VRS N-Series Installation Guide - qdigital.us 2016/VRS Installation Guide N... · VRS N-Series Installation Guide ... (COMMISSIONING CHECKLIST) ... Figure 27: Basic Loop Detector

VRS N-Series

Installation Guide

Version 1.3

February 2015

VRS N-Series Installation Guide

HTS Proprietary Page 2

Hi-Tech Solutions, Ltd.

Telephone: +972-4-6774100

Fax: +972-4-6774101

E-Mail: [email protected]

The information contained in this document, or any addendum or revision thereof is proprietary of Hi-Tech Solutions Ltd. and is subject to all relevant copyright, patent and other laws and treaties protecting intellectual property, as well as any specific agreement protecting Hi-Tech Solutions Ltd. rights in the aforesaid information. Any use of this document or the information contained herein for any purposes

other than those for which it was disclosed is strictly forbidden. Hi-Tech Solutions Ltd. reserves the right, without prior notice or liability, to make changes in equipment design or specifications. Hi-Tech Solutions Ltd. assumes no responsibility for the use thereof nor for the rights of third parties, which may be affected in any way by

the use thereof. This document may contain flaws, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto unless

specifically undertaken in Hi-Tech Solutions Ltd.’s sales contract or order confirmation. Information contained herein is periodically updated and changes will be incorporated into subsequent editions. If you have encountered an error, please notify Hi-Tech Solutions Ltd.

All specifications are subject to change without prior notice. © Copyright by Hi-Tech Solutions Ltd., 2009-2015. All rights reserved worldwide.

Document History

Version Number

Version Date

Author Comments Sections Affected

1.0 March 2014 Doron Almagor First release All

1.1 August 2014 Doron Almagor Adding DR-200, N60 Chapters 3,4,6,10

1.2 December 2014 Doron Almagor Added L-200

Deploying CAT6 cable.

Chapters 3, 5

Appendix C

1.3 February 2015 Doron Almagor Update DR-200 for P/S

Update Commission check list

Chapter 3, 12

mailto:[email protected]



Table of Contents

CHAPTER 1 ABOUT THIS MANUAL ........................................................................................................... 14

1.1 Safety Symbols .................................................................................................................................... 14

1.2 LED Safety Compliance ........................................................................................................................ 14

1.3 List of Acronyms .................................................................................................................................. 15

1.4 Unit Conversion Table ......................................................................................................................... 16

1.5 Additional Support .............................................................................................................................. 16

CHAPTER 2 INTRODUCTION .................................................................................................................... 17

2.1 VRS Overview ...................................................................................................................................... 17

2.2 The VRS N-Series ................................................................................................................................. 18

2.3 VRS Configurations .............................................................................................................................. 18

Low-Speed Imaging Unit ................................................................................................................. 18 2.3.1

High-Speed Imaging Unit ................................................................................................................ 18 2.3.2

2.4 VRS Architecture ................................................................................................................................. 19

Imaging Units .................................................................................................................................. 20 2.4.1

Software .......................................................................................................................................... 21 2.4.2

Lane Controllers .............................................................................................................................. 21 2.4.3

2.5 VRS System Applications ..................................................................................................................... 21

2.6 Network connection ............................................................................................................................ 22

2.7 Video Compression ............................................................................................................................. 22

2.8 Powering ............................................................................................................................................. 22

Imaging Unit Powering ................................................................................................................... 22 2.8.1

CHAPTER 3 SYSTEM COMPONENT OVERVIEW ........................................................................................ 24

3.1 Structural Equipment .......................................................................................................................... 25

3.2 Lane Controller .................................................................................................................................... 26

Outdoor Lane Controller ................................................................................................................. 26 3.2.1

Indoor Lane Controller and Components ....................................................................................... 27 3.2.2

3.3 Software .............................................................................................................................................. 28

3.4 Imaging Unit & Illumination ................................................................................................................ 28

N-50 Imaging Unit ........................................................................................................................... 29 3.4.1

N-60 Imaging Unit ........................................................................................................................... 30 3.4.2

SCH-200 Imaging Unit ..................................................................................................................... 32 3.4.3

DR-200 Imaging Unit ....................................................................................................................... 34 3.4.4

L-100/L-200 Illumination Unit ......................................................................................................... 36 3.4.5

3.5 I/O Equipment ..................................................................................................................................... 39

ADAM-6060 Overview .................................................................................................................... 39 3.5.1

ADAM-6060 Specification ............................................................................................................... 39 3.5.2

3.6 Detectors ............................................................................................................................................. 41

Loop Detector ................................................................................................................................. 41 3.6.1

Infrared (IR) Beam (Optional) ......................................................................................................... 43 3.6.2

3.7 VRS Controller Cabinet ........................................................................................................................ 44



VRS Small Controller Cabinet .......................................................................................................... 45 3.7.1

VRS Medium Controller Cabinet ..................................................................................................... 45 3.7.2

VRS Extended Temperature Controller Cabinet ............................................................................. 46 3.7.3

VRS Controller Cabinet Summary ................................................................................................... 48 3.7.4

VRS Controller Cabinet Ordering/Assembling ................................................................................ 49 3.7.5

3.8 Optional Components ......................................................................................................................... 50

CHAPTER 4 PLANNING THE INSTALLATION AND INFRASTRUCTURE......................................................... 51

4.1 General Considerations ....................................................................................................................... 51

Optical Considerations .................................................................................................................... 51 4.1.1

Optical Considerations for Non-Standard Installations .................................................................. 54 4.1.2

Optical Considerations for Overview Imaging Units ....................................................................... 54 4.1.3

4.2 Preparing Pole Design ......................................................................................................................... 54

Height of Imaging Unit .................................................................................................................... 54 4.2.1

Front Capture Installation ............................................................................................................... 55 4.2.2

Rear Capture Installation ................................................................................................................ 57 4.2.3

Front and Rear Capture (Stereo) Installation .................................................................................. 58 4.2.4

4.3 Preparing Gantry Design Drawings ..................................................................................................... 60

Two-Lane Gantry Design ................................................................................................................. 60 4.3.1

4.4 Detector Installation ........................................................................................................................... 61

Loop Design .................................................................................................................................... 61 4.4.1

Detector Selection .......................................................................................................................... 61 4.4.2

Speed Bumps .................................................................................................................................. 62 4.4.3

CHAPTER 5 LANE CONTROLLER INSTALLATION ........................................................................................ 63

5.1 Overview ............................................................................................................................................. 63

5.2 HASP License Plug Driver .................................................................................................................... 64

5.3 Operation ............................................................................................................................................ 64

CHAPTER 6 IMAGING & ILLUMINATION UNIT INSTALLATION .................................................................. 70

6.1 N-50 Imaging Unit Installation ............................................................................................................ 70

Preparing for the Installation .......................................................................................................... 70 6.1.1

Mechanical Installation ................................................................................................................... 71 6.1.2

Electrical Installation ....................................................................................................................... 76 6.1.3

I/O Connections .............................................................................................................................. 78 6.1.4

Network Installation ....................................................................................................................... 80 6.1.5

6.2 N-60 Imaging Unit Installation ............................................................................................................ 80


Mechanical & Electrical Installation ................................................................................................ 82 6.2.2

Removing the IR Filter..................................................................................................................... 88 6.2.3


6.3 SCH-200 Imaging Unit Installation ...................................................................................................... 88


Mechanical Installation ................................................................................................................... 90 6.3.2

Electrical Installation ....................................................................................................................... 98 6.3.3




6.4 DR-200 Imaging Unit Installation ...................................................................................................... 100

Preparing for the Installation ........................................................................................................ 100 6.4.1

Mechanical Installation ................................................................................................................. 102 6.4.2

Electrical Installation ..................................................................................................................... 103 6.4.3

Network Installation ..................................................................................................................... 104 6.4.4

6.5 L-100/L-200 Illumination Unit Installation ........................................................................................ 104

Preparing for the Installation ........................................................................................................ 104 6.5.1

Mechanical Installation ................................................................................................................. 105 6.5.2

Electrical Installation ..................................................................................................................... 107 6.5.3

CHAPTER 7 I/O DEVICE INSTALLATION .................................................................................................. 111

7.1 N-50 as I/O Module ........................................................................................................................... 111

7.2 ADAM 6060 I/O Module .................................................................................................................... 111

7.3 Configuring the ADAM-6060 ............................................................................................................. 112

CHAPTER 8 SYSTEM INFRASTRUCTURE INSTALLATION .......................................................................... 115

8.1 Mounting the VRS Controller Cabinet ............................................................................................... 115

Pole Installation ............................................................................................................................ 115 8.1.1

8.2 Wiring the VRS Controller Cabinet .................................................................................................... 116

8.3 VRS Controller Cabinet Outlet Wiring ............................................................................................... 116

8.4 LAN Cable Connections ..................................................................................................................... 117

Assembling the RJ45 Connector ................................................................................................... 117 8.4.1

Flexible Protective Conduits for External Cables .......................................................................... 120 8.4.2

Testing Ethernet Cable .................................................................................................................. 120 8.4.3

8.5 External Illumination Connections .................................................................................................... 120

8.6 Loop Installation ................................................................................................................................ 122

8.7 IR Sensors .......................................................................................................................................... 125

8.8 Gate Control ...................................................................................................................................... 126

CHAPTER 9 SYSTEM CONFIGURATION ................................................................................................... 127

9.1 SeeWay ............................................................................................................................................. 127

SeeWay Installation ...................................................................................................................... 127 9.1.1

9.2 See Control ........................................................................................................................................ 127

CHAPTER 10 IMAGING UNIT ON-SITE CALIBRATION & FINE TUNING ...................................................... 128

10.1 General Information .......................................................................................................................... 128

10.2 N-50 Calibration Preparations ........................................................................................................... 128

10.3 SCH-200, DR-200 & N60 Calibration Preparations ............................................................................ 130

10.4 Setting the Overview Imaging Unit Parameters ................................................................................ 131

CHAPTER 11 CALIBRATION FORM ........................................................................................................... 132

CHAPTER 12 INSTALLATION READINESS (COMMISSIONING CHECKLIST) ................................................. 135

APPENDIX A GROUND LOOP SPECIFICATIONS AND USER’S GUIDE ......................................................... 142

APPENDIX B VRS CONTROLLER CABINET DRAWINGS .............................................................................. 149

APPENDIX C DEPLOYING CAT6 CABLE ..................................................................................................... 153



APPENDIX D IMAGING UNIT NETWORK TOPOLOGIES ............................................................................. 158

APPENDIX E USING THE IP CONFIGURATOR UTILITY ............................................................................... 159



List of Figures

Figure 1: Typical VRS Installation for Access Control ............................................................................ 17

Figure 2: VRS System Architecture with Triggering via an ADAM-6060 I/O Module ............................ 19

Figure 3: VRS System Architecture with Triggering via an N-50 Imaging Unit...................................... 19

Figure 4: VRS Imaging Unit Block Diagram............................................................................................ 21

Figure 5: LC-2000 VRS Outdoor Lane Controller ................................................................................... 26

Figure 6: N-50 Imaging Unit .................................................................................................................. 29

