WATERFLUX 3070 · 04/2010 - 4000663102 - TD WATERFLUX 3070 R02 en 1.3 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic
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• Engineered and manufactured for the water and wastewater industry• Highly accurate measurement without in- and outlet lengths• Battery operated, stand alone water meter, battery life up to 15 years
1.1 The power of independence ............................................................................................. 31.2 Options.............................................................................................................................. 51.3 Measuring principle.......................................................................................................... 6
2.5 Dimensions and weights ................................................................................................ 20
3 Installation 22
3.1 Notes on installation ...................................................................................................... 223.2 Inlet and outlet ............................................................................................................... 223.3 Mounting position and flange deviation ......................................................................... 233.4 T-section......................................................................................................................... 233.5 Vibration.......................................................................................................................... 243.6 Magnetic field ................................................................................................................. 243.7 Open discharge............................................................................................................... 243.8 Bends .............................................................................................................................. 253.9 Control valve................................................................................................................... 253.10 Air venting..................................................................................................................... 263.11 Pump............................................................................................................................. 263.12 IP 68 mounting.............................................................................................................. 27
4 Electrical connections 28
4.1 Safety instructions.......................................................................................................... 284.2 Installation of converter ................................................................................................. 284.3 Grounding ....................................................................................................................... 284.4 Connection of signal cable ............................................................................................. 284.5 Terminal assignment of converter................................................................................. 31
PRODUCT FEATURES 1
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1.1 The power of independence
The WATERFLUX 3070 is a battery powered electromagnetic water meter for standard applications in the water and wastewater industry. It has a very long battery life of up to 15 years, making it especially suitable for applications where no power connection is available. The WATERFLUX 3070 has been designed for custody transfer applications. It meets the requirements of the OIML R49 and can be verified according to MI-001 for DN25...300.
The strength of the WATERFLUX lies in its unique flow sensor construction with a rectangular cross section. The coils are arranged so that a strong, homogeneous magnetic field is formed leading to an improved signal to noise ratio. The measurement is therefore independent of the flow profile and measurements are very stable. This results in a very good low flow performance and allows for no in- and outlet sections.
1 Unique flow sensor design with rectangular cross-section
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Highlights• Low inaccuracy of ±0.2% of measuring value + 0.5 mm/s• Suitable for custody transfer according to OIML R49 and MI-001• Excellent performance in low flow conditions• Bi-directional measurement• No in- and outlet conditions (0 DN and 0 DN)• Low energy consumption and self providing energy by internal batteries for up to 15 years
• Rilsan® polymer coating.• Buriable sensor (IP 68), installation in chambers is not necessary• Maintenance free operation, no moving parts, no wear and obstruction free• Optional battery powered data logger / GSM module for remote data transfer• Very attractive cost of ownership• No grounding rings due to integrated reference electrode
Industries• Dewatering• District metering• Irrigation• Revenue metering• Water abstraction
Applications• Measurement of raw water, potable water, irrigation water• Well chambers• Monitoring of distribution networks• Pipeline leak detection• Measuring of water consumption
PRODUCT FEATURES 1
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1.2 Options
Remote versionRemote versionRemote versionRemote versionThe WATERFLUX is also available in a remote field version with buriable IP 68 sensor as WATERFLUX 3070 F.
WATERFLUX as flowmeterWATERFLUX as flowmeterWATERFLUX as flowmeterWATERFLUX as flowmeterWhere mains power is available, the WATERFLUX sensor can be combined with the economical IFC 100 signal converter or the fully featured IFC 300 signal converter.
GSM and data logger module: KGA 42GSM and data logger module: KGA 42GSM and data logger module: KGA 42GSM and data logger module: KGA 42There is an increased demand by water utilities for remote reading of water meters. They are often installed at remote locations in the drinking water distribution networks or sites difficult to reach such as metering manholes below the ground. For all these applications the KROHNE KGA 42 data logger and GSM module offers an efficient wireless communication solution for the transmission of data. It fulfils most customer requirements as it is easy to install, waterproof (IP 68), has a built-in dedicated antenna and operates on batteries. Connected with WATERFLUX 3070, KGA 42 sends out SMS reports on a daily basis or direct SMS alerts to maintenance personnel.
