 71

inch 12.0 10.0 5.0 9.15 7.10 7.87 13.25 2.25 18.0 2.54 10.31 12.85 27.31 15.56 10.92 3.02

mm 304 254 127 232 180 200 337 57 457 65 262 326 694 395 227 77

inch 14.0 12.0 6.0 10.02 8.51 8.37 15.11 2.59 20.0 2.87 12.47 15.34 33.57 18.65 13.74 3.84

mm 356 304 152 255 216 213 384 66 508 73 317 390 853 474 349 98

inch 14.0 12.0 6.0 10.02 8.62 8.37 15.11 2.97 20.0 2.87 12.84 15.71 33.94 18.65 13.74 4.22

mm 356 305 152 255 219 213 384 75 508 73 326 399 862 474 349 107

inch 18.0 16.0 8.0 12.0 10.74 9.75 20.0 2.73 28.0 4.0 17.11 21.11 43.72 22.02 17.16 4.73

mm 457 406 203 305 273 248 508 69 711 102 435 536 1110 559 436 120

inch 18.0 16.0 8.0 12.0 10.74 9.75 20.0 3.01 28.0 4.0 17.39 21.39 44.0 22.02 17.16 5.01

mm 457 406 203 305 273 248 508 76 711 102 442 543 1118 559 436 127

inch 18.0 16.0 8.0 12.0 10.74 9.75 20.0 3.64 28.0 4.38 18.02 22.4 45.01 22.02 17.16 5.65

mm 457 406 203 305 273 248 508 92 711 111 458 569 1143 559 436 144

inch 20.0 18.0 9.0 14.5 13.06 11.5 23.25 3.27 36.0 4.99 19.52 24.51 50.02 25.91 18.82 4.2

mm 508 457 229 368 332 292 591 83 914 127 496 623 1271 658 478 107

inch 20.0 18.0 9.0 14.5 13.25 11.5 23.25 3.51 36.0 5.49 19.76 25.25 50.76 25.91 18.82 4.73

mm 508 457 229 368 337 292 591 89 914 139 502 641 1289 658 478 120220

040

060

130

180

045

006

015

018

030

Installation Waukesha Cherry-Burrell
Installation
Installation of pump and piping system should be in accordance with local codes and restrictions. Practices described inthis manual are recommended for optimum performance.

All system equipment, such as motors, sheaves, drive couplings, speed reducers, etc., must be properly sized to insuresatisfactory operation of your Waukesha Cherry-Burrell pump within its limits.

CAUTION: These pumps are positive displacement, low slip design and will be severely damaged if operated withclosed valves in discharge or inlet lines. Pump warranty is not valid for damages caused by a hydraulic overloadfrom operation or start-up with a closed valve in the system.

Install Pump and Drive Unit

WARNING: Full guards must be installed toisolate operators and maintenance personnel fromrotating components. Guards are provided withWaukesha Cherry-Burrell pumps as part of acomplete pump and drive package.

Typical installation configuration is mounting pump anddrive unit on common base plate. Unit can be installed inany of the following ways: (shaded area indicates guardlocation)

NOTE: When installing unit as shown in Figure 7, unitmust be leveled before installation on bolts.

Install Connections and Piping

FittingsWaukesha Cherry-Burrell produces a wide variety offittings made to fit your needs. Contact Waukesha Cherry-Burrell Customer Service at 1-800-252-5200 or 262-728-1900 for information on fittings.

Piping SupportAll piping to pump should be supported independentlywith hangers or pedestals minimizing forces exerted onpump. Such forces can cause misalignment of pump partsand lead to excessive wear of rotors, bearings and shafts.

Figure 8 shows typical supporting methods used toindependently support each pipe reducing weight effect ofpiping and fluid on pump.Figure 4 - Portable Base

Figure 5 - Adjustable Leg Base

Figure 6 - Leveling and/or Vibration Isolation Pads

Figure 7 - Permanent Installation on Foundation

Figure 8 - Piping Support


Waukesha Cherry-Burrell Installation
Expansion JointsThermal expansion of piping can cause tremendous forces.Use thermal expansion joints to minimize forces on pump.
Flexible joints can be used to limit transmission ofmechanical vibration. Ensure free ends of any flexibleconnections in system are anchored.

Inlet PipingInstall pump below supply liquid level to reduce air insystem by flooded suction (Figure 10).

If pump is installed above supply liquid level, piping oninlet side must slope up toward pump preventing airpockets in pipes (Figure 11).

Install Check Valves

Inlet Side on Lift ApplicationsUse check valves to keep inlet line full, particularly withlow viscosity fluids (Figure 12).

Discharge SideFor systems with liquid under a vacuum, a check valve ondischarge side of pump is recommended. Check valveprevents backflow (air or fluid) to aid in initial start-up byminimizing required differential pressure supplied bypump to start flow (Figure 13).

Install Isolation Valves

Isolation valves permit pump maintenance and safe pumpremoval without draining system (Figure 14, item A).

Figure 9 - Flexible Connections and Supports

Figure 10 - Pump Below Supply

Figure 11 - Correct Piping to Prevent Inlet Air Pockets

Figure 12 - Inlet Check Valve

A. Inlet Check ValveB. Foot Check Valve

Figure 13 - Discharge Check Valve

A. Closed Tank - produces vacuum on liquid (Low Absolute Pressure)B. Check Valve (outlet)

Figure 14 - Isolation Valves


Install Relief Valves
Install relief valves to protect pump and piping systemagainst excessive pressure. An external relief valvedesigned to bypass fluid from pump outlet to inlet side ofsystem is recommended (Figure 15, item A).

NOTE: Integral relief valves are available, but are notrecommended on applications with viscosities over 500cps or where the discharge must be closed for more than afew minutes. Prolonged operation of pump with closeddischarge will cause heating of fluid circulating throughthe relieve valve. When such operation is necessary,external relief valve should discharge externally throughpiping connected to the fluid source or into inlet pipingnear the source.

Inlet Side Strainers and Traps

Inlet side strainers and traps (Figure 16, items A and B)can be used to prevent foreign matter from damagingpump. Selection must be carefully made to preventrestriction of inlet causing cavitation. If inlet strainers areused, they must be serviced regularly to prevent cloggingand flow stoppage.

Install Pressure Gauges

Pressure and vacuum gauges provide valuable informationabout pump operation (Figure 17). Wherever possible,install gauges to help provide information on thefollowing:

• Normal or abnormal pressures• Indication of flow• Changes in pump condition• Changes in system conditions• Changes in fluid viscosity

Seal Flush Connections

Pumps with double seals require flushing. Flush media(typically water) must be connected and flowing wheneverpump is operated.

WARNING: Operating pump without flush willdamage seal and pump parts due to excess heatfrom dry running.

Pump bodies have two 1/8-inch female pipe thread flushconnections located near bottom and top of body.

1. Connect flush inlet to lower connection, and outlet toupper connection so flush area is completely flooded.

2. Connect flush outlet for unrestricted flow to drain.

NOTE: If steam is used as flush media, connect inlet atupper connection, and outlet at lower connection toensure condensation removal.

3. Use cool, filtered flush media to obtain maximumservice life of seal components. If pumped product issticky or solidifies at room temperature, use warm orhot media.

4. Install a pressure reducing valve and flow controlvalve (needle valve) on flush supply line. Set supplypressure at a maximum of 30 psi (2 bar) and adjustflow rate to approximately 1/4 gpm (more for hightemperature applications).

Figure 15 - Relief Valves

Figure 16 - Inline Strainers and Traps A. StrainerB. Magnetic Trap

Figure 17 - Pressure and Vacuum Gauges


5. A solenoid valve also should be installed in flush
supply and wired in series with motor starter toprovide automatic start/stop of flush media flowbefore motor turns on and after motor turns off.

NOTE: When pumped product contains abrasive solids orhardens on seal faces, an alternate high pressure barrierflush arrangement may be used. A very small amount offlush liquid enters pumped liquid, therefore flush mediamust be compatible with product. Contact WCBApplication Engineering for assistance.

CIP (Clean-In-Place) Features

WCB Universal II pumps with optional CIP features aredesigned to provide complete access of the CIP solutionsto all product contact surfaces. Optional CIP featuresinclude:

1. Flat Body Profile (minimum requirement for CIPinstallations) - allows complete draining of sidemounted pump, and provides CIP solution access toentire cover o-ring groove.

Select applications use optional CIP feature of holes inrotor hubs and rotors for cleaning.

2. Holes in Rotor Hubs - provides additional CIPsolution access to cover hub/shaft seal areas fordifficult cleaning applications.

Use the following guidelines when designing andinstalling the CIP system to ensure successful cleaning:

• Ensure velocity rate of CIP solutions is adequate toclean entire circuit. For most applications a velocityof 5 ft/sec is sufficient. For the CIP solution toachieve the proper velocity, the pump drive must haveenough speed range and horsepower. The requiredinlet pressure also must be satisfied. If the pump doesnot supply enough CIP solution velocity, a separateCIP supply pump with an installed bypass may beused. To determine the appropriate bypassarrangement, contact WCB Application Engineering.

• Ensure a differential pressure is created across thepump. Differential pressure will push CIP solutionsthrough close clearance areas of pump resulting inbetter cleaning action. Inlet or outlet side may be highpressure side. 30 psi (2 bar) differential pressure isadequate for most applictions.

• Pump must be operated during CIP to increaseturbulence and cleaning action within pump. Ifcomplete draining is required, pump must be in sidemount position.

Check Coupling Alignment

Pumps and drives ordered from factory and mounted on acommon base plate are aligned before shipment.Alignment must be rechecked after complete unit hasbeen installed and piping completed. Periodic recheckingis advisable during pump service life.

• Using flexible coupling connecting drive to pump isrecommended. Several different types are available,including couplings with slip or overload provision.Waukesha Cherry-Burrell provides Lovejoy (Figure19) or T.B. Woods® (Figure 20) couplings unlessotherwise specified when ordering. Flexible couplingcan be used to compensate for end play and smalldifferences in alignment.Figure 18 Flush Piping Setup

Figure 19 - Lovejoy Coupling

Figure 20 - T.B. Woods® Coupling


• Align pump and drive shaft as closely as possible.
Check Angular Alignment

1. Using feeler gauges or taper gauges (Figure 22, itemsA and B), check alignment at four points every 90degrees around coupling; adjust to equal dimensionat all points.

2. Set space between coupling halves to manufacturer’srecommended distance.

3. Install shims to bring system into alignment.

Check Parallel Alignment

1. Check both horizontal and vertical alignment of pumpand drive using straight edge.

2. Using feeler gauge at location "A" in Figure 23,determine direction and amount of movement needed(Figure 23, item B).

3. If necessary, shim at location "C" and/or move driveas needed.

Check Belt and Chain Drive Alignment

Use a straight edge to visually check belt or chainalignment. Keep shaft distance to a minimum (Figure 24,item A).

After piping is complete and before belts are installed,manually turn pump shaft to ensure it turns freely.

Figure 21 - Alignment Sticker

Figure 22 - Check Angular Alignment

Figure 23 - Check Parallel Alignment

Figure 24 - Aligning Belt and Chain Drives


Check Pump Rotation
Check rotation direction of drive to determine rotation direction of pump (Figure 25). After correct drive rotation isverified, connect coupling and assemble pump and coupling guards.

NOTE: Pump covers in the following figures have been removed to view rotor rotation. Pump must never be operatedwith covers removed.

Figure 25 - Upper Shaft Drive Flow, Lower Shaft Drive Flow and Vertical Porting Flow and Pump Rotation (Liquid End Shown)


Operation Waukesha Cherry-Burrell


Operation

DANGER: Pump contains internal moving parts. DO NOT put hands or fingers into pump body ports or drivearea at any time during operation. To avoid serious injury, DO NOT install, clean, service or repair pump unlessall power is off and locked out.

CAUTION: These pumps are positive displacement, low slip design and will be severely damaged if operated withclosed valves in discharge or inlet lines. Pump warranty is not valid for damages caused by a hydraulic overloadfrom operation or start-up with a closed valve in the system.

Pre-Startup Checklist

1. Ensure pump is correctly installed as described in“Installation” on page 20. Review “Install ReliefValves” on page 22 and install relief valves as needed.

2. Check coupling alignment. See “Check CouplingAlignment” on page 23.

3. Ensure pump and piping are clean and free of foreignmaterial such as welding slag, gaskets, etc.

CAUTION: Do not use this pump to flush newlyinstalled system. Severe damage may occur topump and system if pump is used to flush system.Remove rotors during system flushing.

4. Ensure all piping connections are tight and leak-free.Where possible, check system with non-hazardousfluid.

5. Ensure pump and drive are lubricated. See“Lubrication” on page 27.

6. Ensure all guards are in place and secure.

WARNING: Full guards must be installed toisolate operators and maintenance personnel fromrotating components. Guards are provided withWaukesha Cherry-Burrell pumps as part of acomplete pump and drive package.

7. Double mechanical seals require adequate supply andflow of clean flushing fluids.

WARNING: Do not start a pump with seal flushunless seal flush is installed and on.

8. Ensure all valves are open on discharge side and afree flow path is open to destination.

9. Ensure all valves are open on inlet side and fluid canfill pump. A flooded suction installation isrecommended.

10. Check direction of pump and drive rotation to ensurepump will rotate in proper direction. See “CheckPump Rotation” on page 25.

Startup Procedure

1. Start pump drive. Where possible start at slow speedor jog.

2. Ensure liquid is reaching pump within 60 seconds. Ifpumping does not begin and stabilize, check“Troubleshooting” on page 99.

Shutdown Procedure

1. Shut off power to pump drive.

2. Shut off supply and discharge lines.

Emergency Shutdown Procedure

Emergency Shutdown Procedures should be documentedby plant personnel after assessing system-widerequirements.

Waukesha Cherry-Burrell Maintenance
Maintenance
Important Safety Information

DANGER: Pump contains internal moving parts.DO NOT put hands or fingers into pump body portsor drive area at any time during operation. Toavoid serious injury, DO NOT install, clean,service or repair pump unless all power is off andlocked out.

Before detaching port connections to pump:• Close suction and discharge valves.

• Drain pump and clean or rinse, if necessary.

• Disconnect or shut off electrical supply and lock outall power.

Lubrication

Drive LubricationRefer to manufacturer’s manual shipped with drive forproper drive lubrication and frequency.

GearsGears are factory lubricated with gear oil at quantityshown. Change oil every 500 hours.

Gear Oil SpecificationISO Grade 320, SAE 140 or AGMA Number 6EP. Gearoil can be ordered through your local representative withWCB part number 118402, sold in one-gallon (U.S.)containers.

BearingsBearings are factory lubricated with grease at quantityshown. Grease bearings every 250 hours.

Excess grease will accumulate in gear case and must beremoved through cleanout hole covered with plastic plug.

Bearing Lubricant GreaseNLGI Grade No. 2, EP, Lithium-based lubricant can beordered through your local representative with WCB partnumber 118401, sold in 14 ounce, 2-inch diameter tubes.

