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Three cylinder petrols This section is about current three cylinder petrol engines [edit ] 1.0 R3 12v TSI 50-55kW The new fuel-saving engine presented at the Geneva Motor Show [which? ] identification parts code prefix: ???, ID code: ??? engine displacement & engine configuration 999 cubic centimetres (61.0 cu in ) inline three engine (R3/I3); bore x stroke : 74.9 by 75.6 millimetres (2.95 in × 2.98 in), stroke ratio : 0.99:1 - 'square engine ', 333.1 cc per cylinder , compression ratio : 10.5:1 cylinder block & crankcase cast aluminium alloy ; four main bearings , die -forged steel crankshaft , contra- rotating balance shaft cylinder head & valvetrain cast aluminium alloy; four valves per cylinder, 12 valves total, double overhead camshaft (DOHC) aspiration turbocharger , or turbocharger with fronted mechanical charger (look 1.4TSI) fuel system
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Page 1: VW Engines

Three cylinder petrols

This section is about current three cylinder petrol engines

[edit] 1.0 R3 12v TSI 50-55kW

The new fuel-saving engine presented at the Geneva Motor Show[which?]

identificationparts code prefix: ???, ID code: ???

engine displacement & engine configuration999 cubic centimetres (61.0 cu   in ) inline three engine (R3/I3); bore x stroke: 74.9 by 75.6 millimetres (2.95 in × 2.98 in), stroke ratio: 0.99:1 - 'square engine', 333.1 cc per cylinder, compression ratio: 10.5:1

cylinder block & crankcasecast aluminium alloy; four main bearings, die-forged steel crankshaft, contra-rotating balance shaft

cylinder head & valvetraincast aluminium alloy; four valves per cylinder, 12 valves total, double overhead camshaft (DOHC)

aspirationturbocharger, or turbocharger with fronted mechanical charger (look 1.4TSI)

fuel systemcommon rail Fuel Stratified Injection (FSI) with 150 bars (2,180 psi) rail pressure

DIN-rated motive power & torque outputs50 kilowatts (68 PS; 67 bhp) @ 4,000-6,000 rpm; 108 newton metres (80 ft·lbf) @ 1,500-5,000 rpm55 kilowatts (75 PS; 74 bhp) @ 5,000 rpm; 120 newton metres (89 ft·lbf) @ 1,950-4,000 rpm

applicationVolkswagen up!

Page 2: VW Engines

[edit] 1.2 R3 40-51kW

This all-aluminium alloy engine is manufactured at the Škoda Auto plant in Mladá Boleslav.

parts code prefix03E

engine displacement & engine configuration1,198 cubic centimetres (73.1 cu   in ) inline three engine (R3/I3); bore x stroke: 76.5 by 86.9 millimetres (3.01 in × 3.42 in), stroke ratio: 0.88:1 - undersquare/long-stroke, 399.4 cc per cylinder

cylinder block & crankcasecast aluminium alloy; four main bearings, die-forged steel crossplane crankshaft with 120 degree crankpins, gear-driven contra-rotating balance shaft, simplex chain-driven oil pump

cylinder head & valvetraincast aluminium alloy; low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, simplex roller chain-driven overhead camshaft6v: two valves per cylinder, 6 valves total, single overhead camshaft (SOHC), compression ratio: 10.3:112v: four valves per cylinder, 12 valves total, double overhead camshaft (DOHC), compression ratio: 10.5:1

aspirationplastic intake manifold

fuel system, ignition system & managementcommon rail multi-point electronic sequential indirect fuel injection (MPI) with three intake manifold-sited fuel injectors; three individual spark coils; Siemens SIMOS 91 electronic engine control unit (ECU), EU4 compliant

DIN-rated motive power & torque outputs, ID codes - 6v

Page 3: VW Engines

40 kilowatts (54 PS; 54 bhp) @ 4,750 rpm; 108 newton metres (80 ft·lbf) @ 3,000 rpm — AWY, BMD44 kilowatts (60 PS; 59 bhp) @ 5,000 rpm; 108 newton metres (80 ft·lbf) @ 3,000 rpm — BBM

DIN-rated motive power & torque outputs, ID codes - 12v47 kilowatts (64 PS; 63 bhp) @ 5,400 rpm; 112 newton metres (83 ft·lbf) @ 3,000 rpm — AZQ, BME51 kilowatts (69 PS; 68 bhp) @ 5,400 rpm; 112 newton metres (83 ft·lbf) @ 3,000 rpm — BZG, CEV, CGPA

applicationsVolkswagen Fox (BMD: 04/05->), Volkswagen Polo Mk4 (9N, PQ24 - AZQ: 11/01-05/04, AWY: 01/02-05/04, BMD: 05/04-05/07, BME: 11/04-07/07, BBM/BZG: 05/07->), Škoda Fabia (AWY: 07/01-05/04, BMD: 05/04-12/07, BME: 12/04-12/07, BBM: 12/06-05/09, BZG: 01/07-05/09, CEV: 01/08->), Škoda Roomster (BME: 05/06-01/07, BZG: 01/07-03/09, CGPA: 03/09->), SEAT Ibiza (BBM: 06/07-05/08, AZQ: 01/02->, BME: 11/04->, BZG: 03/08->), SEAT Cordoba (AZQ: 10/02->, BME: 11/04->)

reference"New VW Fox in depth". WorldCarFans.com. Volkswagen AG. 4 April 2005. Retrieved 26 January 2010.

[edit] 1.2 R3 12v FSI 50-65kW

identificationparts code prefix: ???, ID codes: ???

engine displacement & engine configuration1,198 cubic centimetres (73.1 cu   in ) inline three engine (R3/I3); bore x stroke: 76.5 by 86.9 millimetres (3.01 in × 3.42 in), stroke ratio: 0.88:1 - undersquare/long-stroke, 399.4 cc per cylinder, compression ratio: 10.3:1 - 12.3:1[clarification needed]

cylinder block & crankcase

Page 4: VW Engines

cast aluminium alloy; four main bearings, die-forged steel crankshaft, balancer shaft

cylinder head & valvetraincast aluminium alloy; four valves per cylinder, 12 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, simplex roller chain-driven double overhead camshaft (DOHC)

aspirationmulti-position tumble flap in the intake port controlling the tumble effect

fuel systemcommon rail Fuel Stratified Injection (FSI) cylinder-direct petrol injection, up to 150 bars (2,180 psi) high-pressure pump

exhaust systemup to 25% cooled exhaust gas recirculation (EGR)

DIN-rated motive power & torque outputs50 kilowatts (68 PS; 67 bhp) @ 5,000 rpm; 115 newton metres (85 ft·lbf) @ 3,250 rpm65 kilowatts (88 PS; 87 bhp) @ 6,000 rpm; 120 newton metres (89 ft·lbf) @ 3,500 rpm

applicationVolkswagen Polo Mk5 (6R, PQ25)

[edit] Four cylinder EA827/EA113 petrols

This section is about current four cylinder petrol engines, for discontinued four cylinder petrol engines, see list of discontinued Volkswagen Group petrol engines#Four cylinder EA111 petrols and list of discontinued Volkswagen Group petrol engines#Four cylinder EA827/EA113 petrols

Page 5: VW Engines

The EA827 family of internal combustion engines was introduced in 1972 in the Audi 80, and was eventually superseded by the EA113 evolution introduced in 1993. Both share the same 88 millimetres (3.46 in) cylinder spacing. The latter EA113 was updated with Fuel Stratified Injection (FSI) direct injection, to be topped by the 200 kilowatts (272 PS; 268 bhp) 2.0 TFSI used in the Audi TTS. Forty million engines have been produced. This range will eventually be superseded by the all new EA888 project, introduced with the 1.8 TSI/TFSI below, but the EA113 still remains in production.

See also: Volkswagen EA827 engine

[edit] 1.0 R4 37kW

identificationparts code prefix: 030, ID codes: AER, ALD, ALL, ANV, ATE, AUC

engine displacement & engine configuration0,999 cubic centimetres (61.0 cu   in ) inline-four engine (R4/I4); bore x stroke: 67.1 by 70.6 millimetres (2.64 in × 2.78 in), stroke ratio: 0.95:1 - undersquare/long-stroke, 249.7 cc per cylinder, compression ratio: 10.8:1

cylinder block & crankcasegrey cast iron; five main bearings, die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; two valves per cylinder, 8 valves total, initially: bucket tappets (AER/ALL) - later: low-friction roller rocker arms with automatic hydraulic valve clearance compensation (ALD/ANV/ATE/AUC), timing belt-driven single overhead camshaft (SOHC)

aspiration

Page 6: VW Engines

plastic intake manifold, cast iron exhaust manifold - AUC with integrated starter/primary catalytic converter, underfloor main catalytic converter, exhaust gas recirculation on AUC

fuel system & engine managementcommon rail multi-point electronic sequential indirect fuel injection with four intake manifold-sited fuel injectors; initially: Bosch Digifant engine control unit (ECU) (AER/ALL/ATE) - later: Bosch Motronic MP 9.0 electronic engine control unit (ALD/ANV/AUC)

EWG-rated motive power & torque output, application, ID codes

37 kilowatts (50 PS; 50 bhp) — Volkswagen Industrial Motor (AER: 02/99-05/00, ATE: 06/00->)

DIN-rated motive power & torque output37 kilowatts (50 PS; 50 bhp) @ 5,000 rpm; 86 newton metres (63 ft·lbf) @ 3,000-3,600 rpm — (discontinued)

applicationsSEAT Arosa (AER: 02/97-09/99, ALL: 08/97-05/99, ALD/ANV: 07/99-07/00, AUC: 07/00-06/04), SEAT Ibiza Mk2 (AER: 09/96-06/99, ANV: 08/99-07/00, ALD: 08/99-05/02, AUC: 07/00-05/02), SEAT Cordoba (AER: 06/97-06/99, ANV: 08/99-07/00, ALD: 08/99-08/02, AUC: 07/00-08/02), Volkswagen Lupo, Volkswagen Fox, Volkswagen Polo

reference"030.S ATE 1.0 ltr OTTO Industrial Motor". mi-uk.com. Volkswagen AG. Retrieved 12 November 2009.

[edit] 1.2 R4 TSI/TFSI 63-77kW

This engine is manufactured at the Škoda Auto plant in Mladá Boleslav.

identification

Page 7: VW Engines

parts code prefix: ???, ID codes: CBZengine displacement & engine configuration

1,197 cubic centimetres (73.0 cu   in ) inline-four engine (R4/I4); bore x stroke: 71.0 by 75.6 millimetres (2.80 in × 2.98 in), stroke ratio: 0.94:1 - undersquare/long-stroke, 299.3 cc per cylinder, compression ratio: 10.5:1, 130 bars (1,890 psi) peak pressures

cylinder block & crankcasecast aluminium alloy, five main bearings, die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; low-friction roller finger cam followers with automatic hydraulic valve clearance compensationtwo valves per cylinder, 8 valves total, single overhead camshaft (SOHC)

aspirationhot-film air mass meter, cast alloy throttle body with electronically controlled Bosch "E-Gas" 'drive by wire' throttle butterfly valve; turbocharger with maximum pressure 1.6 bars (23.2 psi), water-cooled intercooler integrated into intake manifold

fuel systemfully demand-controlled and returnless; - fuel tank mounted low pressure fuel pump; Fuel Stratified Injection (FSI): camshaft-driven single-piston high-pressure injection pump supplying up to 150 bars (2,180 psi) fuel pressure in common rail fuel rail, four combustion chamber sited direct injection sequential fuel injectors, mounted on the intake side between the intake port and cylinder head gasket level, homogeneous mixing, stratified lean-burn operation with excess air at part load; 95 RON ultra-low sulphur unleaded petrol (ULSP)

ignition system & engine management

Page 8: VW Engines

centrally positioned longlife spark plugs, mapped direct ignition with four individual direct-acting single spark coils; electronic engine control unit (ECU), knock control via a single knock sensor, permanent lambda control, EU5 compliant

DIN-rated motive power & torque outputs63 kilowatts (86 PS; 84 bhp) — Volkswagen Golf Mk6 (05/10->), Audi A177 kilowatts (105 PS; 103 bhp) @ 5,000 rpm; 175 newton metres (129 ft·lbf) @ 1,550-4,100 rpm

applicationsVolkswagen Polo Mk5, Volkswagen Golf Mk6 (05/09->), SEAT León (1P), SEAT Altea, SEAT Altea XL, Škoda Octavia (02/10->), Škoda Yeti, Škoda Fabia (02/10->), Audi A1

referencesauto-motor-sport.de and the volkswagen press releases to the new Polo 2009"VW presents new 1.2 litre TSI and 1.6 litre TDI engines for Golf and Polo". WorldCarFans.com. Volkswagen AG. 13 May 2009. Retrieved 28 December 2009."New engines 1.2 TSI for Leon and Altea". SEAT.com. SEAT. 5 March 2010. Retrieved 5 March 2010."New engine 1.2 TSI for Octavia". skoda-auto.com. Škoda Auto. 25 January 2010. Retrieved 26 January 2010.

[edit] 1.4 R4 55kW

identificationparts code prefix: 030, ID codes: ABD, AEX

engine displacement & engine configuration1,390 cubic centimetres (84.8 cu   in ) inline-four engine (R4/I4); bore x stroke: 76.5 by 75.6 millimetres

Page 9: VW Engines

(3.01 in × 2.98 in), stroke ratio: 1.01:1 - 'square engine', 347.5 cc per cylinder, compression ratio: 10.5:1

cylinder block & crankcasegrey cast iron; five main bearings, die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; two valves per cylinder, 8 valves total, low-friction roller finger cam followers, timing belt-driven single overhead camshaft (SOHC)

fuel systemelectronic fuel injection

DIN-rated motive power & torque output55 kilowatts (75 PS; 74 bhp) @ 4,800-5,000 rpm; 124 newton metres (91 ft·lbf) @ 2,750 rpm

applicationsAudi A2, Volkswagen Fox, Volkswagen Golf Mk3, Volkswagen Type 2 (T2) in Brazil, SEAT Ibiza, Volkswagen Polo Mk3

reference"New VW Fox in depth". WorldCarFans.com. Volkswagen AG. 4 April 2005. Retrieved 26 January 2010.

[edit] 1.4 R4 16v 55-74kW

identificationparts code prefix: 036

engine displacement & engine configuration1,390 cubic centimetres (84.8 cu   in ) inline-four engine (R4/I4); bore x stroke: 76.5 by 75.6 millimetres (3.01 in × 2.98 in), stroke ratio: 1.01:1 - 'square engine', 347.5 cc per cylinder, compression ratio: 10.5:1

cylinder block & crankcasecast aluminium alloy; five main bearings, die-forged steel crankshaft

Page 10: VW Engines

cylinder head & valvetraincast aluminium alloy; four valves per cylinder, 16 valves total, double overhead camshaft (DOHC)

fuel systemmulti-point electronic indirect fuel injection with four intake manifold-sited fuel injectors

DIN-rated motive power & torque outputs, ID codes55 kilowatts (75 PS; 74 bhp) @ 5,000 rpm; 128 newton metres (94 ft·lbf) @ 3,300 rpm — AHW, AXP, AKQ, APE, AUA, BCA, BBY, BKY59 kilowatts (80 PS; 79 bhp) @ 5,000 rpm; 132 newton metres (97 ft·lbf) @ 3,800 rpm — BUD, CGGA63 kilowatts (86 PS; 84 bhp) @ 5,000 rpm; 132 newton metres (97 ft·lbf) @ 3,800 rpm — BXW, CGGB74 kilowatts (101 PS; 99 bhp) @ 6,000 rpm; 126 newton metres (93 ft·lbf) @ 4,400 rpm — AFH, AFK, AUB, BBZ (discontinued)

applicationsAudi A2, SEAT Ibiza, SEAT Córdoba, SEAT León Mk1 (1M), SEAT Altea, SEAT Toledo, Škoda Fabia, Škoda Octavia, Škoda Roomster (BXW: 05/06->), Volkswagen Lupo, Volkswagen Polo, Volkswagen Golf, Volkswagen Bora, Volkswagen Jetta, Volkswagen New Beetle

[edit] 1.4 R4 16v TSI/TFSI 90-133kW

Based on the EA111, this new engine was announced at the 2005 Frankfurt Motor Show, to be first used in the Mk5 Golf GT, the 125 kW 1.4 litre TSI engine is a "Twincharger", and uses both a turbocharger and a supercharger. Its displacement downsizing leads to improved fuel economy, with 14% more power than the 2.0 FSI, but consuming 5% less fuel. The mechanical supercharger compressor, driven at 1.5 times the speed of the crankshaft, mainly operates at low engine speeds from tick-over up to 2,400 revolutions per

Page 11: VW Engines

minute (rpm) to increase low-end torque. At engine speeds just above idle, the belt-driven supercharger provides a boost pressure of 1.2 bars (17.4 psi). The turbocharger assumes full effectiveness at middle revs, and the engine map disengages the clutch-controlled supercharger at a maximum upper limit of 3,500 rpm; the supercharger will then be bypassed once the turbocharger spools up and reaches sufficient speed to provide adequate boost in the upper rev-ranges. This engine is made at Volkswagen-Motorenfertigung, Chemnitz.

