Water/Wastewatercangroindustries.com/.../01/Baldor-Water-Wastewater-Industries.pdf · The Water/Wastewater Industry faces a situation in which significant ... With the support of

Water/WastewaterIndustry

Rural Municipal Industrial

The Industry’s Most Preferred

As cities and towns continue to grow, the demand for Water and Wastewater

capacity as well as the cost of energy will continue to increase. System

optimization will be required to:

• MeettheIncreasedDemand

• Reduceoveralloperatingcosts

• MeetNewEPARegulations

TheWater/WastewaterIndustryfacesasituationinwhichsignificantinvestments

areneeded.Tominimizetheimpactofoverallincreasedoperatingcost…rural,

municipalandindustrialcompaniesneedtostrivetoimprovetheoverallefficiency

while increasing plant reliability. Baldor has the industry experience, technical

capability, tools, and products and solutions to:

• ImproveEnergyEfficiency

• OptimizePumpingSystems

• ImproveOverallPlantReliability

WiththesupportoftheBaldorWater/WastewaterIndustryEngineeringand

ApplicationsSolutionsTeam,Baldoroffersafulllineoffieldproven,performance

drivenandpremiumenergyefficientelectricalandmechanicalvaluesolutions

specificallydesignedfortheWater/WastewaterIndustry.Fromhighperformance

submersiblemotors,generatorsandpumpdrivestopowertransmissionproducts,

includingbearingsandgearingproducts,Baldor*Reliance,DODGE,andMaska

solutionscanhelpimprovetheefficiencyandperformanceofyourapplication.

Baldorisdedicatedtomeetingthecustomers’needswithprovenWater/

WastewaterIndustryexpertise,problemsolvingproducts,Water/Wastewater

IndustryValuesolutions,aswellaslocalsalesandtechnicalsupport.Baldor’sfield

supportpersonnelaresupportedbytheBaldorIndustrySolutionsengineeringand

application team which consists of dedicated industry specific personnel to

support the customers’ application needs.

At Baldor, there is a strong focus on the specific needs of the customer in each

industryweserve,ensuringthatourIndustryApplicationSolutionsmaximize

uptimeandproductivitywhileprovidingthelowesttotalcostofownership(TCO).

Q = Quality S = ServiceC = Cost T = Time

P = Perceived

The Value Formula illustrates the importance ofQuality, Service, Cost and Time

in shaping our customers’ perception of Value.

3

Process Products

Motors Gearing Bearing PT Components

Variable Speed Drives Generators

Water OperationScreening & Pumping Station x x x x x x

Booster Pump x x x x x xHigh Service Pumping x x x x x x

Deep Well x x x x x xInfluent Pumping x x x x x x

Disinfection x x x x x xWastewater Operation

Lift Station x x x x x xMain Screening & Pump Station x x x x x x

Primary Sedimentation Tanks x x x x x xAeration x x x x x x

Secondary Sludge Digestion x x x x x xSludge Digestion Tanks x x x x x x

Final Sedimentation x x x x x xEffluent Pumping x x x x x x

Typical Water Treatment & Distribution

• • • • •

• • • • •

• • • • •

• • • • •

Treatment & Distribution

• • • • •

• • • • •

• • • • •

• • • • •

Disinfection

InfluentPumping

Deep Well

Screening &Pumping Station

4

Map Legend

Motors

Gearing

Bearings

PT Components

Drives

Generators

• • • • •

• • • • •

• • • • •

• • • • •

High Service Pumping

Booster Pump

5

Water Pump

Map Legend

Motors

Gearing

Bearings

PT Components

Drives

Generators

Typical Wastewater Treatment & Distribution

• • • • •

• • • • •

• • • • •

• • • • •Aeration

PrimarySedimentation

Tanks

Main Screening & Pump Station

Lift Station

• • • • •

• • • • •

6

3

• • • • •

• • • • •

• • • • •

• • • • •

• • • • •

• • • • •

SecondarySludge Digestion

Final Sedimentation

EffluentPumping

Sludge DigestionTanks

• • • • •

7

28

Water/Wastewater Solutions from BALDOR

Super-E® Liberator• 200-1500hp(149to1100kW)• 449T-G400Jframes(TEFC)• O5808-O5812frames(WPII)• 3600,1800,1200rpm• 2300/4000V,3phase,60Hz• IP55TEFC• Super-Emodelsmeet2010EISArequirements• SevereDuty• 3yearwarranty