Figure 26 - Lubrication Points

A. Upper Shaft Drive Pump (Standard)B. Lower Shaft Drive Pump (Optional)24D. Oil Drain Plug24F. Oil Fill Plug24L. Oil Level Check Plug, Sightglass48. Grease Clean-out Plug67. Grease Fittings

UNIVERSAL IIMODEL

OIL CAPACITY (GEARS)

Top or Bottom Side Mount

006, 015, 018 1.3 oz (40 ml) 3.3 oz (100 ml)

030, 040 2.0 oz (60 ml) 4 oz (120 ml)

045, 060, 130, 134 6.0 oz (170 ml) 9.5 oz (280 ml)

180, 220, 224 11 oz (320 ml) 20 oz (600 ml)

320, 210, 213 17 oz (500 ml) 44 oz (1300 ml)

UNIVERSAL IIMODEL

GREASE QUANTITY (PER BEARING)

Front Back

006, 015, 018 0.74 oz (22 cc) .61 oz (18 cc)

030, 040 1.01 oz (30 cc) .85 oz (25 cc)

045, 060, 130 2.37 oz (70 cc) 1.52 oz (45 cc)

180, 220 3.14 oz (93 cc) 2.20 oz (65 cc)

210, 320 4.73 oz (140 cc) 3.38 oz (100 cc)


Maintenance Waukesha Cherry-Burrell
Maintenance Inspections
DANGER: Pump contains internal moving parts. DO NOT put hands or fingers into pump body ports or drivearea at any time during operation. To avoid serious injury, DO NOT install, clean, service or repair pump unlessall power is off and locked out.

Detecting wear in the early stages can reduce repair costs and down time. A simple “look-feel” inspection of pump duringbreakdown cleaning is recommended to detect signs of trouble at an early stage.

A detailed maintenance inspection should be scheduled annually. See “Annual Maintenance” on page 30.

Inspection of Rotor TipsWith cover removed, check for metal-to-metal contactbetween rotor wings. When contact is detected, pumpshould be repaired or replaced.

Visually inspect rotors for rotor tip to rotor tip contact androtor tip to rotor hub contact. Manually rotate pump driveshaft and ensure rotor tip clearance is equal on both sidesas indicated in Figure 27.

Inspection of Rotor, Shaft Key and KeywayVisually inspect rotor, shaft key and rotor keyway (Figure28, item A) for excessive wear; replace as necessary.

Inspection of ShaftVisually inspect shaft for twists or bends; replace asnecessary.

Inspection of Rotor Hub EndVisually inspect rotor hub end (Figure 28, item B) forexcessive wear; replace as necessary. Each time rotors areremoved, o-rings on hub should be replaced.

Inspection of Shaft ShoulderVisually inspect shaft shoulder (Figure 28, item C) forexcessive wear; replace as necessary. If shaft shoulder hasa sharp edge, remove edge with file to prevent cuttingshaft o-ring on installation

NOTE: Rotor hub and shaft shoulder wear are caused byoperating with a loose rotor nut(s) for extendedperiods.

Inspection of Gears and BearingsWith fluid head and seals removed, feel for gear backlashby rotating (by hand) either shaft. The other shaft mustengage immediately. Perform check three times at 60-degree intervals. If play (backlash) is evident, remove gearcase cover, check gear teeth for wear and ensure gear isnot loose on shaft. If gear teeth are worn, replace gears. Ifgear is loose on shaft, inspect shaft key and keyway;replace as necessary.

With fluid head and seals removed, check bearingcondition by applying (by hand) an up or down force ofapproximately 30 lbs (14 kg). If movement is felt, bearingmay be failing. Also check shaft movement forward orbackward. When bearing is determined to be failing,replace bearing and review lubrication schedule.

Figure 27 - Rotor to Rotor Tip Clearance

Figure 28 - Rotor and Shaft Inspection

Figure 29 - Backlash Check

Figure 30 - Bearing Deflection Check


Maintenance Inspection Chart.
PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS

Rotor tip to rotor tip contact or uneven rotor tip to rotor tip clearance.

Hard object jammed into rotors and twisted shafts.

Replace shafts. Install strainers if necessary.Check and replace gears if necessary.

Rotor tip to rotor hub contact. Loose rotor nut(s).Belleville washer(s) on backwards.Backface clearances not even.Bearings need replacing.

Torque rotor nut(s) properly.Install belleville washers correctly.Verify backface clearances are even.Check and replace bearings.

Worn rotor or shaft keyway(s).Worn or damaged rotor key(s).

Loose rotor nut(s).Belleville washer(s) on backwards.

Replace rotors, shafts and keys.Torque rotor nut(s). See “Torque Values” on page 42.Install belleville washer(s) correctly.

Worn rotor hub end or shaft shoulder.

Loose rotor nut(s).Belleville washer(s) on backwards.Rotors slammed against shoulder when installed.

Torque rotor nut(s). See “Torque Values” on page 42.Install belleville washer(s) correctly.Replace rotors and shafts or shim front bearing(s) to maintain proper backface clearances.

Sharp edged shaft shoulder. Loose rotor nut(s).Belleville washer(s) on backwards.Rotors slammed against shoulder when installed.Backface clearances not even.

Remove sharp edge with file to prevent cutting shaft o-ring.Verify backface clearances are even.

Gear backlash. Lack of lubrication.Excessive hydraulic loads.Loose gear locknuts.

Check lubrication level and frequency.Reduce hydraulic loads.Torque locknuts to specified torque values. See “Torque Values” on page 42.Check and replace gears if necessary.

Worn or broken gear teeth. Lack of lubrication.Excessive hydraulic loads.Loose gear locknuts.

Check lubrication level and frequency.Reduce hydraulic loads.Torque locknuts to specified torque values. See “Torque Values” on page 42.Check and replace gears if necessary.

Loose gears. Gear locknuts not torqued properly.Locking assembly not torqued properly.Worn gear key.

Torque gear nut to specified torque value. See “Torque Values” on page 42.Check and replace gears if necessary.Inspect gear key, shaft keyway and shaft, replace if necessary.

Loose bearings, axially or radially. Lack of lubrication.Excessive hydraulic loads.Product or water contamination.

Check lubrication level and frequency.Reduce hydraulic loads.Ensure no excess grease build-up.Replace bearings if necessary.

Damaged front grease seals. Seal may be old and worn.No grease on lips to lubricate.Shaft worn under seals.

Replace seals.Properly lubricate with grease when installing.Inspect shaft surface under seals.

Damaged rear oil seals. Seal may be old and worn.No grease on lips to lubricate.Shaft worn under seals.Not centered on shaft when installed.

Replace seals.Properly lubricate with grease when installing.Inspect shaft surface under seals.


Annual Maintenance

Procedures and corrective measures outlined in“Maintenance Inspections” on page 28 should beperformed at least annually, in addition to the followingpreventive maintenance:

• Check bearings with dial indicator for shaft radialplay. If deflection is equal to or greater than rotor-to-body diametrical clearance (“Checking for ProperClearance” on page 39), replace bearings.

• Remove gear cover and inspect gears for wear,backlash and looseness. Loosen and torque gearretaining nuts to proper torque.

• Thoroughly inspect rotors for worn keyways, hubwear and stress cracks (Figure 31, item A). Use dyecheck method to detect any fatigue-type cracks atrotor stress points.

• Review performance record on pump, and checkradial and backface clearances to determine wear andeffect on performance. Adjustment to operating speedcan compensate for wear in some applications.

CAUTION: When bearings or shafts are replacedin the field, care must be taken to correctly positionshaft by shimming to maintain sufficient runningclearances between rotor wing faces and pumpbody faces (backface and cover face). It isimportant to hold the same backface dimension forboth rotors to avoid crossover interference.

Cleaning

Pump cleaning schedule should be determined on site for materials being processed and plant maintenance schedule. ForCIP models, see “CIP (Clean-In-Place) Features” on page 23.

To disassemble fluid head, see “Fluid Head Disassembly” on page 31. Remove and clean cover o-ring, pump seals androtor nut assembly. Inspect and replace as necessary.

NOTE: Always replace rotor nut o-rings and rotor hub o-rings when reassembling the pump. If the area behind theseseals becomes soiled, contact WCB Application Engineering for a specific cleaning and sanitizing procedurevalidated to remove bacteria.

In applications where material can harden in pump during shutdown, a CIP cleaning, flush or disassembly of fluid headand manual cleaning is strongly recommended.

Figure 31 - Rotor Stress Points


Fluid Head Disassembly

DANGER: To avoid serious injury, shut off anddrain product from pump prior to disconnectingpiping.

Remove Cover1. Remove cover nuts (Figure 32, item 11) from cover

(Figure 32, item 1).

2. Using a soft hammer, tap cover (Figure 32, item 2) offbody studs and dowel pins.

3. Place cover on a protected surface with finishedsurfaces up.

4. Remove and inspect cover o-ring (Figure 32, item 36).

Remove Rotor Nut Assemblies1. Use blocking dowel to keep rotors from turning when

removing rotor nuts. Always use dowel to block rotoragainst body, not against other rotor. See Figure 33through Figure 35.

2. Using a wrench, remove rotor nuts, bellevillewashers, rotor nut o-rings and rotor hub o-rings.

Figure 32 - Exploded View of Fluid Head

1. Body 26B. Belleville Washer

2. Cover 26C. Retainer O-ring

9. Rotor 26D. Rotor Hub O-ring*

11. Cover Nut 26E. Rotor Key

26. Rotor Nut 36. Cover O-ring

26A. Rotor Nut O-ring* 45. Body Retaining Cap Screw

*Discard rotor hub and rotor nut o-rings; one-time use only.

Figure 33 - Blocking Dowel

BLOCKING DOWELS

UNIVERSAL IIMODEL

DOWEL DIAMETER

006, 015, 018 0.75 in (19 mm)030, 040 1.00 in (25 mm)

045, 060, 130 1.50 in (38 mm)180, 220 1.875 in (48 mm)210, 320 2.00 in (51 mm)

Figure 34 - Loosening Top Rotor

Figure 35 - Loosening Bottom Rotor


Remove Rotors1. Using only your hands, first remove rotor with hub
overlapping other rotor wing (Figure 36, item 9).Place rotors in up-turned cover to prevent damage toclose tolerance parts.

If rotors cannot be removed by hand:a. Use plastic or hardwood dowels to pry out rotors.

b. Remove body retaining cap screws. Tap body for-ward and backward with soft hammer to loosen rotors.

c. If necessary, use a puller. Use care with puller or dowels to avoid damaging rotors.

Remove Pump Body1. Remove two body retaining cap screws (Figure 37,

item 45).

2. Using plastic mallet, tap body off gear case, dowelpins and body studs.

3. Slide body straight off body studs to preventdamaging mechanical seal parts.

4. Place body on protected surface with seals up toprotect seals.

Remove Mechanical Seal1. Remove rotating seal seats and shaft o-rings.

2. Apply even pressure to both sides on back of sealseats when removing.

Gear Case DisassemblyDANGER: To avoid serious injury, DO NOTinstall, clean, service, or repair pump unless allpower is off and locked out.

DANGER: To avoid serious injury, shut off anddrain product from pump prior to disconnectingpiping.

Remove Gear Case Cover1. Remove oil drain plug (Figure 38, item 24D); drain oil.

2. Remove cap screws from gear case (item 33A).

3. Pull cover (item 4) off shaft extension. If coversticks, use soft hammer to loosen.

4. Remove silicone sealant (item 25) from gear case andcover.

5. Remove oil seal (item 12) from cover using arborpress. Discard used oil seal.

6. Straighten lock tab on lock washers (Figure 39, item39).

Figure 36 - Remove Overlapping Rotor First

Figure 37 - Location of Cap Screws

Figure 38 - Remove Gear Case Cover

3. Gear Case 24F. Oil Fill Plug

4. Gear Case Cover 24L. Oil Level Check Plug, Sightglass

12. Oil Seal 25. Silicone Sealant24D. Oil Drain Plug 33A. Cap Screw

Figure 39 - Straighten Lock Tab on Lock Washers


Remove Shaft1. Wedge a wooden block, nylon dowel or rag (Figure
40, item A) between gears to prevent shafts fromturning during gear locknut removal.

2. Using a Waukesha Cherry-Burrell Gear Locknut Tool,remove gear locknuts and lock washers. DO NOTremove gears at this time. For proper Gear LocknutTool, see Parts Lists beginning on on page 44.

NOTE: A spanner wrench or drift can also be used toremove gear locknuts.

3. Remove front bearing retainer bolts (Figure 42, item33B) and pull off bearing retainers (item 32). (Stuckretainers will press out when shaft is removed.)

4. Remove silicone sealant (Figure 43, item A) frombearing retainer and gear case.

NOTE: Protect liquid end of shafts by wrapping with tape.5. Place gear case on arbor press with liquid end down.

Protect shaft ends with wood or plastic block (Figure44, item C) and press shafts out of gear case.

6. Remove gear spacers and gear keys from shafts.7. Remove gears from gear case.8. Press out and discard front bearing seals from front

bearing retainers. Clean and reuse bearing isolators, ifinstalled.

9. Remove shims. If shafts and bearings will be reused,identify shims and bearings with each shaft.

10. Press out and discard both rear oil seals in gear case(Figure 45, item 13).

11. Use hydraulic press and V-blocks (Figure 46, item B)to remove bearings (items 15 and 16) and spacer(item 30).

NOTE: Make sure both ends of shaft are protected whenremoving shaft.

Figure 40 - Block Shaft Rotation

Figure 41 - Remove Gear Locknuts

Figure 42 - Remove Bearing Retainers

Figure 43 - Remove Sealant from Retainer

Figure 44 - Press Shafts from Gear Case

Figure 45 - Remove Rear Oil Seals

Figure 46 - Remove Bearings From Shaft


Replace Bearing AssembliesFront Bearing AssemblyNOTE: The following instructions cover assembly of a six
piece front bearing assembly. For a four pieceassembly, only one spacer and cup is used.

1. Lubricate front bearing area of shaft (Figure 47, item7, 8) with oil or grease. Place upright in hydraulicpress with liquid end down.

2. Unwrap front bearing assembly. DO NOT interchangeparts of one bearing assembly with another. Parts areprecisely matched during manufacturing and must beinstalled as a matched assembly.

3. Lift lower cone and roller assembly (Figure 49, itemA) out of bearing stack and place on shaft with radiusdown. Press onto shaft until seated against shaftshoulder. Press only on inner cone.

4. Place inner spacer (Figure 50, item B) over shaft ontolower cone and roller assembly.

5. Place lower cup (item C) over lower cone and rollerassembly, keeping cup opening toward assembly.

6. Place outer spacer (item D) over shaft and onto lowercup.

7. Place upper cup (Figure 51, item E) on top of outerspacer.

8. Lubricate remaining upper cone and roller assembly(Figure 51, item F) with oil or grease and slip overshaft with roller radius up. Press onto shaft and intoupper cup.

NOTE: Make sure all components are aligned beforepressing. Press only on inner cone.

9. Install bearing spacer (Figure 52, item 30).

Figure 47 - Grease Shaft

Figure 48 - Bearing Assembly

A. Lower Cone and Roller Assembly D. Outer Spacer

B. Inner Spacer E. Upper Cup

C. Lower Cup F. Upper Cone and Roller Assembly

Figure 49 - Press Lower Cone onto Shaft

Figure 50 - Install Inner & Outer Spacer and Lower Cup

Figure 51 - Install Upper Cup & Upper Cone

Figure 52 - Install Bearing Spacer


Rear Bearing Assembly Models 006, 014, 015, 018, 030, 034 and 040 use a single ball bearing assembly for rear bearing. All other models use atapered roller bearing assembly similar to front bearings.
1. Unwrap rear bearing assembly. DO NOT interchange parts of one bearing assembly with another. These parts areprecisely matched during manufacturing and must be installed as a matched assembly.

2. For models with ball bearing assemblies:Lubricate shaft inner bearing race with oil or grease. Press bearing into place. Shielded side of bearing fits againstbearing spacer. Press only on inner race.

For models with tapered roller bearing assemblies:Lubricate shaft bearing area with oil or grease. Follow “Front Bearing Assembly” procedures on page 34.

NOTE: Heating bearings is NOT recommended. If bearings are heated, do not exceed 300°F (149°C).

