Watts Scale Control Technology
Mar 31, 2015
Watts Scale Control Technology
Fort Bend, Independent School District
Overcomes Destruction of Equipment from Scale
Armstrong ElementaryFormerly Quail Valley ElementaryStafford, TXJuly 17, 2008
Problem - Defined
For years the district used the standard, 80-year old technology, salt-based water softeners to prevent scale.
Softeners increased equipment costs for the district.
Increasing maintenance, salt storage costs, and the expense of wasted water from backwashing and regenerating.
Salt-based systems became prohibitively expensive.
Control valves on Softeners required maintenance contracts and monitoring
Salt storage required
Special storage facility (due to the corrosive properties of out gassing)
Recurring monthly expense
Labor to handle storage and fill brine tanks
Problem—Created a Chain Reaction
Use of Water Softener Excluded by Independent School District
(ISD) At Armstrong Elementary.
Excessive Scale Issues in Under 1 Year
Damage to Steamers, Water Heaters and Mixing Valves
In-Line Point-Of-Use Scale Inhibitors Required Monitoring & Servicing at Great Expense
The Intelligent Scale Solution
Watts OneFlow® Scale Control System
Documented, Field-proven superior performance Less expensive, easier to install Smaller footprint Patented Media Lasts for three years No Salt (no salt storage or labor costs) No Chemicals No Maintenance No Electricity No Waste Water for Backwashing and Regeneration ANSI Standard 42, NSF61, 3rd Party Tested & Certified
Watts OneFlow® Enables Ft. Bend, ISD to:
Provide a scale solution for all facilities Protect the water heaters Protect kitchen equipment Protect plumbing fixtures and piping Save thousands of dollars in operating expense
Watts OneFlow® Scale Control System
From July 2008 – Present
CornerStone Elementary is the control systemThe school stayed with the original softener system in order to compare with Armstrong Elementary’s OneFlow® Scale Control System
Watts OneFlow® Scale Control System
2008
CornerStone Elementary installed a traditional salt softener
2007
July
Armstrong Elementaryinstalls OneFlow® System
January
One Month Check on OneFlow® System at Armstrong Elementary after installation
2009
August
Five Month check on OneFlow® System at Armstrong Elementary after installation
July
2008
Existing 4" Inlet Piping for Building Supply
Bypass Required
Completed Bypass
Isolation Valves Supply/Return
Copper Line With Wye Strainer
Transition From Copper TO CPVC
CPVC Water Inlet Manifold
Isolation Valves
Purge Valves
Unions
Outlet Manifold to Building Supply
Piped in Parallel
Isolation Valves
Drain Valve
Armstrong Elementary EvaluationPhotos Taken July 17, 2008
EWH-1 Element Photographed for Evaluation
EWH = Water Heater Element
Armstrong Elementary EvaluationPhotographed July 17, 2008
EWH-2 Element before OneFlow®
Armstrong Elementary EvaluationPhotographed August 28, 2008
EWH-1 Element after 40 days with OneFlow® •Shows substantial descaling
Armstrong Elementary EvaluationPhotographed August 28, 2008
EWH-2 Element after 40 Dayswith OneFlow®
•Shows substantial descaling
Armstrong Elementary EvaluationPhotographed January 12, 2009
EWH- 1 Element No scale buildup with OneFlow® after 6
months of use
Armstrong ElementaryPhotographed January 12, 2009
EWH-2C ElementNo scale buildup & reduction
of prior buildup
Cornerstone Elementary Utilizing Traditional Salt Softener Photographed January 12, 2009
EWH-1 Element installed October 2007•Massive scale buildup
Cornerstone Elementary Utilizing Traditional Salt SoftenerPhotographed January 12, 2009
EWH-1 Element Installed July 17, 2008•Massive scale buildup
Armstrong Elementary – Watts OneFlow® Cornerstone Elementary – Traditional Salt Softener
Results Protects newly installed components Reduces existing scale on previously installed
equipment
All of This with No Additional Maintenance
Armstrong Elementary – Watts OneFlow® Cornerstone Elementary – Traditional Salt
Softener
Facilities Construction Department, Ft. Bend Independent School District. After reviewing the results of this final test, the district will use the Watts
OneFlow® Technology for future new projects and replacements.
OneFlow® provided a sizeable vaster protection against scale buildup vs. salt Softener. OneFlow reduced and extensively de-scaled previous buildup. OneFlow, No salt, no maintenance, no backwashing, no regeneration or no monitoring. Since OneFlow® has been installed, Facilities Crews have not even been back in the mechanical room where the system is located.
With Watts OneFlow, No salt purchases, no salt storage, no replacement salt labor, no monitoring and no salt corrosive damage: OneFlow works and is maintenance free.
OneFlow® is for any owner looking to have protection against scale buildup with no maintenance, no salt, no wasted water and you only need the replacement of the media every three years.
WATTS SCALE CONTROL TECHNOLOGY
Acknowledgements
•Dan Ursery ProjectSales Specification Sales ManagerSouth TXProvided on-site photographs and content for this presentation. He also worked closely with the Ft. Bend, ISD to ensure a successful installation.
H. M. Cunningham Project Sales Team
The Intelligent Scale Solution
The ScaleSolution.com