Super-E Premium Efficient• 1/2-500hp(0.37to370kW)• 56thru5010Frames• 3600,1800and1200rpm• 230/460V,460Vand575V,60Hz,1.15s.f.• IP54TEFCenclosures• Super-Emodelsmeet2010EISArequirements• Super-EmodelsmeettherequirementsofNEMAMG1Part

31.4.4.2forVFDuseandareconsideredInverterReady• 3yearwarranty

Large AC Motors • 500-15000hp(372to11000kW)• 3phase,50and60Hz• 2300to13200V• 5000-10840frames• TEFC,TEAAC,TEWAC,WPII,WPI,DPGdesigns• VariableSpeeddesigns• Suitableforallcriticalareas

Hazardous Location Motors –Fixed and Variable Frequency• Division1/Zone1ClassI&II –1/4-800hp –48-5810frames• Division2/Zone2ClassI&II –1-5000hp –48-9500frames• ATEX–Zone1&2 –1-300hp –112-400frames(182T-449T)

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InverterDuty® MotorsV*S Master® and Inverter Duty•1/3-500hp•2-300hpstock•TEBC,TEFC,TENV,Division2•Constanttorquetozerospeed•Encoderready•NEMAandIECframes•Washdown,paintfree,allstainlessandexplosion-proof•InverterGearmotorsalsoavailable•Highstartuptorquecapacity

Severe Duty MotorsTEFCandTENV-Super-E®–XT/XEX–841XL–661XL

• 1/3-500hp,IEEE:1/2-250hp• Castironframes• Invertercapableonspecifiedmodels• Standard,EPAct,NEMAPremium®efficiencies• IEEE841–Inpro/Seal® on fan and drive end shafts• 1through400hpstock;to500hpcustom

General Purpose ODP Motors•Singleandthreephase• 1/12hpthrough1500hpstock;to15,000hpcustom• Footandfacemount• Enclosures:ODP,WPI,WPII• Lowandmediumvoltageincluding200through575V

Subfractional Gearmotors• ACandDCratings• Rightangleandparallelshaft1/50through1/2hp• Enclosures:TENVandTEFC

Inverter Gearmotors• 230volt3/8hp• Rightangle490RPM@68lb-inthrough33RPM@315lb-in• Parallelshaft490RPM@58lb-inthrough82RPM@350lb-in

General PurposeTotally Enclosed Fan Cooled Motors• Threephase• 1/4hpthrough800hpstock,to2250hpcustom• Enclosures:TEFC• Footandfacemount• Inverter-Ready• Lowvoltageincluding200Vthrough575V• Mediumvoltage

General PurposeTotally Enclosed Fan Cooled Motors

210

Water/Wastewater Solutions from BALDOR

Submersible Motors - Explosion Proof,Division 1 Groups C & D• 1-450hp• 3600,1800,1200,900,720,600RPM• 180TYto440TYframes• Vertical,flangemounted• Allcastironconstruction• Designedtoruncontinuouslysubmerged inwater/sewageorcontinuousinair• Invertercapable

Inverter/Vector Duty Washdown Motors• 230/460volts• InverterDutywashdown, 1through10hpstock• InverterDutypaintfree, 1through10hpstock• VectorDutywashdown, 1through10hpstock• Enclosure:TENVandTEFC• C-Facewithbase

Inverter/Vector Duty Washdown Motors

Brake Motors• Singlephase1/4-1hpstock• Threephase1/4-30hpstock• Super-E®NEMAPremium• Washdownduty• Explosionproof• ShortseriesbrakemotorswithintegralDodgebrake• TENV/TEFCmotorswithDodgeD-seriesbrakes1/2-10hp

All-Stainless Washdown Duty Motors•Threephase• 1/2hpthrough20hpstock• Enclosures:TEFCandTENV• C-Facewithorwithoutbase• Labyrinthseals• StandardandSuper-E®Efficiency• IECRatingsAvailable

Adjustable Speed Drives• Inverter,Encoderless Vector,VectorDriveandACServoavailable• 230volt,3/4through60hp• 460volt,3/4through1000hp• 575,volt3/4through150hp• Graphicaloperatordisplay• PIDProcesscontrolloop• Ethernetconnectionoption• Feedbackcontrol

