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WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre General Manager R&D 1 © Wärtsilä
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WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Jun 12, 2018

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Page 1: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM

Stian AakreGeneral Manager R&D

1 © Wärtsilä

Page 2: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

BPO Environmental Seminar 5 th Mach 2014

• Wärtsilä scrubber system technology options

• Types and amounts of waste

2 © Wärtsilä This document is the property of Wärtsilä Corporation and shall not be copied or reproduced without the consent of the owner.

Page 3: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Wärtsilä scrubber system technology options

• Wet scrubbers

• Open loop• Closed loop• Sea water• Fresh water

3 © Wärtsilä This document is the property of Wärtsilä Corporation and shall not be copied or reproduced without the consent of the owner.

Page 4: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Wärtsilä scrubber system technology options

Engine Exhaust Chemistry:S + O2 → SO2 (~95%)

SO2 + 1/2 O2 → SO3 (~5%)

Scrubber Chemistry:SO2 + H2O → H2SO3 (Sulphurous Acid)SO3 + H2O → H2SO4 (Sulphuric Acid)

Seawater Reactions:CaCO3 + H2SO3 → CaSO3 + H2O + CO2

2CaSO3 + O2 → 2CaSO4

4 © Wärtsilä This document is the property of Wärtsilä Corporation and shall not be copied or reproduced without the consent of the owner.

Page 5: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Doc.ID: Revision: Status:19/ © Wärtsilä

Wärtsilä scrubber system technology options

• Global merchant fleet annual HFO consumption: 300,000,000 tons• Average HFO sulphur content: 2.7%• Average world ocean sulphate concentration: 2700 ppm• Entire world merchant fleet scrub continuously for 150 years

• Resulting world ocean sulphate concentration ???

• 2701 ppm…

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Page 6: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

6 © Wärtsilä This document is the property of Wärtsilä Corporation and shall not be copied or reproduced without the consent of the owner.

Page 7: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

7 © Wärtsilä This document is the property of Wärtsilä Corporation and shall not be copied or reproduced without the consent of the owner.

Page 8: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

8 © Wärtsilä This document is the property of Wärtsilä Corporation and shall not be copied or reproduced without the consent of the owner.

Page 9: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Scrubber technology – Type III (pat.)

9 © Wärtsilä This document is the property of Wärtsilä Corporation and shall not be copied or reproduced without the consent of the owner.

Page 10: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Scrubber technology

December 2012 Wärtsilä Hamworthy Scrubber / Stian Aakre10

Owner: • Wilh. Wilhelmsen ASA

Vessel: • MV Tarago

EGC System: • Retrofit during dry-dock• Operate Europe, America and Asia• 1 x 25 MW 3 inlet scrubber for ME and AE• 1 x 6MW 1 inlet scrubber for AE in port• Hybrid system

Ship in dock: Q2 2013

Performance :• Cleaning 3,5%S fuel down to 0,1,%S

10 © Wärtsilä This document is the property of Wärtsilä Corporation and shall not be copied or reproduced without the consent of the owner.

Page 11: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +
Page 12: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +
Page 13: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Scrubbing system - Hybrid

December 201213 Wärtsilä Hamworthy Scrubber / Stian Aakre

Page 14: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Types and amounts of waste

14 © Wärtsilä This document is the property of Wärtsilä Corporation and shall not be copied or reproduced without the consent of the owner.

Reductions in: SOx, NOx, PM

Wash water (sulphates)pH, PAH, turbidity and temperature

Sludge

Page 15: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Sludge producing units / water treatment plants

• Chemical/DAF-treatment systems

• Centrifugal separators

• Filtration ceramic/membranes

• Bioreactors

• Hydro cyclones/multi cyclones (open loop)

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Page 16: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Sludge properties

• Pumpable (water content 75-90%)

• Non flammable (caloric value <0.2 MJ/kg)

• Naturally high on sodium (Na) and Sulphur (S)

• Could be high on metals like nickel (Ni) and vanadium (Va) chrome (Cr) from the fuel / lube oil / engine wear

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Page 17: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Doc.ID: Revision: Status:19/ © Wärtsilä

Page 18: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Doc.ID: Revision: Status:19/ © Wärtsilä

Page 19: WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian … · WÄRTSILÄ EXHAUST GAS CLEANING SYSTEM Stian Aakre ... • Types and amounts of waste ... CaCO 3 + H 2SO 3 → CaSO 3 + H 2O +

Thank You!