1 PRODUCT FEATURES
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1.3 Measuring principle
An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated:U = v * k * B * DU = v * k * B * DU = v * k * B * DU = v * k * B * D
in which:v = mean flow velocityk = factor correcting for geometryB = magnetic field strengthD = inner diameter of flow meter
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing.
DN25...300
1 Induced voltage (proportional to flow velocity)2 Electrodes3 Magnetic field4 Field coils
DN350...600
1 Induced voltage (proportional to flow velocity)2 Electrodes3 Magnetic field4 Field coils
TECHNICAL DATA 2
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2.1 Technical data
• The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local representative.
• Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).
Measuring systemMeasuring principle Faraday's law
Application range Electrically conductive fluids
Measured valueMeasured valueMeasured valueMeasured value
Option 2: external battery pack with 4 lithium batteries (D-cell, IP 68)
Typical lifetime See graph at the end of this table.
Alarm Pre-alarm at 10% of energy left
Final alarm at 1% of energy left
Battery replacement Possible without loss of totalizer data
In- and outputIn- and outputIn- and outputIn- and output
Outputs 2 Passive pulse outputs for remote totalising:
f ≤ 500 Hz; I ≤ 10 mA; U: 2.7...24 VDC (P ≤ 100 mW)
2 Passive status outputs:
I ≤ 10 mA; U: 2.7...24 VDC (P ≤ 100 mW)
Communication Optional: external data logger / GSM module, SMS protocol to:
SCADA system (at customer's site)
OPC server (to be connected to customer's OPC client)
PCWin (mini-SCADA can be supplied by KROHNE)
TECHNICAL DATA 2
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Approvals and certificatesCECECECE
This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark.
Permanent burial (with burial coating and stainless steel connection box)
Shock test IEC 68-2-27
Vibration test IEC 68-2-34
2 TECHNICAL DATA
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Typical lifetime of batteries (at 25°C) for a DN80
Figure 2-1: XXXX = Sampling interval in seconds, YYYY = typical lifetime in years
1 dual battery pack2 single battery
TECHNICAL DATA 2
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2.2 Pressure loss
Figure 2-2: Pressure loss between 1 m/s and 9 m/s for DN25...100
1 DN252 DN403 DN504 DN655 DN806 DN100
Figure 2-3: Pressure loss between 1 m/s and 9 m/s for DN125...300
1 DN1252 DN1503 DN2004 DN2505 DN300
Diameters DN350...600 have a neglectible pressure loss.
2 TECHNICAL DATA
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2.3 Measuring accuracy
Accuracy and reproducibility are important characteristics of a watermeter. Each single watermeter is standard wet calibrated by direct volume comparison at KROHNE's certified calibration facilities before leaving the factory. The performance of the watermeter is defined and documented in an individual watermeter calibration certificate.
1 DN25...300: If the inlet or outlet section is ≥ than respectively 3 DN / 1 DN2 DN350...600: If the inlet or outlet section is ≥ than respectively 5 DN / 2 DN3 DN25...300: If the inlet or outlet section is respectively 0 DN / 0 DN
TECHNICAL DATA 2
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2.4 Custody transfer
The WATERFLUX complies with the international recommendation OIML R49 and the European directive MI-001.
Limtations for custody transfer applications:
• Process temperature: +0.1...+50°C / 32.2...122°F• Ambient temperature: -10...+55°C / 14...131°F• Process temperature: up to 10 bar• straight in-/outlet length: 3 DN / 1 DN• Sealing: as per legal requirements• Calibration: at R = 80
2.4.1 OIML R49
The OIML R49 recommendation (2006) concerns water meters intended for the metering of cold potable water and hot water. WATERFLUX 3070 has a certificate of compliance with OIML R49, issued by NMi.The OIML R49 recommendation sets out the conditions to which water meters shall comply to meet the requirements of the services of legal metrology in countries where these instruments are subject to state controls.The measuring range of the water meter is determined by Q3 (nominal flow rate) and "R" (ratio).The WATERFLUX 3070 meets the requirements for water meters of accuracy class 1 and 2.For accuracy class 1, the maximum permissible error for water meters is ±1% for the upper flow rate zone and ±3% for the lower flow rate zones.For accuracy class 2, the maximum permissible error for water meters is ±2% for the upper flow rate zone and ±5% for the lower flow rate zones.