In 2007, Volkswagen announced the 90 kW model which will replace the 1.6 FSI 85   kW (116   PS; 114   bhp) engine. This engine differs from the 103 kW and 125 kW models in several ways. It uses only one method of forced induction - a turbocharger (and not a supercharger), and has water-cooled intercooler. The engine has reduced frictional losses, optimised camshafts, new intake ports, and new high-pressure injector valves. It is also 14 kilograms (31 lb) lighter than the 125 kW model, in order to improve fuel economy and reduce emissions.

See also: G60identification

parts code prefix: 03C, ID codes: BLG, BMY, CAXCengine displacement & engine configuration

1,390 cubic centimetres (84.8 cu   in ) inline-four engine (R4/I4); bore x stroke: 76.5 by 75.6 millimetres (3.01 in × 2.98 in), stroke ratio: 1.01:1 - 'square engine', 347.5 cc per cylinder, 120 bars (1,740 psi) peak pressures, compression ratio: 10.0:1

cylinder block & crankcasegrey cast iron; 82 mm (3.23 in) cylinder spacing, five main bearings, die-forged steel crankshaft, roller chain-driven oil pump

cylinder head & valvetrain

Page 12: VW Engines

cast aluminium alloy; four valves per cylinder, 16 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, roller chain driven double overhead camshaft (DOHC), continuous adjusting variable intake valve timing

aspirationhot-film air mass meter, cast alloy throttle body with electronically controlled Bosch "E-Gas" 'drive by wire' throttle butterfly valve90 to 96 kW variants — two-part plastic intake manifold, turbocharger incorporated in exhaust manifold with maximum boost pressure 1.8 bars (26.1 psi), water-cooled intercooler integrated into intake manifold103 to 125 kW variants — multi-ribbed belt-driven fifth-generation Eaton Roots-type positive displacement supercharger operated by a magnetic clutch integrated in a module inside the water pump, internal step-down ratio on the input end of the synchronisation gear pair, and KKK turbocharger with integrated wastegate connected in series, administrated by a control flap, 2.5 bars (36.3 psi) pressure at 1,500 rpm, front-mounted intercooler (FMIC)

fuel systemfully demand-controlled and returnless; - fuel tank mounted low pressure fuel pump; Fuel Stratified Injection (FSI): camshaft-driven single-piston high-pressure injection pump supplying up to 150 bars (2,180 psi) fuel pressure in common rail fuel rail integrated into the inlet manifold, four combustion chamber sited direct injection sequential solenoid-controlled six-hole fuel injectors, mounted on the intake side between the intake port and cylinder head seal level, homogeneous mixing, stratified lean-burn operation with excess air at part load,90 to 103 kW variants — 95 RON ultra-low sulphur unleaded petrol (ULSP)

Page 13: VW Engines

110 to 125 kW variants — 98 RON 'Super Unleaded' ultra-low sulphur unleaded petrol (ULSP) - 95 RON may be used, but will result in lower power output

ignition system & engine managementcentrally positioned NGK longlife spark plugs, mapped direct ignition with four individual direct-acting single spark coils; Bosch Motronic ME electronic engine control unit (ECU), knock control via a single knock sensor, permanent lambda control

exhaust systemcast iron exhaust manifold (with integrated turbocharger), one catalytic converter, two heated oxygen sensors monitoring pre- and post catalyst exhaust gasses

DIN-rated motive power & torque outputs, ID codes90 kilowatts (122 PS; 121 bhp); 210 newton metres (155 ft·lbf) @ 1,500-4,000 rpm — Passat (2009 on)90 kilowatts (122 PS; 121 bhp); 200 newton metres (148 ft·lbf) @ 1,500-3,500 rpm — CAXA; Golf Mk5 (2007 on), Tiguan (08/10->), Škoda Octavia Mk292 kilowatts (125 PS; 123 bhp); 200 newton metres (148 ft·lbf) @ 1,500-4,000 rpm — CAXC; Audi A3, SEAT Leon96 kilowatts (131 PS; 129 bhp); 220 newton metres (162 ft·lbf) @ 1,750-3,500 rpm — Golf Mk6, VW Jetta V, Passat B6103 kilowatts (140 PS; 138 bhp); 220 newton metres (162 ft·lbf) — Touran from early 2006, Golf Mk5110 kilowatts (150 PS; 148 bhp) @ 5,800 rpm; 240 newton metres (177 ft·lbf) @ 1,750-4,000 rpm — BMY; VW Golf Mk5, VW Tiguan118 kilowatts (160 PS; 158 bhp); 240 newton metres (177 ft·lbf) @ 1,750-4,500 rpm — CAV; Golf Mk6, Scirocco Mk3, VW Jetta TSI Sport,125 kilowatts (170 PS; 168 bhp) @ 6,000 rpm; 240 newton metres (177 ft·lbf) (MEP 21.7 bar) @ 1,750-4,500

Page 14: VW Engines

rpm (200 N·m (148 ft·lbf) @ 1,250-6,000 rpm), rev limit: 7,000 rpm — BLG; Golf Mk5 GT, Jetta, Golf Plus, Touran133 kilowatts (181 PS; 178 bhp) @ 6,800 rpm; — 250 newton metres (184 ft·lbf) @ 1,250 - 3,500 rpm, SEAT Ibiza Cupra

applications2005 VW Golf Mk5, 2006 VW Touran, 2008 Audi A3, 2008 VW Scirocco, possibly in the 2008 VW Concept R, 2007 SEAT León, 2008 Škoda Octavia, 2009 VW Tiguan, 2009 VW Golf Mk6

references"Volkswagen Golf GT TSI - Supercharged and Turbocharged 1.4L". VWVortex.com. Volkswagen AG. 29 August 2005. Retrieved 6 September 2009.Volkswagen AG (16 March 2006). "In a nutshell: Engine Technology 2006". Press release. Retrieved 7 September 2009.Volkswagen AG (2007-05-29). "To the Point: TSI Offensive". Press release.[dead link]

"New VW 122 PS TSI Engine in detail". WorldCarFans.com. Volkswagen AG. 29 May 2007. Retrieved 7 September 2009.Parks, Jim (2009-07-10). "Eaton Supercharger Boosts VW Green Engine Of The Year". Eaton.com. Eaton Corporation. Retrieved 2009-07-24. "The highly regarded engine was named International Engine of the Year, Best Engine in the 1-litre to 1.4-litre category, and Green Engine of the Year, ahead of state-of-the-art hybrid and twin-turbo diesel competition."

[edit] awards

Was winner of the "Best New Engine" category in the 2006 annual competition for International Engine of the Year.

Page 15: VW Engines

Was winner of the "1.0-litre 1.4-litre" category for six consecutive years in the 2006, 2007, 2008, 2009, 2010 and 2011 annual competition for International Engine of the Year.Was winner of the "Green Engine of the Year" category in the 2009 annual competition for International Engine of the Year.Was outright overall winner of the 2009 and 2010 International Engine of the Year annual competition.

[edit] 1.6 R4 74-75kW

identificationparts code prefix: ???, ID code: AHP (75 kW)

engine displacement & engine configuration1,595 cubic centimetres (97.3 cu   in ) inline-four engine (R4/I4); bore x stroke: 81.0 by 77.4 millimetres (3.19 in × 3.05 in), stroke ratio: 1.05:1 - oversquare/short-stroke, 398.8 cc per cylinder, compression ratio: 10.3:1

cylinder block & crankcasealuminium alloy aluminium alloy; five main bearings, die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; two valves per cylinder, single overhead camshaft (SOHC)

fuel system & engine managementmulti-point electronic indirect fuel injection with four intake manifold-sited fuel injectors; Bosch MD 7 electronic engine control unit (ECU)electronic indirect injection Total Flex gasoline or ethanol (Brazil)

DIN-rated motive power & torque outputs, ID codes

Page 16: VW Engines

74 kilowatts (101 PS; 99 bhp) @ 5,800 rpm; 135 newton metres (100 ft·lbf) @ 4,400 rpm — AEK (10/94-12/95) - Golf, Vento, Passat74 kilowatts (101 PS; 99 bhp) @ 5,800 rpm; 140 newton metres (103 ft·lbf) @ 3,500 rpm — AFT, AKS (discontinued)74 kilowatts (101 PS; 99 bhp) @ 5,300 rpm; 140 newton metres (103 ft·lbf) @ 3,800 rpm — ADP, AHL (discontinued)74 kilowatts (101 PS; 99 bhp) @ 5,600 rpm; 145 newton metres (107 ft·lbf) @ 3,800 rpm — ANA, ARM, AEH, AKL, APF, AUR, AWH75 kilowatts (102 PS; 101 bhp) @ 6,300 rpm; 135 newton metres (100 ft·lbf) @ 3,500 rpm — ABB (discontinued)75 kilowatts (102 PS; 101 bhp) @ 5,600 rpm; 148 newton metres (109 ft·lbf) @ 3,800 rpm — ALZ, AVU, AYD, BFQ, BFS, BGU, BSE, BSF, CCSA

applicationsAudi: Audi A3 Mk1 & Mk2 (AEH: 09/96-06/01, AKL: 08/97->, APF: 06/99-08/00, AVU: 05/00-04/02, BFQ: 05/02-06/03, BGU: 05/03-05/05, BSE/BSF: 06/05->, CCSA: 07/08->), Audi 80 (ABB: 08/90-05/93), Audi A4 B5, B6 & B7 (ADP: 11/94-10/96, AHL: 10/96-07/99, ANA: 08/98-06/00, ARM: 08/98-10/91, ALZ: 06/00-06/08), Audi 100 (ABB: 03/92-07/93)SEAT: SEAT Ibiza Mk2 (AFT: 09/95-06/99, AKL: 06/99-05/02, AEH: 01/00-05/02, APF: 03/00-10/00, AUR: 07/00-05/02), SEAT Córdoba Mk1 (AFT: 09/95-06/99, AKL: 06/99-08/02, AEH: 01/00-08/02, APF: 03/00-10/00, AUR: 07/00-08/02), SEAT León Mk1 & Mk2 (AEH: 08/99-10/05, AKL: 11/99-10/05, BFQ: 10/05-06/06, BSE/BSF: 07/05->, CCSA: 07/05->), SEAT Altea (BGU: 03/04-05/05, BSE/BSF: 05/05->, CCSA: 12/07->), SEAT Toledo Mk1, Mk2 & Mk3 (AFT, AKS: 09/96-03/99, AKL:

Page 17: VW Engines

10/98-07/04, AEH: 11/98-07/04, BGU: 02/04-03/06, BSE/BSF: 05/05->, CCSA: 12/07->), SEAT Exeo (ALZ: 03/09->)Škoda: Škoda Octavia Mk1 & Mk2 (AEH: 12/97->, AKL: 08/98->, AVU: 08/00-04/02, BFQ: 04/02->, BGU: 05/04-05/05, BSE/BSF: 05/05->, CCSA: 11/07->)VW/VWCV: Volkswagen Polo Mk3 (AFT: 12/95-08/99, AEH/AKL: 10/99-09/01, APF: 03/00-10/00, AUR: 07/99-09/01), Volkswagen Golf Mk3 (AFT: 07/95-10/00, AKS: 04/97-10/00), Volkswagen Golf Mk4 (AKL: 10/97-05/04, AEH: 01/98-05/04, APF: 05/99-04/01, AVU: 09/99-04/02), Volkswagen Golf Mk5 (BFQ: 05/02-06/06, BGU: 01/04-07/07, BSE/BSF: 05/05->, CCSA: 11/07-12/08), Volkswagen Golf Mk6 (CCSA: 01/08->), Volkswagen Vento (AFT: 01/96-12/97, AKS: 04/97-12/97), Volkswagen Bora (AKL: 08/98-05/05, AEH: 09/98-05/05, APF: 05/99-09/00, AVU: 09/99-04/02, BFQ: 05/02-05/05), Volkswagen Jetta (74kW AHP: 05/98-01/02, BGU: 05/04->, BSE/BSF: 08/05->, CCSA: 01/08-07/10), Volkswagen Touran (BGU: 07/03-05/05, BSE/BSF: 06/05->), Volkswagen New Beetle (AWH: 11/99-10/00, AYD: 06/00->, BFS: 06/02->), VW Passat B4, B5 & B6 (AFT: 12/95-12/96, ADP: 01/97-10/97, AHL: 10/96-08/00, ARM: 01/99-08/00, ANA: 07/99-08/00, ALZ: 10/00-05/05, BSE/BSF: 05/05->), Volkswagen Caddy Mk3 (BGU: 04/04-05/05, BSE/BSF: 06/05->)

[edit] 1.6 R4 16v 77-80kW

identificationparts code prefix: ???

engine displacement & engine configuration1,598 cubic centimetres (97.5 cu   in ) inline-four engine (R4/I4); bore x stroke: 76.5 by 86.9 millimetres (3.01 in × 3.42 in), stroke ratio: 0.88:1 -

Page 18: VW Engines

undersquare/long-stroke, 399.4 cc per cylinder, compression ratio: 10.5:1 (China), 12.1:1 (AUS)

cylinder block & crankcasegrey cast iron; five main bearings, die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; four valves per cylinder, 16 valves total, double overhead camshaft (DOHC)

fuel system & engine managementelectronic multipoint injection; Bosch MD 7electronic injection Total Flex gasoline or ethanol (Brazil)

DIN-rated motive power & torque outputs, ID codes77 kilowatts (105 PS; 103 bhp) @ 5,700 rpm; 148 newton metres (109 ft·lbf) @ 4,500 rpm — AUS, AZD, ATN, BCB (discontinued)77 kilowatts (105 PS; 103 bhp) @ 5,600 rpm; 153 newton metres (113 ft·lbf) @ 3,800 rpm — BTS80 kilowatts (109 PS; 107 bhp) @ 5,800 rpm; 150 newton metres (111 ft·lbf) @ 4,200 rpm — (China)

applicationsSEAT Ibiza Mk3, Mk4 & Mk5, SEAT Córdoba Mk2, SEAT León Mk1, SEAT Toledo Mk2, Škoda Fabia Mk2, Škoda Roomster (BTS: 05/06->), Škoda Octavia, Volkswagen Polo Mk4, Volkswagen Golf Mk4, Volkswagen Bora, VW Jetta Mk4 (China), Volkswagen Citi Mk1, Volkswagen VeloCITI, Volkswagen Citi Life

[edit] 1.8 R4 50kW

identificationparts code prefix: ???, ID code: ADF

engine displacement & engine configuration1,781 cubic centimetres (108.7 cu   in ) inline-four engine (R4/I4); bore x stroke: 81.0 by 86.4 millimetres (3.19 in × 3.40 in), stroke ratio: 0.94:1 -

Page 19: VW Engines

undersquare/long-stroke, 445.2 cc per cylinder, compression ratio: 9.0:1

cylinder block & crankcasegrey cast iron; five main bearings, die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; two valves per cylinder, 8 valves total, hydraulic bucket tappets, timing belt-driven single overhead camshaft (SOHC)

fuel systemPierburg 1B3 downdraft carburettor

dimensionslength: 502 mm (19.8 in), width 656 mm (25.8 in), height 593 mm (23.3 in), dry mass: 111 kilograms (245 lb)

EWG-rated motive power & torque output50 kilowatts (68 PS; 67 bhp) @ 4,000 rpm; 144 newton metres (106 ft·lbf) @ 2,100 rpm

applicationVolkswagen Industrial Motor (04/94->)

reference(PDF) ADF 1.8 ltr Carburettor engine. Volkswagen AG. September 1993. Retrieved 12 November 2009.