Figure 7: N-60 Imaging Unit .................................................................................................................. 30

Figure 8: SCH-200 Imaging Unit ............................................................................................................ 32

Figure 9: DR-200 Imaging Unit .............................................................................................................. 34

Figure 10: L-100/200 Illumination Unit ................................................................................................. 36

Figure 11: L-100/L-200 Daisy Chaining.................................................................................................. 37

Figure 12: L-100/L-200 Dimensions ...................................................................................................... 38

Figure 13: ADAM-6060 I/O Module ...................................................................................................... 39

Figure 14: Matrix Loop Detector ........................................................................................................... 41

Figure 15: Loop Detector Specifications ............................................................................................... 42

Figure 16: Allen-Bradley Photoelectric Sensor Datasheet .................................................................... 43

Figure 17: VRS Controller Cabinet ......................................................................................................... 44

Figure 18: Sample of Extended VRS Controller Cabinet Architecture .................................................. 45

Figure 19: Sample Extended Controller Cabinet with Assembled Components................................... 46

Figure 20: HASP Security Key ................................................................................................................ 49

Figure 21: Advantech EKI-2741 Media Converter ................................................................................. 50

Figure 22: Typical Height for Pole Mount Installation .......................................................................... 54

Figure 23: Front Capture Installation Distances ................................................................................... 56

Figure 24: Rear Capture Installation Distances ..................................................................................... 57

Figure 25: Front and Rear Capture Installation Distances .................................................................... 59

Figure 26: Two-Lane Gantry Design ...................................................................................................... 60

Figure 27: Basic Loop Detector Scheme................................................................................................ 61

Figure 28: VRS Controller Configurator Icon ......................................................................................... 64

Figure 29: Welcome Window................................................................................................................ 65

Figure 30: IP Configuration Window ..................................................................................................... 66

Figure 31: User Configuration Window ................................................................................................ 67



Figure 32: SeeControl Configuration Window ...................................................................................... 68

Figure 33: Configuration Summary Window ........................................................................................ 69

Figure 34: Mounting the Imaging Unit .................................................................................................. 71

Figure 35: Fastening the Safety Wire .................................................................................................... 72

Figure 36: Fastening the Adaptor to the Pole with a Metal Band ........................................................ 72

Figure 37: Attaching the Imaging Unit to the Pole Mount Adaptor ..................................................... 72

Figure 38: Pole-Mounted Imaging Unit ................................................................................................ 73

Figure 39: Sample Installation of N50 with Junction Box ..................................................................... 74

Figure 40: Photo of Junction Box .......................................................................................................... 75

Figure 41: Fitting (M20 thread, IP65 Compliant) .................................................................................. 75

Figure 42: Connecting the Wires........................................................................................................... 76

Figure 43: Adjusting the Imaging Unit’s Position .................................................................................. 77

Figure 44: Adjusting the Zoom and Focus (Varifocal Lens) ................................................................... 77

Figure 45: Adjusting the Sun Shield Hood ............................................................................................. 78

Figure 46: N-50 Imaging Unit I/O Connections ..................................................................................... 79

Figure 47: Sunshield .............................................................................................................................. 80

Figure 48: Wall Mounting Bracket ........................................................................................................ 81

Figure 49: Wall Mount Base .................................................................................................................. 81

Figure 50: Mounting Accessory Kit ....................................................................................................... 81

Figure 51: Waterproof Connectors ....................................................................................................... 81

Figure 52: Placement Sticker ................................................................................................................ 82

Figure 53: Dehumidifier Packet............................................................................................................. 82

Figure 54: Imaging Unit Connectors ..................................................................................................... 82

Figure 55: Covering Unused Wire Holes ............................................................................................... 83

Figure 56: Threading the Cable inside the Wall Mount Bracket ........................................................... 83

Figure 57: Using the Waterproof Connector ........................................................................................ 83

Figure 58: Securing the Imaging Unit to the Wall Mount Bracket ........................................................ 84

Figure 59: Wiring the RJ45 Connector .................................................................................................. 84

Figure 60: Wiring Power & DI/O to the Imaging Unit ........................................................................... 84

Figure 61: Closing the Imaging Unit ...................................................................................................... 85

Figure 62: Mounting the N60 on a Wall ................................................................................................ 85

Figure 63: Attaching the Dehumidifier Packet ...................................................................................... 85



Figure 64: Attaching the Sunshield ....................................................................................................... 86

Figure 65: Attaching Imaging Unit to the Connecting Bracket ............................................................. 86

Figure 66: Attaching Imaging Unit to the Connecting Bracket - Other Side ......................................... 86

Figure 67: Attaching the Wall Mount Bracket to the Wall Mount Plate .............................................. 87

Figure 68: Screw Locations in the Pole Adaptor ................................................................................... 87

Figure 69: Pole Mount Adaptor ............................................................................................................ 87

Figure 70: Bracket Drawing and Dimensions ........................................................................................ 90

Figure 71: Pole Mount Adaptor ............................................................................................................ 90

Figure 72: BR-20 Pole Adaptor .............................................................................................................. 92

Figure 73: Screw locations in the Pole Adapter .................................................................................... 92

Figure 74: Mounting the Imaging Unit on a Pole .................................................................................. 93

Figure 75: Adjusting Imaging Unit Position and Direction .................................................................... 93

Figure 76: Cabling Pipes and Connectors (for SCH-200) ....................................................................... 94

Figure 77: Flexible protective conduits ................................................................................................. 94

Figure 78: Assembled Anodized Bracket............................................................................................... 95

Figure 79: Dimensions of Anodized Bracket ......................................................................................... 95

Figure 80: Pan/Tilt Bracket Screws ....................................................................................................... 96

Figure 81: Torque Wrench .................................................................................................................... 97

Figure 82: Upper Bracket ...................................................................................................................... 97

Figure 83: Upper Bracket attached to Bottom of Imaging Unit ............................................................ 97

Figure 84: Gantry Base Bracket ............................................................................................................. 98

Figure 85: Connecting the External Wires ............................................................................................ 99

Figure 86: Wall Mounting Bracket Model BR-13 ................................................................................ 100

Figure 87: Mounting Accessory Kit ..................................................................................................... 101

Figure 88: Pole Mount Adaptor .......................................................................................................... 101

Figure 89: Wall Mount Bracket ........................................................................................................... 102

Figure 90: Adjusting the Imaging Unit ................................................................................................ 102

Figure 91: Connecting the External Wires .......................................................................................... 103

Figure 92: Mounting Bracket (wall / pole design) ............................................................................... 105

Figure 93: Pole Mount Adaptor .......................................................................................................... 105

Figure 94: Bracket base Drawing and Dimensions .............................................................................. 106

Figure 95: Adjusting the Illumination Unit .......................................................................................... 106



Figure 96: Screw Locations in the Pole Adapter ................................................................................. 107

Figure 97: Cable layout ....................................................................................................................... 108

Figure 98: Junction Box ....................................................................................................................... 108

Figure 99: Conduit Fitting for Flexible Conduit ................................................................................... 108

Figure 100: Connecting the ADAM-6060 to the VRS System .............................................................. 111

Figure 101: AdamApax .NET Utility Network Tabbed Window .......................................................... 112

Figure 102: Selecting an ADAM Device to Configure .......................................................................... 113

Figure 103: ADAM Password Entry ..................................................................................................... 113

Figure 104: ADAM-6060 Connectivity ................................................................................................. 114

Figure 105: Attaching a Metal Band to the VRS Controller Cabinet ................................................... 115

Figure 106: VRS Controller Cabinet Power and Communications Wiring .......................................... 116

Figure 107: Wiring Conduit ................................................................................................................. 117

Figure 108: Conduit Assembly ............................................................................................................ 117

Figure 109: RJ45 Connector Wiring per T568B standard .................................................................... 118

Figure 110: RJ45 CAT-6 Male Connector............................................................................................. 118

Figure 111: Cable jacket ...................................................................................................................... 119

Figure 112: Load Bars and Cable Jacket Conductors .......................................................................... 119

Figure 113: RJ45 and load bar cable ................................................................................................... 119

Figure 114: Crimping tool for RJ45 connectors ................................................................................... 120

Figure 115: Flexible protective conduits ............................................................................................. 120

Figure 116: Connecting the Junction Box ........................................................................................... 121

Figure 117: Junction Box for External Illuminator .............................................................................. 121

Figure 118: Ground Loop .................................................................................................................... 122

Figure 119: Setting the Ground Loop Controller for Multiple Loops .................................................. 123

Figure 120: IR Selecting Dark Mode .................................................................................................... 125

Figure 121: IR Receiver LED Behavior in Dark Mode .......................................................................... 125

Figure 122: IR Sensor Connections ..................................................................................................... 126

Figure 123: Connecting the N-50 Imaging Unit to a Technician’s Monitor ........................................ 129

Figure 124: Example of Bad Overview (left side) and Good Overview (right side) ............................ 131

Figure 125: VRS Controller Cabinet, Specifications and Wiring Spec. ................................................ 149

Figure 126: VRS Controller Cabinet, Principle and Interfaces ............................................................. 150

Figure 127: VRS Controller Cabinet Terminals .................................................................................... 150



Figure 128: VRS Controller Cabinet, AC High Power Wiring ............................................................... 151

Figure 129: VRS Controller Cabinet Outlets Wiring Diagram .............................................................. 151

Figure 130: VRS Controller Cabinet Thermal Setup (For Extended Unit) ........................................... 152

Figure 131: RJ45 Wiring Guide ............................................................................................................ 153

Figure 132: Crimping a CAT6 Cable ..................................................................................................... 154

Figure 133: RJ45 Connection............................................................................................................... 155

Figure 134: RJ45 Crimping Tool........................................................................................................... 155

Figure 135: RJ45 Connector on Both Ends of CAT6 Cable .................................................................. 155

Figure 136: 1 Gbps Tester ................................................................................................................... 156

Figure 137: 1 Gbps Cable Test Report ................................................................................................. 157

Figure 138: Network Topology Type I ................................................................................................. 158

Figure 139: Network Topology Type II ........................................................................................... 158

Figure 140: IP Configurator Icon ......................................................................................................... 159

Figure 141: Login Window .................................................................................................................. 159

Figure 142: List of Imaging Units in the Network ............................................................................... 160

Figure 143: Add Imaging Unit Manually ............................................................................................. 160

Figure 144: Entering Imaging Unit Details Manually .......................................................................... 161

Figure 145: Imaging Unit Configuration Window ............................................................................... 161

Figure 146: Add a New IP Address Manually ...................................................................................... 162



List of Tables

Table 1: Safety Symbols ........................................................................................................................ 14

Table 2: Acronyms ................................................................................................................................. 15

Table 3: Unit Conversion Table ............................................................................................................. 16

Table 4: VRS System Components ........................................................................................................ 24

Table 5: Structural Equipment .............................................................................................................. 25

Table 6: LC-2000/2100 Configuration Options ..................................................................................... 26

Table 7: Outdoor Lane Controller Components .................................................................................... 27

Table 8: Indoor Lane Controller Components....................................................................................... 27

Table 9: Low-Speed Imaging Units ........................................................................................................ 28