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Baldor 900 Series and Dodge TIGEAR®-2•OutputRatings,100to6800lb-in(11to768N-m) 1/4to10hp(0.18to7.5kW)•9casesizescoveringcenterdistances1.33”to3.75”•MountingConfigurations:Quill,3-piececoupledorsolidinput•300seriesStainlessSteelsolidorhollowoutputshaftsand stainlesshardware•Totallyenclosedventlesssealingdesign

Dodge QUANTIS® Gearmotors and Reducers• ILHInlineHelical,RHBRightAngleHelicalBevel, MSMMotorizedShaftMount• OutputRatings,1/4hp-75hp(0.75to56kW); Upto123,914(lb-in)torque(14,000N-m)• Ratios,1.5:1-300:1+(capableofhigherrations throughtandemconfiguration)• 8Casesizesperhousingconfiguration,ClampCollar, 3-piececoupled,IntegralGearmotor,SeparateInput.Solid, StraightHollowoutput• ILH/MSMefficiencyof98%perstage,RHBefficiencyof 95%perstage• Allunitsshippedfilledwithoilfromthefactoryandare installation ready• OptionalXTHarshDutySealforoperationinwet and dirty environments• Class30GrayIronHousingscastwithinternalribbing for added strength• Optionsincludewashdownandscrewconveyorconfigurations

Dodge TORQUE-ARM™ II Shaft Mount Reducers• Ratings,3,000-325,000lb-in(339-36725N-m)• 12reducersizeswithmodularaccessories• Allreducerscanbeshaftmounted;screwconveyor,vertical,and

flangemounted• Horsepowerratingsthrough400hp(298kW)• Standard5,9,15,25,andupto40:1gearratios• Nearly300:1speedreductionwithV-beltdrives• Twin-taperedbushingbores:1”through7”• Highlyefficienthelicalgearing• MeetsorexceedsAGMAstandards,including

5,000hoursL10lifeand25,000averagehourlife• Newheavydutylipsealsforextended wearlife, -40˚to+300˚F• 100%factorynoiseandleaktested• Newmetalshieldsealingsystemwithexcluderlip

Motorized TORQUE-ARM® II• HeavyDutyAGMArateddesign• Taperedrollerbearingsonallhelicalshafts• PremiumHNBRoilseals• Reducedassemblytime• Reducedguardingcosts• Reducedmaintenancerequirements• Twomotorspeedsandmultiplegearratiosprovideawide

spectrum of output speeds• Standardandshortshafttwin-taperedbushings• Industryleadingbackstopdesign• Rugged,highefficiency,casecarburizedhelical/bevelgearing• AGMAoutputtorqueratingsupto15,000in-lbs(1,700Nm)

212

Water/Wastewater Solutions from BALDOR

GRIP TIGHT® Bearings • ProductName:GripTight“GT”• BearingType:Ball• HousingType:PillowBlock,TwoandFourBoltFlange,Flange

Bracket,MaterialHandling,Wide,Narrow,andType“G”TakeUp”,Cylindrical,ScrewConveyorHanger

• HousingMaterials:CastIron• BoreRange:1/2”to3-1/2”(17mmto85mm)• Mounting:TaperedSleeve,AdapterMounted• SealOptions:RubbercontactsealandFlinger,Labyrinth“Low

Torque”-ShieldandFlinger.• Endcoversavailableformostsizes• Interchangeablemountingdimensionswithcompetitiveproducts• UnirexN3Grease• Plusorminus2°staticmisalignment• Insertsavailableforreplacementsale• VaryingDutyTypes(inrank)MediumDuty-GTM;NormalDuty-GT• ConcentricClampfitontheshaft• PatentedInternalBearingpuller-integraltotheinnerring• HighTemperatureAvailable-upto400degreesFahrenheit

S-2000 Dodge HD Bearings •Setscrewshaftmount•Multiplesteelhousingdesigns•Replaceableinserts•Choiceoftripleliporlabyrinthseals•Expansion/non-expansionconvertible•Housingsdesignedforharshestapplications•Quickandsimpleinstallation•Easyinsertreplacement•Economical

USAF Bearings• Drop-in,Triple-TectSeal• Excellentsealforwetordirtyenvironments• HousingbaseisthreadedtoacceptfourGrade5capbolts for added strength• Capboltsmatchbaseboltsforone-wrenchinstallation• Standardhousingshavetwooversizeddrainsadaptableto circulation oil systems• Pryslotsalloweasyseparationofthepillowblock

SPECIAL DUTY Bearings•QualityDuplexTaperedRollerBearing• TemperedAdapterSleeveMounting• EffectivePistonRingSeals• RuggedTwo-PieceHousing• ElongatedBoltHoles

