Generic Production Value Stream Map - Example Excel Generated VSM CUSTOMER PLANNING SUPPLIER TAKT Time (s) 600 PURCHASING Demand 48 Frequency Daily C/T (s) 600 C/O (s) 0 Uptime (%) 100 Yield (%) 99.3 Shifts 4 Frequency Daily STORES KITS GOODS AWAITING TEST AWAITING FINAL INSPECTION FINISHED GOODS Frequency Daily Quantity Quantity Quantity Quantity Quantity INSPECTION Time 6000 KITTING Time 6000 ASSEMBLY Time 6000 TEST Time 6000 INSPECTION Time 6000 SHIPPING GOODS-IN Quantity Frequency Daily Time 6000 C/T (s) 600 C/T (s) 600 C/T (s) 600 C/T (s) 900 C/T (s) 300 C/T (s) 600 C/O (s) 0 C/O (s) 0 C/O (s) 0 C/O (s) 60 C/O (s) 0 C/O (s) 0 Uptime (%) 100 Uptime (%) 100 Uptime (%) 100 Uptime (%) 80 Uptime (%) 100 Uptime (%) 100 Yield (%) 100 Yield (%) 90 Yield (%) 90 Yield (%) 90 Yield (%) 100 Yield (%) 100 Shifts 1 Shifts 1 Shifts 1 Shifts 1 Shifts 1 Shifts 1 LEAD 6000 6000 6000 6000 6000 6000 6000 TIME (s) 42000 VALUE 600 600 600 600 900 300 600 TIME (s) 4200 MANUFACTURING CELL MANAGER
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Generic Production Value Stream Map - Example Excel Generated VSM
CUSTOMERPLANNING
SUPPLIER TAKT Time (s) 600
PURCHASINGDemand 48
Frequency Daily
C/T (s) 600C/O (s) 0
Uptime (%) 100Yield (%) 99.3
Shifts 4
Frequency DailySTORES KITS GOODS AWAITING TEST AWAITING FINAL INSPECTION FINISHED GOODS
Frequency Daily Quantity Quantity Quantity Quantity Quantity
INSPECTIONTime 6000
KITTINGTime 6000
ASSEMBLYTime 6000
TESTTime 6000
INSPECTIONTime 6000
SHIPPING
GOODS-INQuantity Frequency Daily
Time 6000
C/T (s) 600 C/T (s) 600 C/T (s) 600 C/T (s) 900 C/T (s) 300 C/T (s) 600C/O (s) 0 C/O (s) 0 C/O (s) 0 C/O (s) 60 C/O (s) 0 C/O (s) 0
Uptime (%) 100 Uptime (%) 100 Uptime (%) 100 Uptime (%) 80 Uptime (%) 100 Uptime (%) 100Yield (%) 100 Yield (%) 90 Yield (%) 90 Yield (%) 90 Yield (%) 100 Yield (%) 100
Shifts 1 Shifts 1 Shifts 1 Shifts 1 Shifts 1 Shifts 1
LEAD6000 6000 6000 6000 6000 6000 6000 TIME (s) 42000
VALUE600 600 600 600 900 300 600 TIME (s) 4200
MANUFACTURINGCELL MANAGER
Generic Production Value Stream Map - Example Excel Generated VSM
PLANNING
SUPPLIER
PURCHASING
C/T (s) 600C/O (s) 0
Uptime (%) 100Yield (%) 99.3
Shifts 4
STORES KITS GOODS AWAITING TEST AWAITING FINAL INSPECTION FINISHED GOODS
Frequency Daily Quantity Quantity Quantity Quantity Quantity
TRAZOTime 6000
CORTETime 6000
PERFORADOTime 6000
ARMADOTime 6000
SOLDADURATime 6000
GOODS-INQuantity
Time 6000
C/T (s) 600 C/T (s) 600 C/T (s) 600 C/T (s) 900 C/T (s) 300C/O (s) 0 C/O (s) 0 C/O (s) 0 C/O (s) 60 C/O (s) 0
Uptime (%) 100 Uptime (%) 100 Uptime (%) 100 Uptime (%) 80 Uptime (%) 100Yield (%) 100 Yield (%) 90 Yield (%) 90 Yield (%) 90 Yield (%) 100
Shifts 1 Shifts 1 Shifts 1 Shifts 1 Shifts 1
LEAD6000 6000 6000 6000 6000 6000 6000 TIME (s) 42000
VALUE600 600 600 600 900 300 600 TIME (s) 4200
MANUFACTURINGCELL MANAGER
PROCESS
Pitch Duration
OUTSIDE SOURCE
C/T (s) C/T (s)C/O (s) C/O (s)
Uptime (%) Uptime (%)Yield (%) Yield (%)
Shifts Shifts
Lead Time (s)
Lead Time (s)
MAX PCS
CUSTOMER
TAKT Time (s)Demand
Frequency
C/T (s)C/O (s)
Uptime (%)Yield (%)
STORAGEQuantity
Time
OUTSIDE SOURCE
PLANNINGCONTROL
Frequency
Frequency
Frequency
Frequency
Frequency
LEADTIME (s) 0VALUE
TIME (s) 0
PLANNINGCONTROL
OPERACIÓN 1
2
C/T (s) 266Available 68400
Uptime (%) 0.39%Shifts 2
BODEGA DE MATERIAS PRIMAS
PROVEEDOR
C/T (s)Frequency sobre pedido C/O (s)
Uptime (%)Yield (%)
Shifts
OPERACIÓN 2
2
C/T (s) 36C/O (s) 68400
Uptime (%) 0.05%INVENTARIO Shifts 2 INVENTARIO
Cantidad 0 Cantidad 0Tiempo 0 Tiempo 0
BODEGA DE MATERIAS PRIMAS
sistemas de control
PEDIDO
OPERACIÓN 3 OPERACIÓN 4
3 3
C/T (s) 45 C/T (s) 45C/O (s) 68400 C/O (s) 68400
Uptime (%) 0.07% Uptime (%) 0.07%Shifts 2 INVENTARIO Shifts 2
Cantidad 0Tiempo 0
CONTROL DE PRODUCCIÓN
sistemas de control
CLIENTE
PEDIDO Demanda 186Turnos 2
Takt-Time
Frequency
ENSAMBLE
7
C/T (s) 2514C/O (s) 68400
Uptime (%) 3.68%INVENTARIO Shifts 2 INVENTARIO
Cantidad 0 Cantidad 0Tiempo 0 Tiempo 0
sistemas de control
sobre pedido
bodega de producto terminado
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