Table 10: High-Speed Imaging Unit....................................................................................................... 28

Table 11: N-60 Specifications ................................................................................................................ 31

Table 12: SCH-200 Specifications .......................................................................................................... 33

Table 13: DR-200 Specifications ............................................................................................................ 35

Table 14: Components in Extended Controller Cabinet ....................................................................... 47

Table 15: VRS Controller Cabinets ........................................................................................................ 48

Table 16: Optional Equipment .............................................................................................................. 50

Table 17: N-50 Imaging Unit FOV & Distance Table ............................................................................. 52

Table 18: N-60 Imaging Unit FOV & Distance Table ............................................................................. 52

Table 19: SCH-200 / DR-200 Imaging Unit and Lens Lookup Table ...................................................... 53

Table 20: N-50 Imaging Unit Connections ............................................................................................ 78

Table 21: Connecting the External Illumination Unit .......................................................................... 109

Table 22: Connecting the ADAM-6060 to the VRS System ................................................................. 112

Table 23: VRS Controller Cabinet Outlet Wiring ................................................................................. 116

Table 24: Connecting the External Illumination Unit to the Terminal Block ...................................... 122

Table 25: Setting the Ground Loop Controller for Multiple Loops ..................................................... 124

Table 26: LED Behavior of IR Receiver ................................................................................................ 125

Table 27: Calibration Form .................................................................................................................. 134

Table 28: Equipment ID List ................................................................................................................ 136

Table 29: Controller Cabinet Checklist ................................................................................................ 137

Table 30: Loop and Loop Controller Checklist .................................................................................... 137

Table 31: Imaging Unit Checklist ......................................................................................................... 138



Table 32: Lane Controller Software Checklist ..................................................................................... 139

Table 33: SeeControl Checklist ........................................................................................................... 140

Table 34: DMS Checklist ...................................................................................................................... 141

Table 35: Operational Checklist .......................................................................................................... 141

Table 36: Performance Acceptance Test Checklist ............................................................................. 141

Table 37: RJ-45 Wiring ........................................................................................................................ 154

Table 38: System Requirements ......................................................................................................... 158



Chapter 1 About This Manual

This manual will allow you to quickly install the VRS N-Series license plate recognition system with

minimal effort. The manual focuses on the two main methods for mounting VRS system

components:

Fastened to a pole (or a wall)

Mounted on a gantry

It is assumed that the lanes and gantries have already been built, so only basic information is

provided on those topics. Following installation, the system will be fully functional for its various

intended uses.

Prior to installing the system, please review the manual and pay special attention to the safety

instructions that appear within.

1.1 Safety Symbols

Observe all safety advisories to help prevent loss of service, equipment damage, personal injury, and

security breaches. This guide uses the following safety symbols:

IMPORTANT: An important statement calls attention to information that should be read carefully by the reader.

WARNING: A warning statement calls attention to a situation that could result in harm to system equipment.

HAZARD: A hazard statement calls attention to a situation that could cause personal injury if the user does not adhere to the instructions provided.

Table 1: Safety Symbols

1.2 LED Safety Compliance

The VRS internal illumination unit complies with International Standard IEC 60825–1 for products

containing Class 1 LEDs (light emitting diodes). This Class 1 LED product poses no hazard to the user

or to any other person present near the illumination unit. Use of the illumination unit is totally safe

and requires no specific safety precautions. In any case, one should not look directly into the LED for

a prolonged period of time.



1.3 List of Acronyms

Acronym Meaning

AOI Area of Interest

AGE Automatic Gain and Exposure algorithm

B&W Black and White

CCR Container Code Recognition

CMOS Complementary Metal-Oxide Semiconductor image sensors

DLL Dynamic link library

FOV Field of View

GUI Graphical User Interface

HASP Hardware Against Software Piracy

HTS High Tech Solutions Ltd.

HW Hardware

IMO International Maritime Organization

ID Identification

IO Input/Output

JB Junction Box

LED Light Emitting Diode

LPR License Plate Recognition

MSMQ Microsoft Message Queuing

NIC Network Interface Controller

OCR Optical Character Recognition

OS Operating System

PC Personal Computer

PS Power Supply

SDK Software Development Kit

SI System Integrator

SW Software

TOS Terminal Operating System

VIR Vehicle Identity Recognition

VMD Vehicle Motion Detection

VRS Vehicle Recognition System

Table 2: Acronyms



1.4 Unit Conversion Table

All dimensions in this manual are specified using metric measurements. To convert to non-metrics,

use the table below.

Conversion Type Conversion Formula

Centimeters To Feet Feet = Centimeters x 0.0328

Feet To Centimeters Centimeters = Feet x 30.488

Centimeters To Inches Inches = Centimeters x 0.3937

Inches To Centimeters Centimeters = Inches x 2.54

Feet – Inches 1 Foot = 12 Inches

Table 3: Unit Conversion Table

1.5 Additional Support

HTS offers additional support on its web site. You can access the support section using the link:

http://htsol.com/Support.asp Obtain a user name and password from your HTS representative.

The section includes contact information for technical support, a FAQ (frequently asked questions)

page, RMA (return merchandise authorization) procedures, and a download menu. The following

items can be downloaded from the site:

Software Releases

Drivers

Documentation

Tools and Utilities

You can contact us for more information and assistance at:

Telephone / Fax Email

Telephone: +972-4-6774100

Fax: +972-4-6774101

Marketing / Sales: [email protected]

Technical Support: [email protected]

http://htsol.com/Support.asp





Chapter 2 Introduction

2.1 VRS Overview HTS’s Vehicle Recognition System (VRS) is a sophisticated, vision-based license plate recognition

(LPR) system that identifies and tracks plate numbers on vehicles traveling at a wide range of speeds.

VRS can be installed with an additional Imaging Unit to be used for Vehicle Identity Recognition

(VIR). The VIR Imaging Unit is accompanied by SeeWay software that enables the VRS system to

identify vehicle makes and models, license plate icons, and plate colors.

The VIR software improves identification levels and allows for more comprehensive vehicle profiling.

It is easily upgraded to enable the addition of new features.

Typical VIR applications include safe city monitoring, law enforcement, and border crossings.

Figure 1: Typical VRS Installation for Access Control



2.2 The VRS N-Series

The N-Series refers to HTS’s VRS systems that employ imaging units that are housed separately from

the Lane Controller CPU. Imaging units that embed Lane Controller hardware and software are

referred to as the E-Series.

NOTE

The installation of E-Series imaging units is not within the scope of this document.

2.3 VRS Configurations The VRS family of Imaging Units includes two distinct product lines, each serving a different set of

applications:

Low-Speed Imaging Unit (N-50, N-60)

High-Speed Imaging Unit (SCH-200, DR-200)

Low-Speed Imaging Unit 2.3.1

The Low-Speed Imaging Unit is a 3 megapixel (full HD), rolling-shutter CMOS Imaging Unit designed

for use in low-speed applications, supporting recognition speeds of up to 40-50 kilometers per hour.

The system can be part of a traffic management system used for access control, critical-site

monitoring, or safe-city surveillance, and is intended for installation on roadside poles. Its imaging

system supports a 2.0-4.0 meter wide field-of-view, depending on license plate size and the required

vehicle data.

High-Speed Imaging Unit 2.3.2

The High-Speed Imaging Unit is a 2 megapixel, global-shutter CMOS Imaging Unit designed for use in

high-speed applications, supporting recognition speeds of up to 250 kilometers per hour. The

system can be part of a broad city-wide surveillance system, a free-flow toll road billing system, or a

border crossing, and is normally installed on overhead gantries. Its imaging system supports a 3.2-

4.0 meter wide field-of-view, depending on license plate size and the vehicle data required.



2.4 VRS Architecture

The architecture of the VRS system is constructed from three major subsystems:

Imaging Units

Software

Lane Controller Hardware

The VRS subsystems are further described in this chapter. The two diagrams below represent two

distinct architectures for the forwarding of trigger signals.

The diagram in Figure 2 below depicts the forwarding of trigger signals to the Lane Controller via an

ADAM-6060 I/O Module:

Figure 2: VRS System Architecture with Triggering via an ADAM-6060 I/O Module

The diagram in Figure 3 below depicts the forwarding of trigger signals to the Lane Controller via an

N-50 Imaging Unit:

Figure 3: VRS System Architecture with Triggering via an N-50 Imaging Unit



Imaging Units 2.4.1

Each lane is served by either one or two color digital Imaging Units according to one of the following

setup options:

A color Imaging Unit operating in black & white mode and IR-based setup that includes an

IR cut filter and IR LEDs used for LPR purposes.

A color Imaging Unit setup that includes an internal IR cut filter and white LEDs used for

either for LPR, VIR, or to provide a lane overview.

The lane overview Imaging Unit can be deployed in addition to one or two LPR imaging

units.

The Imaging Unit can be installed on the following types of mountings:

Pole (or wall)

Ceiling

Gantry

HTS’s imaging units are compliant with IP66, offer H.264 live streaming, and can be installed at any

location in the VRS network.

The N-Series Imaging Units available for use with the VRS system are as follows:

N-50 Low-Speed Imaging Unit

N-60 Low-Speed Imaging Unit

SCH-200 High-Speed Imaging Unit

DR-200 High-Speed Imaging Unit

For details on specific N-Series Imaging Units, please refer to section ‎3.4.

The Imaging Unit can be signaled to capture and identify a license plate image using the following

trigger types:

Software trigger – Vehicle Motion Detection (VMD)

Hardware trigger – loop detector, Laser trigger, or infrared detector

Combination software (VMD) and hardware trigger

The block diagram of a typical VRS Imaging Unit is depicted in Figure 4 below.



Figure 4: VRS Imaging Unit Block Diagram

Software 2.4.2

The VRS system employs two software modules:

SeeWay. A vision-based application used to manage the VRS Imaging Units and obtain

vehicle identity data.

SeeControl. A centralized, web-based, client-server application used to aggregate and

manage information from the entire VRS installation. SeeControl can be used to transmit

the VRS information to the customer’s TOS-based application.

Both SeeWay and SeeControl run on the Microsoft Windows 7 operating system. SeeWay output

data is transmitted to SeeControl via a TCP/IP connection.

Lane Controllers 2.4.3

SeeWay can be housed in a variety of hardware-based server systems:

Embedded CPU. An Intel-based CPU embedded in the VRS Imaging Unit housing

NOTE

Installation of the Embedded CPU housing is not within the scope of this document.

LC-2000. An environmentally-hardened Lane Controller deployed close to the lane in an

outdoor controller cabinet.

LC-2100. Similar to the LC-2100, but with more RAM memory and a larger fixed disk,

making the Lane Controller suitable to house the SeeControl application as well.

LC-1000. An industry-standard Lane Controller deployed remotely from the lane in an

indoor environment, typically rack-mounted.

2.5 VRS System Applications

The following is a list of VRS System applications:

Toll Road. Automatic recognition of plates used for Vehicle Enforcement (VES) toll roads.



Average Speeds. Speed data can be used for flow estimation and on-line traffic reports.

Monitoring. Recognition information can be used for a variety of security applications.