Figure 53 - Rear Tapered Roller Bearing Assembly


Gear Case Assembly
Install ShaftShimmingWhen installing shafts in gear case, shim behind front bearing to achieve proper backface clearance between back of rotorsand body. Backface clearance must be equal for both rotors to prevent rotors from hitting each other during operation.

NOTE: Do not install bearing retainer sealant, gears or gear locknuts until correct shimming has been verified.

1. If shafts and/or bearings do not need to bereplaced and shims are marked indicating shaftand bearing they are matched with, shimadjustment probably will not be necessary. Reuseexisting tagged shims, shafts and bearings in samegear case bores.

If existing shims are lost and/or a standard shaft isused, determine required shims from chart.

If necessary to calculate required shims forreplacement shafts, bearings or both, refer to Fig-ure 54 and Figure 55; carry measurements and calcu-lations to three decimal places (i.e. 0.059).

.

NOTE: Arrange with thicker shims on outside of shimpack.

Determine shim thickness required for front bearing:

•Measure “B” in gear case and “C” on shaft.

•Measure “D” and “E” on body.

•Determine proper backface clearance. Refer to“Standard Rotor Clearance” on page 39.

•Required Shims = Backface clearance - C + B + D - E.

2. Place shims in body resting against shoulder in frontbearing bore.

3. With shims in place, install shaft assembly in frontbearing bore with fluid end up. Ensure shaft isinstalled in its original location.

NOTE: Shafts may need to be removed for final shimadjustment.

4. Lubricate outside diameter of bearing.

SUGGESTED SHIMS

UNIVERSAL II MODEL

STANDARDSHAFT

REPLACEMENTSHAFT

006, 015, 018 0.113 in (2.87 mm) 0.110 in (2.79 mm)

030, 040 0.105 in (2.27 mm) 0.102 in (2.59 mm)

045, 060, 130 0.093 in (2.36 mm) 0.088 in (2.24 mm)

180, 220 0.115 in (2.92 mm) 0.110 in (2.79 mm)

210, 320 0.125 in (3.18 mm) 0.120 in (3.05 mm)

Figure 54 - Measure B and C Figure 55 - Measure D and E

B. Front face of gear case to back of bearing bore. D. Body thickness.

C. Shaft shoulder to back of bearing race. E. Depth of rotor cavity.


5. Use a Waukesha Cherry-Burrell Shaft Assembly
Pusher to press shaft into place until seated againstshim pack. Press only against outer race of bearing.For proper Shaft Assembly Pusher, see Parts Listsbeginning on on page 44.

NOTE: A tube of the same diameter as outer race ofbearing also can be used to press shaft into place.

6. Temporarily secure shaft/bearing in place withbearing retainers to aid in checking clearances. DONOT install silicone sealant at this time.

7. Bearing retainer must rest firmly against bearing.Leave a 0.010 to 0.050 in (.25 to 1.25 mm) clearancebetween back of bearing retainer and front of gearcase (Figure 56). If this clearance is not met, placeshims between bearing and retainer.

8. Temporarily mount body on gear case.

9. Secure body to gear case using body retaining screws.

10. Install rotors and rotor nuts. Rotor nut o-rings,belleville washers and retainer o-rings are notrequired at this time.

11. Measure rotor backface clearance (Figure 57, item A)through the port or from the front. Backface clearancefor both rotors must be the same to prevent rotorcrossover contact and must be ±.0005" of value foundon “Standard Rotor Clearance” on page 39.

NOTE: "B" dimension is below face of casing.

12. Check rotor front face clearance (Figure 57, item B).

13. Check rotor to body clearance (Figure 57, item C).

14. Check clearances against “Standard Rotor Clearance”on page 39. For non-standard rotors, check withfactory.

NOTE: If process uses special clearance rotors, contactWCB with serial number of pump for clearancetolerance values.

15. If backface clearance is not met, disassemble pumpand adjust shimming to achieve correct backfaceclearance.

16. If rotor to body clearance is not met or is uneven,contact Waukesha Cherry-Burrell technical servicesfor proper adjustment procedures.

17. After obtaining proper clearance, remove rotor nuts,rotors, body and bearing retainers.

18. Grease front and rear bearing through grease fittingsuntil grease is visible around bearing assemblies.Amount of grease required is listed in “GreaseQuantity (per Bearing)” on page 27. Rotate shaftswhile greasing to disperse grease.

19. Lubricate seal lips and install grease seals in bearingretainers (compression spring on inside).

20. Coat retainer flanges with silicone sealant (Figure 58,item A). (Gore-Tex® sealing tape can be used onsilicone free models.) Grease seal (item 14) will beflush with front of bearing retainer. On 030 models,grease seal will be against step on inside diameter ofretainer.

21. Install bearing retainers (Figure 58, item 32).

Figure 56 - Bearing Retainer Clearance

Figure 57 - Measure Clearance

Figure 58 - Install Bearing Retainer


Install Rear Seal Assembly1. Install gear spacers (Figure 59, item 29).
2. Lubricate inside and outside diameters of oil sealswith oil or grease.

3. Install oil seals with spring facing out (Figure 59, item13).

NOTE: Place tape or other material over shaft end toprevent cutting seal during installation.

Install Timing Gears

1. Place gear keys into shaft key slots. Angle keys outfor easier installation of gears.

NOTE: To aid in timing setup, rotate rotors until they areat right angles to each other before installinggears.

2. Slide spur drive gear onto drive shaft. Spur drive gearhas one punch mark on gear.

3. Slide short shaft gear onto short shaft. Short shaft gearhas two punch marks on gear. Straddle single punchmark of spur drive gear with two punch marks onshort shaft gear (Figure 60).

4. Use wood or nylon block (Figure 61, item A) tosecure shafts from turning. If block is not available,use rags to block gears, or with one rotor on shaft,block rotor with nylon dowel.

5. Slide lockwashers onto shaft. Lubricate threaded areaon shafts and face of locknuts with oil or grease.

6. Using a Waukesha Cherry-Burrell Gear LocknutTool, tighten gear locknuts. For proper Gear LocknutTool, see Parts Lists beginning on on page 44.

NOTE: Although recommended specifications cannot beassured without the use of Gear Locknut Tool,gear locknuts can be installed using spannerwrench or drift.

7. Bend locking tab on lockwashers into locking nutslots securing gear locknut into place (Figure 63).

Figure 59 - Install Rear Seal

Figure 60 - Timing Gear Marks

Figure 61 - Block Shaft Rotation

Figure 62 - Install Gear Locknuts

Figure 63 - Bend Lock Tab on Lockwashers


Install Gear Case Cover1. Lubricate inside diameter of new oil seal. Press new
oil seal (Figure 64, item 12) into gear case cover (item4) flush with outside face, spring facing in.

2. Apply silicone sealant to back of gear case. (Gore-Tex® sealing tape can be used on silicone freemodels.) Place tape on inside of screw holes. (Figure65, item A).

3. Tape shaft end to prevent cutting seal on keyway.Mount cover assembly on gear case. Secure with capscrews and washers.

4. Remove tape from shaft end.

5. Ensure shaft is centered in lip seal before securing capscrews.

6. Install oil drain plug.

7. Fill gear case with gear oil to proper level. Refer to“Lubrication” on page 27.

Checking for Proper Clearance

Waukesha Cherry-Burrell pumps are designed with closerunning clearances. Backface clearances are set withshims during assembly.

Shafts are positioned with shims behind front bearing andlocked into gear case with bearing retainers. Rotors lockagainst shaft shoulder. Clearance between body backfaceand back of rotor wing is called backface clearance.

1. Measure rotor backface clearance (Figure 66, item A)through port or from front. Backface clearance forboth rotors must be equal to avoid crossoverinterference.

2. Measure rotor front face clearance (item B).

3. Measure rotor to body clearance (item C).

4. Check measured clearances against recommendedStandard Rotor Clearances chart at right.

5. If clearances are greater than values listed and desiredperformance is not achieved, contact WaukeshaCherry-Burrell technical services for guidance.

NOTE: "B" dimension is below face of casing.

Figure 64 - Orientation of Oil Seal

Figure 65 Sealant Placement

Figure 66 - Clearance Measurements

STANDARD ROTOR CLEARANCE

UNIVERSAL IIMODEL

ABACK FACE

BFRONT FACE

CROTOR

TO BODY

006, 015, 018, 030, 040

0.002 in0.05 mm

0.005 in0.13 mm

0.002 in0.05 mm

045, 060, 130 0.004 in0.10 mm

0.008 in0.2 mm

0.005 in0.13 mm

180, 220 0.005 in0.13 mm

0.008 in0.2 mm

0.006 in0.15 mm

210, 320 0.005 in0.13 mm

0.011 in0.28 mm

0.010 in0.25 mm


Fluid Head Assembly
Mechanical Seal Configuration

Install Mechanical Seal1. Lubricate shaft o-ring (Figure 69, item 92) with

lubrication compound compatible with o-ringmaterial and process fluid(s). Place o-ring on shaft.

2. Install rotating seal seat (item 93) on shaft. Aligndrive flats on seat with drive flats on shaft.

3. Push seat squarely against shaft shoulder.

4. Install inner wave spring (item 95) onto inner seal(item 94).

5. Lubricate inner seal o-ring (item 91) with lubricationcompound compatible with o-ring material andprocess fluid(s). Install inner seal o-ring into grooveof inner seal.

6. Place inner seal into back of pump body. Ensurenotches are aligned in inner seal with stop pins inbody. Press firmly and evenly into place.

7. If double mechanical seal is used, install outer wavespring (item 97) in body and outer o-ring (item 96) inouter seal groove (item 98). Place outer seal in pumpbody around inner seal, aligning notches in outer sealwith stop pins in body.

8. Inspect seal faces for cleanliness. Ensure faces haveno nicks or scratches. Lubricate seal faces withlubricant compatible with process fluid(s).

9. Perform steps 1 through 5 on both shafts.

Figure 67 - Single Mechanical Seal Cross SectionFigure 68 - Double Mechanical Seal Cross Section

Figure 69 - Single (Bottom) and Double (Top) Mechanical Seal Exploded View

37. Stop Pin 95. Inner Wave Spring

91. Inner Seal O-ring 96. Outer Seal O-ring

92. Shaft O-ring 97. Outer Wave Spring

93. Seal Seat98. Outer Seal

94. Inner Seal



Install Pump Body1. Match large and small dowel pin sizes on pump body

with dowel pin holes in pump gear case.

2. Install body (Figure 70, item 1) to gear case assemblyaligning body with body studs. Avoid damaging sealsas body is drawn over shafts.

3. Secure body to gear case using two cap screws(Figure 70, item 45).

Install Rotors1. Lubricate o-ring (Figure 70, item 26D) with lubrica-

tion compound compatible with o-ring material andprocess fluid(s).

2. Install new rotor hub o-rings (item 26D) into grooveon rotors hubs.

3. Install rotors (item 9) onto shafts.

4. Align keyways in rotors with keyways on shafts andinstall keys (item 26E).

Install Rotor Nut Assemblies1. Install belleville washer (Figure 70, item 26B) into rotor

nut with raised side of washer toward rotor nut.

2. Place retainer o-ring (item 26C) into rotor nut toretain belleville washer. Washer should not be tightagainst o-ring.

3. Lubricate new rotor nut o-ring (item 26A) withlubrication compound compatible with o-ringmaterial and process fluid(s). If o-ring is notlubricated it will pucker when tightening rotor nut.

4. Install rotor nut o-ring onto rotor nut.

5. Prior to assembly of rotor nuts, apply anti-seizecompound to shaft threads.

6. Use blocking dowel (Figure 71) to prevent rotors fromturning during installation. See “Blocking Dowels” onpage 31 for rotor blocking dowel size. Always usedowel to block rotor against body, not against otherrotor. See Figure 72 and Figure 73.

7. Screw rotor nuts (Figure 70, item 26) onto shafts(clockwise) and tighten to required torque.

CAUTION: Use torque wrench to tighten rotornuts to proper torque. Failure to tighten nutsproperly could result in nuts loosening duringoperation, causing damage to pump.

Figure 70 - Exploded View of Fluid Head

1. Body 26B. Belleville Washer

2. Cover 26C. Retainer O-ring

9. Rotor 26D. Rotor Hub O-ring*

11. Cover Nut 26E. Rotor Key

26. Rotor Nut 36. Cover O-ring

26A. Rotor Nut O-ring* 45. Body Retaining Cap Screw

*Discard rotor hub and rotor nut o-rings; one-time use only.

Figure 71 - Blocking Dowel

Figure 72 - Tightening Bottom Rotor Figure 73 - Tightening Top Rotor


Install Cover1. Clean cover o-ring (Figure 70, item 36) and install in
groove in cover.

2. Match large and small dowel pin sizes on pump bodywith dowel pin holes in cover.

3. Install cover (Figure 70, item 2) on pump body.

4. Prior to assembly of cover nuts, apply anti-seizecompound compatible with product to threads of bodystuds.

5. Tighten cover securely using cover nuts (Figure 70,item 11).

CAUTION: Failure to tighten cover nuts to propertorque could cause body studs to fail prematurelyunder high pressure.

UNIVERSAL II WRENCH SIZE

UNIVERSAL IIMODEL ROTOR NUT BODY RETAINING

CAP SCREW COVER NUT

006, 015, 018 15/16" 3/16" 5/8"

030, 040 1-1/4" 3/16" 5/8"

045, 060, 130 1-5/8" 1/4" 7/8"

180, 220 2-1/4" 5/16" 7/8"

210, 320 2-3/8" 5/16" 1"

TORQUE VALUES

UNIVERSAL IIMODEL

LOCKNUTS LOCKNUT TOOLGEAR ROTOR COVER

006, 015, 018 75 ft lbs102 N·m

50 ft lbs68 N·m

7 ft lbs10 N·m 109281

030, 040 100 ft lbs136 N·m

120 ft lbs 163 N·m

11 ft lbs 15 N·m 109282

045, 060, 130 140 ft lbs 190 N·m

250 ft lbs 339 N·m

56 ft lbs 76 N·m 109283

180, 220 230 ft lbs312 N·m

325 ft lbs441 N·m

110 ft lbs149 N·m --

210, 320 320 ft lbs 434 N·m

375 ft lbs 508 N·m

158 ft lbs 214 N·m --

ARBOR OR HYDRAULIC PRESS TONNAGE (APPROX.)

UNIVERSAL IIMODEL

SHAFT FRONT BEARING REAR BEARING

IN OUT ON OFF ON OFF

006, 015, 018 0.25 0.50 0.50 1.00 0.50 1.00

030, 040 0.25 1.00 0.50 1.00 0.50 1.00

045, 060, 130 0.50 1.00 2.00 5.00 3.00 5.00

180, 220 0.50 1.00 5.00 15.00 5.00 15.00

210, 320 0.50 1.00 5.00 20.00 5.00 20.00



STANDARD WCB O-RING SELECTIONS, DESCRIPTIONS AND COLOR CODES

Nitrile (Buna-N) (NBR)Compound Color: BlackColor Code: YellowFDA Compliant to 21CFR177.26003A Sanitary

Silicone (Si)Compound Color: OrangeColor Code: BlackFDA Compliant to 21CFR177.26003A Sanitary

Ethylene Propylene Diene Rubber (EPDM)Compound Color: Black or PurpleColor Code: GreenFDA Compliant to 21CFR177.2600

Perfluoroelastomer (FFKM)Compound Color: BlackColor Code: NoneIndividually packaged with size and material noted.