[edit] 1.8 R4 55-76kW

identificationparts code prefix: ???, ID codes: HT, RD, RV, PB, GZ, GX, PF, FP, ABS, ADZ, ACC

engine displacement & engine configuration1,781 cubic centimetres (108.7 cu   in ) inline-four engine (R4/I4); bore x stroke: 81.0 by 86.4 millimetres (3.19 in × 3.40 in), stroke ratio: 0.94:1 - undersquare/long-stroke, 445.2 cc per cylinder, compression ratio: 8.5-10.8:1

cylinder block & crankcase

Page 20: VW Engines

grey cast iron; five main bearings, die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; two valves per cylinder, 8 valves total, single overhead camshaft (SOHC)

fuel system & engine managementBosch CIS continuous single-point fuel injection system, with or without knock control and electronic timing advancemulti-point electronic indirect fuel injection with four intake manifold-sited fuel injectors; Magneti Marelli, Bosch Motronic or Digifantelectronic injection Total Flex, Gasoline or Ethanol (BR)

DIN-rated motive power & torque outputs, ID codes, applications

55 kilowatts (75 PS; 74 bhp) @ 5,000 rpm; 140 newton metres (103 ft·lbf) @ 2,500 rpm — AAM, ANN (discontinued)66 kilowatts (90 PS; 89 bhp) @ 5,200 rpm; 142 newton metres (105 ft·lbf) @ 3,000 rpm — RP (discontinued)66 kilowatts (90 PS; 89 bhp) @ 5,500 rpm; 145 newton metres (107 ft·lbf) @ 2,500 rpm — ABS, ADZ, ANP: VW Gol, VW Golf Mk3, VW Pointer, SEAT Ibiza Mk272 kilowatts (98 PS; 97 bhp) @ 5,400 rpm; 143 newton metres (105 ft·lbf) @ 3,000 rpm — 1P (discontinued)76 kilowatts (103 PS; 102 bhp) @ 5,400 rpm; 155 newton metres (114 ft·lbf) @ 3,000 rpm — VW Gol, Volkswagen Santana, VW Golf Mk1, VW Golf Mk2, VW Saveiro

applicationsAudi 80, Audi 100, SEAT Ibiza Mk2, SEAT Córdoba Mk1, SEAT Toledo Mk1, Volkswagen Golf Mk2, Volkswagen Golf Mk3, Volkswagen Golf Mk3 Cabriolet, Volkswagen Golf Mk3 Variant, Volkswagen Vento, Volkswagen Jetta

Page 21: VW Engines

Mk2, Volkswagen Jetta Mk3, Volkswagen Passat B2, Volkswagen Passat B3, Volkswagen Passat B4

[edit] 1.8 R4 16v 95kW

identificationparts code prefix: ???

engine displacement & engine configuration1,781 cubic centimetres (108.7 cu   in ) inline-four engine (R4/I4); bore x stroke: 81.0 by 86.4 millimetres (3.19 in × 3.40 in), stroke ratio: 0.94:1 - undersquare/long-stroke, 445.2 cc per cylinder, compression ratio: 10.0:1, longitudinally mounted

cylinder block & crankcasegrey cast iron; five main bearings, die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; four valves per cylinder, 16 valves total, double overhead camshaft (DOHC)

fuel system & engine managementmulti-point electronic sequential indirect fuel injection with four intake manifold-sited fuel injectors; Bosch Motronic electronic engine control unit (ECU)

DIN-rated motive power & torque output95 kilowatts (129 PS; 127 bhp) @ ?,??? rpm; 146 newton metres (108 ft·lbf) @ ?,??? rpm: SEAT Ibiza GTI

[edit] 1.8 R4 20vT 110-221kW

Wholly created and developed by AUDI AG, this version is a 1.8 litre 20 valve turbocharged engine built in Wolfsburg, Germany; Győr, Hungary; and Puebla, Mexico. Output varies based on internal component selection, turbocharger, and engine control unit (ECU) software. This ubiquitous powerplant has been extensively used in all four mainstream

Page 22: VW Engines

Volkswagen Group marques, along with Volkswagen Industrial Motor applications.

This engine is also used in a very high state of tune in the one-make Formula Palmer Audi (FPA) open-wheeled auto racing series. It develops 300 brake horsepower (224 kW; 304 PS), with an extra 60 brake horsepower (45 kW; 61 PS) available from a driver operated 'push-to-pass' turbo boost button. Based entirely on road-car production engines and prepared and built by Mountune Racing, it only differs by utilising a Pi Research Pectel electronic fuel injection and a water-cooled Garrett T34 turbocharger with closed-loop boost control.

Furthermore, an even higher 'step up' version of this engine is used in the new European-based FIA Formula Two Championship. Developed as a pure race engine and again built by Mountune Racing, this variant includes many all-new lightweight components, and has been converted to a dry sump lubrication system. For its initial 2009 season, it produced a continuous maximum power of 400 brake horsepower (298 kW; 406 PS) at 8,250 revolutions per minute (rpm), and includes a limited duration 'overboost' to 450 brake horsepower (336 kW; 456 PS), aided by an all-new Garrett GT35 turbocharger and a Pi Research Pectel MQ12 ECU. From the 2010 season, base power is increased to 425 brake horsepower (317 kW; 431 PS), and with overboost to 480 brake horsepower (358 kW; 487 PS).

identificationparts code prefix: 058, 06A, 06B

engine displacement & engine configuration1,781 cubic centimetres (108.7 cu   in ) inline-four engine (R4/I4); bore x stroke: 81.0 by 86.4 millimetres (3.19 in × 3.40 in), stroke ratio: 0.94:1 -

Page 23: VW Engines

undersquare/long-stroke, 445.2 cc per cylinder, compression ratio: 9.0-9.5:1

cylinder block & crankcasegrey cast iron; five main bearings, die-forged steel crankshaft, fracture-split forged steel connecting rods, Mahle forged aluminium alloy pistons

cylinder head & valvetraincast aluminium alloy; five valves per cylinder, 20 valves total, hydraulic bucket tappets, timing belt-driven double overhead camshaft (DOHC) with variable inlet valve timing

aspirationcast aluminium alloy intake manifold, turbocharger, intercooler

fuel system, ignition system & engine managementmulti-point electronic sequential indirect fuel injection with four intake manifold-sited fuel injectors; mapped direct ignition with four individual direct-acting single spark coils; Bosch Motronic ME 7.5 (MBE 975F on Industrial variants) electronic engine control unit (ECU), red line: 6,500 rpm, rev limit 6,800 rpm

Mass149kg ('BAM' engine, dry)

DIN-rated motive power & torque outputs, ID codes, applications

110 kW (150 PS; 148 bhp) @ 5,800 rpm; 220 N·m (162 ft·lbf) @ 2,200-4,200 rpm — AEB, AGU, AJH, APH, ARX, ARZ, ATW, AUM, AVC, AWD, AWL, AWT, AWW, BJX, BKF, BKV VW Polo GTI, VW Golf Mk4 GTI, VW Bora, VW New Beetle, VW Passat B5 and VW Sagitar. Also on the Audi TT Mk1 (8N), Audi A3 (first gen.), Audi A4, Audi A6, Škoda Octavia and SEAT Ibiza.

Page 24: VW Engines

110 kW (150 PS; 148 bhp) @ 5,700 rpm; 220 N·m (162 ft·lbf) @ 1,800 rpm — EU5 rated: CFMA 115 kW (156 PS; 154 bhp) — AQX,AYP SEAT Ibiza Mk3 Cupra, Cupra R, SEAT Cordoba Cupra120 kW (163 PS; 161 bhp) @ 5,700 rpm; 225 N·m (166 ft·lbf) @ 1,950-4,700 rpm — BFB, BKB, CED replaced the 110 kW version in 2003 on most models; Audi A4, VW Passat125 kW (170 PS; 168 bhp) @ 5,900 rpm; 225 N·m (166 ft·lbf) @ 1,950-5,000 rpm — AMB, AWM Audi A4, VW Passat, New Beetle, VW Jetta. This version only exists in North American and emerging markets.132 kW (179 PS; 177 bhp) @ 5,500 rpm; 235 N·m (173 ft·lbf) @ 1,950-5,000 rpm — AJQ, APP, ARY, ATC, AUQ, AWP, BEK, BNU (North America only), BBU (UK) Volkswagen Golf Mk4 GTI, VW Bora/Jetta, New Beetle, Audi A3, Audi A4, Audi TT Mk1 (8N), Škoda Octavia vRS, SEAT León, SEAT Toledo, VW Polo GTI.140 kW (190 PS; 188 bhp) @ 5,700 rpm; 240 N·m (177 ft·lbf) @ 1,950-4,700 rpm — BEX, BVR Audi A4 (BEX: 11/02-12/04), Audi TT Mk1 (8N) (BVR: 09/05-06/06)154 kW (209 PS; 207 bhp); 270 N·m (199 ft·lbf) — AMK SEAT León Mk1 (1M) Cupra R (05/02-05/03)165 kW (224 PS; 221 bhp) @ 5,900 rpm; 280 N·m (207 ft·lbf) @ 2,200-5,500 rpm — AMU (North America only), APX, BAM, BEA (North America only) Audi TT Mk1 (8N), Audi S3 (8L), SEAT León Mk1 (1M) Cupra R (05/03-06/06). This version is built in Győr.176 kW (239 PS; 236 bhp) @ 5,700 rpm; 320 N·m (236 ft·lbf) @ 2,300-5,000 rpm — 2005 Audi TT quattro Sport, (9:1 compression ratio) — BFV

EWG-rated motive power & torque outputs, applications

Page 25: VW Engines

147 kilowatts (200 PS; 197 bhp) @ 6,000 rpm; 260 newton metres (192 ft·lbf) @ 2,500-5,500 rpm — Volkswagen Industrial Motor, Stage1184 kilowatts (250 PS; 247 bhp) @ 6,000 rpm; 300 newton metres (221 ft·lbf) @ 2,500-5,500 rpm — Volkswagen Industrial Motor, Stage2221 kilowatts (300 PS; 296 bhp) @ 6,000 rpm; 360 newton metres (266 ft·lbf) @ 4,000-5,500 rpm — Volkswagen Industrial Motor, Stage3

references"Audi TT quattro Sport revealed". WorldCarFans.com. AUDI AG. 22 February 2005. Retrieved 4 January 2010.(PDF) The 1.8 Turbo Gasoline. Volkswagen AG. Retrieved 12 November 2009."Formula Palmer Audi Championship - The FPA Car". FormulaPalmerAudi.com. MotorSport Vision. Retrieved 6 January 2010."The Williams JPH1 FIA Formula Two car". FormulaTwo.com. MotorSport Vision. 6 January 2010.

[edit] awards

Was placed in the 1997, 1998, 2001, 2002 and 2003 annual list of Ward's 10 Best Engines

[edit] 2.0 R4 37-88kW (EA827)

identificationparts code prefix: ???

engine displacement & engine configuration1,984 cubic centimetres (121.1 cu   in ) inline-four engine (R4/I4); bore x stroke: 82.5 by 92.8 millimetres (3.25 in × 3.65 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 496.1 cc per cylinder, compression ratio: 10.0-10.5:1

cylinder block & crankcase

Page 26: VW Engines

CG25 grey cast iron; five main bearings; die-forged steel crankshaft, forged steel connecting rods

cylinder head & valvetraincast aluminium alloy; two valves per cylinder, 8 valves total, hydraulic bucket tappets, timing belt-driven one-piece cast single overhead camshaft (SOHC)

aspirationcast aluminium alloy intake manifold

engine managementBosch Motronic or Siemens Simos electronic engine control unit (ECU)

EWG-rated motive power & torque outputs, application, ID codes

37 kilowatts (50 PS; 50 bhp) @ 2,800 rpm; 140 newton metres (103 ft·lbf) @ 2,100-2,400 rpm — Volkswagen Industrial Motor multi-fuel (petrol / LPG / CNG) - CBS (08/06->)43 kilowatts (58 PS; 58 bhp) @ 2,800 rpm; 143 newton metres (105 ft·lbf) @ 2,100-2,400 rpm — Volkswagen Industrial Motor multi-fuel (petrol / LPG / CNG) - BEF (04/02->)

DIN-rated motive power & torque outputs, ID codes80 kilowatts (109 PS; 107 bhp) @ 5,400 rpm; 160 newton metres (118 ft·lbf) @ 3,500 rpm — Ecofuel (bivalent) (CNG) Touran, Caddy, Transporter/Caravelle - BSX85 kilowatts (116 PS; 114 bhp) @ 5,400 rpm; 165 newton metres (122 ft·lbf) @ 3,200 rpm — AWG, AWF85 kilowatts (116 PS; 114 bhp) @ 5,400 rpm; 166 newton metres (122 ft·lbf) @ 2,600 rpm — AGG85 kilowatts (116 PS; 114 bhp) @ 5,400 rpm; 166 newton metres (122 ft·lbf) @ 3,200 rpm — 2E, ADY, ABA85 kilowatts (116 PS; 114 bhp) @ 5,200 rpm; 170 newton metres (125 ft·lbf) @ 2,400 rpm — APK, AQY

Page 27: VW Engines

85 kilowatts (116 PS; 114 bhp) @ 5,200 rpm; 170 newton metres (125 ft·lbf) @ 2,600 rpm — ATM85 kilowatts (116 PS; 114 bhp) @ 5,400 rpm; 172 newton metres (127 ft·lbf) @ 3,200 rpm — AZH, AZJ85 kilowatts (116 PS; 114 bhp) @ 5,400 rpm; 172 newton metres (127 ft·lbf) @ 3,500 rpm — AZM88 kilowatts (120 PS; 118 bhp) @ 5,600 rpm; 174 newton metres (128 ft·lbf) @ 2,400 rpm — ATF88 kilowatts (120 PS; 118 bhp) @ 5,600 rpm; 175 newton metres (129 ft·lbf) @ 2,600 rpm — AUZ, ASU, AVA

applicationsSEAT Ibiza Mk2 & Mk3, SEAT Córdoba, SEAT Toledo Mk1, SEAT Alhambra, Škoda Fabia Mk1 (6Y), Škoda Octavia Mk1 (1U), Škoda Superb Mk1 (3U), Volkswagen Santana, Volkswagen Polo Mk4, Volkswagen Golf Mk3, Volkswagen Golf Mk4, Volkswagen Vento, Volkswagen Bora, Volkswagen Jetta, Volkswagen New Beetle, VW Passat B3, VW Passat B4, VW Passat B5, Volkswagen Industrial Motor

reference(PDF) Volkswagen Industrial - Technical specifications EST gaseous fuel engine. Volkswagen AG. Retrieved 12 November 2009.

[edit] 2.0 R4 16v FSI 110kW

identificationparts code prefix: ???, ID code: AXW, BPG, BWT (North America)

engine displacement & engine configuration1,984 cubic centimetres (121.1 cu   in ) inline-four engine (R4/I4); bore x stroke: 82.5 by 92.8 millimetres (3.25 in × 3.65 in), stroke ratio: 0.89:1 -

Page 28: VW Engines

undersquare/long-stroke, 496.1 cc per cylinder, compression ratio: 11.5:1

cylinder block & crankcaseCG25 grey cast iron; five main bearings, die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; four valves per cylinder, 16 valves total, low-friction roller finger cam followers, double overhead camshaft (DOHC), continuously adjustable intake camshaft

aspirationvariable intake manifold and dual-branch front pipe

fuel systemcommon rail Fuel Stratified Injection (FSI), single-piston high-pressure injection pump, air-guided homogeneous combustion process, stratified lean-burn operation with excess air at part load

DIN-rated motive power & torque output110 kilowatts (150 PS; 148 bhp) @ 6,000 rpm; 200 newton metres (148 ft·lbf) @ 3,500 rpm

applicationsVW Golf Mk5, VW Passat, Audi A3, Audi A4, Škoda Octavia, SEAT León, SEAT Toledo, SEAT Altea

referenceAudi AG (2004-07-19). "Audi A3 Sportback – in depth". Press release.

[edit] 2.0 R4 16v TFSI 125-210kW

This turbocharged EA113 engine is based on the naturally aspirated 110kW 2.0   FSI .

identificationparts code prefix/variant: 06F.C, 06F.D

engine displacement & engine configuration

Page 29: VW Engines

1,984 cubic centimetres (121.1 cu   in ) inline-four engine (R4/I4); bore x stroke: 82.5 by 92.8 millimetres (3.25 in × 3.65 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 496.1 cc per cylinder, compression ratio: 10.5:1

cylinder block & crankcaseCG25 grey cast iron with liquid-blasted cylinder bore honing; 88 mm (3.46 in) cylinder spacing, five main bearings, die-forged steel crankshaft, two simplex-roller chain driven balance shafts

cylinder head & valvetraincast aluminium alloy; modified inlet duct geometry for high tumble values providing superior knock resistance, four valves per cylinder (exhaust valves sodium filled for increased cooling), 16 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, belt and roller-chain driven double overhead camshaft (DOHC), continuous intake camshaft adjustment (42° variance from crankshaft)

aspirationhot-film air mass meter incorporated into air filter housing, cast alloy throttle body with electronically controlled 'drive by wire' throttle butterfly valve, plastic variable length controlled intake manifold with charge movement flaps adjusted by a continuous-action pilot motor, 0.9 bars (13.1 psi) boost water cooled BorgWarner K03 turbocharger (K04 on 169 kW upwards) incorporated in exhaust manifold, sandwiched central front-mounted intercooler (FMIC)

fuel systemfully demand-controlled and returnless; - fuel tank mounted low pressure fuel pump, Fuel Stratified Injection (FSI): inlet camshaft double-cam driven Hitachi single-piston high-pressure injection pump maintaining a pressure between 30 to 110 bars (440 to 1,600 psi) in

Page 30: VW Engines

the stainless steel common rail fuel rail, four combustion chamber sited direct injection sequential solenoid-controlled fuel injectors, air-guided combustion process, multi-pulse injection with homogeneous mixing, stratified lean-burn operation with excess air at part load

ignition system & engine managementcentrally positioned Bosch longlife spark plugs, mapped direct ignition with four individual direct-acting single spark coils; Bosch Motronic MED 9.1 electronic engine control unit (ECU), cylinder-selective knock control via two knock sensors, permanent lambda control

exhaust systemsecondary air injection pump for direct injection into exhaust ports to assist cold start operation, cast iron exhaust manifold (with integrated turbocharger), one primary and one main ceramic catalytic converters, four heated oxygen sensors monitoring pre- and post catalyst exhaust gasses

dimensionslength: 652 millimetres (25.7 in), width: 648 millimetres (25.5 in), height: 666 millimetres (26.2 in), mass: 152 kilograms (335 lb)

ID codes, DIN-rated motive power & torque outputs, applicationsBPJ

125 kilowatts (170 PS; 168 bhp) @ 4,300 rpm; 280 newton metres (207 ft·lbf) @ 1,800-4,200 rpm — Audi A6 (C6), VW Tiguan