Access Control. For parking management and other access-oriented applications.

2.6 Network connection

The standard Fast Ethernet (10/100 megabit per second) connection over a CAT-6 cable provides

effective connectivity between system components within an 80 meter range:

Between the Imaging Unit and the VRS Lane Controller

Between the VRS Lane Controller and the VRS Server.

NOTE

For very short distances of up to 20 meters, a Wi-Fi connection can be used instead of the wired connection.

For longer distances, GPRS connectivity can be employed.

2.7 Video Compression

Compression methods supported:

H.264 (compressed)

JPG (uncompressed)

2.8 Powering

Imaging Unit Powering 2.8.1

The powering options supported for the N-50 Imaging Unit:

External power source, 24 VAC, 2.7 Amp. Supplied by HTS.

PoE Switch – 5 ports: 48 VDC, 3 Amp. For temperature range -10oC to +50oC only. Can be

purchased from HTS as an option.

PoE Switch – 8 ports: 24 VDC, 10 Amp. For temperature range -10oC to +50oC only. Can

be purchased from HTS as an option.

The powering options supported for the N60 Imaging Unit (Can be purchased from HTS as an

option):

External power source, 24 VAC.

External power source, 12 VDC.

PoE Switch – 5 ports: 48 VDC, 3 Amp. For temperature range -10oC to +50oC only.

PoE Switch – 8 ports: 24 VDC, 10 Amp. For temperature range -10oC to +50oC only.

The powering options supported for the SCH-200 Imaging Unit:



External power source, 24 VDC, 3 Amp. Supplied by HTS.

The powering options supported for the DR-200 Imaging Unit:

External power source, 28 VDC, 5 Amp. Supplied by HTS. Lane Controller Powering

The powering options supported for the LC-2000/2100 Lane Controller:

Desktop power supply – 24 VDC, 5 Amp.

DIN rail power supply – 24 VDC, 6.3 Amp.



Chapter 3 System Component Overview

This chapter provided details on the VRS system components, and is intended as a guide to ordering

the VRS system from HTS.

Please Note: The following products and services are not included in VRS system deliveries, and are

to be provided by third-party vendors:

Installation services

Integration services (can optionally be purchased from HTS)

Structural equipment

Stand-alone SeeControl Central Server

VRS system components are described in detail in the following sections as described in Table 4

below:

Section Component Type Major Components

‎3.1 Structural Equipment Gantry & pole construction, imaging unit brackets

‎3.2 Lane Controller Indoor / Outdoor Lane Controller and accessories

‎3.3 Software SeeWay Application, SeeControl Application

‎3.4 Imaging units and illumination N50, N60, SCH-200, DR-200

Stroboscopic External Illuminator SIL-200 (optional)

‎3.7‎3.5 I/O Equipment I/O device

‎3.5‎0 Hardware Detectors Loop detector, IR sensor

‎3.7 Controller cabinet Controller cabinets and accessories

‎3.8 Optional components Triggers, Power Supplies, and Network/Communications Devices

Table 4: VRS System Components



3.1 Structural Equipment

After the design drawings are approved by the necessary authorities and reviewed by HTS, order the

following structural equipment for each lane:

Anchors for the pole/gantry foundation

The pole/gantry structure parts

The imaging unit is mounted to the pole or gantry using the following items.

Part ID Description

PMA-60 Pole Mount Adaptor for N60 imaging unit

BR-20 Pole Mount Adaptor for SCH-200 imaging unit

3AXIS-GRAY-M Mounting Bracket GRAY 3 Axis Metric for gantry design

2AXIS-GRAY-M Mounting Bracket GRAY 2 Axis Metric for gantry design

Table 5: Structural Equipment

NOTE

For the N-50, the pole mount is supplied together with the unit.

IMPORTANT: The design and construction of all pole and gantry installations are the sole

responsibility of VRS users. Your HTS representative is available for consultation in planning

the installation.

Details on the installation of Imaging Unit brackets on poles and gantries can be found in ‎Chapter 6.



3.2 Lane Controller

The Lane Controller houses the SeeWay application (and optionally the SeeControl application as

well).

Outdoor Lane Controller 3.2.1

The LC-2000 and LC-2100 Outdoor VRS Lane Controllers are environmentally hardened, fan-less

Controllers supplied by HTS for outdoor use. The Outdoor VRS Lane Controllers should be installed

in a protective cabinet.

Figure 5: LC-2000 VRS Outdoor Lane Controller

The main VRS controller features are:

Intel Core i7-2655LE, 2.2 GHz.

2 x RS-232 and 2 x RS-232/422/485 ports.

4 x 10/100/1000Base-T Ethernet ports.

Audio with Mic in, Line in, Line out.

6 x USB 2.0 ports.

Windows® 7 Pro.

Power supply

IP40 ingress protection.

Operating Temperature Range: -10° to +60°C.

The LC-2100 is designed to run both the SeeWay and the SeeControl applications, and therefore is

equipped with additional RAM memory and hard-disk space as detailed in the table below:

Part ID Description

LC-2000 DIN-rail mount, configured for SeeWay application

4 GB RAM memory, 120 GB SSD, Windows 7 Pro, 32-bit version

LC-2100 DIN-rail mount, configured for SeeWay and SeeControl applications

8 GB RAM memory, 256 GB SSD, Windows 7 Pro, 64-bit version

Table 6: LC-2000/2100 Configuration Options



Quantity P/N Description Responsibility Comment

1 LC-2000 or LC-2100

Outdoor VRS Lane Controller Windows 7

Provided by HTS

1 580044 License Plug HASP – HL PRO USB

Provided by HTS Software security

1 940015/ 940020

iBoot – PC network reboot device / iBoot Bar

System Integrator (Available for purchase from HTS)

1 UPS System Integrator

1 KVM Switch (for Keyboard, Video, and Mouse)


Table 7: Outdoor Lane Controller Components

Indoor Lane Controller and Components 3.2.2

The following table contains a list of components for use in an optional indoor Lane Controller

installation:

Quantity P/N Description Responsibility Comment

1 LC-1000 Indoor VRS Lane Controller Windows 7

Provided by HTS

1 580044 License Plug HASP – HL PRO USB

Provided by HTS Software security

1 560011/ 560030/ 561030

Intel network interface card PRO1000 PT/PF dual/Femrice network card for single mode installations.


PT – regular PF – fiber

1 940015/ 940020

iBoot – PC network reboot device / iBoot Bar


1 Cable Set between the PC and the Controller Cabinet


1 PC Cabinet/Rack (including internal rack shelving, rails, etc.)


1 UPS System Integrator

1 KVM Switch (for Keyboard, Video, and Mouse)


Table 8: Indoor Lane Controller Components



3.3 Software

The VRS system requires the use of the following software components.

Windows 7 Pro

SeeWay Application (LPR and VIR management software) and SeeCar Identification Library

(for identification of plates, jurisdiction, make, model). SeeWay is factory-installed on

HTS-supplied VRS Lane Controllers. Installation of SeeWay on a third-party lane controller

requires HTS certification. Please contact your HTS representative for further details.

SeeControl Application

3.4 Imaging Unit & Illumination

The VRS system employs state-of-the-art, megapixel Imaging Units that connect with the packet

network using an Ethernet interface. The Imaging Unit pumps compressed digital video images over

the network in a real-time stream. The same connection is used by the VRS management software

to control the imaging unit’s settings.

The following table contains a list of Imaging Units for the Low-Speed Image Processing System.

Part ID Description

VRS N-50 IR IR illumination, maximum speed 40 km/h

VRS N-50 White Visible White illumination maximum speed 40 km/h

VRS N-50 Yellow Visible Yellow illumination maximum speed 40 km/h

VRS N-60 IR IR illumination (850 nm or 730 nm), maximum speed 60 km/h

VRS N-60 White Visible White illumination maximum speed 60 km/h

Table 9: Low-Speed Imaging Units

The following table contains a list of Imaging Units for the High-Speed Image Processing System.

Part ID Description

VRS-SCH-200 IR IR, max 250 km/h

VRS SCH-200 White Visible illumination, max 250 km/h

VRS DR-200 IR IR illumination (850 nm), maximum speed 200 km/h

VRS DR-200 White Visible White illumination maximum speed 200 km/h

Table 10: High-Speed Imaging Unit



N-50 Imaging Unit 3.4.1

The N-50 is a low-speed, 3 megapixel (full HD) imaging unit, offering the following features:

Illumination types: IR/White/Yellow

Resolution: 1920 x 1080 pixels

Vehicle speed: Up to 40 kph.

Distance to vehicle: 4-12 meters with internal illuminator. Distances greater than 12

meters require the use of an external illuminator.

Figure 6: N-50 Imaging Unit



N-60 Imaging Unit 3.4.2

The N60 is a low-speed, 3 megapixel (full HD) imaging unit, offering the following features:

Illumination types: IR/White

Resolution: 1920 x 1080 pixels

Vehicle speed: Up to 60 kph.

Distance to vehicle: 5-10 meters with internal illuminator. Distances greater than 10

meters require the use of an external illuminator.

Figure 7: N-60 Imaging Unit

3.4.2.1 N-60 Specifications

Item Specification

Imaging Unit

Sensor type 1/3” 3MP True WDR progressive scan CMOS sensor

Active Pixels 1920x1080 @30 fps

Lens P Iris Motorized lens (3-10mm, F1.4)

Effective Range Standard: 5-10 meters, FOV: diagonal112.7°/ horizontal 89.8°/ vertical 67.1°

Video Compression H.264

Protocol TCP/IP

Housing – Mechanical / Electrical

Physical Dimensions 406.2mm (L) X 161mm (W) X 263.3mm (H)

Weight 1.5 Kg

Casing Die-Cast Aluminum Alloy

Protection Level Water/Dust proof IP66, Vandal IK08

Operating Temperature Range -40°C~60°C /-40°F~140°F

Adjustment Angles 2 (up/down, right/left)

Mounting bracket Full cable management

Line In 12VDC, 24VAC, PoE.

Heating Contains heater with thermostat control



Illumination

Spectrum Infra-red (850 nm or 730 nm), or white illumination

Quantity 8 LEDs

Safety and Certifications

Emissions FCC Part 15 Class B, CE Class B

Product Safety CE: EN/IEC60950-1: 2005

Eye Safety EN60825-1, class-1 LED Product

Manufacturing quality certification ISO 9001-2008

Table 11: N-60 Specifications

3.4.2.2 N60 Imaging Unit Operation Modes

A second imaging unit can be software-configured to be a recognition unit or an overview unit.

Recognition. For LPR, make/model recognition, and recognition of other vehicle attributes

Overview. High-quality color images used in sync with a recognition unit.