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IMPERIAL® IP Spherical Roller BearingsImperial IP (English Units)Imperial ISN (Metric Units)• Industry’sonlypush/pulladaptermountsystem• Availablein2-boltand4-boltpillowblocks,flanges, andtake-ups• Acceptscommercialtoleranceshafting• Fullconcentricshaftattachmentwithadaptorsleevemount• Virtuallyeliminatesfrettingcorrosion• Capableofwithstandingstaticordynamic misalignmentof±1°• Installationandremovalinlessthan15minutes• Hightemperatureavailable–upto400ºF

IMPERIAL HD Bearings •Patentedadaptermountingsystem•Multiplesteelhousingdesigns•Replaceableinserts•Choiceoftripleliporlabyrinthseals•Expansion/non-expansionconvertible•Housingsdesignedforharshestapplications•Easiertoinstall/removethanconventionaladapters

Type E-XTRA® Tapered Roller Bearings• Taperedrollingelements• Pillowblock,flange,takeuphousingtypes• 1-3/16”to7”borerange• Setscrewanddualcollarmounting• “R”rubbinglipsealoption• Completelyassembled,factoryadjusted,andproperly

lubricated – shaft ready• Extraprotection–E-TECTsealoption• Endcoversavailableformostsizes

System-1• System-1packagesutilizeBaldor•RelianceandDodgeproducts• OptimizeddesignandproductselectionofallBaldorproducts• Competitivesolutionswithpackagepricing• Pre-assembledpackagesforeaseofinstallation• Projectcoordinationtofinaldestination

214

Water/Wastewater Solutions from BALDOR

Industrial Prime/Standby Generators• Dieselratingsfrom20kWto2,000kW• LPandNaturalGasto880kW• Enginesinclude:GM,JohnDeere,Detroit,Mitsubishi• Primepower,industrialstandby,peakshaving

Towable Generators & Light Towers• Ratingsfrom25kVAto400kVA• Availablewithorwithouttrailer• Dieselengines•MobileLightTowers -6000wattstotal -(4)1000watthalidebulbs -30foottelescopingmast

Towable Generators & Light Towers

Dodge PARA-FLEX®, GRID-LIGN®, GEAR,RIGID and FLUID Couplings• 10differenttypesofElastomericandMetalliccouplings• Torqueratingsupto1,000,000+lb-ins(113kN-m)• Boresizesupto12+inches• Shaftmountingavailablewithclearancefit,interferencefit,

bushings(QD,TAPER-LOCK®andGRIP-TIGHT)• Applicationspecificcouplings:spacer,flywheel,floating

shaft,millmotor• Single/multipledelay-fillandcontrolfillfluidcouplingsavailable

Mechanical Drive Components• Bushingstylesinmultiplebeltprofiles3V,5V,8V,A,B,C,D,E• WiderangeofBushingsizes• FixedBoreandBushedLightDuty,VariablePitch,Adjustable

Pitch,HeavyDutyAdjustablePitchandStepFHPSheaves• SynchronousPulleyshavemultipletoothprofilesavailable

includingTrapezoidal,Curvilinear,ModifiedCurvilinearandReinforcedParabolic

• WiderangeofClassicalandNarrowV-Belts,Cogged,Banded,DoubleV,FHPandSynchronousBelts

• Designedforharshenvironments• Made-to-OrderSheavesandBushingcapabilities

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Advanced Research & DevelopmentWithBaldor’sAdvancedDevelopmentLaboratory,Water/Wastewatercustomerscanbenefitfromastate-of-the-artfacilitythatoffersexpandedresearchcapabilities,aswellasadvanceddevelopmentsciences.Here,R&Dexpertsevaluateenergyefficiency,materials,magnetics,insulation,vibration,andsound-allinanefforttoensureoptimumperformanceandreliabilityineveryapplication.

Industry Solutions Engineering •Water/WastewaterSpecialists•FluidandAirHandlingSpecialists(Flowmodeling)•BulkMaterialHandling/ConveyorSpecialists•TotalSystemSolutions•EquipmentSpecifications•FailureAnalysis

World HeadquartersP.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895

“Baldor is to be the best (as determined by our customers) marketers, designers

and manufacturers of industrial electric motors, mechanical power transmission products,

drives and generators.”

MISSION

All Rights Reserved. Printed in USA.

10/09 TCP 25,000

© Baldor Electric Company

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