BWA136 kilowatts (185 PS; 182 bhp) @ 6,000 rpm; 270 newton metres (199 ft·lbf) @ 1,800-5,000 rpm — 2005 SEAT León

AXX, BWA, BWE, BPY (North America)147 kilowatts (200 PS; 197 bhp) @ 5,100-6,000 rpm; 280 newton metres (207 ft·lbf) @ 1,700-5,000 rpm — Audi A4

Page 31: VW Engines

(B7), Audi A3 (8P), 2006 Audi TT, VW Passat (B6), VW Golf Mk5 GTI, VW Jetta Mk5 GLI, SEAT León FR Mk2, SEAT Altea, SEAT Toledo Mk3, SEAT Exeo, Škoda Octavia (1Z) vRS

BUL162 kilowatts (220 PS; 217 bhp) @ 5,900 rpm; 300 newton metres (221 ft·lbf) @ 2,200-4,800 rpm — 2005 Audi A4 (B7) DTM Edition

BYD169 kilowatts (230 PS; 227 bhp) @ ?,??? rpm; 300 newton metres (221 ft·lbf) @ 2,250-5,200 rpm — VW Golf Mk5 GTI Edition30 & Pirelli Edition

BWJ177 kilowatts (241 PS; 237 bhp) @ 6,000 rpm; 300 newton metres (221 ft·lbf) @ 2,200-5,500 rpm — SEAT León Cupra, SEAT León Cupra Mk2 facelift

BZC, CDL188 kilowatts (256 PS; 252 bhp) — Audi S3 (8P)

BHZ195 kilowatts (265 PS; 261 bhp) @ 6,000 rpm; 350 newton metres (258 ft·lbf) @ 2,500-5,000 rpm — Audi S3 (8P)

CDL195 kilowatts (265 PS; 261 bhp) @ 6,000 rpm; 350 newton metres (258 ft·lbf) @ 2,300-5,200 rpm — Audi S3 (8P), Audi TTS, SEAT León Cupra R Mk2 facelift, Golf R

CDL200 kilowatts (272 PS; 268 bhp) @ 6,000 rpm; 350 newton metres (258 ft·lbf) @ 2,500-5,000 rpm — Audi TTS

???210 kilowatts (286 PS; 282 bhp) @ ?,??? rpm; 360 newton metres (266 ft·lbf) @ ?,???-?,??? rpm — SEAT Leon Copa Edition / World Champion Edition (this

Page 32: VW Engines

version is a limited market availability variant, and does not appear in any official parts catalogues)

???228 kilowatts (310 PS; 306 bhp) @ ?,??? rpm; 425 newton metres (313 ft·lbf) @ ?,???-?,??? rpm — SEAT Leon Cupra 310 Limited Edition / Cupra R310 WCE (this version is a limited market availability variant, and does not appear in any official parts catalogues)

notesthe 169 kW and higher versions have stronger pistons and gudgeon pins, new rings, reinforced connecting rods, new bearings, reinforced cylinder block at the main bearing pedestals and cap, new lightweight aluminium-silicon alloy cylinder head for high temperature resistance and strength, adjusted exhaust camshaft timing, increased cross-section high-pressure injectors, 1.2 bars (17.4 psi)(value only valid for Audi S3(8P))boost pressure K04 turbocharger with larger turbine and compression rotor (S3,Cupra,Golf Ed.30) - which some components are NOT shared with the lower output variants

referencesThe 2.0L FSI Turbocharged Engine - Design and Function. Self-Study Program (Course Number 821503 ed.). 3800 Hamlin Road, Auburn Hills, MI 48326 USA: Volkswagen of America, Inc.. 08/2005."Audi A3 Sportback – in depth". WorldCarFans.com. AUDI AG. 19 July 2004. Retrieved 2 September 2009.

[edit] awards

Was winner of the "1.8-litre 2.0-litre" category for four consecutive years in the 2005, 2006, 2007 and 2008 annual competition for International Engine of the Year,

Page 33: VW Engines

Was placed for four consecutive years in the 2006, 2007, 2008 and 2009 annual list of Ward's 10 Best Engines

[edit] Four cylinder EA888 petrols

This section is about current four cylinder petrol engines, for discontinued four cylinder petrol engines, see list of discontinued Volkswagen Group petrol engines#Four cylinder EA111 petrols and list of discontinued Volkswagen Group petrol engines#Four cylinder EA827/EA113 petrols

This latest EA888 family of internal combustion engines is anticipated to be an eventual complete replacement of the EA113 range. It was wholly designed and developed by AUDI AG. The only common feature with its predecessors is the sharing of the same 88 millimetres (3.46 in) cylinder spacing - which keeps the engine length relatively short, meaning it can be installed either transversely or longitudinally. Grey cast iron (GJL 250) remains the choice material for the cylinder block and crankcase, due to its inherent good acoustic dampening properties. This all-new EA888 range is notable for utilising simplex roller chains to drive the two overhead camshafts, instead of the former engines' toothed-rubber timing belt. Like the final developments of the former EA113 engine generation, all EA888s only use the Audi-created Fuel Stratified Injection (FSI) direct injection. Furthermore, EA888 engines are also able utilise the Audi-developed 'valvelift' technology, which complements the existing variable valve timing. This new family of engines is scheduled to be universally available for all markets on five continents, within all marques of the Volkswagen Group. The former EA113 range still remains in production.

[edit] 1.8 R4 16v TSI/TFSI 88-125kW (EA888)

Page 34: VW Engines

identificationparts code prefix: 06H, 06J; ID codes: BYJ

engine displacement & engine configuration1,798 cubic centimetres (109.7 cu   in ) EA888 inline-four engine (R4/I4); bore x stroke: 82.5 by 84.1 millimetres (3.25 in × 3.31 in), stroke ratio: 0.98:1 - 'square engine', 449.6 cc per cylinder; compression ratio: 9.6:1, 88 millimetres (3.46 in) cylinder spacing

cylinder block & crankcaseGJL 250 grey cast iron; 33 kg (73 lb), die-forged steel crankshaft with five 58 mm (2.28 in) diameter main bearings, two toothed chain-driven counter-rotating balance shafts suppressing second degree free inertial forces and oil pump, horizontal-baffled oil sump

cylinder head & valvetraincast aluminium alloy; four valves per cylinder, 16 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, toothed chain-driven double overhead camshaft (DOHC), continuous vane-adjustable variable intake valve timing

aspirationhot-film air mass meter, cast alloy throttle body with electronically controlled Bosch E-Gas 'drive by wire' throttle butterfly valve, plastic variable length controlled intake manifold with charge movement flaps controlling combustion chamber air movement, BorgWarner K03 water-cooled turbocharger incorporated into cast iron exhaust manifold, sandwiched central front-mounted intercooler (FMIC)

fuel systemfully demand-controlled and returnless; - fuel tank mounted low pressure fuel pump; Fuel Stratified Injection (FSI): single-piston high-pressure injection pump driven by a four-lobe cam on the exhaust camshaft supplying up to 150 bars (2,180 psi) fuel pressure in the stainless steel

Page 35: VW Engines

common rail fuel rail, four combustion chamber sited direct injection sequential solenoid-controlled six-hole fuel injectors, air-guided combustion process, multi-pulse dual-stage injection during the induction and compression stroke with homogeneous mixing, stratified lean-burn operation with excess air at part load, 95 RON unleaded ultra-low sulphur petrol

ignition system & engine managementcentrally positioned longlife spark plugs, mapped direct ignition with four individual direct-acting single spark coils; Bosch Motronic MED electronic engine control unit (ECU), cylinder-selective knock control via two knock sensors, permanent lambda control

exhaust systemcast iron exhaust manifold (with integrated turbocharger), close-coupled and main catalytic converters - both ceramic

DIN-rated motive power & torque outputs, ID codes88 kilowatts (120 PS; 118 bhp) @ 4,000-6,200 rpm; 230 newton metres (170 ft·lbf) @ 1,500-3,650rpm — Audi A4, SEAT Exeo118 kilowatts (160 PS; 158 bhp) @ 5,000-6,200 rpm; 250 newton metres (180 ft·lbf) @ 1,500-4,200 rpm, 165 N·m (122 ft·lbf) from 1,000 rpm — CDAA Škoda Yeti118 kilowatts (160 PS; 158 bhp) @ 4,500-6,200 rpm; 250 newton metres (180 ft·lbf) @ 1,500-4,500 rpm — Audi B8 A4, Audi 8P A3, Audi TT Mk2 (8J), SEAT Exeo125 kilowatts (170 PS; 168 bhp) @ 4,800-6,200 rpm; 250 newton metres (180 ft·lbf) @ 1,500-4,800 rpm — Audi A5

applicationsAudi TT Mk2 (8J), Audi 8P A3, Audi B7 A4, Audi B8 A4, Audi A5, SEAT Leon Mk2 (1P), SEAT Altea XL, Škoda Yeti, Škoda Octavia Mk2 (1Z), Škoda Superb Mk2 (3T) / Octavia Ming Rui, VW Jetta Mk5/Sagitar, VW Passat B6, VW Passat CC

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referencesof the German technical engine publication mtz, press release 11/2006: "Der neue Audi 1.8 TFSI-Motor""Sporty Dynamism, Superb Comfort: The Audi 1.8 TFSI". AudiWorld.com. AUDI AG - press release. 27 September 2006. Retrieved 4 September 2009."Audi TT Roadster slims down for Summer". Audi.co.uk. Audi UK. 23 March 2009. Retrieved 4 January 2010."SEAT Exeo with new engines". Auto-motor-und-sport.de. 3 May 2008. Retrieved 5 May 2010.

[edit] 2.0 R4 16v TSI/TFSI 132-155kW (EA888)

Manufacturing commenced March 2008.

identificationparts code prefix: 06H, 06J; ID codes: CAEA, CAEB, CAWB, CCZA, CDNB, CDNC

engine displacement & engine configuration1,984 cubic centimetres (121.1 cu   in ) EA888 inline-four engine (R4/I4); bore x stroke: 82.5 by 92.8 millimetres (3.25 in × 3.65 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 496.1 cc per cylinder; compression ratio: 9.6:1 (10.3:1 A3 Cabrio 2009), 88 mm (3.46 in) cylinder spacing

cylinder block & crankcaseGJL 250 grey cast iron; 33 kg (73 lb), die-forged steel crankshaft with five 58 mm (2.28 in) diameter main bearings, two toothed chain-driven counter-rotating balance shafts suppressing second degree free inertial forces and oil pump, horizontal-baffled oil sump

cylinder head & valvetraincast aluminium alloy; four valves per cylinder, 16 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation,

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toothed chain-driven double overhead camshaft (DOHC), continuous vane-adjustable variable intake valve timing, Audi variants have two-stage "valvelift" inlet valve lift variable control

aspirationhot-film air mass meter, cast alloy throttle body with electronically controlled Bosch E-Gas 'drive by wire' throttle butterfly valve, plastic variable length controlled intake manifold with charge movement flaps controlling combustion chamber air movement, BorgWarner K03 water-cooled turbocharger incorporated in exhaust manifold, sandwiched central front-mounted intercooler (FMIC)

fuel systemfully demand-controlled and returnless; - fuel tank mounted low pressure fuel pump; Fuel Stratified Injection (FSI): single-piston high-pressure injection pump driven by a four-lobe cam on the exhaust camshaft supplying up to 190 bars (2,760 psi) fuel pressure in the stainless steel common rail fuel rail, four combustion chamber sited direct injection sequential solenoid-controlled six-hole fuel injectors, air-guided combustion process, multi-pulse dual-stage injection during the induction and compression stroke with homogeneous mixing, stratified lean-burn operation with excess air at part load, 95 RON ultra-low sulphur unleaded petrol

ignition system & engine managementcentrally positioned longlife spark plugs, mapped direct ignition with four individual direct-acting single spark coils; Bosch Motronic MED 17 electronic engine control unit (ECU), cylinder-selective knock control via two knock sensors, permanent lambda control

exhaust system

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cast iron exhaust manifold (with integrated turbocharger), close-coupled and main catalytic converters - both ceramic

DIN-rated motive power & torque outputs and applications - VW/Audi non-valvelift variants

147 kilowatts (200 PS; 197 bhp) @ 5,100-6,000 rpm; 280 newton metres (207 ft·lbf) @ 1,800-5,000 rpm — CCTA/CBFA: 2009 VW Golf Mk5 GTI (North American markets only), VW Jetta MKV, VW Passat B6, VW CC, Audi A3 (8P)155 kilowatts (211 PS; 208 bhp) @ 5,300-6,200 rpm; 280 newton metres (207 ft·lbf) @ 1,700-5,200 rpm — CCZA, CAWB: VW Golf Mk6 GTI, VW Scirocco, VW Passat B6, VW CC147 kilowatts (200 PS; 197 bhp) @ 5,100-6,000 rpm; 280 newton metres (207 ft·lbf) @ 1,700-5,000 rpm — CAWB: Audi A3 Cabriolet, CCZA: Audi TT

DIN-rated motive power & torque outputs and applications - Audi/SEAT valvelift variants

132 kilowatts (179 PS; 177 bhp) @ 4,200-6,000 rpm; 320 newton metres (236 ft·lbf) @ 1,500-4,000 rpm — CAEA/CDNB: Audi B8 A4, Audi Q5155 kilowatts (211 PS; 208 bhp) @ 4,300-6,000 rpm; 350 newton metres (258 ft·lbf) @ 1,500-4,200 rpm — CAEA/CAEB/CDNC: Audi B8 A4, Audi A5, Audi Q5, Audi TT Mk2 (8J), SEAT Exeo

reference"Audi adds 2.0 TFSI with Valvelift to A5 Coupé". PaulTan.org. 25 June 2008. Retrieved 4 September 2009."SEAT Exeo with new engines". Auto-motor-und-sport.de. 3 May 2008. Retrieved 5 May 2010.

[edit] awards

Page 39: VW Engines

was winner of the "1.8-litre 2.0-litre" category in the 2009 annual competition for International Engine of the Year.

[edit] Five cylinder petrols

This section is about current five cylinder petrol engines, for discontinued five cylinder petrol engines, see list of discontinued Volkswagen Group petrol engines#Five cylinder petrols

[edit] 2.5 R5 20v 110-125kW (EA855; Americas/Mid. East)

This engine is only used in the North American, South American, and Middle Eastern markets, as the replacement for the inline-four naturally aspirated 2.0   litre 8v .

identificationparts code prefix: 07K

engine displacement & engine configuration2,480 cubic centimetres (151.3 cu   in ) inline five engine (R5/I5); bore x stroke: 82.5 by 92.8 millimetres (3.25 in × 3.65 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 496.1 cc per cylinder

cylinder block & crankcaseGJL250 grey cast iron; two-part oil sump, die-forged steel crankshaft with six main bearings, water cooled oil cooler

cylinder head & valvetraincast aluminium alloy; four valves per cylinder, 20 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, chain-driven (relay method, using two simplex roller chains) double overhead camshaft (DOHC), variable intake valve timing

aspiration

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cast aluminium intake manifold, single throttle body with electronically controlled 'drive by wire' throttle butterfly valve

fuel systemcommon rail multi-point electronic sequential indirect fuel injection with five intake manifold-sited fuel injectors

ignition system & engine managementfive individual direct-acting single spark coils with longlife spark plugs, Bosch Motronic engine control unit (ECU), secondary air injection during cold start phase to reduce emissions, single knock sensor

exhaust systemone-piece cast iron 5-into-1 exhaust manifold, ceramic catalytic converter, two heated oxygen sensors (three when equipped with California emissions) for permanent lambda control

DIN-rated motive power & torque outputs, ID codes110 kilowatts (150 PS; 148 bhp) @ 5,000 rpm; 225 newton metres (166 ft·lbf) @ 3,750 rpm — January 2005 (BGP/BGQ/BPR/BPS)125 kilowatts (170 PS; 168 bhp) @ 5,700 rpm; 239 newton metres (176 ft·lbf) @ 4,250 rpm — from May 2007 (CBT/CBU)

applicationsVW Rabbit (Golf Mk5), VW Jetta Mk5, Volkswagen New Beetle

[edit] 2.5 R5 20v TFSI 250kW-300kW (Audi TTRS, RS3 & quattro Concept)

An all-new engine designed by AUDI AGs high performance subsidiary quattro GmbH, harking back to the original turbocharged five cylinder Audi engines in the "Ur-" Audi Quattro of the 1980s. A world first for a petrol engine, its cylinder block is constructed from compacted vermicular

Page 41: VW Engines

graphite cast iron (GJV/CGI) - first used in Audis large displacement, high performance Turbocharged Direct Injection (TDI) diesel engines.