SCH-200 Imaging Unit 3.4.3

The SCH-200 is a high-speed, 2 megapixel imaging unit, offering the following features:


Resolution: 1600x1200 pixels

Vehicle Speed: Up to 250 kph

Distance to vehicle: Up to 20 meters (non-reflective plates require external illumination)

Figure 8: SCH-200 Imaging Unit

3.4.3.1 SCH-200 Specifications

Item Specification

Imaging Unit – Basler BIP2-1600c-dn

Sensor type 1/1.8" color CCD

Shutter type Progressive Scan

Active Pixels 1600 (H) x 1200 (V)

Lens Standard: 35 mm, Optional: 16/25/50 mm

Effective Range Standard: 5-10 meters, Optional: 5-20 meters

Day/Night Removable IR-cut filter


Protocol TCP/IP

Housing - Mechanical / Electrical

Physical Dimensions 245(L) x 120(W) x 115(H) mm

Weight 3280 grams (including mounting bracket)


Protection Level IP66

Operating Temperature Range -20⁰ C to +50⁰ C

Adjustment Angles 3 (up/down, right/left, rotation)


Electrical 24 VDC, 2 amperes




Illumination

Spectrum Infra-red (850 nm) or white illumination

Quantity 4 LEDs

Angle 30⁰, 45⁰

Intensity 4 levels (high, medium, low, off)

Frequency multiplier Internally via PLL card

Safety and Certifications

Emissions FCC Part 15 Class B, CE Class B

Product Safety CE: EN/IEC60950-1: 2005

Eye Safety EN60825-1, class-1 LED Product

Manufacturing quality certification ISO 9001-2008

Table 12: SCH-200 Specifications

3.4.3.2 SCH-200 Field of View

The SCH-200 supports the following lens types (for further information, refer to section ‎4.1.1):

50 mm

35 mm

16 mm

12 mm

8 mm

The SCH-200 supports the following types of illumination:

IR

White

3.4.3.3 SCH-200 Imaging Unit Operation Modes



Overview. High-quality color or black/white images used in sync with a recognition unit.



DR-200 Imaging Unit 3.4.4

The DR-200 is a high-speed, 2 megapixel imaging unit, offering the following features:


Resolution: 2048x1088 pixels

Vehicle Speed: Up to 200 kph

Distance to vehicle: 5-20 meters (non-reflective plates require external illumination)

Figure 9: DR-200 Imaging Unit

3.4.4.1 DR-200 Specifications

Item Specification

Imaging Unit

Sensor type 2/3” 2MP Global Shutter CMOS sensor

Active Pixels 2048x1088 @30 fps

Lens Varifocal lens: 12-36 mm lens, or

Fixed: 16 mm, 25 mm, 35 mm, 50 mm

Effective Range Standard: 5-20 meters


Protocol TCP/IP

Housing – Mechanical / Electrical

Physical Dimensions 245(L) x 120(W) x 115(H) mm

Weight 3280gm (Including mounting bracket)


Protection Level Water/Dust proof IP66, Vandal IK08

Operating Temperature Range -40°C~50°C

Adjustment Angles 3 (up/down, right/left, rotation)


Electrical 28 VDC, 5 Amp.




Illumination

Spectrum Infra-red (850 nm) or white illumination

Quantity 24 LEDs

Table 13: DR-200 Specifications

3.4.4.2 DR-200 Field of View

The DR-200 supports the following lens types (for further information, refer to section ‎4.1.1):

Varifocal lens: 12-36 mm lens

Fixed lens: 16 mm, 25 mm, 35 mm, 50 mm

The DR-200 supports the following types of illumination:

IR

White

3.4.4.3 DR-200 Imaging Unit Operation Modes



Overview. High-quality color images.



L-100/L-200 Illumination Unit 3.4.5The Illumination Unit (L-100/L-200) is an optional addition for VIR or non-reflective plate

applications, and can also be used for long distance capturing of plate images when the imaging

unit’s illumination system is not strong enough. It is added to increase the intensity of the light on

the rear side of the vehicle.

Figure 10: L-100/200 Illumination Unit

The Illumination unit is available in two models:

L-100: 24 built-in super power LEDs


The following are specifications for the L-100/L-200 Illumination Unit:

Illumination

LEDS:



Color: White, Infra-Red 850 nm

Effective Range: 4-20 Meters

Operation modes:

Synchronized to Imaging Unit (via a synch cable)

Continuous lighting (requires use of an internal jumper)

Lenses: Two models are available:

Wide angle 48⁰ (for short distances <10 Meters),

Narrow angle 31⁰ (for extended distances >10 Meters)

Physical

Case: Die-Cast Aluminum Alloy

Protection degree: IP66

Adjustment angles: 2 levels (up/down, right/left)



Mounting bracket: Full cable management

Operational temperature: -40⁰C to + 60⁰ C

Quality regulatory: ISO 9001-2008

Weight ~3.2Kg (including mounting bracket)

Electrical

Power source:

White LED illuminators: 24 VDC or 24VAC

IR Illuminators: 24VAC is recommended.

Power Cable: includes 2 wires:

Red 24 VDC(+)

Black GND (-)

Sync. Cable: includes 4 wires cable:

White Sync. In (+)

Green Sync. In (-)

Blue Sync. Out (+)

Brown Sync. Out (-)

Daisy-chaining

Illumination units can be chained, as shown in the following schematic diagram:

Figure 11: L-100/L-200 Daisy Chaining

Safety

LEDs IR eye-safety: EN60825-1, class-1



Dimensions

Figure 12: L-100/L-200 Dimensions



3.5 I/O Equipment

ADAM-6060 Overview 3.5.1

HTS supplies an I/O module – the ADAM-6060 – for connecting lane equipment with the Lane

Controller.

Figure 13: ADAM-6060 I/O Module

The N-50 unit has a single input line and a single output line, allowing the installer to connect a

trigger device to the input line and an access control device to the output line. No additional I/O

equipment is required.

The SCH-200 Unit has no I/O lines, therefore the above-mentioned ADAM-6060 I/O module should

be deployed.

ADAM-6060 Specification 3.5.2

General

LAN 10/100Base-T(X)

Connectors 1 x RJ-45 (LAN), Plug-in screw terminal block (I/O and power)

Power Consumption 2 W @ 24 VDC (ADAM-6060), 2.5 W @ 24 VDC (ADAM-6066)

Power Input 10 – 30 VDC

Digital Input

Channels: 6

Dry Contact – Logic level 0: close to GND, Logic level 1: open

Wet Contact – Logic level 0: 3 VDC, Logic level 1: 10 – 30 VDC

Relay Output



Channels: 6

Contact Rating (Resistive) ADAM-6060: 120 VAC @ 0.5 A, 30 VDC @ 1 A

Total Switching Time: 10 ms, Switching Capacity: 20 operations/minute

Protection

Isolation Voltage: 2,000 VDC

Power Reversal Protection

Environment

Operating Temperature: +10°C to +70°C (50°F to 158°F)

Storage Temperature: -20°C to 80°C (-4°F to 176°F)

Operating Humidity: 20% to 95% RH (non-condensing)

Storage Humidity: 0% to 95% RH (non-condensing)



3.6 Detectors

Loop Detector 3.6.1

HTS can supply loop detectors (ground loop controllers) from Matrix and Feig.

A loop detector from Matrix appears in the photo below.

Figure 14: Matrix Loop Detector

Loop detectors selected by HTS customers should comply with the following specifications:



Figure 15: Loop Detector Specifications

The loop detector has the following connections:

Power: 2 wires supplying 24VDC

Loop in: 2 wires (1 twisted pair) from the loop in the road

"Presence" out – 2 dry contact wires (open or closed) connected to the Imaging Unit



Infrared (IR) Beam (Optional) 3.6.2

An infrared beam generator can optionally be used as a detector instead of the loop detector. HTS

supplies Allen-Bradley IR sensors from Rockwell Automation. A datasheet appears in the figure

below. For further details, see:

http://ab.rockwellautomation.com/sensors-switches/laser-sensors/42gr-lasersight-9000-laser-

sensors

Allen-Bradley Photoelectric Sensors

Figure 16: Allen-Bradley Photoelectric Sensor Datasheet

http://ab.rockwellautomation.com/sensors-switches/laser-sensors/42gr-lasersight-9000-laser-sensors

http://ab.rockwellautomation.com/sensors-switches/laser-sensors/42gr-lasersight-9000-laser-sensors



3.7 VRS Controller Cabinet

The VRS Controller Cabinet serves as a connectivity access point for the entire VRS system. The

cabinet is a weather-proof enclosure that houses the following items:

Lane controller (The environmentally hardened LC-2000/2100 Outdoor LC)

Power supply for supporting the lane controller

The VRS Controller Cabinet also can house the following optional items:

Ground loop controllers.

Switch

I/O module (ADAM-6060) & Relay board

Gate control equipment

Media converter

Power supply for supporting the Imaging unit(s) lane controller(s), I/O modules, and

ground loop controllers

Figure 17: VRS Controller Cabinet

NOTE

The VRS Controller Cabinet and components can be purchased from HTS. Please contact your HTS representative for

details.

If the controller cabinet is to be used is not supplied by HTS, please ensure that the cabinet and installed components are

certified and approved by the CE.

VRS controllers can be housed in one of three VRS Controller Cabinets:

VRS Small Controller Cabinet. Operating temperature range: 0oC to 50oC

VRS Medium Controller Cabinet. Operating temperature range: -20oC to 50oC



VRS Extended Temperature Controller Cabinet. Operating temperature range: -40o C to

55oC

The architecture of Extended Temperature Controller Cabinet that contains the above-mentioned

items is illustrated in the following figure:

Figure 18: Sample of Extended VRS Controller Cabinet Architecture

VRS Small Controller Cabinet 3.7.1

The VRS Small Controller Cabinet is designed for use under non-extreme weather conditions, with an

operating temperature range of 0oC to 50oC. It features passive heat transfer, and is sealed in

compliance with the IP67 International Protection Rating Standard as defined by IEC 60529.

The VRS Small Controller Cabinet’s main features:

Houses the lane controller only

Dimensions: 380 x 290 x 200

VRS Medium Controller Cabinet 3.7.2

The VRS Medium Controller Cabinet is designed for use under moderately extreme weather

conditions, with an operating temperature range of -20oC to 50oC. It utilizes active cooling element,

and is compliant with the IP55 International Protection Rating Standard as defined by IEC 60529.

The VRS Medium Controller Cabinet’s main features:

Houses the lane controller. May optionally house the power supply, loop detector, and

gate control equipment.




VRS Extended Temperature Controller Cabinet 3.7.3

The VRS Extended Controller Cabinet is designed for use under extreme weather conditions, with an

operating temperature range of -40oC to 55oC. It utilizes active heating and cooling elements, and is

compliant with the IP55 International Protection Rating Standard as defined by IEC 60529.

The VRS Extended Temperature Controller Cabinet’s main features:


Fan Module + Heater Module

A photo detailing the components of the Extended Temperature Controller Cabinet appears below in

Figure 19.