Figure 2-5: ISO flow rates added to figure as comparison towards OIMLX:X:X:X: Flow rate; Y:Y:Y:Y: Maximum measuring error [%]
1 ±3% for class 1, ±5% for class 2 devices2 ±1% for class 1, ±2% for class 2 devices
2 TECHNICAL DATA
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Q1 = Q3 / RQ2 = Q1 * 1.6Q3 = Q1 * RQ4 = Q3 * 1.25
TECHNICAL DATA 2
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OIML R49 Class 1
OIML R49 Class 2
DN Span (R) Flow rate [m3/h]
MinimumQ1
TransitionalQ2
PermanentQ3
OverloadQ4
65 250 0.400 0.640 100 125.0
80 160 0.625 1.000 100 125.0
80 250 0.640 1.024 160 200.0
100 160 1.000 1.600 160 200.0
100 250 1.000 1.600 250 312.5
125 160 1.563 2.500 250 312.5
125 250 1.600 2.560 400 500.0
150 160 2.500 4.000 400 500.0
150 250 2.520 4.032 630 787.5
200 160 3.938 6.300 630 787.5
200 200 4.000 6.400 800 1000.0
250 160 6.250 10.000 1000 1250.0
300 160 10.000 16.000 1600 2000.0
DN Span (R) Flow rate [m3/h]
MinimumQ1
TransitionalQ2
PermanentQ3
OverloadQ4
25 400 0.025 0.040 10 12.5
25 400 0.040 0.064 16 20.0
40 400 0.063 0.100 25 31.3
40 400 0.100 0.160 40 50.0
50 400 0.100 0.160 40 50.0
50 400 0.160 0.252 63 78.8
65 400 0.160 0.252 63 78.8
65 400 0.250 0.400 100 125.0
80 400 0.250 0.400 100 125.0
80 400 0.400 0.640 160 200.0
100 400 0.400 0.640 160 200.0
100 400 0.625 1.000 250 312.5
125 400 0.625 1.000 250 312.5
125 400 1.000 1.600 400 500.0
150 400 1.000 1.600 400 500.0
150 400 1.575 2.250 630 787.5
200 315 2.000 3.200 630 787.5
200 400 2.000 3.200 800 1000.0
250 400 2.500 4.000 1000 1250.0
300 400 4.000 6.400 1600 2000.0
2 TECHNICAL DATA
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2.4.2 MI-001
All new designs of water meters that are to be used for legal purposes in Europe require certification under the Measuring Instruments Directive (MID) 2004/22/EC. Annex MI-001 of the MID applies to: water meters intended for the measurement of volume of clean, cold or heated water in residential, commercial and light industrial use. A Type examination certificate to the MID certificate is valid in all the countries of the European Union.WATERFLUX 3070 has a type examination certificate to the MID MI-001 for DN25...300.The EC type examination certificate for WATERFLUX 3070 is valid for the compact and the remote version and applies for forward and reverse flow.According to MI-001 the maximum permissible error on volumes delivered between Q2 (transitional) flow rate and Q4 (overload) flow rate is ±2%. The maximum permissible error on volumes delivered between Q1 (minimum) flow rate and Q2 (transitional) flow rate is ±5%.