Ethylene Propylene Diene Rubber (Sulfur Free) (EPDM)Compound Color: Black or PurpleColor Code: BlueFDA Compliant to 21CFR177.2600

PTFE EncapsulatedCompound Color: Translucent coating over Orange or Black Silicone or FKM coreColor Code: NoneFDA Compliant to 21CFR177.2600

Fluorocarbon Rubber (FKM)Compound Color: Rust, Brown or BlackColor Code: WhiteFDA Compliant to 21CFR177.26003A Sanitary


Relief Cover Option (Vented Cover)The optional Relief Cover Feature (also called VentedCover) is an adjustable, internal by-pass arrangementwhich can be used for control of pressure and/or flow. It isbidirectional; that is the pump flow or rotation can be ineither direction.
This option does not provide full flow relief for allpumping situations. The pressure down stream of the pump may increase withincreasing amount of by-pass through the Relief Cover.Actual down stream pressure will depend on pump speed,product viscosity, and the relief set point (springadjustment or air pressure). Avoid high flow rates throughthe cover with high viscosity products. The resultingpressure may be greater than the maximum rating of thepump or other system components. Install a pressuregauge and measure pressure under worst conditions ofmaximum flow and maximum viscosity to determine themaximum pressure for your process. Under anyconditions, if there is a complete flow shut off downstream, stop the pump as soon as possible. Continuedpump operation with the entire flow by-passing willrapidly build heat within the pump body. ContactWaukesha Application Engineering for assistance.

Three types of Relief Covers are available:1. Manual

By-pass pressure is adjusted by a threaded adjusting screw(2) which compresses a spring (5). Several spring sizesare available, to cover a range of operating pressures.

2. Pneumatic

By-pass pressure is adjusted by regulated air or gaspressure, operating on the side of a diaphragm (9) oppositethe pumped fluid.

3. Piston

By-pass pressure is adjusted by regulated air or gas pressure, operating on the side of a metal piston (12), opposite the pumped fluid. Extended pressure range possible.

NOTE: On all types of relief covers, thetemperature and chemical resistance ofthe elastomer diaphragms and O-ringsdetermine the useful range. Buna-N: Material supplied as standard Silicone Rubber: Optional material uponrequest

Installation Adjustment1. Manual

Turn adjusting screw counterclockwise to its farthestposition, then clockwise until light spring pressure is felt.

2. Pneumatic

A. Set air/gas pressure to 2-5 PSIG

B. Turn on pump.

C. With pressure gauge and valve in discharge line:1. Close discharge valve.2. Turn adjusting screw clockwise until desired

relief pressure registers on gauge. Lock adjusting screw with lock nut.

2 4 7 5 3 6 8

1

11 10 9 1

16 15 14 13 1

12 17

Adjusting Screw


3. Open valve in discharge line. Relief cover is
set and will open if system pressure exceeds preset limit.

D. Without pressure gauge in discharge line:1. Turn adjusting screw clockwise and observe

product flow at discharge of system.When product flow reaches maximum or desired flowrate, lock adjusting screw with lock nut.

3. Piston

A. With pressure gauge and valve in discharge line:1. Close discharge valve slowly and observe

gauge pressure. DO NOT ALLOW PRESSURE TO EXCEED 200 PSI.

2. Increase air/gas pressure, until desired relief pressure registers on gauge. Lock air/gas pressure regulator adjusting screw with lock nut.

3. Open valve in discharge line. Relief cover is set and will open if system pressure exceeds preset limit.

B. Without pressure gauge in discharge line:1. Increase air/gas pressure to relief valve, with

regulator, and observe product flow at discharge of system.

When product flow reaches maximum or desired flowrate, lock regulator adjusting screw with lock nut.


Parts Lists

Waukesha C

herry-Burrell

Page 46

95-03015R

evised February 2007

bers for pumps sold after July 12, 2004.

Part #(Serial # Req'd)

with Flush (Serial # Req'd)

101842107664

nted - Complete Assemblyi) CVR00063i) CVR00108er Diaphragm CVR00073n CVR00074

CI 102276SS, Optional 101831

r Steel 020 106 000SS, Optional 102280

ft, Spur 107997ft, Spur 107997

108405108406

g (std. clearance) Alloy 88 101870316SS 102199

AD0 011 000Jacketed Cover AD0 011 J00

108369nal 105850ase Cover 000 030 016ase Rear 000 030 017aring Retainer1 101716

X06638-1

PD100- 400a

Part Description

Isolator Kit, incl. SS Bearing

Parts Lists

006-U2 PD Pumps

1 See page 98 for new part num

Item #Pump Body

Pump CoverJacketed CoverPump Cover VeManual (<150 psManual (>150 psPneumatic RubbPneumatic PistoGear Case

Gear Case Cove

5 Gear, Drive Sha6 Gear, Short Sha7 Drive Shaft8 Short Shaft

Rotor, Twin Win

Stud

Hex NutWing Nut; Optio

12 Oil Seal, Gear C13 Oil Seal, Gear C

Grease Seal, Be14

1

11

9

10

2

3

4

Optional:BearingRetainer

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 47

Part #43-108

AD0 116 000AD0 116 100

Buna N N70249EPDM E70249

FKM V70249101718

STD 136 005STD 236 005

CI 020 110 000SS, Optional 102284

014 110 675000 121 003

30-343SS, Optional 30-525

1-1/4" 30-5231/8" 000 037 001

35824) 001 061 002

30-35533-6233-63

BD0 092 000hown) BD0 093 000

109281109350

PD100- 400b

n

006-U2 PD Pumps

1 See page 98 for new part numbers for pumps sold after July 12, 2004.

Item # Part # Item #15 Bearing, Rear 015 035 000 33C 1/4 Flat Washer16 Bearing, Front 101714 34 Dowel Bushing, Upper17 Key, Gear 015 037 000 35 Dowel Bushing, Lower20 Dowel Pin, Upper Cover Side AD0 040 000 O-ring, Pump Cover21 Dowel Pin, Upper Gear Case Side AD0 040 R0022 Dowel Pin, Lower Cover Side AD0 040 10023 Dowel Pin, Lower Gear Case Side AD0 040 R10 37 Stop Pin, Seal24 Hex Cap Screw; Fill, Drain, Level 000 046 002 39 Lock Washer, Gear25 Silicone Sealant 000 142 301 41 Locknut, Gear26 Nut, Rotor 101804 Gear Case Shim

O-ring, Rotor Nut Buna N N70126EPDM E70126 Pump Pedestal, 6-3/4", Optional

FKM V70126 43 Plastic Cap Plug26B Washer, Belleville 101691 5/16-18 x 1" SHCS

O-ring, Retainer Buna N N70112EPDM E70112 45 Body Retaining Screw, 1/4-20 x

FKM V70112 47 Key, Coupling - 3/16" x 3/16" x 1-O-ring, Rotor Hub Buna N N70121 48 Cleanout Plug

EPDM E70121 61 Name Plate, Sanitary (not shownFKM V70121 62 #2 x 1/8" RHDS (not shown)

26E Key, Rotor 101817 65 Caution Plate27 Shim Kit 117889 66 Warning Label29 Spacer, Gear to Rear Bearing 015 055 000 67 Grease Fitting, 1/8" (not shown)30 Bearing Spacer 101814 68 Plastic Cap, Grease Fitting (not s32 Bearing Retainer, Front1 101810 Gear Locknut Tool

1/4-20 x 3/4" HHCS STD 30-287 Shaft Assembly PusherSS 30-58

26D

Part Descriptio

33A, 33B

36

42

44

Part Description

26A

26C

.

Parts Lists

Waukesha C

herry-Burrell

Page 48

95-03015R



Part #nge Inlet Body (Serial # Req'd)


101842107664





108405108406


AD0 011 00035547

over AD0 011 J0035548108369

nal 105850ase Cover 000 030 016ase Rear 000 030 017aring Retainer1 101716

X06638-1

PD100- 413a

Part Description

g Isolator Kit, incl. SS Bearing

014-U2 PD Pumps


Item #Rectangular Fla


Gear Case Cove


Rotor, Twin Win

Stud

Stud, Jacketed C



Grease Seal, Be

2

3

4

1

Optional: BearinRetainer

9

10

11

14

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 49

Part #43-108

AD0 116 000AD0 116 100


FKM V70249shown) N70241

101718STD 136 005STD 236 005

CI 020 110 000SS, Optional 102284

014 110 675000 121 003


-1/4" 30-523/8" 000 037 001

35824) 001 061 002

30-35533-6233-63

BD0 092 100hown) BD0 093 000

109281109350

PD100-413b

n

014-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 015 035 000 33C 1/4 Flat Washer16 Bearing, Front 101714 34 Dowel Bushing, Upper17 Key, Gear 015 037 000 35 Dowel Bushing, Lower20 Dowel Pin, Upper Cover Side AD0 040 000 O-ring, Pump Cover21 Dowel Pin, Upper Gear Case Side AD0 040 R0022 Dowel Pin, Lower Cover Side AD0 040 10023 Dowel Pin, Lower Gear Case Side AD0 040 R10 36B O-ring, Rectangular Flange (not 24 Hex Cap Screw; Fill, Drain, Level 000 046 002 37 Stop Pin, Seal25 Silicone Sealant 000 142 301 39 Lock Washer, Gear26 Nut, Rotor 101804 41 Locknut, Gear

O-ring, Rotor Nut Buna N N70126 Gear Case ShimEPDM E70126

FKM V70126 Pump Pedestal, 6-3/4", Optional26B Washer, Belleville 101691 43 Plastic Cap Plug

O-ring, Retainer Buna N N70112 5/16-18 x 1" SHCSEPDM E70112

FKM V70112 45 Body Retaining Screw, 1/4-20 x 1O-ring, Rotor Hub Buna N N70121 47 Key, Coupling - 3/16 x 3/16 x 1-1

EPDM E70121 48 Cleanout PlugFKM V70121 61 Name Plate, Sanitary (not shown

26E Key, Rotor 101817 62 #2 x 1/8" RHDS (not shown)27 Shim Kit 117889 65 Caution Plate29 Spacer, Gear to Rear Bearing 015 055 000 66 Warning Label30 Bearing Spacer 101814 67 Grease Fitting, 1/8" (not shown)32 Bearing Retainer, Front1 101810 68 Plastic Cap, Grease Fitting (not s

1/4-20 x 3/4" HHCS STD 30-287 Gear Locknut ToolSS 30-58 Shaft Assembly Pusher

Part Descriptio

33A, 33B

Part Description

26A

36

42

26D

26C44

.

Parts Lists

Waukesha C

herry-Burrell

Page 50

95-03015R





101842107664





108405108406


ng (std. clearance) Alloy 88 117060AD0 011 000

Jacketed Cover AD0 011 J00108369

al 105850ase Cover 000 030 016ase Rear 000 030 017aring Retainer1 101716

X06638-1

PD100- 401a


Part Description

015-U2 PD Pumps


Item #Pump Body


Gear Case Cove


Rotor, Twin Win

Rotor, Single WiStud

Hex NutWing Nut; Option


Grease Seal, BeOptional: BearinRetainer

2

3

4

10

11

14

1

9

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 51

Part #43-108

AD0 116 000AD0 116 100


FKM V70249101718

STD 136 005STD 236 005

CI 020 110 000SS, Optional 102284

014 110 675000 121 003


-1/4" 30-523/8" 000 037 001

35824) 001 061 002

30-35533-6233-63

BD0 092 000hown) BD0 093 000

109281109350

PD100-401b

n

015-U2 PD Pumps





O-ring, Retainer Buna N N70112EPDM E70112 45 Body Retaining Screw, 1/4-20 x 1

FKM V70112 47 Key, Coupling - 3/16 x 3/16 x 1-1O-ring, Rotor Hub Buna N N70121 48 Cleanout Plug




26D

Part Descriptio

33A, 33B

36

42

44

Part Description

26A

26C

Parts Lists

Waukesha C

herry-Burrell

Page 52

95-03015R





101842107664




t, Spur 107997ft, Spur 107997

108407108408


ng (std. clearance) Alloy 88 117072101721

Jacketed Cover 107754108369


X06638-1

PD100- 402a


Part Description

018-U2 PD Pumps


Item #Pump Body


Gear Case Cove

5 Gear, Drive Shaf6 Gear, Short Sha7 Drive Shaft8 Short Shaft

Rotor, Twin Win




Grease Seal, BeOptional: BearingRetainer

2

3

4

10

11

14

1

9

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 53

Part #43-108

AD0 116 000AD0 116 100


FKM V70249101718

STD 136 005STD 236 005

CI 020 110 000SS, Optional 102284

014 110 675000 121 003


" 30-211/8" 000 037 001

35824) 001 061 002

30-35533-6233-63

BD0 092 000hown) BD0 093 000

109281109350

PD100-402b

n

018-U2 PD Pumps





O-ring, Retainer Buna N N70112EPDM E70112 45 Body Retaining Screw, 1/4-20 x 2

FKM V70112 47 Key, Coupling - 3/16 x 3/16 x 1-1O-ring, Rotor Hub Buna N N70121 48 Cleanout Plug




26D

Part Descriptio

33A, 33B

36

42

44

Part Description

26A

26C

Parts Lists

Waukesha C

herry-Burrell

Page 54

95-03015R





101845107666




t, Spur 107999ft, Spur 107999

108409108410


ng (std. clearance) Alloy 88 117084316SS 117088

108842Jacketed Cover 108845

108370al 105851

ase Cover 000 030 013ase Rear 000 030 014aring Retainer1 101717

X06639-1

PD100- 403a

Part Description


030-U2 PD Pumps


Item #Pump Body


Gear Case Cove

5 Gear, Drive Shaf6 Gear, Short Sha7 Drive Shaft8 Short Shaft

Rotor, Twin Win

Rotor, Single Wi

Stud



Grease Seal, Be

2

3

4

1

Optional: BearingRetainer

9

10

11

14

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 55

Part #STD 30-296

SS 30-2943-194

BD0 116 000BD0 116 100


FKM V70259101719

CD0 036 W00CD0 036 N00

CI 040 110 000SS, Optional 102285

BD0 110 SM0000 121 002

STD 30-344SS, Optional 30-189

" 30-211000 037 002

41013) 001 061 002

30-35533-6233-63

BD0 092 000hown) BD0 093 000

109282109351

PD100-403b

n

030-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 030 035 000 5/16-18 x 3/4" BSHCS16 Bearing, Front 101715 5/16-18 x 3/4" SHCS17 Key, Gear BD0 037 000 33C 5/16 Flat Washer20 Dowel Pin, Upper Cover Side BD0 040 000 34 Dowel Bushing, Upper21 Dowel Pin, Upper Gear Case Side BD0 040 200 35 Dowel Bushing, Lower22 Dowel Pin, Lower Cover Side BD0 040 100 O-ring, Pump Cover23 Dowel Pin, Lower Gear Case Side BD0 040 30024 Hex Cap Screw; Fill, Drain, Level 000 046 00325 Silicone Sealant 000 142 301 37 Stop Pin, Seal26 Nut, Rotor 101805 39 Lock Washer, Gear

O-ring, Rotor Nut Buna N N70130 41 Locknut, GearEPDM E70130 Gear Case Shim

FKM V7013026B Washer, Belleville 101692 Pump Pedestal, 6-1/4", Optional

O-ring, Retainer Buna N N70115 43 Plastic Cap Plug, 3/8"EPDM E70115 3/8-16 x 1" SHCS

FKM V70115O-ring, Rotor Hub Buna N N70127 45 Body Retaining Screw, 1/4-20 x 2

EPDM E70127 47 Key, Coupling - 1/4 x 1/4 x 1-3/4"FKM V70127 48 Cleanout Plug

26E Key, Rotor 101821 61 Name Plate, Sanitary (not shown27 Shim Kit 117890 62 #2 x 1/8" RHDS (not shown)29 Spacer, Gear to Rear Bearing 030 055 000 65 Caution Plate30 Bearing Spacer 101815 66 Warning Label32 Bearing Retainer, Front1 101811 67 Grease Fitting, 1/8" (not shown)