Figure 19: Sample Extended Controller Cabinet with Assembled Components



The following table lists the components assembled in the sample Extended Controller Cabinet

shown in Figure 19:

Component

#

Description

1 PS

2 SA Surge Arrester

3 CB1 Main

4 CB2 Power Supply

5 SW21 PS TO CAM #1

6 SW22 PS TO CAM #2

7 SW23 PS TO CAM #3

8 SW24 PS TO CAM #4

9 TF HEATER FUSE

10 TF HEATER FUSE

11 Relay Board

12 I/O Module ADAM-6060

13 Ethernet Switch

14 T.B #1

15 T.B #4

16 LOOP DET #1

17 LOOP DET #2

18 EKI-2728

19 Fan

20 Heater

Table 14: Components in Extended Controller Cabinet



VRS Controller Cabinet Summary 3.7.4

The following table provides summary information on VRS Controller Cabinet offerings from HTS:

Table 15: VRS Controller Cabinets

VRS Controller Cabinet Small Medium Extended

Environmental

Working Temp. 0°C to 55°C -20°C to 55°C -40°C to 55°C

Storage Temp. -40°C to 75°C

IP Rating IP67 IP55

Relative Humidity 95% @ 40°C (non-condensing)

Altitude 10,000 Feet

Electrical Interface

AC Input 220 VAC / 50 Hz or 120 VAC / 50-60 Hz

Power Out ----- 24VDC/6.4A 24VAC/5A

24VDC/10A

24VAC/5A

HW Interface

Loop Detector (Optional)

----- Yes Yes

Gate control (Optional) ----- Yes Yes

LAN (1G) 8 Channels

Lane Controller LC2000, LC2100 Yes Yes Yes

Mechanical

Dimensions L 380 W 290 H 200

L 500 W 400 H 200

L 500 W 400 H 200

Mount Type Wall or Pole or Gantry Mount

Color Gray (RAL7035)

Material Reinforced Polyester

General

Front door: Full door opens over 90° and locked with key.

Controller Cabinet is resistant to harsh weather conditions and ultraviolet radiation.



VRS Controller Cabinet Ordering/Assembling 3.7.5

The VRS Controller Cabinet is not supplied as part of the VRS system. Nevertheless, it can be

purchased either from HTS, or from a third-party vendor. A detailed wiring diagram for the VRS

Controller Cabinet is presented in ‎Appendix B.

NOTE

HTS recommends purchasing the fully-assembled VRS Controller Cabinet directly from HTS.

3.7.5.1 I/O Module

The ADAM-6060 I/O Module is used to connect the VRS Lane Controller with loop triggers and loop

control devices. See section ‎3.5 for further information on the ADAM-6060.

3.7.5.2 HASP

HASP is a hardware-key based software licensing solution that protects software vendors from

unauthorized use or distribution of their product. When attached to the USB port of a computer,

the HASP allows for seamless use of the software.

Figure 20: HASP Security Key

3.7.5.3 Controller Cabinet Power Supply

The VRS Controller Cabinet requires a 24 VDC power supply for supporting the lane controller(s), I/O

modules, relays, and loop controllers.

3.7.5.4 Media Converter (Optional)

HTS offers an Ethernet-to-Fiber Optic media converter for deployment scenarios in which the Server

PC is located over 80 meters from the VRS installation. The Advantech EKI-2741 (see the figure

below) supports Ethernet and Fiber Optic ports and serves as a range extender for VRS deployments.

Two types of media converter switches are available:

Single-mode (LX): When single-mode fiber optic cables are deployed

Multi-mode (SX): When multi-mode fiber optic cables are deployed



Figure 21: Advantech EKI-2741 Media Converter

3.8 Optional Components

The system can be ordered with any of the following optional components:

Equipment Type Part ID Description

VRS Controller Cabinet CC-2000 Standard Cabinet

VRS Controller Cabinet CC-2100 Equipped Controller Cabinet

VRS Controller Cabinet CC-2200 Extended Temperature Equipped Controller Cabinet

VRS Controller LC-1000 19” Rack Mount, Configured for SeeWay (Instead of LC-2000)

Server Controller LC-2100 19” Rack Mount, Configured for SeeWay & SeeControl (Instead of LC-2100)

Communications WiFi Wireless (per unit)

Communications GPRS GPRS (per unit)

Triggers LDMS-545012 Loop Detection Matrix Set

Triggers 547007/8 IR Transmitter/Receiver

Illumination Unit SIL-200 White Illumination Unit SIL-200

Table 16: Optional Equipment



Chapter 4 Planning the Installation and Infrastructure

This chapter describes the mechanical installation of the N-50 and SCH-200 Imaging Units and a

detector in a single-lane installation. For multiple-lane installations, repeat the instructions for each

lane.

4.1 General Considerations

IMPORTANT: The design and construction of all pole and gantry installations are the sole

responsibility of VRS users. Your HTS representative is available for consultation in planning

the installation.

Your pole and/or gantry installation should comply with the following basic requirements:

The gantry-based Imaging Unit should be installed at a height of approximately 7 meters.

The pole-based Imaging Unit should be installed at a height equivalent to ½ the distance to

the vehicle’s plate.

No object (such as a barrier) should obstruct the view of the Imaging Unit.

The Imaging Unit should be securely fastened to avoid movement in the event of strong

winds.

The base of the pole/gantry should be firmly anchored to a layer of concrete that has been

inspected and approved by certified construction engineers.

Poles should be between 3.5-4 inches (8-10 cm) in diameter in order to properly attach the

bracket.

Optical Considerations 4.1.1

For standard applications, a lens should be selected according to the following criteria:

Required field-of-view (FOV)

Distance to the plate (D)

Sensor size (S)

Focus (F)

Calculations have been performed by HTS. FOV and distance considerations for each imaging unit

are discussed in the following sections.



4.1.1.1 Optical Considerations for the N-50 and N-60

The N-50 has a 9-22 mm varifocal lens. You can easily calculate the distance to the plate based on

the FOV.

In the following table, you will find the recommended FOV and distance from the Imaging Unit to the

plate for each lens ring position.

N-50 Min Distance Min FOV Max Distance Max FOV

Lens 9-22 mm 4 m 2.5 m 12 m (20 m with extra illumination) 4 m

Table 17: N-50 Imaging Unit FOV & Distance Table

N-60 Min Distance Min FOV Max Distance Max FOV

Lens 3-9 mm 1.5m 2.5m 9m 4m

Table 18: N-60 Imaging Unit FOV & Distance Table

4.1.1.2 Optical Considerations for the SCH-200 / DR-200

The following is a list of megapixel lenses for SCH-200 / DR-200 Imaging Unit recognition

applications. All lenses feature manual focusing and a manually adjustable iris.

8 mm – for short-range images

12 mm – for use with wide (~50 cm) plates

16 mm – for typical pole/wall applications

25 mm – for long-range images

35 mm – for typical gantry applications

In the following lookup table, you will find the recommended SCH-200/DR-200 Imaging Unit lens size

(in mm) for the required FOV and the distance from the Imaging Unit to the plate. Please note that

not all combinations are supported by HTS’s Imaging Unit offerings – these are marked with the

symbol N/A (not applicable).



FOV for Fixed-Length Lenses (in meters)

Distance (in meters) 2 2.5 3 3.5 4

3 8mm N/A N/A N/A

3.5 8mm 8mm N/A N/A

4 8mm 8mm 8mm N/A

4.5 16mm 12mm 8mm 8mm 8mm

5 12mm 12mm N/A N/A

5.5 16mm 12mm N/A N/A

6 16mm 12mm 12mm N/A

6.5 16mm 12mm 12mm N/A

7 16mm 16mm N/A N/A

7.5 16mm 16mm N/A N/A

8 16mm 16mm 16mm N/A

8.5

16mm 16mm N/A

9 25mm 25mm 16mm 16mm 16mm

9.5 25mm 25mm N/A N/A N/A

10 35mm 25mm N/A N/A N/A

10.5 25mm 25mm N/A N/A

11 25mm 25mm N/A N/A

11.5 25mm 25mm N/A N/A


12.5 35mm 25mm 25mm N/A

13

25mm 25mm N/A

13.5 35mm 35mm 25mm 25mm N/A

14 35mm 35mm 25mm 25mm 25mm

14.5 35mm 35mm N/A N/A


15.5 35mm 35mm N/A N/A


16.5 35mm 35mm N/A N/A

17 35mm 35mm 35mm N/A

17.5 35mm 35mm 35mm N/A

18 35mm 35mm N/A

18.5 35mm 35mm N/A

19 35mm 35mm 35mm 35mm N/A

19.5 35mm 35mm 35mm 35mm 35mm

20 35mm 35mm 35mm 35mm 35mm

Table 19: SCH-200 / DR-200 Imaging Unit and Lens Lookup Table



Optical Considerations for Non-Standard Installations 4.1.2

Non-standard installations may be required in the following cases:

Some countries use non-reflective plates – in this case, illumination is required. In

addition, installation ranges should be short as possible.

Special gate requirements (use of gates may require a smaller lens for close-in images or a

larger lens for greater distances).

Optical Considerations for Overview Imaging Units 4.1.3

For overview (color) Imaging Units, use of an auto-iris, manual-zoom lens is optional.

4.2 Preparing Pole Design

Height of Imaging Unit 4.2.1

4.2.1.1 Typical Heights

For most deployments, the recommended height for an SCH-200 pole installation is 1.3 meters. In

general, the installation should be within a range of 0.8 meters – 2.0 meters.

Figure 22: Typical Height for Pole Mount Installation

The recommended height optimizes performance by allowing the Imaging Unit to look downwards in

order to minimize the sun’s effect – since most plates are mounted at a height of 0.20 to

1.25 meters.



4.2.1.2 Higher Installations

The maximum height for pole installations is approximately 3 meters. In general, the height should

be approximately half the distance between the loop and the pole or gantry. For such installations,

the Imaging Unit should be angled so that the center of the vertical field of view is aimed at the

trigger area.

For higher installations, consult the HTS support team at [email protected].

4.2.1.3 VIR Installations

A VIR (Vehicle Identity Recognition) deployment requires the same installation, but with additional

attention to the positioning of the extra illuminator.

The VIR illuminator is mounted close to the vehicle in order to achieve the high level of illumination

required for VIR. The formula for placement of the illuminator is one-tenth of the distance between

the Imaging Unit and the plate.

Front Capture Installation 4.2.2

This section provides information on installing an Imaging Unit to capture an image of the front of

the vehicle.

4.2.2.1 Adjacent to the Traffic Lane – Standard Lens and Plates

Install the pole/wall/controller cabinet 1.5-2.0 meters behind the barrier, in the direction of traffic,

at the side of the lane (as near as possible to the lane). See “B” in Figure 23. The distance from the

detection point to the vehicle plate is represented by “A” in Figure 23.

To select the proper Imaging Unit configuration:

1. Choose the Imaging Unit resolution based on the required field-of-view.

2. Determine the optimal distance from the Imaging Unit to the plate.

3. Use the field-of-view and the distance to select a lens from the lookup table (Table 19).

The following diagram shows the setup for an access control system. Note that the barrier (gate) is

optional and is used only in access-control (such as parking) installations.




Figure 23: Front Capture Installation Distances

In the figure above, “A” represents the distance from the loop to the Imaging Unit. “B” represents

the distance from the barrier to the Imaging Unit.

The images will be captured at a point that is 0.5-1.0 meters beyond the line of detection, as the

vehicle comes to a halt. In the stop position, it is recommended that the plate will still be visible so

that the capture can be repeated in case the recognition failed.