Figure 2-6: ISO flow rates added to figure as comparison towards MIDX:X:X:X: Flow rate; Y:Y:Y:Y: Maximum measuring error [%]
TECHNICAL DATA 2
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MI-001
DN Span (R) Flow rate [m3/h]
MinimumQ1
TransitionalQ2
PermanentQ3
OverloadQ4
25 400 0.025 0.040 10 12.5
25 400 0.040 0.064 16 20.0
40 400 0.063 0.100 25 31.3
40 400 0.100 0.160 40 50.0
50 400 0.100 0.160 40 50.0
50 400 0.158 0.252 63 78.8
65 400 0.158 0.252 63 78.8
65 400 0.250 0.400 100 125.0
80 400 0.250 0.400 100 125.0
80 400 0.400 0.640 160 200.0
100 400 0.400 0.640 160 200.0
100 400 0.625 1.000 250 312.5
125 400 0.625 1.000 250 312.5
125 400 1.000 1.600 400 500.0
150 400 1.000 1.600 400 500.0
150 400 1.575 2.520 630 787.5
200 315 2.000 3.200 630 787.5
200 400 2.000 3.200 800 1000.0
250 400 2.500 4.000 1000 1250.0
300 400 4.000 6.400 1600 2000.0
2 TECHNICAL DATA
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2.5 Dimensions and weights
Compact versionCompact versionCompact versionCompact version
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3.1 Notes on installation
3.2 Inlet and outlet
Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
Check the packing list to check if you received completely all that you ordered.
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
DN25...300
Figure 3-1: Authorised inlet and outlet
Inlet / outlet: ≥ 0 DN
DN350...600
Figure 3-2: Recommended inlet and outlet
1 Inlet: ≥ 5 DN2 Outlet: ≥ 2 DN
INSTALLATION 3
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3.3 Mounting position and flange deviation
• Mount sensor either with converter aligned upwards or downwards.• Install sensor in line with the pipe axis.• Pipe flange faces must be parallel to each other.
3.4 T-section
Figure 3-3: Mounting position and flange deviation
1 Lmax2 Lmin
Max. permissible deviation of pipe flange faces: Lmax - Lmin ≤ 0.5 mm
Figure 3-4: Distance after T-sections
DN25...300: ≥ 3 DNDN350...600: ≥ 10 DN
3 INSTALLATION
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3.5 Vibration
3.6 Magnetic field
3.7 Open discharge
Figure 3-5: Avoid vibrations
Figure 3-6: Avoid magnetic fields
Figure 3-7: Installation before an open discharge
INSTALLATION 3
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3.8 Bends
3.9 Control valve
Figure 3-8: Installation in bending pipes
Figure 3-9: Installation in bending pipes
Figure 3-10: Installation before control valve
3 INSTALLATION
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3.10 Air venting
3.11 Pump
Figure 3-11: Air venting
1 ≥ 5 m2 Air ventilation point
Figure 3-12: Installation after pump
INSTALLATION 3
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3.12 IP 68 mounting
IP 68 versions are only available as remote version (F housing). You can put the sensor either into earth (buriable, with extra coating) or under water (submergible, stainless steel connection box).
Figure 3-13: IP 68 versions
1 Submergible2 Buried
1 2
4 ELECTRICAL CONNECTIONS
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4.1 Safety instructions
4.2 Installation of converter
• Mount converter with mounting plate on wall or standpipe.• Keep distance between sensor and signal converter as short as possible.• Observe length of the delivered signal cable.
4.3 Grounding
4.4 Connection of signal cable
Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
Only applicable for remote versions.
Figure 4-1: Grounding
• DN25..300: the flow sensor is equipped with a reference electrode. Grounding is not necessary!
• DN350...600: apply grounding rings if required.
The signal cable is only used with remote versions. The standard KROHNE WSC-cable includes both electrode and field current leads.
ELECTRICAL CONNECTIONS 4
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Figure 4-2: Cable connection at sensor side, standard cable
1 cable length: 13 cm / 5"2 cable length: 5 cm / 2"3 brown + white cable, used for field current4 purple and blue cable, used for electrode signals5 cable length: 8 cm / 3"6 Shield (terminal 1 of connector X2 + U-clamp
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• Prepare appropriate cable lengths (1...3)• Connect the shield to the U-clamp, the brown cable to terminal 7 and the white to terminal 8.• Connect the shield to terminal 1, the purple cable (white in case of type A or B cable) to
terminal 2 and the blue (red in case of type A or B cable) to terminal 3.
Figure 4-3: Cable connection at converter side, standard cable
1 cable length: 13 cm / 5"2 cable length: 5 cm / 2"3 brown + white cable, used for field current4 purple and blue cable, used for electrode signals5 cable length: 8 cm / 3"6 Shield (terminal 1 of connector X2 + U-clamp
ELECTRICAL CONNECTIONS 4
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