5/16-18 x 3/4" HHCS STD 30-283 68 Plastic Cap, Grease Fitting (not sSS 30-151 Gear Locknut Tool

Shaft Assembly Pusher

Part Descriptio

33A

Part Description

26A

33B

36

42

44

26D

26C

Parts Lists

Waukesha C

herry-Burrell

Page 56

95-03015R



Part #ge Inlet Body (Serial # Req'd)


101845107666





108409108410


10884235555

over 10884535549108370


X06639-1

PD100- 414a

Part Description


034-U2 PD Pumps


Item #Rectangular Flan


Gear Case Cove


Rotor, Twin Win

Stud

Stud, Jacketed C



Grease Seal, Be

2

3

4

1


9

10

11

14

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 57

Part #STD 30-296

SS 30-2943-194

BD0 116 000BD0 116 100


FKM V70259shown) N70357

101719CD0 036 W00CD0 036 N00

CI 040 110 000SS, Optional 102285

BD0 110 SM0000 121 002


" 30-211000 037 002

41013) 001 061 002

30-35533-6233-63

BD0 092 100hown) BD0 093 000

109282109351

PD100- 414b

n

034-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 030 035 000 5/16-18 x 3/4" BSHCS16 Bearing, Front 101715 5/16-18 x 3/4" SHCS17 Key, Gear BD0 037 000 33C 5/16 Flat Washer20 Dowel Pin, Upper Cover Side BD0 040 000 34 Dowel Bushing, Upper21 Dowel Pin, Upper Gear Case Side BD0 040 200 35 Dowel Bushing, Lower22 Dowel Pin, Lower Cover Side BD0 040 100 O-ring, Pump Cover23 Dowel Pin, Lower Gear Case Side BD0 040 30024 Hex Cap Screw; Fill, Drain, Level 000 046 00325 Silicone Sealant 000 142 301 36B O-ring, Rectangular Flange (not 26 Nut, Rotor 101805 37 Stop Pin, Seal

O-ring, Rotor Nut Buna N N70130 39 Lock Washer, GearEPDM E70130 41 Locknut, Gear

FKM V70130 Gear Case Shim26B Washer, Belleville 101692

O-ring, Retainer Buna N N70115 Pump Pedestal, 6-1/4", OptionalEPDM E70115 43 Plastic Cap Plug, 3/8"

FKM V70115 3/8-16 x 1" SHCSO-ring, Rotor Hub Buna N N70127

EPDM E70127 45 Body Retaining Screw, 1/4-20 x 2FKM V70127 47 Key, Coupling - 1/4 x 1/4 x 1-3/4"

26E Key, Rotor 101821 48 Cleanout Plug27 Shim Kit 117890 61 Name Plate, Sanitary (not shown29 Spacer, Gear to Rear Bearing 030 055 000 62 #2 x 1/8" RHDS (not shown)30 Bearing Spacer 101815 65 Caution Plate32 Bearing Retainer, Front1 101811 66 Warning Label

5/16-18 x 3/4" HHCS STD 30-283 67 Grease Fitting, 1/8" (not shown)SS 30-151 68 Plastic Cap, Grease Fitting (not s

Gear Locknut ToolShaft Assembly Pusher

Part Descriptio

33A

Part Description

26A

33B

36

42

26D

26C

44

.

Parts Lists

Waukesha C

herry-Burrell

Page 58

95-03015R





101845107666

ented - Complete Assemblysi) CVR00067si) CVR00109ber Diaphragm CVR00075on CVR00076


er Steel 040 106 000SS, Optional 102281


118722118723



108370nal 105851ase Cover 000 030 013ase Rear 000 030 014

earing Retainer1 101717

X06639-1

PD100-429a


Part Description

040-U2 PD Pumps


Item #Pump Body

Pump CoverJacketed CoverPump Cover VManual (<150 pManual (>150 pPneumatic RubPneumatic PistGear Case

Gear Case Cov


Rotor, Twin Win

Stud



Grease Seal, BOptional: BearinRetainer

2

3

4

1

9

10

11

14

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 59

Part #STD 30-296

SS 30-2943-194

BD0 116 000BD0 116 100


FKM V70259101719

CD0 036 W00CD0 036 N00

CI 040 110 000SS, Optional 102285

BD0 110 SM0000 121 002


" 30-211000 037 002

41013) 001 061 002

30-35533-6233-63

BD0 092 000hown) BD0 093 000

109282109351

PD100-429b

n

040-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 030 035 000 5/16-18 x 3/4" BSHCS16 Bearing, Front 101715 5/16-18 x 3/4" SHCS17 Key, Gear BD0 037 000 33C 5/16 Flat Washer20 Dowel Pin, Upper Cover Side BD0 040 000 34 Dowel Bushing, Upper21 Dowel Pin, Upper Gear Case Side BD0 040 200 35 Dowel Bushing, Lower22 Dowel Pin, Lower Cover Side BD0 040 100 O-ring, Pump Cover23 Dowel Pin, Lower Gear Case Side BD0 040 30024 Hex Cap Screw; Fill, Drain, Level 000 046 00325 Silicone Sealant 000 142 301 37 Stop Pin, Seal26 Nut, Rotor 101805 39 Lock Washer, Gear


FKM V7013026B Washer, Belleville 101692 Pump Pedestal, 6-1/4", Optional

O-ring, Retainer Buna N N70115 43 Plastic Cap Plug, 3/8"EPDM E70115 3/8-16 x 1" SHCS



26E Key, Rotor 101821 61 Name Plate, Sanitary (not shown27 Shim Kit 117890 62 #2 x 1/8" RHDS (not shown)29 Spacer, Gear to Rear Bearing 030 055 000 65 Caution Plate30 Bearing Spacer 101815 66 Warning Label32 Bearing Retainer, Front1 101811 67 Grease Fitting, 1/8" (not shown)



Part Descriptio

33A

Part Description

26A

33B

36

42

44

26D

26C

Parts Lists

Waukesha C

herry-Burrell

Page 60

95-03015R


Part #122991


122992107668

nted - Complete Assemblyi) CVR00051er Diaphragm CVR00078n CVR00079




110021110022




al 105852ase Cover 000 030 012ase Rear 000 030 011aring Retainer 101829

X06614-1

X06614-2

PD100- 404a

Part Description

g Isolator Kit, incl. STD Bearing


045-U2 PD Pumps

Item #Pump Body

Pump CoverJacketed CoverPump Cover VeManual (<150 psPneumatic RubbPneumatic PistoGear Case

Gear Case Cove


Rotor, Twin Win




Grease Seal, Be

9

10

2

3

4

1

11

14Optional: BearinRetainerOptional: BearinRetainer

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 61

Part #STD 30-351

SS 30-6043-189

CD0 116 000CD0 116 100


FKM V70373Silicone S75373

101720STD 136 009STD 236 009

CI 070 110 000SS, Optional 102286

5-1/2", Optional CD0 110 SM510", Optional CD0 110 SM1

000 121 00130-275

SS, Optional 30-503/5" 30-615

30-360000 037 003

41013001 061 002

30-35533-6233-60

BD0 092 000own) BD0 093 000

109283109352

PD100-404b

045-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 107186 3/8-16 x 1-1/4" HHCS16 Bearing, Front 060 036 00017 Key, Gear 060 037 000 33C 3/8 Flat Washer, Gear Case Cover20 Dowel Pin, Upper Cover Side CD0 040 000 34 Dowel Bushing, Upper21 Dowel Pin, Upper Gear Case Side CD0 040 R00 35 Dowel Bushing, Lower22 Dowel Pin, Lower Cover Side CD0 040 100 O-Ring, Pump Cover23 Dowel Pin, Lower Gear Case Side CD0 040 R10

24A Oil Plug, M20 x 1-1/2" 10579824B Oil Level Indicator, M20 x 1-1/2" 10579925 Silicone Sealant 000 142 301 37 Stop Pin, Seal26 Nut, Rotor 101806 39 Lock Washer, Gear


FKM V7022726B Washer, Belleville 101693 Pump Pedestal

O-ring, Retainer Buna N N70119EPDM E70119 43 Plastic Cap Plug

FKM V70119 1/2-13 x 1-1/4" SHCSO-ring, Rotor Hub Buna N N70224

EPDM E70224 45 Body Retaining Screw, 5/16-8 x 2-1FKM V70224 46 Eye Bolt, 1/2-13 x 3/4" (not shown)

26E Key, Rotor 110926 47 Key, Coupling - 3/8 x 3/8 x 1-5/8"27 Shim Kit 117891 48 Cleanout Plug29 Spacer, Gear to Rear Bearing 107187 61 Name Plate, Sanitary (not shown)30 Bearing Spacer 060 055 003 62 #2 x 1/8" RHDS (not shown)31 Grease Retainer, Rear Bearing STD 091 002 65 Caution Plate

Bearing Retainer, Front1 STD 060080000 66 Warning LabelSS 101812 67 Grease Fitting, 1/8" (not shown)

3/8-16 x 3/4" HHCS STD 30-314 68 Plastic Cap, Grease Fitting (not shSS 30-50 Gear Locknut Tool


26C

Part Description

33A

Part Description

26A

33B

32

36

42

44

26D

Parts Lists

Waukesha C

herry-Burrell

Page 62

95-03015R




101848107668

ented - Complete Assemblysi) CVR00051ber Diaphragm CVR00078n CVR00079

CI 070 005 000SS, Optional 101834



108411108412


ing (std. clearance) Alloy 88 117117108843


nal 105852ase Cover 000 030 012ase Rear 000 030 011aring Retainer 101829

X06614-1

X06614-2

PD100- 405a



Part Description

060-U2 PD Pumps

Item #Pump Body

Pump CoverJacketed CoverPump Cover VManual (<150 pPneumatic RubPneumatic PistoGear Case

Gear Case Cov


Rotor, Twin Win

Rotor, Single WStud



Grease Seal, Be


2

3

4

1

9

10

11

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 63

Part #STD 30-351

SS 30-60r 43-189

CD0 116 000CD0 116 100



101720STD 136 009STD 236 009

CI 070 110 000SS, Optional 102286

5.5", Optional CD0 110 SM510", Optional CD0 110 SM1

000 121 00130-275

SS, Optional 30-503" 30-319) 30-360

000 037 00341013

001 061 00230-35533-6233-60

BD0 092 000hown) BD0 093 000

109283109352

PD100-405b

060-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 107186 3/8-16 x 1-1/4" HHCS16 Bearing, Front 060 036 00017 Key, Gear 060 037 000 33C 3/8 Flat Washer, Gear Case Cove20 Dowel Pin, Upper Cover Side CD0 040 000 34 Dowel Bushing, Upper21 Dowel Pin, Upper Gear Case Side CD0 040 R00 35 Dowel Bushing, Lower22 Dowel Pin, Lower Cover Side CD0 040 100 O-Ring, Pump Cover23 Dowel Pin, Lower Gear Case Side CD0 040 R10






EPDM E70224 45 Body Retaining Screw, 5/16-8 x 3FKM V70224 46 Eye Bolt, 1/2-13 x 3/4" (not shown

26E Key, Rotor 101823 47 Key, Coupling - 3/8 x 3/8 x 1-5/8"27 Shim Kit 117891 48 Cleanout Plug29 Spacer, Gear to Rear Bearing 107187 61 Name Plate, Sanitary (not shown)30 Bearing Spacer 060 055 003 62 #2 x 1/8" RHDS (not shown)31 Grease Retainer, Rear Bearing (not shown) STD 091 002 65 Caution Plate




Part Description

33A

Part Description

26A

33B

32

36

42

44

26D

26C

Parts Lists

Waukesha C

herry-Burrell

Page 64

95-03015R




101848107668


CI 070 005 000SS, Optional 101834



108411108412


1088430C1 050 000

over 10884635556108371

nal 105852ase Cover 000 030 012ase Rear 000 030 011aring Retainer 101829

X06614-1

X06614-2

PD100- 415a

Part Description



064-U2 PD Pumps



Gear Case Cove


Rotor, Twin Win

Stud

Stud, Jacketed C



Grease Seal, Be

2

3

4

1

Optional: BearinRetainerOptional: BearinRetainer

9

10

11

14

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 65

Part #r 43-189

CD0 116 000CD0 116 100



own) N70366101720

STD 136 009STD 236 009

CI 070 110 000SS, Optional 102286


000 121 00130-275

SS, Optional 30-50330-31930-360

000 037 00341013

001 061 00230-35533-6233-60

BD0 092 100own) BD0 093 000

109283109352

PD100-415b

064-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 107186 33C 3/8 Flat Washer, Gear Case Cove16 Bearing, Front 060 036 000 34 Dowel Bushing, Upper17 Key, Gear 060 037 000 35 Dowel Bushing, Lower20 Dowel Pin, Upper Cover Side CD0 040 000 O-Ring, Pump Cover21 Dowel Pin, Upper Gear Case Side CD0 040 R0022 Dowel Pin, Lower Cover Side CD0 040 10023 Dowel Pin, Lower Gear Case Side CD0 040 R10

24A Oil Plug, M20 x 1-1/2" 105798 36B O-ring, Rectangular Flange (not sh24B Oil Level Indicator, M20 x 1-1/2" 105799 37 Stop Pin, Seal25 Silicone Sealant 000 142 301 39 Lock Washer, Gear26 Nut, Rotor 101806 41 Locknut, Gear


FKM V70227 Pump Pedestal26B Washer, Belleville 101693

O-ring, Retainer Buna N N70119 43 Plastic Cap PlugEPDM E70119 1/2-13 x 1.25 SHCS

FKM V70119O-ring, Rotor Hub Buna N N70224 45 Body Retaining Screw, 5/16-8 x 3"

EPDM E70224 46 Eye Bolt, 1/2-13 x 3/4" (not shown)FKM V70224 47 Key, Coupling - 3/8 x 3/8 x 1-5/8"

26E Key, Rotor 101823 48 Cleanout Plug27 Shim Kit 117891 61 Name Plate, Sanitary (not shown)29 Spacer, Gear to Rear Bearing 107187 62 #2 x 1/8" RHDS (not shown)30 Bearing Spacer 060 055 003 65 Caution Plate31 Grease Retainer, Rear Bearing (not shown) STD 091 002 66 Warning Label

Bearing Retainer, Front1 STD 060080000 67 Grease Fitting, 1/8" (not shown)SS 101812 68 Plastic Cap, Grease Fitting (not sh


3/8-16 x 1-1/4" HHCS STD 30-351SS 30-60

33B

36

Part Description

33A

Part Description

26A42

26D

26C

32

44

Parts Lists

Waukesha C

herry-Burrell

Page 66

95-03015R




101848107668

ented - Complete Assemblysi) CVR00051ber Diaphragm CVR00078on CVR00079

CI 070 005 000SS, Optional 101834



108413108414



Jacketed Cover 130 011 001108371

nal 105852ase Cover 000 030 012ase Rear 000 030 011

earing Retainer 101829

X06614-1

X06614-2

PD100- 406a

Part Description



130-U2 PD Pumps

Item #Pump Body

Pump CoverJacketed CoverPump Cover VManual (<150 pPneumatic RubPneumatic PistGear Case