IMPORTANT: Check if the barrier blocks the effective recognition view zone, which is the area from the start of detection, plus an additional 1.0-1.5 meters. In most gates, the barrier height is 0.80-1.20 meters, which should not cause blocking. The system should be tested with the barrier.

4.2.2.2 Adjacent to the Traffic Lane – Distance from Pole to Lane

The distance between the Imaging Unit and the side of the lane is labeled as “C” in Figure 23 above.

The distance should be in the range of 0.2-0.5 meter.



Rear Capture Installation 4.2.3

This section provides information on installing a Imaging Unit to capture an image of the rear of the

vehicle.

The installation of the Imaging Unit/illumination unit behind the Vehicle is possible and may occur in

the following cases:

When a front installation is not possible due to traffic lane limitations (for example, if the

area in front of the Imaging Unit is located in a public area where no installation is

permitted).

When only rear plates are used.

When additional recognition resources are desired in order to increase the recognition

coverage (a dual-Imaging Unit per lane installation).

Figure 24: Rear Capture Installation Distances



In a rear-capture installation, the detector should be defined in the SeeWay application as active

when the vehicle leaves the detection zone.

The distance between the loop and the Imaging Unit is labeled as “A” in Figure 24 above.

Select the optimal Imaging Unit and lens for the required field-of-view and distance, using the

lookup table (Table 19).

The distance between the Imaging Unit and the side of the lane is labeled as “C” in Figure 24. The

distance should be in the range of 0.2-0.5 meter.

4.2.3.1 Adjacent to the Traffic Lane – Distance from Pole to Lane

As with the front capture Imaging Unit, install the SCH-200 as close as possible to the traffic lane,

within a distance of 0.2-0.5 meters. See “C” in Figure 24.

Front and Rear Capture (Stereo) Installation 4.2.4

This section provides information on installing a Imaging Unit to capture an image of both the front

and the rear of the vehicle.

The VRS system can operate in dual-Imaging Unit per lane (“stereo”) mode. In this mode, two

Imaging Units are used to recognize a vehicle. The application uses special logic that takes both

results into consideration before registering the license plate number. For access control, the gate is

opened by recognition of either the front or the rear plate, so there is no additional delay in opening

the gate.

VRS can be set to take pictures from both Imaging Units at the same detection time on the same

loop event. In this configuration, a single sensor is shared by the front and rear Imaging Unit. In this

single-loop mode, the system is configured to activate the front and rear Imaging Unit either at the

rise of the sensor signal, or at the fall of the sensor signal. In this case, the rear imaging unit will be

configured to be the lead imaging unit and the front imaging unit will be the secondary imaging unit.

Installation of the single-loop Stereo mode is illustrated in Figure 25 below.



Figure 25: Front and Rear Capture Installation Distances

The installation procedure is identical for installing front and rear systems, as described in the

previous sections. However, note that in case of the single-loop stereo, the loop must be installed

farther from the gate (as shown in Figure 25), so that the vehicle will clear the loop before stopping

at the barrier.

Choose an Imaging Unit resolution (High-Speed or Low-Speed) for the required field-of-view using

the lookup table (Table 19).

Based on site photography requirements, select the Imaging Unit-to-plate distances “A Front” and

“A Rear” (see Figure 25), and select the appropriate lens from the lookup table (Table 12).

When operating in stereo mode, the trigger should be set to "Sensor Rising" on both Imaging Units,

or to "Sensor Falling" on both Imaging Units.

Refer to Figure 25 in order to calculate distances for stereo mode operation.



NOTE

For guidance, consult the HTS support team at [email protected].

4.3 Preparing Gantry Design Drawings

Two-Lane Gantry Design 4.3.1

VRS systems are typically installed on gantries over the middle of traffic lanes. The figure below

depicts a typical two-lane installation. In this installation, two DPUs and two SCH-200 imaging units

are used.

Units providing extra illumination should be placed adjacent to the Imaging Unit. The distance

between the illuminator and the Imaging Unit should be 1/10 of the distance between the vehicle

and the Imaging Unit. For example, if the distance to the vehicle is 15 meters, then the illuminator

should be placed 1.5 meters from the Imaging Unit.

Figure 26: Two-Lane Gantry Design




In Figure 26 above, a detector is located 15 meters from the Imaging Unit, represented by “A”. The

system begins capturing plate images, whereas the last plate capture takes place at a distance of

approximately 19 meters (depending on vehicle speed).

4.4 Detector Installation

Loop Design 4.4.1

The loop is cut into the asphalt in the road. The loop should cover an area of 1 meter x 2 meters,

and should have four turns.

Figure 27: Basic Loop Detector Scheme

In case of two or more lanes, the loops will be laid out side by side. A minimum spacing of 1 meter

should separate adjacent loops.

Detector Selection 4.4.2

Different models of dry-contact sensors can be deployed in a VRS installation.

Sensors must consistently produce a single, continuous contact during the presence of the vehicle,

without producing multiple contacts (such as those caused by wheels when using pressure-type

detectors).

Magnetic loop detectors are most suitable for the VRS. They have the best detection rate, and a low

false-detection rate.

It is recommended to select a loop detector type with the following features:

Relay output (which connects a dry-contact to the terminal block).

Short response time. This will prevent adding a delay which might cause faster-moving cars

to be detected outside the field of view. HTS recommends a detector with a response time

of less than 50 msec, such as Matrix or other “traffic detector” models.

A single-ground loop is preferred to a dual detector, for faster response times.



Speed Bumps 4.4.3

Speed bumps offer the following advantages:

Speed bumps slow down the traffic, so that the system can capture more images and thus

increase the recognition rate.

They separate the cars, so that two cars will not be seen as one. If a trailing vehicle is too

close to the leading car, the loop detector may not drop the signal.

Speed bumps force vehicles to slow down when approaching the gate.

The speed bumps should be installed close to the loop detector, approximately 1 meter before the

loop.

NOTE

Be careful not to install the speed bumps too close to the loop, as they might cause vehicles to rise up while their image is

being captured.



Chapter 5 Lane Controller Installation

5.1 Overview

The VRS Controller Configurator is used to manage the basic settings of the VRS Controller:

Allocation of IP addresses to the Ethernet ports of the VRS Controller

VRS Controller name

Windows-based user ID and password

Connectivity to the SeeControl Server

A diagram depicting the Lane Controller and its connections appears in Figure 18.



5.2 HASP License Plug Driver

The license plug (HASP) dongle is normally installed on the lane controller. However if you receive a

massage that the HASP is not installed, then you will need to install a driver. The installation

program is included in the SeeWay driver directory.

To install the HASP driver:

1. Connect the HASP dongle to a USB port on the lane controller.

2. Upload the HASP driver from the HTS site and run the hdd32.exe installation application.

5.3 Operation

The VRS Controller Configurator is executed automatically when the Lane Controller’s Windows

operating system is started for the first time. It can also be run at any time by double-clicking on the

icon shown below in Figure 28.

Figure 28: VRS Controller Configurator Icon

NOTE

In order to ensure proper data connectivity, the VRS Controller should be connected to the network BEFORE executing the

VRS Controller Configurator.



To configure the VRS Lane Controller:

1. Make sure that the VRS Lane Controller is connected to the network.

2. Double-click on the icon shown in Figure 28 above. The configurator’s Welcome window

appears as depicted in Figure 29 below.

Figure 29: Welcome Window

3. Click Next to continue. The IP Configuration window appears as shown in Figure 30

below.



Figure 30: IP Configuration Window

4. If required, you can enter a new controller name in the New controller name field.

5. Select the IP address of the Ethernet port you wish to modify from the IP address to

modify list box. (Note: In most cases, only one IP address will appear in the list box).

The address values appear in the New IP address text boxes. Modify the address (and

the Subnet Mask if necessary), and click on Set IP Settings to save the change. If

required, modify the Default Gateway, and click on Set Gateway to save the change.

Repeat this step with the other Ethernet ports as required.

6. Click Next. The User Configuration window appears as depicted in Figure 31 below.



Figure 31: User Configuration Window

7. Enter your password in the Password field to continue.

8. If desired, you can change the Windows user and/or the password of the VRS Controller.

Enter the new user name in the Set user name field, and click on Set new password. Two

text fields appear, enabling you to enter and confirm the new password.

9. Click Next. The SeeControl Configuration window appears as shown in Figure 32 below.



Figure 32: SeeControl Configuration Window

10. Enter the URL or IP address of the SeeControl Server to establish connectivity with

SeeControl. Enter the SeeControl administrator’s User name and Password.

11. Click Next. The Configuration Summary window appears as shown in Figure 33 below.



Figure 33: Configuration Summary Window

12. To complete the activity, you can check one of the following check boxes in the window:

Start VRS Controller Configurator next time Windows is started. Check this box in

case further configuration is necessary.

Start SeeWay. Initializes the SeeWay application.

13. Click Finish.



Chapter 6 Imaging & Illumination Unit Installation

This chapter contains easy step-by-step instructions for installing the imaging and illumination units.

6.1 N-50 Imaging Unit Installation

The N-50 Imaging Unit can be installed on a gantry, or on a pole or wall.

Preparing for the Installation 6.1.1

6.1.1.1 Unpacking the Unit

Check that everything in the packing box matches the order form and the packing slip. The items

below are found in the packing box:

One N-50 Imaging Unit

One 2-pin terminal block for power input

One printed quick installation guide

One BNC video monitor cable

One mounting template

Six screw anchors

Six M4 screws

One pole mount adapter

5" stainless steel band with screw clamps

Please contact HTS if any item is missing.

6.1.1.2 Checking for Damage

When first unpacking, please check if there is any visible damage to the unit and its accessories. The

protective materials used for the packaging should be able to protect the unit from most forms of

damage during transportation.

NOTE

Please contact HTS if the item or any of its accessories is damaged.



6.1.1.3 Tools for Installation

The following tools will help you complete the installation:

Electric drill

Screwdrivers

Wire cutters

Mechanical Installation 6.1.2

6.1.2.1 Mounting the unit on a ceiling/wall

Use the mounting template supplied with each N50 imaging unit to mark and locate the center point

of the 6 holes of the base bracket in the desired location.

The size of the holes

Inner: Ø3.3-6x for TP4 type screws TP4 type

Outer: Ø6.0-6x for plastic anchor

Drill holes in the ceiling/wall, and insert the plastic anchors in the holes. Affix the mounting base,

and then fasten the Imaging Unit in place with the screws.

Figure 34: Mounting the Imaging Unit

Fasten the safety wire as illustrated in the following figure:



Figure 35: Fastening the Safety Wire

6.1.2.2 Mounting the unit on a pole

To mount the N-50 Imaging Unit on a pole:

1. Fasten the pole mount adaptor with to the pole using a 5" metal band, as described in

the figure below:

Figure 36: Fastening the Adaptor to the Pole with a Metal Band

2. Fasten the imaging unit to the pole mount adaptor using six M4 screws as shown in the

figure below.

Figure 37: Attaching the Imaging Unit to the Pole Mount Adaptor



Figure 38: Pole-Mounted Imaging Unit

HAZARD: Check the material used in the mounting surface. Different screws and anchors

than those supplied may be required. To prevent the unit from detaching from the

mounting surface, ensure that it is mounted in a highly secure location (ceiling slab or

channel).