identificationparts code prefix/variant: 07K.3; ID code: CEPA

engine displacement & engine configuration2,480 cubic centimetres (151.3 cu   in ) inline five engine (R5/I5); bore x stroke: 82.5 by 92.8 millimetres (3.25 in × 3.65 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 496.1 cc per cylinder; 88 mm (3.46 in) cylinder spacing, 144 degree firing interval, firing order: 1-2-4-5-3, compression ratio: 10.0:1

cylinder block & crankcaseGJV-450 compacted vermicular graphite cast iron (GJV/CGI); six main bearings, two-part cast aluminium alloy horizontal-baffled oil sump, simplex roller chain-driven oil pump, die-forged steel crankshaft, forged steel connecting rods, cast aluminium alloy pistons (weight, each, including rings and gudgeon pin: 492 grams (17.4 oz))

cylinder head & valvetraincast high hot-strength aluminium alloy, modified inlet duct geometry for high tumble values providing superior knock resistance, four valves per cylinder (exhaust valves sodium filled for increased cooling), 20 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, simplex roller chain-driven (relay method) light-weight double overhead camshafts (DOHC), variable valve timing with continuous adjusting intake and exhaust camshaft timing of up to 42 degrees from the crankshaft, two-stage 'valvelift' variable lift control for inlet valves, siamesed inlet ports, Audi "RS" 'red' plastic cam cover

aspiration

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hot-film air mass meter incorporated into air filter housing, cast alloy throttle body with electronically controlled 'drive by wire' throttle butterfly valve, two piece intake manifold with charge movement flaps adjusted by a continuous-action pilot motor, water cooled turbocharger incorporated in exhaust manifold with 64 mm (2.5 in) diameter outlet, generating up to 1.2 bars (17.4 psi) boost, separated central lower front-mounted intercooler (FMIC)

fuel systemfully demand-controlled and returnless: fuel tank-mounted low pressure fuel lift pump; Fuel Stratified Injection (FSI): single-piston high-pressure injection pump supplying up to 120 bars (1,740 psi) fuel pressure in the stainless steel common rail fuel rail, five combustion chamber sited direct injection sequential solenoid-controlled fuel injectors, air-guided combustion process, multi-pulse injection with homogeneous mixing, stratified lean-burn operation with excess air at part load, ultra-low sulfur unleaded petrol (ULSP)

ignition system & engine managementBeru longlife spark plugs centrally positioned in combustion chamber, mapped direct ignition with five individual direct-acting single spark coils; Bosch Motronic MED electronic engine control unit (ECU), cylinder-selective knock control via two knock sensors, permanent lambda control

exhaust systemsecondary air injection pump for direct injection into exhaust ports to assist cold start operation, cast iron exhaust manifold (with integrated turbocharger), two primary and two main high-flow sports catalytic converters, two heated oxygen sensors monitoring pre- and post-catalyst exhaust gasses, vacuum-operated

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map-controlled flap-valves mounted in rear exhaust silencer tail pipes

dimensionslength: 494 millimetres (19.4 in), mass: 183 kilograms (403 lb)

DIN-rated motive power & torque output250 kilowatts (340 PS; 335 bhp) @ 5,400-6,500 rpm (specific power of 100.8 kW (137.0 PS; 135.2 bhp) per litre); 450 newton metres (332 ft·lbf) @ 1,600-5,300 rpm; redline: 6,800 rpm300 kilowatts (408 PS; 402 bhp) @ 5,400-6,500 rpm; 480 newton metres (354 ft·lbf) @ 1,600-5,300 rpm; redline: 8,000 rpm

applicationAudi quattro concept (2010), Audi RS3, Audi TT RS (07/09->)

references"Potent new Audi TT RS takes five in Geneva". Audi.co.uk. Audi UK. 3 March 2009. Retrieved 4 January 2010."Audi TT RS World Debut in Geneva". WorldCarFans.com. AUDI AG. 3 March 2009. Retrieved 2 September 2009."Audi TT RS in Depth - priced at 55,800 euros". WorldCarFans.com. AUDI AG. 29 May 2009. Retrieved 2 September 2009.

[edit] Six cylinder petrols

This section is about current six cylinder petrol engines, for discontinued six cylinder petrol engines, see list of discontinued Volkswagen Group petrol engines#Six cylinder petrols

[edit] 2.8 V6 30v 142kW

Page 44: VW Engines

identificationparts code prefix: 078, ID codes: ACK, ALG, APR, AQD, AMX, AHA, ATQ

engine displacement & engine configuration2,771 cubic centimetres (169.1 cu   in ) V6 engine; bore x stroke: 82.5 by 86.4 millimetres (3.25 in × 3.40 in), stroke ratio: 0.95:1 - undersquare/long-stroke, 461.9 cc per cylinder, compression ratio: 10.6:1

cylinder block & crankcasecast steel; die-forged steel crankshaft

cylinder heads & valvetraincast aluminium alloy; five valves per cylinder, 30 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x chain-driven double overhead camshaft (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam'), continuous adjusting variable valve timing for intake and exhaust camshafts

engine managementBosch Motronic electronic engine control unit (ECU); regular premium unleaded (98 octane normally or 95 with "lower power output", according to manual)

DIN-rated motive power & torque output142 kilowatts (193 PS; 190 bhp) @ 5,8000 rpm; 280 newton metres (207 ft·lbf) @ 3,200 rpm

applicationsVolkswagen Passat (1997–2005) including the Variant and Chinese Škoda Superb; Audi A4, Audi A6 and Audi A8

[edit] 2.8 V6 24v FSI 140-162kW

The 2.8 V6 is a stroke-reduced version of the 3.2 V6 FSI introducing the Audi valvelift variable control of inlet valve lift.

Page 45: VW Engines

identificationparts code prefix: ???, ID code: BDX

engine displacement & engine configuration2,773 cubic centimetres (169.2 cu   in ) 90° V6 engine, 18.5 millimetres (0.73 in) cylinders banks offset; bore x stroke: 84.5 by 82.4 millimetres (3.33 × 3.24 in), stroke ratio: 1.03:1 - oversquare/short-stroke, 462.1 cc per cylinder, compression ratio: 12.0:1

cylinder block & crankcasehomogeneous monoblock low-pressure gravity die casting hypereutectic 'Alusil' aluminium-silicon alloy (AlSi17Cu4Mg) with a closed-deck design, mechanically stripped hard silicon crystal integral liners, honed under simulated mechanical stress; 360 mm (14.2 in) long, 430 mm (16.9 in) wide, 228 mm (9.0 in) high, 33 kg (73 lb); die-forged steel crankshaft

cylinder heads & valvetraincast aluminium alloy; four valves per cylinder, 24 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x chain-driven double overhead camshaft (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam'), continuous adjusting variable valve timing for intake and exhaust camshafts, two-stage valvelift inlet valve lift variable control

fuel systemcommon rail Fuel Stratified Injection (FSI) high-pressure direct injection

dimensions165 kilograms (364 lb)

DIN-rated motive power & torque output140 kilowatts (190 PS; 188 bhp) @ 5,500 rpm; 280 newton metres (207 ft·lbf) @ 3,000-5,000 rpm150 kilowatts (204 PS; 201 bhp) @ 5,250 rpm; 280 newton metres (207 ft·lbf) @ 3,000-5,000 rpm

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154 kilowatts (209 PS; 207 bhp) @ 5,500 rpm; 280 newton metres (207 ft·lbf) @ 3,000-5,000 rpm; 6,800 rpm max162 kilowatts (220 PS; 217 bhp) @ 5,750 rpm; 280 newton metres (207 ft·lbf) @ 3,200-5,000 rpm

applications2007 Audi A6 and facelifted A6 2008

reference"KS Aluminium-Technologie: engine blocks for the new Audi A6". Rheinmetall.de. Rheinmetall AG. August 2004. Retrieved 13 January 2010."ALUSIL - Cylinder Blocks for the new Audi V6 and V8 SI engines" (PDF). KSPG-AG.com. KS Aluminium-Technologie AG. Retrieved 1 February 2010.Audi AG (2006-09-27). "The new 2.8 FSI with Audi Valvelift system". Press release.

[edit] 3.0 V6 30v 160-162kW

This engine unveiled in 2000 is an all-aluminium alloy, longer stroke version of the 2.8 V6.

identificationparts code prefix: ???

engine displacement & engine configuration2,976 cubic centimetres (181.6 cu   in ) 90° V6 engine; bore x stroke: 82.5 by 92.8 millimetres (3.25 in × 3.65 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 496.1 cc per cylinder, compression ratio: ??.?:1

cylinder block & crankcasecast aluminium alloy; die-forged steel crankshaft; light pistons, balancer shaft

cylinder heads & valvetraincast aluminium alloy; five valves per cylinder, 30 valves total, low-friction roller finger cam followers with

Page 47: VW Engines

automatic hydraulic valve clearance compensation, 2x chain-driven double overhead camshaft (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam'), continuous adjusting variable valve timing for intake and exhaust camshafts

aspirationtwo-position variable length intake manifold

engine managementBosch Motronic ME 7.1.1 with electronic throttle control, EU4 compliant

DIN-rated motive power & torque outputs, ID codesBBJ: 160 kilowatts (218 PS; 215 bhp) for the C6 A6AVK: 162 kilowatts (220 PS; 217 bhp) @ 6,300 rpm; 300 newton metres (221 ft·lbf) @ 3,200 rpm

applications2000 Audi A4, 2005 Audi A6 (some Far East markets)

referenceAudi AG (2000-10-10). "The New Audi A4". Press release.

[edit] 3.0 V6 24v TFSI 213-245kW

See also: G60identification

parts code prefix: 06E, ID codes: CAKA, CCBAengine displacement & engine configuration

2,998 cubic centimetres (182.9 cu   in ) 90° V6 engine; bore x stroke: 84.5 by 89.1 millimetres (3.33 in × 3.51 in), stroke ratio: 0.95:1 - undersquare/long-stroke, 499.7 cc per cylinder, 90 mm (3.54 in) cylinder spacing, compression ratio: 10.5:1

cylinder block & crankcasecast aluminium alloy; die-forged steel crossplane crankshaft

cylinder heads & valvetrain

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cast aluminium alloy; four valves per cylinder, 24 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x chain-driven double overhead camshaft (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam'), continuous adjusting variable valve timing for intake and exhaust camshafts

aspirationhot-film air mass meter, Eaton 'Twin Vortices Series' (TVS) Roots-type positive displacement supercharger compressor with 160-degree axial twist twin four-lobe rotors and two integrated water-cooled charge air coolers (one per cylinder bank), mounted within the Vee pumping charged air directly into the inlet manifold

fuel systemfully demand-controlled and returnless; fuel tank mounted low pressure fuel pump; Fuel Stratified Injection (FSI): two inlet camshaft double-cam driven single-piston high-pressure injection pumps maintaining a pressure of 30 to 100 bars (435 to 1,450 psi) in the two stainless steel common rail fuel distributor rails (one rail per cylinder bank), six combustion chamber sited direct injection solenoid-controlled sequential fuel injectors, homogenous mixing, stratified-charge combustion (lean-burn) at partial load

ignition system and engine managementmapped direct ignition with centrally mounted spark plugs and six individual direct-acting single spark coils; Bosch Motronic electronic engine control unit (ECU)

exhaust systemtwo ceramic catalytic converters

dimensionslength: 360 mm (14.2 in), width: 430 mm (16.9 in), mass: 189 kg (417 lb)

DIN-rated motive power & torque outputs

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213 kilowatts (290 PS; 286 bhp) @ 4,850-6,500 rpm; 420 newton metres (310 ft·lbf) @ 2,500-4,800 rpm245 kilowatts (333 PS; 329 bhp) @ 5,500-7,000 rpm; 440 newton metres (325 ft·lbf) @ 2,500-5,000 rpm — CAKA/CCBA: Audi S4 (B8), Audi S5

applications2009 Audi A8 (D3), Audi A6 (C6), Audi A4 (B8), Audi S5, Audi S4 (B8), 2010 VW Touareg Hybrid (anticipated)

referencesParks, Jim (2008-07-17). "Audi Selects Eaton TVS Supercharger To Power Fuel Efficient V6". Eaton.com. Eaton Corporation - press release. Retrieved 2009-07-24. "when paired with direct injection and enhanced transmission ratio, the TVS supercharger helps the engine achieve 290 hp with an average fuel economy of nearly 24 miles per gallon"Parks, Jim (2008-11-06). "Eaton TVS Supercharger Featured On 2010 Audi S4/S4 Avant". Eaton.com. Eaton Corporation - press release. Retrieved 2009-07-24. "When combined with direct injection, the TVS surpasses twin turbochargers in packaging, starting performance and responsiveness"Parks, Jim (2009-03-04). "First Hybrid Application Of TVS Supercharger To Appear On 2010 Volkswagen Touareg; Fuel Economy Improved 17- 25 Percent". Eaton.com. Eaton Corporation - press release. Retrieved 2009-07-24.

[edit] 3.2 VR6 24v 54-184kW

This VR6 engine was often badged as a "V6" in Audi models

identificationparts code prefix: 022, ID codes: CBRA

engine displacement & engine configuration

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3,189 cubic centimetres (194.6 cu   in ) 15° VR6 engine; bore x stroke: 84.0 by 95.9 millimetres (3.31 in × 3.78 in), stroke ratio: 0.88:1 - undersquare/long-stroke, 531.5 cc per cylinder, compression ratio: ??.?:1

cylinder block & crankcasegrey cast iron; seven main bearings; die-forged steel crankshaft, cast aluminium alloy oil sump

cylinder head & valvetraincast aluminium alloy; four unequal-length valves per cylinder, 24 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, simplex roller chain-driven double overhead camshaft (DOHC - one camshaft for all exhaust valves, and one for all intake valves), continuous timing adjustment variable valve timing (52 degrees on the inlet, 22 degrees on the exhaust)

aspirationhot-film air mass meter, electronic drive by wire throttle valve, one-piece cast aluminium alloy intake manifold, two cast iron exhaust manifolds

fuel system, ignition system, engine managementcommon rail multi-point electronic sequential indirect fuel injection with six intake manifold-sited fuel injectors; mapped direct ignition with six NGK longlife spark plugs and six individual single spark coils; electronic engine control unit (ECU)

EWG-rated motive power & torque output & ID code54 kilowatts (73 PS; 72 bhp) — BMF Volkswagen Industrial Motor (LPG) (05/04->)

DIN-rated motive power & torque outputs & ID codes173 kilowatts (235 PS; 232 bhp) @ 6,200 rpm; 315 newton metres (232 ft·lbf) @ 2,950 rpm — Volkswagen Transporter (T5)

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177 kilowatts (241 PS; 237 bhp) @ 6,200 rpm; 320 newton metres (236 ft·lbf) @ 2,500-3,000 rpm — BFH, BML184 kilowatts (250 PS; 247 bhp) @ 6,300 rpm; 320 newton metres (236 ft·lbf) @ 2,500-3,000 rpm — BDB, BHE, BMJ, BPF, BUB

applicationsAudi A3 (BDB: 07/03-08/04, BMJ: 09/04-10/05, BUB: 11/05-05/09), Audi TT (BHE: 07/03-06/06, BPF: 05/04-05/06, BUB: 08/06-06/10), VW Golf Mk4 R32, VW Golf Mk5 R32, Volkswagen Touareg, Volkswagen Transporter (T5), Volkswagen Industrial Motor (BMF: 05/04->)

references"VW Golf R32 (Mk4) - in depth". WorldCarFans.com. Volkswagen AG. 7 August 2002. Retrieved 2 August 2009."New Volkswagen Golf R32 (Mk5)". WorldCarFans.com. Volkswagen AG. 23 September 2005. Retrieved 2 August 2009.

[edit] 3.2 VR6 24v FSI 184kW

identificationparts code prefix: 03H, ID code: AXZ (North America only)

engine displacement & engine configuration3,189 cubic centimetres (194.6 cu   in ) 10.6° VR6 engine; bore: 86.0 millimetres (3.39 in) x stroke: 90.9mm, stroke ratio: ??? 0.88:1 - undersquare/long-stroke, 531.5 cc per cylinder, compression ratio: 12:1[citation needed]

cylinder block & crankcasegrey cast iron; seven main bearings; die-forged steel crankshaft

cylinder head & valvetrain

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cast aluminium alloy; four unequal-length valves per cylinder, 24 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, simplex roller chain-driven double overhead camshaft (DOHC - one camshaft for all exhaust valves, and one for all intake valves), continuous timing adjustment variable valve timing (52 degrees on the inlet, 22 degrees on the exhaust)

aspirationhot-film air mass meter, electronic drive by wire throttle valve, one-piece cast aluminium alloy intake manifold, two cast iron exhaust manifolds

fuel systemFuel Stratified Injection (FSI) high-pressure direct injection with two common rails

ignition systemmapped direct ignition with six individual ignition coils

DIN-rated motive power & torque output184 kilowatts (250 PS; 247 bhp)

applicationVW Passat B6 3.2 FSI (09/05->)

[edit] 3.2 V6 24v FSI 188-195kW

identificationparts code prefix: ???, ID codes: AUK, BKH, BYU, (191 kW - BPK)

engine configuration90° V6 engine; 90 millimetres (3.54 in) cylinder spacing, compression ratio: 12.5:1 (184 kW: 11.3:1)

engine displacement etc.3,123 cubic centimetres (190.6 cu   in ); bore x stroke: 84.5 by 92.8 millimetres (3.33 × 3.65 in), stroke ratio: 0.91:1 - undersquare/long-stroke, 520.4 cc per cylinder

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3,197 cubic centimetres (195.1 cu   in ); bore x stroke: 85.5 by 92.8 millimetres (3.37 × 3.65 in), stroke ratio: 0.92:1 - undersquare/long-stroke, 532.8 cc per cylinder

cylinder block & crankcasehomogeneous monoblock low-pressure chill gravity die casting hypereutectic 'Alusil' aluminium-silicon alloy (AlSi17Cu4Mg) with a closed-deck design, mechanically stripped hard silicon crystal integral liners, honed under simulated mechanical stress; die-forged steel crankshaft

cylinder heads & valvetraincast aluminium alloy; four valves per cylinder, 24 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x chain-driven double overhead camshaft (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam'), continuous adjusting variable valve timing for intake and exhaust camshafts

fuel systemcommon rail Fuel Stratified Injection (FSI) high-pressure direct injection between 30 to 100 bars (435 to 1,450 psi)

aspiration & exhaust systemvariable intake manifold, two ceramic catalytic converters

dimensionslength: 360 mm (14.2 in), width: 430 mm (16.9 in), mass: 169.5 kg (374 lb)

DIN-rated motive power & torque outputs184 kilowatts (250 PS; 247 bhp) @ 6,300 rpm; 320 newton metres (236 ft·lbf) @ 2,500-3,000 rpm188 kilowatts (256 PS; 252 bhp) @ 6,500 rpm; 330 newton metres (243 ft·lbf) @ 3,250 rpm, 90% available between 1,900-5,900 rpm, 7,200 rpm max — Audi A6191 kilowatts (260 PS; 256 bhp) @ 6,500 rpm — Audi A8195 kilowatts (265 PS; 261 bhp) @ 6,500 rpm; 320 newton metres (236 ft·lbf) @ 3,200-5,000 rpm — Audi A4, Audi A5

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applications2005 Audi A8, Audi A6, Audi A4, Audi A5

references"New Audi A6 in depth". WorldCarFans.com. Audi AG. 2004-04-08. Retrieved 2009-07-31."KS Aluminium-Technologie: engine blocks for the new Audi A6". Rheinmetall.de. Rheinmetall AG. August 2004. Retrieved 13 January 2010."ALUSIL - Cylinder Blocks for the new Audi V6 and V8 SI engines" (PDF). KSPG-AG.com. KS Aluminium-Technologie AG. Retrieved 1 February 2010.