Gear Case Cov


Rotor, Twin Win

Rotor, Single WStud



Grease Seal, B

2

3

4

1


9

10

11

14

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 67

Part #STD 30-351

SS 30-60ver 43-189

CD0 116 000CD0 116 100



101720STD 136 009STD 236 009

CI 070 110 000SS, Optional 102286


000 121 00130-275

SS, Optional 30-5034" 30-423n) 30-360

" 000 037 00341013

) 001 061 00230-35533-6233-60

BD0 092 000shown) BD0 093 000

109283109352

PD100-406b

n
130-U2 PD Pumps

Item # Part # Item #15 Bearing, Rear 107186 3/8-16 x 1-1/4" HHCS16 Bearing, Front 060 036 00017 Key, Gear 060 037 000 33C 3/8 Flat Washer, Gear Case Co20 Dowel Pin, Upper Cover Side CD0 040 000 34 Dowel Bushing, Upper21 Dowel Pin, Upper Gear Case Side CD0 040 R00 35 Dowel Bushing, Lower22 Dowel Pin, Lower Cover Side CD0 040 100 O-ring, Pump Cover23 Dowel Pin, Lower Gear Case Side CD0 040 R10






EPDM E70224 45 Body Retaining Screw, 5/16-8 x FKM V70224 46 Eye Bolt, 1/2-13 x 3/4" (not show

26E Key, Rotor 101825 47 Key, Coupling - 3/8 x 3/8 x 1-5/827 Shim Kit 117891 48 Cleanout Plug29 Spacer, Gear to Rear Bearing 107187 61 Name Plate, Sanitary (not shown30 Bearing Spacer 060 055 003 62 #2 x 1/8" RHDS (not shown)31 Grease Retainer, Rear Bearing (not shown) STD 091 002 65 Caution Plate


3/8-16 x 3/4" HHCS STD 30-314 68 Plastic Cap, Grease Fitting (not SS 30-50 Gear Locknut Tool


33A

Part Description

26A

33B

32

36

42

44

26D

26C

Part Descriptio

Parts Lists

Waukesha C

herry-Burrell

Page 68

95-03015R


Part #ge Inlet Body (Serial # Req'd)


101848107668


CI 070 005 000SS, Optional 101834



108413108414


1017220C1 050 000

over 130 011 00135556108371

al 105852ase Cover 000 030 012ase Rear 000 030 011aring Retainer 101829

X06614-1

X06614-2

PD100- 416a



Part Description

134-U2 PD Pumps

Item #Rectangular Flan


Gear Case Cove


Rotor, Twin Win

Stud

Stud, Jacketed C



Grease Seal, Be


2

3

4

1

9

10

11

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 69

Part #er 43-189

CD0 116 000CD0 116 100



shown) N70369101720

STD 136 009STD 236 009

CI 070 110 000SS, Optional 102286


000 121 00130-275

SS, Optional 30-503" 30-423

n) 30-360000 037 003

41013) 001 061 002

30-35533-6233-60

BD0 092 100hown) BD0 093 000

109283109352

PD100- 416b

n

134-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 107186 33C 3/8 Flat Washer, Gear Case Cov16 Bearing, Front 060 036 000 34 Dowel Bushing, Upper17 Key, Gear 060 037 000 35 Dowel Bushing, Lower20 Dowel Pin, Upper Cover Side CD0 040 000 O-ring, Pump Cover21 Dowel Pin, Upper Gear Case Side CD0 040 R0022 Dowel Pin, Lower Cover Side CD0 040 10023 Dowel Pin, Lower Gear Case Side CD0 040 R10

24A Oil Plug, M20 x 1-1/2" 105798 36B O-ring, Rectangular Flange (not 24B Oil Level Indicator, M20 x 1-1/2" 105799 37 Stop Pin, Seal25 Silicone Sealant 000 142 301 39 Lock Washer, Gear26 Nut, Rotor 101806 41 Locknut, Gear



O-ring, Retainer Buna N N70119 43 Plastic Cap PlugEPDM E70119 1/2-13 x 1-1/4" SHCS


EPDM E70224 46 Eye Bolt, 1/2-13 x 3/4" (not showFKM V70224 47 Key, Coupling - 3/8 x 3/8 x 1-5/8"

26E Key, Rotor 101825 48 Cleanout Plug27 Shim Kit 117891 61 Name Plate, Sanitary (not shown29 Spacer, Gear to Rear Bearing 107187 62 #2 x 1/8" RHDS (not shown)30 Bearing Spacer 060 055 003 65 Caution Plate31 Grease Retainer, Rear Bearing (not shown) STD 091 002 66 Warning Label

Bearing Retainer, Front1 STD 060080000 67 Grease Fitting, 1/8" (not shown)SS 101812 68 Plastic Cap, Grease Fitting (not s


3/8-16 x 1-1/4" HHCS STD 30-351SS 30-60

33B

36

Part Descriptio

33A

Part Description

26A42

26D

26C

32

44

Parts Lists

Waukesha C

herry-Burrell

Page 70

95-03015R





101851107670

nted - Complete Assemblyi) CVR00021n CVR00080

CI 230 005 000SS, Optional 101836



110023110024



108372al 105853

ase Cover STD 030 006ase Rear STD 119 002aring Retainer1 STD 030 002

X06634-1

X06634-2

PD100- 407a

Part Description



180-U2 PD Pumps


Item #Pump Body

Pump CoverJacketed CoverPump Cover VeManual (<150 psPneumatic PistoGear Case

Gear Case Cove


Rotor, Twin Win

Stud



Grease Seal, Be

9

10

4

1

2

3


11

14

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 71

Part #ver 43-189

CD0 116 000CD0 116 100



101720STD 136 011STD 236 011

CI 230 110 000SS, Optional 1022879", Optional GD0 110 SM9

13", Optional GD0 110 SM1000 121 001


4" 30-323wn) 30-360" 000 037 004

41013n) 001 061 002

30-35533-6233-60

) BD0 092 000 shown) BD0 093 000

110304114707

PD100-407b

ion

180-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 200 035 000 33C 3/8 Flat Washer, Gear Case Co16 Bearing, Front 200 036 000 34 Dowel Bushing, Upper17 Key, Gear 200 037 000 35 Dowel Bushing, Lower20 Dowel Pin, Upper Cover Side GD0 040 000 O-ring, Pump Cover21 Dowel Pin, Upper Gear Case Side CD0 040 R0022 Dowel Pin, Lower Cover Side GD0 040 10023 Dowel Pin, Lower Gear Case Side CD0 040 R10

24A Oil Plug, M20 x 1-1/2" 105798 37 Stop Pin, Seal24B Oil Level Indicator, M20 x 1-1/2" 105799 39 Lock Washer, Gear25 Silicone Sealant 000 142 301 41 Locknut, Gear26 Nut, Rotor 101807 Gear Case Shim

O-ring, Rotor Nut Buna N N70235EPDM E70235 Pump Pedestal

FKM V7023526B Washer, Belleville 101694 43 Plastic Cap Plug


FKM V70122 45 Body Retaining Screw, 3/8-16 xO-ring, Rotor Hub Buna N N70230 46 Eye Bolt, 1/2-13 x 3/4" (not sho

EPDM E70230 47 Key, Coupling - 1/2 x 1/2 x 1-7/8FKM V70230 48 Cleanout Plug

26E Key, Rotor 101828 61 Name Plate, Sanitary (not show27 Shim Kit 117892 62 #2 x 1/8" RHDS (not shown)29 Spacer, Gear to Rear Bearing 40878 65 Caution Plate30 Bearing Spacer 40752 66 Warning Label

Bearing Retainer, Front1 STD 220080000 67 Grease Fitting, 1/8" (not shownSS 101813 68 Plastic Cap, Grease Fitting (not


3/8-16 x 1-1/4" HHCS STD 30-351SS 30-60

Part Descript

33A

Part Description

26A

32

36

42

44

26D

26C

33B

Parts Lists

Waukesha C

herry-Burrell

Page 72

95-03015R





101851107670


CI 230 005 000SS, Optional 101836



110023110024


10724335550

over 11262936144108372

al 105853ase Cover STD 030 006ase Rear STD 119 002aring Retainer1 STD 030 002

X06634-1

X06634-2

PD100- 426a

Part Description



184-U2 PD Pumps


Item #Pump Body


Gear Case Cove


Rotor, Twin Win

Stud

Stud, Jacketed C



Grease Seal, Be

9

10

4

1

2

3


11

14

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 73

Part #over 43-189

CD0 116 000CD0 116 100



t shown) N70374101720

STD 136 011STD 236 011


13", Optional GD0 110 SM1000 121 001


x 4" 30-323wn) 30-3608" 000 037 004

41013n) 001 061 002

30-35533-6233-60

) BD0 092 100t shown) BD0 093 000

110304114707

PD100-426b

ion
184-U2 PD Pumps

Item # Part # Item #15 Bearing, Rear 200 035 000 33C 3/8 Flat Washer, Gear Case C16 Bearing, Front 200 036 000 34 Dowel Bushing, Upper17 Key, Gear 200 037 000 35 Dowel Bushing, Lower20 Dowel Pin, Upper Cover Side GD0 040 000 O-ring, Pump Cover21 Dowel Pin, Upper Gear Case Side CD0 040 R0022 Dowel Pin, Lower Cover Side GD0 040 10023 Dowel Pin, Lower Gear Case Side CD0 040 R10

24A Oil Plug, M20 x 1-1/2" 105798 36B O-ring, Rectangular Flange (no24B Oil Level Indicator, M20 x 1-1/2" 105799 37 Stop Pin, Seal25 Silicone Sealant 000 142 301 39 Lock Washer, Gear26 Nut, Rotor 101807 41 Locknut, Gear



O-ring, Retainer Buna N N70122 43 Plastic Cap PlugEPDM E70122 1/2-13 x 2" SHCS

FKM V70122O-ring, Rotor Hub Buna N N70230 45 Body Retaining Screw, 3/8-16

EPDM E70230 46 Eye Bolt, 1/2-13 x 3/4" (not shoFKM V70230 47 Key, Coupling - 1/2 x 1/2 x 1-7/

26E Key, Rotor 101828 48 Cleanout Plug27 Shim Kit 117892 61 Name Plate, Sanitary (not show29 Spacer, Gear to Rear Bearing 40878 62 #2 x 1/8" RHDS (not shown)30 Bearing Spacer 40752 65 Caution Plate

Bearing Retainer, Front1 STD 220080000 66 Warning LabelSS 101813 67 Grease Fitting, 1/8" (not shown

3/8-16 x 3/4" HHCS STD 30-314 68 Plastic Cap, Grease Fitting (noSS 30-50 Gear Locknut Tool

3/8-16 x 1-1/4" HHCS STD 30-351 Shaft Assembly PusherSS 30-60

33B

Part Descript

33A

Part Description

26A

32

36

42

44

26D

26C

Parts Lists

Waukesha C

herry-Burrell

Page 74

95-03015R





112864114358105478

r, Steel 40669ft, Spur 102470ft, Spur 102470

112186112187



nal 110858ase Cover STD 030 004ase Rear 102475aring Retainer1 STD030002

X06634-3

PD100- 408a

Part Description


210-U2 PD Pumps


Item #Pump Body

Pump CoverJacketed Cover

3 Gear Case, CI4 Gear Case Cove5 Gear, Drive Sha6 Gear, Short Sha7 Drive Shaft8 Short Shaft

Rotor, Twin Win

Rotor, Single W10 Stud

10A Stud, ShortHex NutWing Nut; Optio


Grease Seal, Be14

11

1

2

9


Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 75

Part #30-31430-34343-189

0H1 116 000Buna N N70382EPDM E70382


10243810569740288

324 110 226000 121 001

30-25043-17730-32630-360

000 037 0054101311350330-68

EPDM E70245FKM V70245

Silicone S75245EPDM E70251


001 061 00230-35533-6233-60

BD0 092 000n) BD0 093 000

114702114708

PD100- 408b

210-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 0H1 036 000 33A 3/8-16 x 3/4" HHCS16 Bearing, Front 0H1 036 003 33B 5/16-18 x 1" SHCS17 Key, Gear 0H1 037 000 33C 3/8 Flat Washer20 Dowel Pin, Cover Side 0H1 040 000 34 Dowel Bushings21 Dowel Pin, Gear Case Side 105871 O-ring, Pump Cover

24A Oil Plug, M20 x 1-1/2" 10579824B Oil Level Indicator, M20 x 1-1/2" 10579925 Silicone Sealant 000 142 30126 Nut, Rotor 105409 37 Stop Pin, Seal

O-ring, Rotor Nut Buna N N70237 41 Locknut, GearEPDM E70237 Gear Case Shim, CI

FKM V70237 Pump Pedestal, 22", OptionalSilicone S75237 43 Plastic Cap Plug

26B Washer, Belleville 105411 44 1/2-13 x 1-3/4" HHCSO-ring, Retainer Buna N N70125 44A Lock Washer, 1/2"

EPDM E70125 45 Body Retaining Screw, 3/8-16 x 3.5"FKM V70125 46 Eye Bolt (not shown)

Silicone S75125 47 Key, Coupling - 5/8 x 5/8 x 2-3/4"O-ring, Rotor Hub Buna N N70232 48 Cleanout Plug

EPDM E70232 56 Seal GuardFKM V70232 56A 1/4-20 x 3/8" HHCS

Silicone S75232 O-ring, Port, Inner26E Key, Rotor 10542227 Shim Kit 11789328 Shim Plate 105426 O-ring, Port, Outer

Shims, Body .002 105866.003 105867.005 105868 61 Name Plate, Sanitary (not shown).010 105869 62 #2 x 1/8" RHDS (not shown).020 105870 65 Caution Plate

28D 5/16-18 x 1" FHSCS 30-612 66 Warning Label29 Spacer, Gear to Rear Bearing 102474 67 Grease Fitting, 1/8" (not shown)30 Bearing Spacer 102472 68 Plastic Cap, Grease Fitting (not show

30A Spacer Seal 102473 Gear Locknut Tool31 Grease Retainer (not shown) STD 091 000 Shaft Assembly Pusher

Bearing Retainer, Front1 STD 0H1080000SS 118365

57

32

58

Part DescriptionPart Description

26A

36

42

26C

26D

28A

Parts Lists

Waukesha C

herry-Burrell

Page 76

95-03015R




112185105478


112188112189




X06634-3

PD100- 409a

Part Description


213-U2 PD Pumps


Item #1 Pump Body 2 Pump Cover3 Gear Case, CI4 Gear Case Cove5 Gear, Drive Sha6 Gear, Short Sha7 Drive Shaft8 Short Shaft

Rotor, Twin Win


10A Stud, ShortHex NutWing Nut; Optio


Grease Seal, Be14

9

11


Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 77

Part #30-34343-189

0H1 116 000EPDM 323 117 012

FKM 323 117 014Silicone 323 117 013

EPDM 323 117 002FKM 323 117 004

Silicone 323 117 00310243810569740288

324 110 226000 121 001

30-25043-17730-32630-360

000 037 0054101311350330-68




STD 128 500001 061 002

30-35533-6233-60

BD0 092 000) BD0 093 000

114702114708

PD100- 409b

213-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 0H1 036 000 33B 5/16-18 x 1" SHCS16 Bearing, Front 0H1 036 003 33C 3/8 Flat Washer17 Key, Gear 0H1 037 000 34 Dowel Bushings20 Dowel Pin, Cover Side 0H1 040 000 O-ring, Pump Cover, Outer21 Dowel Pin, Gear Case Side 105871

24A Oil Plug, M20 x 1-1/2" 10579824B Oil Level Indicator, M20 x 1-1/2" 105799 O-ring, Pump Cover, Inner25 Silicone Sealant 000 142 301 (not shown)26 Nut, Rotor 105409

O-ring, Rotor Nut Buna N N70237 37 Stop Pin, SealEPDM E70237 41 Locknut, Gear

FKM V70237 Gear Case Shim, CISilicone S75237 Pump Pedestal, 22", Optional

26B Washer, Belleville 105411 43 Plastic Cap PlugO-ring, Retainer Buna N N70125 44 1/2-13 x 1-3/4" HHCS

EPDM E70125 44A Lock Washer, 1/2"FKM V70125 45 Body Retaining Screw, 3/8-16 x 3-1/2"