[edit] 3.6 VR6 24v FSI 191-220kW

identificationparts code prefix: 03H

engine displacement & engine configuration3,598 cubic centimetres (219.6 cu   in ) 10.6° VR6 engine; bore x stroke: 89.0 by 96.4 millimetres (3.50 in × 3.80 in), stroke ratio: 0.92:1 - undersquare/long-stroke, 599.7 cc per cylinder, compression ratio: 11.4-12.0:1[clarification needed]

cylinder block & crankcasegrey cast iron; die-forged steel crankshaft

cylinder head & valvetraincast aluminium alloy; four unequal-length valves per cylinder, 24 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, simplex roller chain-driven double overhead camshaft (DOHC - one camshaft for all exhaust valves, and one for all intake valves), continuous timing adjustment variable valve timing (52 degrees on the inlet, 22 degrees on the exhaust)

aspiration

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hot-film air mass meter, electronic drive by wire throttle valve, two-piece cast aluminium alloy intake manifold, two cast iron exhaust manifolds

fuel systemFuel Stratified Injection (FSI) high-pressure direct injection with two common rails

DIN-rated motive power & torque outputs, ID codes191 kilowatts (260 PS; 256 bhp) @ 6,000 rpm; 350 newton metres (258 ft·lbf) @ 2,500-5000 rpm; — CDVA206 kilowatts (280 PS; 276 bhp) @ 6,200 rpm; 360 newton metres (266 ft·lbf) @ 2,750 rpm; 12.57 bars (182.3 psi) MEP; max 6,500 rpm (20.9 m/s piston speed) — BLV (North America only)220 kilowatts (299 PS; 295 bhp) @ 6,600 rpm; 350 newton metres (258 ft·lbf) @ 2,400-5,300 rpm — BWS

applicationsVW Passat B6 3.6 FSI (BLV: 09/05->, BWS: 04/07-05/07), VW Passat CC (BLV: 06/08->, BWS: 05/08->), VW Passat B6 R36 (BWS: 09/07->), Škoda Superb 4x4 DSG (CDVA: 09/08->), VW Phaeton, VW Touareg, Audi Q7

references"Volkswagen Passat 3.6". Car and Driver. December 2005."Volkswagen Passat R36 technical specifications". Car Enthusiast.

[show]v · d · e Volkswagen Group VR6 engine timeline, 1990–present — an engine of the Volkswagen Group

[edit] Eight cylinder petrols

This section is about current eight cylinder petrol engines, for discontinued eight cylinder petrol engines, see list of discontinued Volkswagen Group petrol engines#Eight cylinder petrols

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Of their eight cylinder petrol engines, all Volkswagen Group V8 engines are primarily constructed from a lightweight cast aluminium alloy cylinder block (crankcase) and cylinder heads. They all use multi-valve technology, with the valves being operated by two overhead camshafts per cylinder bank (sometimes referred to as 'quad cam'). All functions of engine control are carried out by varying types of Robert Bosch GmbH Motronic electronic engine control units.

These V8 petrol engines initially were only used in cars bearing the Audi marque, they are now also installed in Volkswagen Passenger Cars 'premium models'. They are all longitudinally orientated, and with the exception of the Audi R8, are front-mounted.

[edit] 4.2 V8 32v FSI 257-309kW

The 4.2 FSI V8 as installed in the Audi R8

Fundamentally based on the existing Audi 40 valve V8 engine, this new engine is heavily revised over its predecessor, with all-new components including: crankshaft, connecting rods and pistons, cylinder heads and valvetrain, oil supply and cooling system, intake path and exhaust system, and engine management system. It is available in two versions; a basic or 'comfort' version, first used in the Audi Q7; and a sports-focussed high-revving version, with features which hail from motorsport, for the B7 RS4 quattro and the

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Audi R8. This is the first eight cylinder road car engine to use Fuel Stratified Injection (FSI), which was successfully developed by Audi in their LeMans winning R8 racing car. The 5.2 V10 FSI will be developed directly from this V8 engine.

identificationparts code prefix/variant: 079.D

engine displacement & engine configuration4,163 cubic centimetres (254.0 cu   in ) 90° V8 engine; 18.5 millimetres (0.73 in) cylinder bank offset; 90 millimetres (3.54 in) cylinder spacing; bore x stroke: 84.5 by 92.8 millimetres (3.33 × 3.65 in), stroke ratio: 0.91:1 - undersquare/long-stroke, 520.4 cc per cylinder, compression ratio: 12.5:1, firing order: 1–5–4–8–6–3–7–2; water:oil lubricant cooler (RS4/R8 utilises an additional thermostatically controlled air:oil cooler); Q7 and RS4 utilise a wet sump system (RS4 with additional longitudinal axis flapped baffles controlled by lateral g-force), R8 uses dry sump

cylinder block & crankcasehomogeneous monoblock low-pressure chill gravity die casting hypereutectic 'Alusil' aluminium-silicon alloy (AlSi17Cu4Mg) with a closed-deck design, mechanically stripped hard silicon crystal integral liners, honed under simulated mechanical stress; reinforced by a cast lower crankcase alloy bedplate (AlSi17Cu4Mg) mimicking a ladder-frame design, and including five GGG50 nodular cast iron press-fit main bearing caps each affixed by four bolts; 464 millimetres (18.3 in) overall length, 228 millimetres (9.0 in) cylinder block height; two-stage 3/8" simplex roller chain and gear driven 'accessory drive' which includes the oil pump, water pump, power steering pump, and air conditioning compressor; baffle-plate oil sump

crankshaft, connecting rods and pistons

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die-forged and tempered high alloy steel (42CrMoS4) crankshaft with 65 millimetres (2.6 in) diameter and 18.5 millimetres (0.73 in) width main bearing journals and 90° crank, 54 millimetres (2.1 in) diameter and 15.25 millimetres (0.60 in) width big end bearing journals; 154 millimetres (6.1 in) long high strength forged cracked trapezoidal connecting rods (36MnVS4 in basic engine, ultra high strength 34CrNiMo8 in RS4/R8 with more restrictive geometery tolerances); forged 290 grams (10.2 oz) aluminium pistons with shaped piston crowns designed to impart charged volume tumbling effect for fully homogenous air/fuel charge

cylinder heads & valvetraincast aluminium alloy, partition-plate horizontally divided intake ports producing a tumble effect (larger cross-section on RS4/R8); four valves per cylinder: chrome-plated solid-stem (hollow-stem on RS4/R8) intake valves, and chrome-plated sodium-filled hollow-stem exhaust valves, both with 11 millimetres (0.43 in) valve lift (longer valve lift on RS4/R8), 32 valves total; lightweight low-friction roller finger cam followers (uprated with peend rollers on RS4/R8) with automatic hydraulic valve clearance compensation, 2x hollow tube composite double overhead camshafts (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam') - driven from the flywheel side via a two-stage chain drive utilising three 3/8" simplex roller chains (sleeve-type on RS4/R8), 200 crank angle degree intake valve opening (230 for RS4/R8) and 210 crank angle degree exhaust valve opening (230 for RS4/R8); valve overlap facilitates integral exhaust gas recirculation; continuous hydraulic vane-adjustable variable valve timing for intake and exhaust camshafts with up to 42 degrees adjustment, each controlled via information from hall sensors, Audi

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"RS" 'red' plastic cam covers on RS4, 'anthracite' plastic on R8

aspirationtwo single entry air filters each with hot-film air mass meters (Q7), or triple-entry single air filter with single hot-film air mass meter (RS4), or double-entry dual-element single air filter with two hot-film air mass meters (R8); single (Q7 & RS4) or twin (R8) cast alloy throttle body electronically controlled Bosch E-Gas 'drive by wire' throttle butterfly valves (Bosch 82 millimetres (3.2 in) diameter on Q7, Pierburg 90 millimetres (3.5 in) diameter on RS4), two-stage four-piece gravity die-cast (Q7) (sand-cast on RS4/R8) magnesium-aluminium alloy variable tract-length intake manifold utilising electronically map controlled silicon tipped tract length flaps along with tumble flaps inducing a swirling movement in the drawn air (RS4 & R8 do not use a variable tract-length intake manifold)

fuel systemfully demand-controlled, (Q7 returnless, RS4 return to tank); fuel tank mounted low pressure fuel pump; Fuel Stratified Injection (FSI): two inlet camshaft double-cam driven single-piston high-pressure injection pumps maintaining a pressure between 30 to 100 bars (435 to 1,450 psi) in the two stainless steel common rail fuel distributor rails, eight combustion chamber sited direct injection solenoid-controlled 65 volt single-hole sequential fuel injectors with integrated swirl plates; 98 RON/ROZ (93 AKI) EuroSuperPlus (premium) unleaded recommended for maximum performance and fuel economy (95 RON (91 AKI) may be used, but will reduce performance and worsen fuel economy)

ignition system & engine managementmapped direct ignition with centrally mounted longlife spark plugs and eight individual direct-acting single spark

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coils; Bosch Motronic MED 9.1.1 electronic engine control unit (ECU) (two MED 9.1 ECUs in the RS4 and R8, working on the 'master and slave' concept due to the high revving nature of the engine), four knock sensors, EU4 emissions standard, map-controlled coolant thermostat (Q7 only), additional electric after-run coolant pump with two additional side-mounted radiators (RS4/R8), water-cooled alternator, two map-controlled radiator fans

exhaust systemvacuum-controlled secondary air injection to assist cold start operation; air-gap insulated exhaust manifold per cylinder bank (Q7), or 4-into-2-into-1 fan-branch exhaust manifold per cylinder bank to minimise reverse pulsation of expelled exhaust gasses (RS4), or fan branch manifold with integrated catalytic converter per cylinder bank; two close-coupled and two main underfloor catalytic converters - ceramic on Q7, high-flow metallic on RS4, or main catalytic converter integrated into transverse main rear silencer with quad outlets; four heated oxygen (lambda) sensors (broadband upstream, nonlinear downstream) monitoring pre- and post-catalyst exhaust gasses; siamesed absorption-type middle silencer (Q7 with crossover) and siamesed rear silencer, separate rear silencers on RS4 with vacuum-operated flap valves

dimensionsQ7 (for auto transmission with plate-type flywheel): approx. 198 kilograms (437 lb), RS4 (for 6-speed manual with dual-mass flywheel): approx. 212 kilograms (467 lb)

DIN-rated motive power & torque outputs, ID codes, applications

257 kilowatts (349 PS; 345 bhp) @ 6,800rpm; 440 newton metres (325 ft·lbf) @ 3,500 rpm, 85% available from 2,000 rpm — BAR: Audi Q7 (03/06-05/10),

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Volkswagen Touareg (06/06->); BVJ: Audi C6 A6 (05/06->), Audi D3 A8 (06/06->)260 kilowatts (354 PS; 349 bhp) @ 7,000 rpm — CAU: Audi S5 (06/07->)309 kilowatts (420 PS; 414 bhp) @ 7,800 rpm; 430 newton metres (317 ft·lbf) @ 5,500 rpm, 90% available between 2,250 and 7,600 rpm, 8,250 rpm rev limiter — BNS: Audi B7 RS4 (11/05-10/08); BYH: Audi R8 (04/07->)

references"KS Aluminium-Technologie: engine blocks for the new Audi A6". Rheinmetall.de. Rheinmetall AG. August 2004. Retrieved 27 January 2010."ALUSIL - Cylinder Blocks for the new Audi V6 and V8 SI engines" (PDF). KSPG-AG.com. KS Aluminium-Technologie AG. Retrieved 1 February 2010.Audi 4.2-liter V8 FSI Engine - Self-Study Programme 921603. 3800 Hamlin Road, Auburn Hills, Michigan 48326, USA: Audi of America, Inc., Service Training. 07/2006."Audi RS4 Saloon - Technical Data" (MS Word document). AUDI AG. February 2005. Retrieved 14 September 2009."Geneva Motor Show: Audi RS4 - The Sports Car for 365 Days a Year". VWvortex.com - Audi News. AUDI AG. 1 March 2005. Retrieved 14 September 2009."New Audi RS4". WorldCarFans.com. AUDI AG - press release. 5 September 2005. Retrieved 16 September 2009."Audi Q7 in depth". WorldCarFans.com. AUDI AG - press release. 31 January 2006. Retrieved 16 September 2009.

[edit] awards

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was placed in the 2005 and 2006 annual list of Ward's 10 Best Engines

[edit] 4.0TFSI 309-383kW

This new engine is based on the V10 engine from the Audi RS6

engine displacement & engine configuration3,993 cubic centimetres (243.7 cu   in ) 90° V8 engine; 90 millimetres (3.54 in) cylinder spacing; bore x stroke: 84.5 by 89.0 millimetres (3.33 × 3.50 in), stroke ratio: 0.95:1 - undersquare/long-stroke, 499.1 cc per cylinder, compression ratio: 10.5:1

fuel system; Fuel Stratified Injection (FSI)Central-Overhead Injectors

exhaust systemtwo twin-scroll turbo chargers and twin air and water cooled intercoolers

DIN-rated motive power & torque outputs, ID codes, applications

331 kilowatts (450 PS; 444 bhp) @ 5,800rpm; 600 newton metres (443 ft·lbf) @ 1,750 rpm— BAR: Audi S6 C7 Audi S7 Audi D4 A8383 kilowatts (521 PS; 514 bhp) @ 6,200 rpmrpm; —700 newton metres (516 ft·lbf) @ 3,500 rpm in Audi S8 D4

[edit] 6.75 V8 biturbo 335kW (Bentley)

This 6.75 litre V8 is a legacy engine, developed by Rolls-Royce Limited before the takeover of Bentley Motors Limited by the German Volkswagen Group, but still used during their ownership.

See also: Rolls-Royce - Bentley L Series V8 engineengine displacement & engine configuration

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6,748 cubic centimetres (411.8 cu   in ) 90° V8 engine; bore x stroke: 104.1 by 99.1 millimetres (4.10 in × 3.90 in), stroke ratio: 1.05:1 - oversquare/short-stroke, 843.5 cc per cylinder

cylinder block & crankcasecast aluminium alloy, single central camshaft

cylinder heads & valvetraincast aluminium alloy, two valves per cylinder, 16 valves total, overhead valve (OHV) with pushrods

aspirationbiturbo - one turbocharger per cylinder bank

DIN-rated motive power & torque outputs335 kilowatts (455 PS; 449 bhp) @ 4,100 rpm; 875 newton metres (645 ft·lbf) @ 3,250 rpm375 kilowatts (510 PS; 503 bhp) @ 4,200 rpm; 1,050 newton metres (774 ft·lbf) @ 3,300 rpm — R395 kilowatts (537 PS; 530 bhp) @ ?,??? rpm; 1,050 newton metres (774 ft·lbf) — Bentley Brooklands

applications2005 Bentley Arnage, Bentley Brooklands

referencesGerman press release: auto katalog 2006; auto, motor und sport"2008 Bentley Brooklands Coupe". LeftLaneNews.com. LeftLane. Retrieved 2 January 2010.

[edit] Ten cylinder petrols

This section is about current ten cylinder petrol engines

[edit] 5.0 V10 40v 368-390kW (Lamborghini)

Only the third engine developed by Automobili Lamborghini S.p.A., and the first since Lamborghini was acquired by AUDI AG - this engine shares many technologies with other Audi-developed engines, although it is not directly based on any

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existing designs. It is constructed in two distinct stages: all components within the cylinder block and crankcase are built up at the Audi Hungaria Motor Kft. factory in Győr, with final assembly being completed at Sant'Agata Bolognese.

Main article: Lamborghini V10engine displacement & engine configuration

4,961 cubic centimetres (302.7 cu   in ) 90° V10 engine; bore x stroke: 82.5 by 92.8 millimetres (3.25 in × 3.65 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 496.1 cc per cylinder; compression ratio: 11.5:1; dry sump lubrication system

cylinder block & crankcasecast aluminium alloy with integrated liners with eutectic alloy; 88 mm (3.46 in) cylinder bore spacing; die-forged steel crankshaft with split crankpins (to create even 72 deg firing interval with the 90 deg vee-angle)

cylinder heads & valvetraincast aluminium alloy; four valves per cylinder, 40 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x chain driven double overhead camshafts (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam'), continuously variable valve timing system both for intake and exhaust

aspirationtwo air filters, two hot-film air mass meters, two cast alloy throttle bodies each with electronically controlled 'drive by wire' throttle butterfly valves, cast magnesium alloy variable geometry and resonance intake manifold

fuel systemtwo linked common rail fuel distributor rails, multi-point electronic sequential indirect fuel injection with ten intake manifold-sited fuel injectors

ignition system & engine management

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mapped direct ignition with centrally mounted spark plugs and ten individual direct-acting single spark coils; two Lamborghini LIE electronic engine control units (ECUs) working on the 'master and slave' concept due to the high revving nature of the engine

exhaust systemfive-into-one exhaust manifolds for each cylinder bank

DIN-rated motive power & torque outputs368 kilowatts (500 PS; 493 bhp) @ 7,800 rpm; 510 newton metres (376 ft·lbf) @ 4,500 rpm (80% available from 1,500 rpm) — 2003–2005382 kilowatts (519 PS; 512 bhp) @ 8,000 rpm; 510 newton metres (376 ft·lbf) @ 4,250 rpm — SE, Spyder, and 2006-on390 kilowatts (530 PS; 523 bhp) @ 8,000 rpm; 510 newton metres (376 ft·lbf) @ 4,250 rpm — Superleggera

applicationLamborghini Gallardo

referencesAudi 5.2 litre V10 FSI engine. Service Training - Self-Study Programme (SSP 376 ed.). D-74172 Neckarsulm, Germany: AUDI AG. 06/2006. "The (Audi) V10 belongs to the next generation of Audi V-engines, all of which have a 90-degree included angle and a spacing of 90 millimetres between cylinder centres. Compared to the engine in the Lamborghini Gallardo, which has a spacing of 88 millimetres between cylinder centres, the Audi engine has several new features in key areas.""Lamborghini Cars full specifications - First spyshots of the Lamborghini L140 model". LamboCars.com. Retrieved 30 August 2009."Conversation: Lamborghini CEO Stephan Winkelmann - Italian style, German quality". Edmunds.com. Edmunds Inc. 27 February 2007. Retrieved 30 August 2009."Lamborghini Gallardo LP560-4 - New Gallardo V10

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bends design rules - Secrets behind Lamborghini's latest projectile, the LP560-4". evo.co.uk. Dennis Publishing. 7 March 2008. Retrieved 30 August 2009."Lamborghini gives Gallardo bigger engine, new name". AutoWeek.com. Crain Communications. 26 February 2008. Retrieved 30 August 2009.

[edit] 5.0 V10 40v TFSI 427kW (Audi C6 RS6)

This 'Audi V10 TFSI' - a 5.0 litre V10 'biturbo' petrol engine is one the most powerful engine fitted into any Volkswagen Group automobile. From its DIN-rated maximum power output of 426 kilowatts (579 PS; 571 bhp), this engine generates a specific power output of 85.4 kilowatts (116.1 PS; 114.5 bhp) per litre displacement.

identificationparts code prefix/variant: 07L.B, ID code: BUH

engine displacement & engine configuration4,991 cubic centimetres (304.6 cu   in ) 90° V10 engine; bore x stroke: 84.5 by 89.0 millimetres (3.33 in × 3.50 in), stroke ratio: 0.95:1 - undersquare/long-stroke, 499.1 cc per cylinder, compression ratio: 10.5:1; dry sump lubrication system, simplex roller chain and gear-driven external ancillaries including combined oil pump and centrifugal coolant pump, two oil coolers - oil:water and thermostatically controlled oil:air, water-cooled alternator

cylinder block & crankcasehomogeneous monoblock low-pressure chill die casting hypereutectic 'Alusil' aluminium-silicon alloy (AlSi17Cu4Mg); reinforced by a cast alloy bedplate with six integral GGG50 grey cast iron main bearing caps each affixed by four bolts, web-reinforced inner vee; inner-vee balance shaft eliminating first degree inertial forces, 90 mm (3.54 in) cylinder bore spacing, 18.5 mm

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(0.73 in) cylinder bank offset; die-forged steel crossplane crankshaft with split 18 degree offset crankpins, cast aluminium alloy oil sump

cylinder heads & valvetraincast aluminium alloy; partition-plate horizontally divided intake ports designed to induce swirl-effect during induction stroke, four valves per cylinder, 40 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x roller chain-driven double overhead camshaft (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam', driven from the rear flywheel end in a relay method using four chains), continuous adjusting variable valve timing for intake and exhaust camshafts, plastic-composite cam covers

aspirationtwo air filters, two hot-film air mass meters, two cast alloy throttle bodies each with electronically controlled Bosch "E-Gas" 'drive by wire' throttle butterfly valves, three-part sand-cast magnesium alloy fixed tract-length intake manifold incorporating electronically controlled vacuum-actuated two-stage tumble flaps inducing a swirling movement in the drawn air, 'biturbo': two parallel water-cooled (with reverse flow electric after-run pump) turbochargers integrated into exhaust manifold with electronically controlled vacuum-actuated excess pressure regulation giving a maximum boost of 1.6 bars (23.2 psi), two side-mounted intercoolers (SMICs)

fuel systemfully demand-controlled; two fuel tank mounted low pressure fuel lift pumps, Fuel Stratified Injection (FSI): two returnless single-piston high-pressure FSI injection pumps driven via roller tappet from a double cam lobe on the inlet camshaft - maintaining a maximum pressure of 120 bars (1,740 psi) in the two separate stainless steel

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common rail fuel distributor rails (one rail per cylinder bank), ten combustion chamber sited direct injection solenoid-controlled sequential fuel injectors

ignition system & engine managementmapped direct ignition with centrally mounted spark plugs and ten individual direct-acting single spark coils; two Bosch Motronic ME 9.1.2 electronic engine control units (ECUs) working on the master/slave concept due to the high rev limit

exhaust systemtwo close-coupled and two main underfloor catalytic converters, eight lambda sensors

DIN-rated motive power & torque output426 kilowatts (579 PS; 571 bhp) @ 6,250-6,700 rpm; 650 newton metres (480 ft·lbf) @ 1,500-6,250 rpm

applicationAudi C6 RS6 5.0 TFSI quattro (04/08->)

reference"Audi RS6 Sedan unleashed ahead of Paris debut". WorldCarFans.com. AUDI AG. 12 August 2008. Retrieved 16 February 2010.

[edit] 5.2 V10 40v FSI 320-331kW (C6 S6/D3 S8)

A first in Audi's history, this new generation high performance V10 engine is based on Audi's V8 FSI engines, and retains the same fundamental design principals of the V8 FSI, including the crankcase, cylinder heads, valvetrain, fuel system and intake manifold. However, an all new crankshaft, balance shaft, double-chambered intake manifold with dual throttle valves, exhaust manifold, and ECU - are all unique to the V10. As part of the new V10 engine development, specific emphasis was placed on 'refinement', 'comfort' and 'sportiness' - as required for installation in Audi high performance luxury cars. As well as gaining two additional

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cylinders compared to the V8, it has been bored by an extra two millimetres, and also shares the 90 degree (°) cylinder bank angle of the recent Audi V engines. Audi continue to use the Fuel Stratified Injection (FSI) technology, originally developed in the Audi R8 LMP endurance race cars.

This engine is often, but incorrectly referred to as a derivative of the Gallardo's original 5.0 litre Lamborghini V10, which was also developed under the Volkswagen Group ownership. However, the subsequent 5.2 V10 FSI installed in the Gallardo LP560 and Audi R8 V10 is fundamentally identical to this Audi unit, save for a different crankshaft, dry sump, and engine management systems.

identificationparts code prefix: 07L

engine displacement & engine configuration5,204 cubic centimetres (317.6 cu   in ) 90° V10 engine; bore x stroke: 84.5 by 92.8 millimetres (3.33 in × 3.65 in), stroke ratio: 0.91:1 - undersquare/long-stroke, 520.4 cc per cylinder, compression ratio: 12.5:1

cylinder block & crankcasehomogeneous monoblock low-pressure chill die casting hypereutectic 'Alusil' aluminium-silicon alloy (AlSi17Cu4Mg); reinforced by a cast alloy bedplate (AlSi12Cu1) with six integral GGG50 grey cast iron main bearing caps each affixed by four bolts, 685 millimetres (27.0 in) long, 80 millimetres (3.1 in) wide, approx. 47 kilograms (104 lb) in weight, inner-vee sited chain-driven contra-rotating spheroidal cast iron balance shaft eliminating first degree inertial forces, 90 mm (3.54 in) cylinder bore spacing, 18.5 mm (0.73 in) cylinder bank offset

crankshaft, connecting rods and pistons

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die-forged steel crankshaft, with 18 degree crankpin offset to achieve a 72° crank angle even firing interval; high strength cracked trapezoidal connecting rods (36MnVS4); Kolbenschmidt cast aluminium pistons with shaped piston crowns designed to impart charged volume tumbling effect for fully homogenous air/fuel charge, skirt with iron liner

cylinder heads & valvetraincast aluminium alloy; partition-plate horizontally divided intake ports, four valves per cylinder, 32.5 millimetres (1.28 in) intake valves and 28.0 millimetres (1.10 in) sodium-filled exhaust valves, 40 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x hollow tube composite double overhead camshafts (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam') - driven from the flywheel side via a two-stage chain drive utilising three 3/8" simplex roller chains, continuous vane-adjustable variable valve timing for intake and exhaust camshafts with up to 42 degrees adjustment

aspirationtwo air filters, two hot-film air mass meters, two cast alloy throttle bodies each with electronically controlled 'drive by wire' 68 millimetres (2.68 in) throttle butterfly valves, two-stage four-piece die cast magnesium alloy variable tract-length intake manifold utilising electronically map controlled silicon tipped tract length flaps along with tumble flaps inducing a swirling movement in the drawn air

fuel systemfully demand-controlled and returnless; two fuel tank mounted low pressure fuel pumps, Fuel Stratified Injection (FSI): two inlet camshaft double-cam driven single-piston high-pressure injection pumps maintaining a pressure between 30 to 100 bars (435 to 1,450 psi) in

Page 71: VW Engines

the two stainless steel common rail fuel distributor rails with an over-pressure release valve set to 136 bars (1,973 psi), ten combustion chamber sited direct injection solenoid-controlled 65 volt single-hole sequential fuel injectors with integrated swirl plates

ignition system & engine managementmapped direct ignition with centrally mounted spark plugs and ten individual direct-acting single spark coils; two Bosch Motronic MED 9.1 electronic engine control units (ECUs) working on the 'master and slave' concept due to the high revving nature of the engine, four knock sensors, EU4 emissions standard

exhaust systemvacuum-controlled secondary air injection into exhaust ports to assist cold start operation, 2-1-2 branch exhaust manifold per cylinder bank (650 millimetres (25.6 in) nominal length) to minimise reverse pulsation of expelled exhaust gasses, four close-coupled 600-cell ceramic catalytic converters, eight heated oxygen (lambda) sensors monitoring pre- and post-catalyst exhaust gasses

dimensionsapprox. 220 kilograms (485 lb) (20 kilograms (44 lb) less than the BMW S85 with its 98 millimetres (3.9 in) bore spacing); length: 685 millimetres (27.0 in), width: 801 millimetres (31.5 in), height: 713 millimetres (28.1 in) with all components

DIN-rated motive power & torque outputs, applications, ID codes

Audi S6 — BXA: 320 kilowatts (435 PS; 429 bhp) @ 6,800 rpm; 540 newton metres (398 ft·lbf) @ 3,000-4,000 rpm, (over 500 N·m (369 ft·lbf) between 2,500 and 5,500 rpm)Audi S8 — BSM: 331 kilowatts (450 PS; 444 bhp) @ 7,000 rpm; 540 newton metres (398 ft·lbf) @ 3,500 rpm

Page 72: VW Engines

(90% available from 2,300 rpm), 21.7 m/s maximum piston speed, 13.04 bars (189.13 psi) maximum MEP

applicationsAudi C6 S6 (06/06->), Audi D3 S8 (06/06->)

references"KS Aluminium-Technologie: engine blocks for the new Audi A6". Rheinmetall.de. Rheinmetall AG. August 2004. Retrieved 27 January 2010.Audi 5.2 litre V10 FSI engine. Service Training - Self-Study Programme (SSP 376 ed.). D-74172 Neckarsulm, Germany: AUDI AG. 06/2006. "The (Audi) V10 belongs to the next generation of Audi V-engines, all of which have a 90-degree included angle and a spacing of 90 millimetres between cylinder centres. Compared to the engine in the Lamborghini Gallardo, which has a spacing of 88 millimetres between cylinder centres, the Audi engine has several new features in key areas.""New Audi S8". WorldCarFans.com. AUDI AG. 2005-10-19. Retrieved 2009-08-25."New Audi S8 in depth". WorldCarFans.com. AUDI AG. 2005-12-02. Retrieved 2009-08-25."New Audi S6 in depth". WorldCarFans.com. AUDI AG. 2006-03-20. Retrieved 2009-08-25.

[edit] 5.2 V10 40v FSI 386-412kW (LP 560-4/R8)

This is the second Lamborghini engine developed by AUDI AG, who became owners of Automobili Lamborghini S.p.A. following the takeover of Lamborghini by the German Volkswagen Group. It is a development of Audi's fundamentally identical 5.2 V10 FSI 320-386kW engine as used in the Audi C6 S6 and Audi D3 S8. This variant has been de-tuned for the Audi R8 V10.

identification

Page 73: VW Engines

parts code prefix: 07L.Yengine displacement & engine configuration

5,204 cubic centimetres (317.6 cu   in ) 90° V10 engine; bore x stroke: 84.5 by 92.8 millimetres (3.33 in × 3.65 in), stroke ratio: 0.91:1 - undersquare/long-stroke, 520.4 cc per cylinder; compression ratio: 12.5:1; dry sump lubrication system

cylinder block & crankcasecast aluminium alloy; 90 millimetres (3.54 in) cylinder bore spacing; die-forged steel crankshaft with shared crankpins (creating an uneven firing interval of either 58 deg or 90 deg separation)

cylinder heads & valvetraincast aluminium alloy; four valves per cylinder, 40 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x chain driven double overhead camshafts (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam'), continuously variable valve timing system both for intake and exhaust

aspirationtwo air filters, two hot-film air mass meters, two cast alloy throttle bodies each with electronically controlled 'drive by wire' throttle butterfly valves, cast magnesium alloy variable geometry and resonance intake manifold

fuel systemfully demand-controlled and returnless; fuel tank mounted low pressure fuel pump, Fuel Stratified Injection (FSI): two inlet camshaft double-cam driven single-piston high-pressure injection pumps maintaining pressure in the two stainless steel common rail fuel distributor rails, ten combustion chamber sited direct injection solenoid-controlled sequential fuel injectors

ignition system & engine management

Page 74: VW Engines

mapped direct ignition with centrally mounted spark plugs and ten individual direct-acting single spark coils; two Bosch Motronic MED 9.1 or Lamborghini LIE electronic engine control units (ECUs) working on the 'master and slave' concept due to the high revving nature of the engine

exhaust system2-1-2 branch exhaust manifold per cylinder bank to minimise reverse pulsation of expelled exhaust gasses

DIN-rated motive power & torque outputs, ID,applications

Audi — BUJ: 386 kilowatts (525 PS; 518 bhp) @ 8,000 rpm; 530 newton metres (391 ft·lbf) @ 6,500 rpm — Audi R8 V10 (04/09->)LP560: 412 kilowatts (560 PS; 553 bhp) @ 8,000 rpm; 540 newton metres (398 ft·lbf) @ 6,500 rpm — Lamborghini Gallardo LP 560-4

references"Lamborghini Gallardo LP560-4 - New Gallardo V10 bends design rules - Secrets behind Lamborghini's latest projectile, the LP560-4". evo.co.uk. Dennis Publishing. 7 March 2008. Retrieved 30 August 2009."Lamborghini gives Gallardo bigger engine, new name". AutoWeek.com. Crain Communications. 26 February 2008. Retrieved 9 January 2010.[unreliable source?]

Automobil Revue. pp. catalogue edition 2008, p.316 and 2006, p.285.