Silicone S75125 46 Eye Bolt (not shown)O-ring, Rotor Hub Buna N N70232 47 Key, Coupling - 5/8 x 5/8 x 2-3/4"

EPDM E70232 48 Cleanout PlugFKM V70232 56 Seal Guard

Silicone S75232 56A 1/4-20 x 3/8" HHCS26E Key, Rotor 105422 O-ring, Port, Inner27 Shim Kit 11789328 Shim Plate 105426

Shims, Body .002 105866 O-ring, Port, Outer.003 105867.005 105868.010 105869 60A 1/8-27 Aseptic Connection Pipe Plugs.020 105870 61 Name Plate, Sanitary (not shown)

28D 5/16-18 x 1" FHSCS 30-612 62 #2 x 1/8" RHDS (not shown)29 Spacer, Gear to Rear Bearing 102474 65 Caution Plate30 Bearing Spacer 102472 66 Warning Label

30A Spacer Seal 102473 67 Grease Fitting, 1/8" (not shown)31 Grease Retainer (not shown) STD 091 000 68 Plastic Cap, Grease Fitting (not shown

Bearing Retainer, Front1 STD 0H1080000 Gear Locknut ToolSS 118365 Shaft Assembly Pusher

33A 3/8-16 x 3/4" HHCS 30-314


26A

26C

36

36A

42

32

57

26D

28A58

Parts Lists

Waukesha C

herry-Burrell

Page 78

95-03015R





112864114358105478

r, Steel 40669t, Spur 102470ft, Spur 102470

112186112187



al 110858ase Cover STD 030 004ase Rear 102475aring Retainer1 STD 030 002

X06634-3

PD100- 427a

Part Description

Isolator Kit, incl. STD Bearing

214-U2 PD Pumps


Item #Pump Body


3 Gear Case, CI4 Gear Case Cove5 Gear, Drive Shaf6 Gear, Short Sha7 Drive Shaft8 Short Shaft

Rotor, Twin Win

Rotor, Single Wi10 Stud

Stud, Short



Grease Seal, Be14

11

1

2

9

10A

Optional: BearingRetainer

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 79

Part #30-31430-34343-189

0H1 116 000Buna N N70382EPDM E70382


) N7037710243810569740288

324 110 226000 121 001

30-25043-17730-32630-360

000 037 0054101311350330-68




001 061 00230-35533-6233-60

BD0 092 000BD0 093 000

110304114707

PD100- 427b

214-U2 PD Pumps



24A Oil Plug, M20 x 1-1/2" 10579824B Oil Level Indicator, M20 x 1-1/2" 10579925 Silicone Sealant 000 142 30126 Nut, Rotor 105409 36B O-ring, Rectangular Flange (not shown








Shims, Body .002 105866 O-ring, Port, Outer.003 105867.005 105868.010 105869 61 Name Plate, Sanitary (not shown).020 105870 62 #2 x 1/8" RHDS (not shown)

28D 5/16-18 x 1" FHSCS 30-612 65 Caution Plate29 Spacer, Gear to Rear Bearing 102474 66 Warning Label30 Bearing Spacer 102472 67 Grease Fitting, 1/8" (not shown)

30A Spacer Seal 102473 68 Plastic Cap, Grease Fitting (not shown)31 Grease Retainer (not shown) STD 091 000 Gear Locknut Tool

Bearing Retainer, Front1 STD 0H1080000 Shaft Assembly PusherSS 118365

57

32

58


26A

36

42

26C

26D

28A

Parts Lists

Waukesha C

herry-Burrell

Page 80

95-03015R





101851107670

ented - Complete Assemblysi) CVR00021n CVR00080

CI 230 005 000SS, Optional 101836



108415108416




nal 105853ase Cover STD 030 006ase Rear STD 119 002aring Retainer1 STD 030 002

X06634-1

X06634-2

PD100- 410a



Part Description

220-U2 PD Pumps


Item #Pump Body

Pump CoverJacketed CoverPump Cover VManual (<150 pPneumatic PistoGear Case

Gear Case Cov


Rotor, Twin Win

Rotor, Single WStud



Grease Seal, Be

11


4

1

2

3

14

9

10

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 81

Part #er 43-189

CD0 116 000CD0 116 100



101720STD 136 011STD 236 011


13", Optional GD0 110 SM1000 121 001


4-1/2" 30-499n) 30-360

000 037 00441013

) 001 061 00230-35533-6233-60

BD0 092 000shown) BD0 093 000

110304114707

PD100- 410b

n

220-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 200 035 000 33C 3/8 Flat Washer, Gear Case Cov16 Bearing, Front 200 036 000 34 Dowel Bushing, Upper17 Key, Gear 200 037 000 35 Dowel Bushing, Lower20 Dowel Pin, Upper Cover Side GD0 040 000 O-ring, Pump Cover21 Dowel Pin, Upper Gear Case Side CD0 040 R0022 Dowel Pin, Lower Cover Side GD0 040 10023 Dowel Pin, Lower Gear Case Side CD0 040 R10

24A Oil Plug, M20 x 1-1/2" 105798 37 Stop Pin, Seal24B Oil Level Indicator, M20 x 1-1/2" 105799 39 Lock Washer, Gear25 Silicone Sealant 000 142 301 41 Locknut, Gear26 Nut, Rotor 101807 Gear Case Shim

O-ring, Rotor Nut Buna N N70235EPDM E70235 Pump Pedestal

FKM V7023526B Washer, Belleville 101694 43 Plastic Cap Plug


FKM V70122 45 Body Retaining Screw, 3/8-16 x O-ring, Rotor Hub Buna N N70230 46 Eye Bolt, 1/2-13 x 3/4" (not show


26E Key, Rotor 101827 61 Name Plate, Sanitary (not shown27 Shim Kit 117892 62 #2 x 1/8" RHDS (not shown)29 Spacer, Gear to Rear Bearing 40878 65 Caution Plate30 Bearing Spacer 40752 66 Warning Label

Bearing Retainer, Front1 STD 220080000 67 Grease Fitting, 1/8" (not shown)SS 101813 68 Plastic Cap, Grease Fitting (not


3/8-16 x 1-1/4" HHCS STD 30-351SS 30-60

26D

32

33A

33B

44

Part DescriptioPart Description

26A

26C

36

42

Parts Lists

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101851107670


CI 230 005 000SS, Optional 101836



108415108416


10884435550

over 10884736144108372

nal 105853ase Cover STD 030 006ase Rear STD 119 002aring Retainer1 STD 030 002

X06634-1

X06634-2

PD100- 417a

Part Description



224-U2 PD Pumps




Gear Case Cove


Rotor, Twin Win

Stud

Stud, Jacketed C



Grease Seal, Be

4

1

2

3


14

9

10

11

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 83

Part #r 43-189

CD0 116 000CD0 116 100



N70272N70376101720

STD 136 011STD 236 011


13", Optional GD0 110 SM1000 121 001


-1/2" 30-499) 30-360

000 037 00441013

001 061 00230-35533-6233-60

BD0 092 100own) BD0 093 000

110304114707

PD100-417b

224-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 200 035 000 33C 3/8 Flat Washer, Gear Case Cove16 Bearing, Front 200 036 000 34 Dowel Bushing, Upper17 Key, Gear 200 037 000 35 Dowel Bushing, Lower20 Dowel Pin, Upper Cover Side GD0 040 000 O-ring, Pump Cover21 Dowel Pin, Upper Gear Case Side CD0 040 R0022 Dowel Pin, Lower Cover Side GD0 040 10023 Dowel Pin, Lower Gear Case Side CD0 040 R10

24A Oil Plug, M20 x 1-1/2" 105798 O-ring, Rectangular Flange24B Oil Level Indicator, M20 x 1-1/2" 10579925 Silicone Sealant 000 142 301 37 Stop Pin, Seal26 Nut, Rotor 101807 39 Lock Washer, Gear




FKM V70122 1/2-13 x 2" SHCSO-ring, Rotor Hub Buna N N70230

EPDM E70230 45 Body Retaining Screw, 3/8-16 x 4FKM V70230 46 Eye Bolt, 1/2-13 x 3/4" (not shown

26E Key, Rotor 101827 47 Key, Coupling - 1/2 x 1/2 x 1-7/8"27 Shim Kit 117892 48 Cleanout Plug29 Spacer, Gear to Rear Bearing 40878 61 Name Plate, Sanitary (not shown)30 Bearing Spacer 40752 62 #2 x 1/8" RHDS (not shown)

Bearing Retainer, Front1 STD 220080000 65 Caution PlateSS 101813 66 Warning Label

3/8-16 x 3/4" HHCS STD 30-314 67 Grease Fitting, 1/8" (not shown)SS 30-50 68 Plastic Cap, Grease Fitting (not sh

3/8-16 x 1-1/4" HHCS STD 30-351 Gear Locknut ToolSS 30-60 Shaft Assembly Pusher

32

44

33B

36

36B

Part Description

33A

Part Description

26A

42

26D

26C

Parts Lists

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Page 84

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105406114359105478


108417108418



al 110858ase Cover STD 030 004ase Rear 102475aring Retainer1 STD030002

X06634-3

PD100- 411a

Part Description


320-U2 PD Pumps


Item #Pump Body



Rotor, Twin Win

Rotor, Single Wi10 Stud

10A Stud, ShortHex NutWing Nut; Option


Grease Seal, Be14

1

2

9

11


Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 85

Part #30-31430-34343-189

0H1 116 000Buna N N70383EPDM E70383


10243810569740288

324 110 226000 121 001

30-25043-17730-49930-360

000 037 0054101311350430-68




001 061 00230-35533-6233-60

BD0 092 000BD0 093 000

114702114708PD100- 411b

320-U2 PD Pumps



24A Oil Plug, M20 x 1-1/2" 10579824B Oil Level Indicator, M20 x 1-1/2" 10579925 Silicone Sealant 000 142 30126 Nut, Rotor 105409 37 Stop Pin, Seal

O-ring, Rotor Nut Buna N N70237 41 Locknut, GearEPDM E70237 Gear Case Shim, CI

FKM V70237 Pump Pedestal, 22", OptionalSilicone S75237 43 Plastic Cap Plug

26B Washer, Belleville 105411 44 1/2-13 x 1-3/4" HHCSO-ring, Retainer Buna N N70125 44A Lock Washer, 1/2"

EPDM E70125 45 Body Retaining Screw, 3/8-16 x 4-1/2"FKM V70125 46 Eye Bolt (not shown)

Silicone S75125 47 Key, Coupling - 5/8 x 5/8 x 2-3/4"O-ring, Rotor Hub Buna N N70232 48 Cleanout Plug

EPDM E70232 56 Seal GuardFKM V70232 56A 1/4-20 x 3/8" HHCS

Silicone S75232 O-ring, Port, Inner26E Key, Rotor 10542127 Shim Kit 11789328 Shim Plate 105426 O-ring, Port, Outer

Shims, Body .002 105866.003 105867.005 105868 61 Name Plate, Sanitary (not shown).010 105869 62 #2 x 1/8" RHDS (not shown).020 105870 65 Caution Plate

28D 5/16-18 x 1" FHSCS 30-612 66 Warning Label29 Spacer, Gear to Rear Bearing 102474 67 Grease Fitting, 1/8" (not shown)30 Bearing Spacer 102472 68 Plastic Cap, Grease Fitting (not shown)

30A Spacer Seal 102473 Gear Locknut Tool31 Grease Retainer (not shown) STD 091 000 Shaft Assembly Pusher

Bearing Retainer, Front1 STD 0H1080000SS 118365

26A

26C

26D


36

42

32

57

58

28A

Parts Lists

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Page 86

95-03015R




112185105478

r, Steel 40669t, Spur 102470t, Spur 102470

113960113961

(std. clearance) Alloy 88 114022111291111292108373

al 110858se Cover STD 030 004se Rear 102475ring Retainer1 STD030002

X06634-3

PD100- 412a

Part Description

Isolator Kit, incl. STD Bearing

323-U2 PD Pumps


Item #1 Pump Body 2 Pump Cover3 Gear Case, CI4 Gear Case Cove5 Gear, Drive Shaf6 Gear, Short Shaf7 Drive Shaft8 Short Shaft9 Rotor, Twin Wing10 Stud

10A Stud, ShortHex NutWing Nut; Option

12 Oil Seal, Gear Ca13 Oil Seal, Gear Ca

Grease Seal, Bea

11

14 Optional: BearingRetainer

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 87

Part #30-34343-189

0H1 116 000EPDM 323 117 012

FKM 323 117 014Silicone 323 117 013

EPDM 323 117 002FKM 323 117 004

Silicone 323 117 00310243810569740288

324 110 226000 121 001

30-25043-17730-32330-360

000 037 0054101311350430-68




STD 128 500001 061 002

30-35533-6233-60

BD0 092 000BD0 093 000

114702114708

PD100- 412b

323-U2 PD Pumps


Item # Part # Item #15 Bearing, Rear 0H1 036 000 33B 5/16-18 x 1" SHCS16 Bearing, Front 0H1 036 003 33C 3/8 Flat Washer17 Key, Gear 0H1 037 000 34 Dowel Bushings20 Dowel Pin, Cover Side 0H1 040 000 O-ring, Pump Cover, Outer21 Dowel Pin, Gear Case Side 105871

24A Oil Plug, M20 x 1-1/2" 10579824B Oil Level Indicator, M20 x 1-1/2" 105799 O-ring, Pump Cover, Inner25 Silicone Sealant 000 142 30126 Nut, Rotor 105409




EPDM E70125 44A Lock Washer, 1/2"FKM V70125 45 Body Retaining Screw, 3/8-16 x 4"




Shims, Body .002 105866 O-ring, Port, Outer.003 105867.005 105868.010 105869 60A 1/8-27 Aseptic Connection Pipe Plugs.020 105870 61 Name Plate, Sanitary (not shown)

28D 5/16-18 x 1" FHSCS 30-612 62 #2 x 1/8" RHDS (not shown)29 Spacer, Gear to Rear Bearing 102474 65 Caution Plate30 Bearing Spacer 102472 66 Warning Label

30A Spacer Seal 102473 67 Grease Fitting, 1/8" (not shown)31 Grease Retainer (not shown) STD 091 000 68 Plastic Cap, Grease Fitting (not shown)

Bearing Retainer, Front1 STD 0H1080000 Gear Locknut ToolSS 118365 Shaft Assembly Pusher

33A 3/8-16 x 3/4" HHCS 30-314

57

58


36

36A

42

32

26A

26C

26D

28A

Parts Lists

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Page 88

95-03015R





105406114359105478


108417108418




X06634-3

PD100- 428a

Part Description


324-U2 PD Pumps


Item #Pump Body



Rotor, Twin Win


Stud, Short



Grease Seal, Be14

10A

1

2

9

11


Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 89

Part #30-31430-34343-189

0H1 116 000Buna N N70383EPDM E70383


N7037810243810569740288

324 110 226000 121 001

30-25043-17730-49930-360

000 037 0054101311350430-68




001 061 00230-35533-6233-60

BD0 092 000BD0 093 000

114702114708

PD100-428b

324-U2 PD Pumps



24A Oil Plug, M20 x 1-1/2" 10579824B Oil Level Indicator, M20 x 1-1/2" 10579925 Silicone Sealant 000 142 30126 Nut, Rotor 105409 36B O-ring, Rectangular Flange (not shown)



26B Washer, Belleville 105411 43 Plastic Cap PlugO-ring, Retainer Buna N N70125 44 1/2-13 x 1.75 HHCS





Shims, Body .002 105866 O-ring, Port, Outer.003 105867.005 105868.010 105869 61 Name Plate, Sanitary (not shown).020 105870 62 #2 x 1/8" RHDS (not shown)

28D 5/16-18 x 1" FHSCS 30-612 65 Caution Plate29 Spacer, Gear to Rear Bearing 102474 66 Warning Label30 Bearing Spacer 102472 67 Grease Fitting, 1/8" (not shown)

30A Spacer Seal 102473 68 Plastic Cap, Grease Fitting (not shown)31 Grease Retainer (not shown) STD 091 000 Gear Locknut Tool

Bearing Retainer, Front1 STD 0H1080000 Shaft Assembly PusherSS 118365

26A

26C

26D


36

42

32

57

5828A

Parts Lists Waukesha Cherry-Burrell
Universal II PD Pump Seals
Model 006, 014, 015, 018 Universal II

See page 43 for o-ring selections, descriptions and color codes.