[edit] Twelve cylinder petrols

This section is about current twelve cylinder petrol engines

[edit] 6.0 WR12 48v 309-449kW

Page 75: VW Engines

Volkswagen Group W12 engine from the Volkswagen Phaeton

This W12 badged W12 engine is twelve cylinder W engine of four rows of three cylinders, formed by joining two imaginary 15° VR6 engine cylinder blocks, placed on a single crankshaft, with each cylinder 'double-bank' now at a 72° angle. This specific configuration is more appropriately described as a WR12 engine.

This Volkswagen Group engine is also used with slight modification, and the with the addition of two turbochargers in the Bentley Continental GT and Bentley Continental Flying Spur. It has also been used in a 600 horsepower (450 kW; 610 PS) form aboard the Volkswagen W12 prototype sports car to establish a 24 hour record of 323 kilometres per hour (200.7 mph) in 2002 at the Nardò Ring in Italy.

identificationparts code prefix: 07C

engine displacement & engine configuration5,998 cubic centimetres (366.0 cu   in ) 72° W12 engine; bore x stroke: 84.0 by 90.2 millimetres (3.31 in × 3.55 in),

Page 76: VW Engines

stroke ratio: 0.93:1 - undersquare/long-stroke, 499.9 cc per cylinder, compression ratio: 10.7:1

cylinder block & crankcasehomogeneous monoblock low-pressure chill die casting hypereutectic 'Alusil' aluminium-silicon alloy (AlSi17Cu4Mg); torsionally stiff aluminium alloy crankcase with high-resistance cylinder liners, simplex roller chain driven oil pump; die-forged steel 21.2 kg crankshaft, seven main bearings, crankpins offset to achieve a constant firing order as on a V6 engine

cylinder heads & valvetraincast aluminium alloy; four valves per cylinder, 48 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x double overhead camshaft (2xDOHC - two overhead camshafts per 'VR' cylinder bank - 'quad cam') - driven from the flywheel side via a two-stage chain drive utilising three 3/8" simplex roller chains, continuous vane-adjustable variable valve timing for intake and exhaust camshafts with up to 52 degrees timing range for the flow-optimised inlet ports, 22 degrees on the exhaust camshafts

aspirationtwo air filters, two hot-film air mass meters, two throttle bodies each with electronically controlled Bosch 'E-Gas' 'drive by wire' throttle butterfly valves, four-part two-channel cast magnesium alloy intake manifold; Bentley versions also use twin-turbos - one turbocharger per VR cylinder bank

fuel system, ignition system, engine managementtwo linked common rail fuel distributor rails, multi-point electronic sequential indirect fuel injection with twelve intake manifold-sited fuel injectors; centrally positioned NGK longlife spark plugs, mapped direct ignition with 12 individual direct-acting single spark coils; Bosch Motronic

Page 77: VW Engines

ME 7.1.1 electronic engine control unit (ECU), cylinder-selective knock control via four knock sensors, permanent lambda control, water cooled alternator

exhaust systemtwo vacuum-controlled secondary air injection pumps for direct injection into exhaust ports to assist cold start operation, four exhaust manifolds with four integrated ceramic catalytic converters, eight heated oxygen sensors monitoring pre- and post catalyst exhaust gasses

dimensionslength: 513 mm (20.2 in), height: 715 mm (28.1 in), width: 710 mm (28.0 in) then 690 mm (27.2 in)

DIN-rated motive power & torque outputs - Audi / Volkswagen, ID codes

309 kilowatts (420 PS; 414 bhp); 550 newton metres (406 ft·lbf) — Audi A8: AZC, VW Phaeton: BAN331 kilowatts (450 PS; 444 bhp) @ 6,200 rpm, 580 newton metres (430 ft·lbf) @ 4,000 rpm, 560 newton metres (413 ft·lbf) @ 2,300-5,300 rpm — Audi A8: BHT, BSB, BTE331 kilowatts (450 PS; 444 bhp) @ 6,000 rpm; 560 newton metres (413 ft·lbf) @ 2,750-5,000 rpm — Phaeton: BRN, BTT331 kilowatts (450 PS; 444 bhp) @ 6,000 rpm; 600 newton metres (443 ft·lbf) @ 3,300 rpm — Touareg: BJN, CFR

DIN-rated motive power & torque outputs - Bentley twin turbo412 kilowatts (560 PS; 553 bhp) @ 6,100 rpm; 650 newton metres (479 ft·lbf) @ 1,600-6,100 rpm — standard models449 kilowatts (610 PS; 602 bhp) @ 6,000 rpm; 750 newton metres (553 ft·lbf) @ 1,700-5,600 rpm — "Speed" models

applications

Page 78: VW Engines

Audi A8 (AZC: 03/01-09/02, BHT: 02/04-, BSB: 10/04-, BTE: 02/05-), Volkswagen Phaeton (BAN: 05/02-05/05, BRN: 05/05-10/08, BTT: 05/05-10/08), Volkswagen Touareg sport (BJN: 08/04-, CFR: 02/08-), Bentley Continental GT, Bentley Continental Flying Spur

references"Volkswagen Phaeton - in depth". WorldCarFans.com. Volkswagen AG. 2002-03-01. Retrieved 2009-08-26."KS Aluminium-Technologie: engine blocks for the new Audi A6". Rheinmetall.de. Rheinmetall AG. August 2004. Retrieved 27 January 2010."Audi A8L details". WorldCarFans.com. Audi of America. 2004-01-12. Retrieved 2009-08-26."Continental Flying Spur specification". BentleyMotors.com. Bentley Motors Limited. Retrieved 2 September 2009."Continental Flying Spur Speed specification". BentleyMotors.com. Bentley Motors Limited. Retrieved 2 September 2009.

[edit] 6.2/6.5 V12 48v 430-471kW (Lamborghini)

This is a legacy engine, an original 3.5 litre version was developed before the takeover of Automobili Lamborghini S.p.A. by the German Volkswagen Group subsidiary AUDI AG. The current 6.2 and 6.5 litre versions, which can trace their lineage back to the original, now used in the Murciélago during the current VW Group ownership, were developed with the help from Audi.

Main article: Lamborghini V12This section requires expansion with:valvetrain drive system & valve clearance adjustment, max operating revs.

engine configuration

Page 79: VW Engines

60° V12 engine; dry sump lubrication systemengine displacement etc.

6.2: 6,192 cubic centimetres (377.9 cu   in ); bore x stroke: 87.0 by 86.8 millimetres (3.43 in × 3.42 in), stroke ratio: 1.00:1 - 'square engine', 516.0 cc per cylinder; compression ratio: 11.6:16.5: 6,496 cubic centimetres (396.4 cu   in ); bore x stroke: 88.0 by 89.0 millimetres (3.46 × 3.50 in) (stroke ratio: 0.99:1 - 'square engine'); 541.3 cc per cylinder; compression ratio: 11.8:1

cylinder block & crankcasecast aluminium alloy

cylinder heads & valvetraincast aluminium alloy; four valves per cylinder, 48 valves total, 2x double overhead camshaft (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam')

aspirationtwo air filters, four cast alloy throttle bodies each with Magneti Marelli electronically controlled 'drive by wire' throttle butterfly valves, cast magnesium alloy intake manifold

fuel system & ignition systemtwo linked common rail fuel distributor rails, multi-point electronic sequential indirect fuel injection with twelve intake manifold-sited fuel injectors; centrally positioned spark plugs, mapped direct ignition with 12 individual direct-acting single spark coils

exhaust systemtwo 3-branch exhaust manifolds per cylinder bank, connected to dual-inlet catalytic converters, heated oxygen (lambda) sensors monitoring pre- and post-catalyst exhaust gasses

DIN-rated motive power & torque outputs6.2: 430 kilowatts (585 PS; 577 bhp) @ 7,500 rpm; and 650 newton metres (479 ft·lbf) @ 5,500 rpm

Page 80: VW Engines

6.5: 471 kilowatts (640 PS; 632 bhp) @ 7,500 rpm; and 660 newton metres (487 ft·lbf) @ 5,200 rpm6.5: 478 kilowatts (650 PS; 641 bhp) — Reventón

applications2004 Lamborghini Murciélago LP640 Coupé and Roadster, Lamborghini Reventón

referenceGerman press release: auto katalog 2006"Lighter Murcielago here in 2008". AutoCar.co.uk. Haymarket Media Group. 9 November 2007. Retrieved 4 January 2010.

[edit] Sixteen cylinder petrol

This section is about current sixteen cylinder petrol engines

[edit] 8.0 WR16 64v4T 736-816kW (Bugatti)

This W16 badged engine is the first and only production W16 engine in the world. It is a sixteen cylinder W engine, of four rows of four cylinders, and is created by joining two imaginary VR8-engined 15° cylinder banks at the crankcase, and placed on a single crankshaft, with each cylinder 'double-bank' now at a 90° vee-angle. This specific configuration method means it is more appropriately described as a WR16 engine.

engine displacement & engine configuration7,993 cubic centimetres (487.8 cu   in ) 90° W16 engine; bore x stroke: 86.0 by 86.0 millimetres (3.39 in × 3.39 in), stroke ratio: 1.00:1 - 'square engine', 499.6 cc per cylinder

cylinder block & crankcaseforged aluminium alloy; plasma-coated cylinder bores, dry sump lubrication system featuring an eight-stage

Page 81: VW Engines

aluminium-geared oil pump, die-forged steel crankshaft, lightweight titanium connecting rods

cylinder heads & valvetraincast aluminium alloy; four valves per cylinder, 64 valves total, low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x double overhead camshaft (2xDOHC - two overhead camshafts per 'VR' cylinder bank - 'quad cam')

engine coolingtwo separate water cooling circuits: one of 40 litres (8.8 imp gal; 10.6 US gal) capacity utilising three front-mounted radiators, the second of 15 litres (3.3 imp gal; 4.0 US gal) for cooling the charged induction air in the two intercoolers

aspirationlightweight cast magnesium alloy intake manifold with twin 'drive by wire' electronically controlled throttle valves in separate throttle bodies, four parallel turbochargers with integrated excess pressure regulation valves, two water-cooled top-mounted intercoolers

fuel system, ignition system & engine managementtwo linked common rail fuel distributor rails, multi-point electronic sequential indirect fuel injection with sixteen intake manifold-sited fuel injectors; mapped direct ignition with 16 individual direct-acting single spark coils; two digital electronic engine control units (ECUs), ion-current knock control and misfire cylinder-selective detection system

dimensions & masslength: 710 millimetres (28.0 in), mass: ≈400 kilograms (882 lb)

DIN-rated motive power & torque outputs736 kilowatts (1,001 PS; 987 bhp) @ 6,000 rpm; 1,250 newton metres (922 ft·lbf) @ 2,200-5,500 rpm; achieving a top speed of 406 kilometres per hour (252.3 mph)

Page 82: VW Engines

816 kilowatts (1,109 PS; 1,094 bhp); 1,310 newton metres (966 ft·lbf) - in the Veyron Linea Vincerò by Mansory special edition882 kilowatts (1,199 PS; 1,183 bhp); 1,500 newton metres (1,106 ft·lbf) - in the Veyron Super Sport; achieving a top speed of 430 kilometres per hour (267.2 mph)

applicationlongitudinally mid-mounted in Bugatti Veyron EB   16.4

references"Photograph of the Bugatti W16 cylinder block" (jpg image). Retrieved 30 December 2009."2006 Bugatti Veyron W16 Engine". SuperCarNews.net. Bugatti Automobiles S.A.S.. Archived from the original on June 15, 2008. Retrieved 30 December 2009."Bugatti Veyron 16.4 powerplant". WorldCarFans.com. Bugatti Automobiles S.A.S.. 2 February 2006. Retrieved 25 August 2009."Mansory Linea Vincerò Bugatti Veyron 16.4 unveils in Geneva". WorldCarFans.com. Mansory Cooperation GmbH. 3 March 2009. Retrieved 1 September 2009."Bugatti Veyron 16.4 Super Sport revealed". WorldCarFans.com. Bugatti Automobiles S.A.S. Retrieved 19 December 2010.

[edit] Petrol engines data table

The following table contains a very brief selection of current and historical Volkswagen Group spark-ignition petrol engines for comparison of performance and operating characteristics:

This section requires expansion with:torque at max power, power at max torque, MEP, max operating revs.

eng en en val m rp to m rp po sp m M ma dat

Page 83: VW Engines

inemodel

ginedisp.:(

cc / cm³)

gineconfig.

vetrain

ax.

power:kW(PS)

mformax.power

rque@ max.

power:Nm

ax.

torque:Nm(

ft·lbf)

mformax.

torque

wer@ max.

torque:kW

ecific

power:k

W/L(PS/L)

axMEP:bar

EP @max.

power:

bar

xoperating

revs:rpm

esinstalled(all unless

PS stated in

1st col.)

1.0 TFSI

0,999

inline 3(R3)

12vDOHC

55(75)

5,000

120(89)

1,950-4,000

55.1(75.1)

1.2 TSI 8v

1,197

inline 4(R4)

8vSOHC

77(105)

5,000

175(129)

1,500-4,100

64.3(87.7)

1.4 TSI(170 PS)

1,390

inline 4(R4)

16vDOHC

125(170)

6,000

240(177)

1,750-4,500

89.9(122.3)

21.7

7,000

1.6 1, inli 16v 85 6, 15 4, 53 6,5

Page 84: VW Engines

FSI598

ne 4(R4)

DOHC

(116)

000

5(114)

500

.2(72.6)

00

1.8 20vT(Audi TT qS)

1,781

inline 4(R4)

20vDOHC

176(239)

5,700

320(236)

2,300-5,000

98.8(134.2)

2.0 TFSI(200 PS)

1,984

inline 4(R4)

16vDOHC

147(200)

5,100-6,000

275

280(207)

1,800-5,000

53

74.1(100.8)

6,500

2.2 T(Audi RS2)

2,226

inline 5(R5)

20vDOHC

232(315)

6,500

410(302)

3,000

104.2(141.5)

7,000

2.5(Americas)

2,480

inline 5(R5)

20vDOHC

110(150)

5,000

214

240(177)

3,750

94

44.4(60.5)

5,800

2.5 TFSI(Aud

2,480

inline 5(R5)

20vDOHC

250(340)

5,400-6,50

450(332)

1,600-5,30

100.8(137

6,800

Page 85: VW Engines

i TTRS)

0 0 .1)

2.7 V6 biturbo(Audi B5 RS4)

2,671

V6 engine

24v2xDOHC

280(381)

6,100

440(325)

2,500

104.8(142.6)

2.8 V6

2,771

V6 engine

30v2xDOHC

142(193)

6,000

226

275(203)

3,200

93

51.2(69.6)

2.8 VR6

2,792

VR6

engine

24vDOHC

150(204)

6,200

265(195)

3,400

53.7(73.1)

3.0 V6 TFSI(Audi B8 S4)

2,995

V6 engine

24v2xDOHC

245(333)

5,500-7,000

440(325)

2,500-5,000

81.7(111.1)

3.2 VR

3,18

VR

24vDO

184

6,30

279

320

2,50

84 57.7

Page 86: VW Engines

6 9

6 engine

HC(250)

0(236)

0-3,000

(77.5)

3.6 VR6 FSI

3,598

VR6

engine

24vDOHC

220(299)

6,600

350(258)

2,400-5,300

61.1(83.1)

4.0 W8

3,998

WR8

engine

32v2xDOHC

202(275)

6,000

370(273)

2,750

50.5(68.8)

11.6

6,400

4.2 V8 40v(Audi B6 S4)

4,163

V8 engine

40v2xDOHC

253(344)

7,000

410(302)

3,500

110

60.8(82.6)

7,000

4.2 V8 FSI 32v(Audi B7 RS4)

4,163

V8 engine

32v2xDOHC

309(420)

7,800

378

430(317)

5,500

248

74.2(100.9)

8,250

4.2 V8

4,17

V8 en

40v2x

353

6,00

560

1,95

84.6

Page 87: VW Engines

biturbo(Audi C5 RS6 +)

2gine

DOHC

(480)

0-6,400

(413)

0-6,000

(115.1)

5.0 V10 TFSI(Audi C6 RS6)

4,991

V10

engine

40v2xDOHC

427(581)

6,250-6,700

650(480)

1,500-6,250

85.6(116.4)

5.2 V10 FSI(Audi D3 S8)

5,204

V10

engine

40v2xDOHC

331(450)

7,000

452

540(398)

3,500

198

63.6(85.3)

13.04

6.0 W12(Audi A8)

5,998

WR12 engine

48v2xDOHC

331(450)

6,200

510

560(413)

2,300-5,300

55.2(75.0)

6,000

8.0 W16

7,993

WR16

64v2xDO

736

(1,

6,000

1,250

2,200-

92.1(1

Page 88: VW Engines

4T(Bugatti Veyron)

engine

HC001)

(922)

5,500

25.2)

enginemodel

enginedisp.:(

cc / cm³)

engineconfig.

valvetrain

max.

power:kW(PS)

rpmformax.power

torque@ max.

power:Nm

max.

torque:Nm(

ft·lbf)

rpmformax.

torque

power@ max.

torque:kW

specific

power:k

W/L(PS/L)

maxMEP:bar

MEP @max.

power:

bar

max

operating

revs:rpm

datesinstalled(all unless

PS stated in

1st col.)