Model 030, 034, 040 Universal II

Single Mechanical Seal Double Mechanical Seal

Item # Part #O-ring, Inner Seal Buna N N70028


O-ring, Shaft Buna N N70024EPDM E70024

FKM V70024Seal Seat Ceramic 101667

Silicon Carbide 101668Inner Seal Carbon 101651

Ceramic 101652Silicon Carbide 101653

Tungsten Carbide 10165495 Wave Spring, Inner Seal 10168396 O-ring, Outer Seal, Buna N N7003597 Wave Spring, Outer Seal 10168498 Outer Seal, Carbon 101679

PD100- 418

94

Part Description

91

92

93







Tungsten Carbide 10165895 Wave Spring, Inner Seal 101685

O-ring, Outer Seal Buna N N70041EPDM E70041

FKM V7004197 Wave Spring, Outer Seal 10168698 Outer Seal, Carbon 101680

PD100- 419

96

Part Description

91

92

93

94


Waukesha Cherry-Burrell Parts Lists
Model 045, 060, 064, 130, 134 Universal II Model 180, 220, 224 Universal II


Single Mechanical Seal Double Mechanical Seal










PD100- 420

96

Part Description

91

92

93

94










PD100- 421

96

Part Description

91

92

93

94


Parts Lists Waukesha Cherry-Burrell
Model 210, 213, 320, 323 Universal II


Single Mechanical Seal Double Mechanical Seal - 210, 320

Double Mechanical Seal - 213, 323




FKM V70149210, 320 UII Seal Seat Ceramic 105416

Silicon Carbide 105417213, 323 UII Seal Seat Silicon Carbide 112192Inner Seal Carbon 105412





PD100- 422

96

Part Description

91

92

94

93


Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 93

, 034, 040 Universal II

Part #

06, 014, 015, 018 UII 103669030, 034, 040 UII 103670

AD0 072 000AD0 073 000AD0 074 000

Medium (<150 psi) AD0 076 000High (>150 psi) ABB 076 100

AD0 077 000AD0 075 000AD0 078 000

06, 014, 015, 018 UII 103669030, 034, 040 UII 103670

AD0 078 000AD0 077 P00AD0 075 P00

06, 014, 015, 018 UII 103669030, 034, 040 UII 103670

AD0 073 P10N70223

AD0 077 P10N70224

AD0 075 P10Quad Ring AD0 133 000

O-ring N70218PD100- 423

ion

Universal II PD Pump Vented Cover

Model 006, 014, 015, 018, 030

Manual Vented Cover

Pneumatic Vented Cover

Piston Vented Cover

Item #Manual Vented CoverVented Cover 0

102 Adjusting Screw103 Spring Plunger104 Locknut

Spring

106 Diaphragm Bushing107 Cover Nut108 Rubber Diaphragm, Buna N

Pneumatic Vented CoverVented Cover 0

108 Diaphragm, Buna N110 Diaphragm Bushing111 Cover Nut

Piston Vented CoverVented Cover 0

112 Piston113 O-ring, Bushing Seal, Buna N114 Diaphragm Bushing115 O-ring, Nut Seal, Buna N116 Cover Nut

Piston Seal117

Part Descript

105

101

101

101

Parts Lists

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Page 94

95-03015R


130, 134 Universal II

Part #

103671113657113397

GD0 074 000Medium (<150 psi) 113523

High (>150 psi) 113400CD0 077 000

113398N CD0 078 000

r103671

CD0 078 000CD0 077 P00CD0 075 P00

103671CD0 073 P10

a N N70239CD0 077 P10

N70240CD0 075 P10

Quad Ring CD0 133 000O-ring N70236

PD100- 424

cription


Model 045, 060, 064,

Manual Vented Cover

Pneumatic Vented Cover

Piston Vented Cover

Item #Manual Vented Cover

101 Vented Cover102 Adjusting Screw103 Spring Plunger104 Locknut

Spring

106 Diaphragm Bushing107 Cover Nut108 Rubber Diaphragm, Buna

Pneumatic Vented Cove101 Vented Cover108 Diaphragm, Buna N110 Diaphragm Bushing111 Cover Nut

Piston Vented Cover101 Vented Cover112 Piston113 O-ring, Bushing Seal, Bun114 Diaphragm Bushing115 O-ring, Nut Seal, Buna N116 Cover Nut

Piston Seal117

Part Des

105

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 95

220, 224 Universal II

Part #

103672GD0 072 100GD0 073 000GD0 074 000

Medium (<150 psi) 113400High (>150 psi) 113524

GD0 077 000GD0 075 000

N GD0 078 000

103672GD0 073 P10

a N N70261GD0 077 P10

N70261GD0 075 P10

Quad Ring GD0 133 000O-ring N70258

PD100- 425

cription


Model 180, 184, 214,

Manual Vented Cover

Piston Vented Cover

Item #Manual Vented Cover

101 Vented Cover102 Adjusting Screw103 Spring Plunger104 Locknut

Spring

106 Diaphragm Bushing107 Cover Nut108 Rubber Diaphragm, Buna

Piston Vented Cover101 Vented Cover112 Piston113 O-ring, Bushing Seal, Bun114 Diaphragm Bushing115 O-ring, Nut Seal, Buna N116 Cover Nut

Piston Seal117

Part Des

105

Parts Lists

Waukesha C

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Page 96

95-03015R


Tru-Fit™ Universal II PD Pump

Waukesha C

herry-Burrell

Parts Lists


95-03015P

age 97

210, 214 320, 324119009 119009

d) (Serial # Req'd) (Serial # Req'd)

119191 119192

30-103 30-103

30-693 30-69343-31 43-31

PD100- 434b

Tru-Fit™ Universal II PD Pump

006, 014, 015 018 030, 034 0403 Gear Case, CI 118986 118986 121687 121687

4A Gear Case Cover, Adapter 118982 118982 118678 1186787 Drive Shaft 119182 118183 119184 119185

1/4-20 x 1" HHCS 30-93 30-935/16-18 x 1-1/8" HHCS 30-237 30-2375/16" x 3/4" lg. SHSB 30-690 30-6903/8" x 3/4" lg. SHSB 30-691 30-691Flat Washer, 5/16" 43-246 43-246Flat Washer, 3/8" 43-30 43-30

045 060, 064 130, 134 180, 184 220, 2243 Gear Case, CI 118987 118987 118987 118988 118988

4A Gear Case Cover, Adapter (Serial # Req'd) (Serial # Req'd) (Serial # Req'd) (Serial # Req'd) (Serial # Req'

7 Drive Shaft 119186 119187 119188 119189 1191903/8-16 x 1-1/2" HHCS 30-50 30-50 30-50 30-50 30-501/2-13 x 1-1/2" HHCS1/2" x 1" lg. SHSB 30-692 30-692 30-692 30-692 30-6925/8" x 1" lg. SHSB

44A Flat Washer, 1/2" 43-1 43-31 43-31 43-31 43-31

33E

33D

Part DescriptionItem #Universal II Pump Size

33E

44A

Item # Part Description

33D

Universal II Pump Size

Parts Lists

Waukesha C

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Page 98

95-03015R


art Numbers

Part # before 7/12/04 (OLD)

Part # after 7/12/04 (NEW)

iner 101716 121679101810 120332

iner 101717 121680101811 120333

TD 060080000 123531S 101812 121828

iner STD030002 121681TD 220080000 123532S 101813 121829

iner STD030002 121681TD 0H1080000 123533S 118365 123533

PD100- 440

Bearing Retainer/Seal New P

UII Model Number Description006, 014, 015, 018, 024

Grease Seal, Bearing RetaBearing Retainer, Front

030, 034, 040Grease Seal, Bearing RetaBearing Retainer, Front

045, 060, 064, 130, 134Bearing Retainer, Front SBearing Retainer, Front S

180, 184, 220, 224Grease Seal, Bearing RetaBearing Retainer, Front SBearing Retainer, Front S

210, 213, 214, 320, 323, 324Grease Seal, Bearing RetaBearing Retainer, Front SBearing Retainer, Front S

Waukesha Cherry-Burrell Troubleshooting

Troubleshooting

PROBLEM POSSIBLE CAUSE SUGGESTED ACTION

No flow, pump rotors are not turning.

Drive motor not running. Check resets, fuses, circuit breakers.

Keys sheared or missing. Replace.

Drive belts, power transmissioncomponents slipping or broken.

Replace or adjust.

Pump shaft, keys, or gearssheared.

Inspect: and replace parts as necessary.

No flow, pump rotors are turning.

Rotors turn in the wrongdirection.

Check motor hookup to reverse motorrotation.

Relief valve not properlyadjusted, or held open by foreignmaterial.

Adjust or clear valve.

No flow, pump not priming. Valve closed in inlet line. Open valve.

Inlet line clogged or restricted. Clear line, clean filters, etc.

Air leaks due to bad gaskets orpipe connections.

Replace gaskets; check lines for leakage(can be done by air, by pressure or byfilling with liquid and pressurizing withair).

Pump speed too slow. Increase pump speed.

Liquid drains or siphons fromsystem during off periods.

Use foot valve or check valves.Filling inlet lines with material beforestartup may solve startup primingproblems due to no material in system.

"Air" lock caused by fluidswhich "gas off", or vaporize, orallow gas to come out of solutionduring off periods.

Install and use a manual or automatic airbleed from pump or lines near pump.

Extra clearance rotors, wornpump.

Increase pump speed, use foot valve toimprove priming.

Net inlet pressure available toolow.

Check Net Inlet Pressure Available & NetInlet Pressure Required. Change inletsystem as needed.

On "Vacuum'' inlet system: Oninitial start-up, atmospheric"blow back'' prevents pump fromdeveloping enough differentialpressure to start flow.

Install check valve in discharge line.


Troubleshooting Waukesha Cherry-Burrell
Insufficient flow. Speed too low to obtain desiredflow.

Check flow-speed curve (available fromWCB customer service) and adjust asnecessary.

Air leak due to bad seals,gadgets or pipe connections.

Replace seals, check inlet fittings.

Fluid vaporization (“starved'' pump inlet).

Strainers, foot valves, inletfittings or lines clogged.

Clear lines. If problem continues, inletsystem may require changing.

Inlet line size too small, inletline too long. Too many fittingsor valves. Foot valve, strainerstoo small.

Increase inlet line size. Reduce length,minimize direction and size changes,reduce number of fittings.

NIPA - Net Inlet PressureAvailable at Pump is too low.

Raise liquid level in source tank toincrease Net Inlet Pressure (NIPA).

Increase Net Inlet Pressure Available atPump by raising or pressurizingsource tank.

Select larger pump size with (''starved''pump inlet) lower Net Inlet PressureRequired.

Fluid viscosity greater thanexpected.

Reduce pump speed and accept lowerflow, or change system to reduce linelosses.

Increase temperature of product to reduceviscosity.

Fluid temperature higher thanexpected (vapor pressurehigher).

Reduce temperature, reduce speed andaccept lower flow or change system toincrease Net Inlet Pressure Available.

Insufficient flow. Flow being bypassed somewhere.

Flow diverted in branch line,open valve, etc.

Check system and controls

Relief valve not adjusted orjammed.

Clear or adjust valve.

Insufficient flow. High slip. Hot (HC) or extra clearancerotors on '"cold'' fluid, and/orlow viscosity fluid.

Replace with standard clearance rotors.

Worn pump. Increase pump speed (within limits).Replace rotors, have pumpremanufactured.

High pressure. Reduce pressure by adjusting systemsettings or hardware.


Waukesha Cherry-Burrell Troubleshooting
Noisy operation caused by fluid.

Cavitation due to high fluidviscosity.High vapor pressure fluid.High temperature.

Slow down pump, reduce temperature,change system setup.

Cavitation due to Net InletPressure Available less than NetInlet Pressure Required NetInlet Pressure Required.

Increase NIPA - Net Inlet PressureRequired or reduce NIPR - Net InletPressure Required. WCB customerservice if necessary.

Air or gas in fluid caused byleaks in the piping.

Check system and fix any leaks.

Air or gas in fluid caused bydissolved gas or naturallyaerated products.

Minimize discharge pressure (also seeCavitation).

Noisy operation caused by mechanical problems.

Rotor to body contact due toimproper assembly of pump.

Check clearances and adjust shimming.

Rotor to body contact caused bydistortion of pump due toimproper piping installation.

Change piping installation to eliminatepiping stress and distortion on body.

Pressures required higher thanthe pump is rated for.

Reduce discharge pressure required.

Rotor to body contact caused byworn bearings.

Rebuild with new bearings and lubricateregularly.

Rotor to Rotor Contact causedby loose or not timed correctlygears.

This has caused severe damage tocomponents - rebuild with new parts.

Rotor to Rotor Contact causedby sheared keys.


Rotor to Rotor Contact causedby worn gear splines.


Drive noise caused by geartrains, chains, couplings,bearings.

Repair or replace drive parts. Checkbearings for damage and replace asnecessary.


Troubleshooting Waukesha Cherry-Burrell
Pump requires excessive power (over heats, stalls, high current draw, breakers trip).

Higher than expected viscositylosses.

If within pump rating, increase drive size.

Higher than expected pressures. Reduce pump speed. Increase line sizes.

Fluid is colder with a higherviscosity than expected.

Heat fluid, insulate lines or heat tracelines.

Increase line sizes.

Fluid sets in line and pumpduring shutdown.

Insulate lines or heat trace lines.

Install a “soft start” drive.

Install a recirculating bypass system.

Flush system with a nonsetting fluid.

Fluid builds up on pumpsurfaces.

Replace the pump with more runningclearances.

Short pump service life. Pumping abrasives Larger pumps at slower speeds.

Speeds and pressures higher thanrated.

Reduce speeds and pressures by makingchanges in the system.

Replace pump with a large model withhigher pressure ratings.

Worn bearings and gears due tolack of lubrication.

Check and replace bearing and gears asnecessary. Adjust lubrication schedule todecrease time between lubrication.

Misalignment of drive andpiping. (Excessive over hungload or misaligned couplings).

Check alignment of piping and drive.Adjust as necessary.


Waukesha Cherry-Burrell ATEX Certification


ATEX Certification Waukesha Cherry-Burrell


ATEX Supplement to Universal II Operational Manuals

1. ATEX declaration of conformity must be included with operational manual.

2. Sight glass in gear case is not approved; black plugs must be installed on all drain/level ports.

3. Only Waukesha Cherry-Burrell spare parts are allowed to be installed into the pump. Use of non-WCB partswill void ATEX approval.

NOTES

611 Sugar Creek Road • Delavan, WI 53115 USATel: (800) 252-5200 or (262) 728-1900 • Fax: (800) 252-5012 or (262) 728-4904

E-mail: [email protected] • Web site: www.spxprocessequipment.comIssued: March 2004 • Revised: February 2007

95-03015

Waukesha Universal II Positive Displacement Pumps Manual

Documents

pd pump dimensions

pump characteristics

registered trademark

pump shaft location

revision date

warranty claim

steel corrosion

operating parameters