HAZARD: To prevent damage and injury, use a safety wire, connecting one end to the

wall/ceiling and the other end to the unit’s safety-cord screw. Use a safety wire strong

enough to withstand the total weight of the unit. Pay special attention to the attachment of

the unit to the end of the wire.

6.1.2.3 Removing the IR filter

N-50 Imaging Units with IR LEDs are supplied with an 850 (25) nm IR filter.

The filter is factory-installed in the N-50 Imaging Unit. You may choose to remove it for one of the

following reasons:

Color images are required during the daytime.

The imaging unit must be able to read non-reflective plates.

NOTE

If you wish to remove the filter, contact HTS for information on how to remove it.



6.1.2.4 Mounting a Junction Box

It is advisable to mount a junction box adjacent to each imaging unit, as the imaging unit is supplied

with a short cable. An example of such an installation appears in Figure 39 below.

●

● Figure 39: Sample Installation of N50 with Junction Box



The junction boxes should be at least 15cm x 15cm. Outdoor installations should comply with IP67

regulations. Indoor installations should comply with IP-54 regulations.

Figure 40: Photo of Junction Box

To mount the junction box:

1. Mount the junction box (JB) on the pole or wall.

2. Drill holes in the ceiling/wall, and insert the plastic anchor.

3. Affix and fasten the junction box in place with screws. The imaging unit requires an M20

thread.

4. Insert and tighten the fitting in the junction box. A sample fitting is shown below in Figure

41.

Figure 41: Fitting (M20 thread, IP65 Compliant)

5. Insert a pipe – a black conduit (internal diameter 16 mm) from the junction box to the

controller cabinet.

NOTE

Parts can be purchased from PM Plastic Materials.

See http://www.pmplasticmaterials.it/webportal/inglese/index.asp

http://www.pmplasticmaterials.it/webportal/inglese/index.asp

http://www.google.co.il/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=947h9pdz80NzSM&tbnid=2xK2qnldoCC1xM:&ved=0CAYQjRw&url=http://www.vatgia.com/raovat/1656/5796841/hop-dau-day-chong-tham-ip56.html&ei=YuwuU_X0JbLJ0AWy0oGICw&psig=AFQjCNHrdYFbkHcmffrTWQzuDFGQBsrQXg&ust=1395670420468799



Electrical Installation 6.1.3

6.1.3.1 Connecting the Wires

To connect the powering and communications cables:

1. Pass all the cables through the mounting bracket.

2. Connect the power cable to the power plugs with one of the following options.

24 VAC: Connect the 24V cables to the 24 VAC terminals ～AC 24V

PoE: Connect the RJ-45 jack to a PoE compatible network device that supplies power

via the Ethernet cable

3. Insert the audio and I/O cables to the unit, and connect the network cable’s RJ-45

connector to a switch port.

Figure 42: Connecting the Wires

6.1.3.2 Adjusting the Imaging Unit’s Position

Use a cross-head screwdriver to loosen the cross screw on one side of the mount bracket in a way

that you can adjust the tilt of the imaging unit.

Release the screw on the retaining ring to adjust the imaging unit’s camera angle.

After completing the adjustments, tighten the cross screw and fasten the retaining ring screw.



Figure 43: Adjusting the Imaging Unit’s Position

6.1.3.3 Adjusting the zoom & focus (vari-focal) / default & reset button

Use a screwdriver to adjust the Near/Far and Tele/Wide controls, taking care to avoid damaging the

lens.

Use a flat-head screwdriver to open the cover, allowing you to press the factory settings default

button or the reset (system reboot) button.

Figure 44: Adjusting the Zoom and Focus (Varifocal Lens)

CAUTION: After adjustment, tighten the screws to prevent water from entering the unit.



6.1.3.4 Adjusting the Sun Shield Hood

Move the sunshield hood forward and backward to adjust the shading.

CAUTION: Adjust the sun shield hood in coordination with the lens to properly shade the unit.

Don’t adjust the sun shield’s position excessively, as damage to the housing may occur.

Figure 45: Adjusting the Sun Shield Hood

I/O Connections 6.1.4

The N-50 Imaging Unit’s I/O connector can be connected to lane-based devices (loop controller,

barrier), or as an option, can be connected via an I/O device, such as the ADAM-6060.

For each lane, connect only one of the lane’s imaging units to the I/O device. The other imaging

units should be connected to the lane controller.

Connect the N-50 as specified in the table below.

N-50 Imaging Unit Connector Connection

Power Power Supply

RJ-45 Lane Controller

Alarm In Loop Controller

Alarm Out Barrier

Audio In --

Audio Out --

Table 20: N-50 Imaging Unit Connections



A graphical depiction of N-50 imaging unit’s connectivity appears in Figure 46 below.

Figure 46: N-50 Imaging Unit I/O Connections



Network Installation 6.1.5

6.1.5.1 Network Topology

The N-50 Imaging Unit delivers video images to a Lane Controller in real time, over the Internet and

your Intranet. See ‎Appendix D for wiring instructions.

6.1.5.2 IP Configuration

6.1.5.2.1 Default IP Address

The N-50 Imaging Unit is a network-based unit. Its default IP address and subnet mask are assigned

by the manufacturer:

IP Address: 192.168.0.30

Subnet Mask: 255.255.255.0

6.1.5.2.2 IP Configurator Utility

The IP Configurator is a utility program that helps users to locate and configure the imaging unit in a

local area network. For instructions on operating the utility, see ‎Appendix E.

6.2 N-60 Imaging Unit Installation

The N-60 Imaging Unit can be installed on a gantry, or on a pole or wall.



Check that everything in the packing box matches the order form and the packing slip. The items

below are found in the packing box:

One N60 Imaging Unit

One printed Quick Installation Guide (this document)

Sunshield

Figure 47: Sunshield



Wall mounting Bracket (2-axis cable concealed)

Figure 48: Wall Mounting Bracket

Wall mount base

Figure 49: Wall Mount Base

Mounting accessory kit

2 secure screws to connect the rear of the imaging unit to the bracket

3 screws for mounting bracket

3 plastic nuts for mounting bracket

3 Pcs of 8 mm masonry anchors for mounting bracket

1 wrench tool (L key)

Figure 50: Mounting Accessory Kit

Waterproof connectors

Figure 51: Waterproof Connectors

Placement sticker



Figure 52: Placement Sticker

Dehumidifier packets inside an aluminum foil bag. The installer has to remove the

aluminum foil bag before using the dehumidifier packets.

Figure 53: Dehumidifier Packet





NOTE


6.2.1.3 Tools for Installation

The following tools will help you complete the installation:

Electric drill

Screwdrivers

Wire cutters

Set of hex keys (Allen wrenches)

Mechanical & Electrical Installation 6.2.2

6.2.2.1 Cable Wiring Description

HAZARD: All imaging unit installations should comply with your local electrical safety rules.

The imaging unit features two waterproof connectors; the left one in the diagram is for Ethernet

connection, while right one is for line in and DI/O connectivity.

Figure 54: Imaging Unit Connectors



The right-side connector features four wire holes. Please cover unused holes with sealing plugs to

prevent water from entering.

Figure 55: Covering Unused Wire Holes

Applicable cable diameter:

Ø 2.5~1.8mm (Right)

Ø 6.9~4.7mm (Left)

To connect the imaging unit’s cables:

1. Run the cable inside the wall mount bracket and out through the cable opening at the

front.

Figure 56: Threading the Cable inside the Wall Mount Bracket

2. Press down the push-lock mechanism and secure the imaging unit onto the push-lock.

Wire the network cable to the waterproof connector on the right, and wire the line-in,

DI/O cable to the waterproof connector on the left. Tighten the waterproof connector

after all the cables are secured in place.

Figure 57: Using the Waterproof Connector

3. Secure the imaging unit onto the wall mount bracket using the two screws provided.



Figure 58: Securing the Imaging Unit to the Wall Mount Bracket

4. Open the imaging unit's top cover to access the wired cables. Install the RJ45 connector

to the ends of the network cable and plug it into the corresponding port on the mounting

bracket module.

Figure 59: Wiring the RJ45 Connector

5. Insert the Line in to power pins: Be sure to connect the DC power correctly - insert minus

wire to pin #1 (-) & plus wire to pin #2 (+).

Figure 60: Wiring Power & DI/O to the Imaging Unit

NOTE

If a direct hardware trigger connection is required, connect the ALM IN pair to DI/O Pins #1 & #2.

NOTE

If an opening gate connection is required, connect the ALM OUT pair to DI/O Pins #3 & #4 (for NC) or pin#4 & pin #5 for

(NO).



6. Close the imaging unit's top cover and secure it with the supplied hardware tool.

Figure 61: Closing the Imaging Unit

7. At the other end of the network cable, install a RJ-45 male connector and connect it to

the Lane Controller’s RJ-45 network interface socket.

NOTE

Network connectivity topology is defined later in this chapter.

WARNING: To avoid damage to the unit, connect it only to an

original power supply.

6.2.2.2 Mounting the N60 on a Wall

To mount the N60 on a wall:

1. Mount the imaging unit on a wall using the bracket as illustrated in Figure 62 below.

Figure 62: Mounting the N60 on a Wall

2. Open the imaging unit’s cover and glue the dehumidifier packet onto the metal bracket

using the adhesive sticker on its back, as depicted in the figure below.

Figure 63: Attaching the Dehumidifier Packet



3. Close the imaging unit’s cover and ensure the clip is locked in position. Install the

sunshield and tighten the screw on the side of cover.

Figure 64: Attaching the Sunshield

4. Secure the connecting bracket to the rear of the imaging unit. Press and hold down the

latch on the wall mount bracket and put it into the connecting bracket. Once in place,

secure the other side using the supplied hex wrench.

Figure 65: Attaching Imaging Unit to the Connecting Bracket

5. Once in place, secure the other side using the supplied hex wrench.

Figure 66: Attaching Imaging Unit to the Connecting Bracket - Other Side

6. Align the mounting holes on the wall mount bracket to the mounting holes on the wall

mount plate, and then secure it tightly with screws to finish the installation.



Figure 67: Attaching the Wall Mount Bracket to the Wall Mount Plate

6.2.2.3 Mounting the N60 on a Pole

To mount the N60 on a pole:

1. Screw the wall mount base into the pole mount adaptor (PMA-60) using 3 x M8 screws.

(see “Step A” in Figure 68 below).

2. Screw the wall mount bracket on top of the base (see “Step B” in Figure 68 below).

NOTE

The N60 should be pre-screwed onto the wall mount bracket. Cables should be threaded through the bracket, base and

pole mount central hole. See Figure 68 for guidance in positioning the screws. The actual pole mount may be the one

shown or a different one.

Figure 68: Screw Locations in the Pole Adaptor

3. Secure the screws as shown previously in Figure 68.

Figure 69: Pole Mount Adaptor



4. Insert two metal bands in the PMA-60 rectangular holes and stretch them around the

pole.

5. Adjust the N60 imaging unit.

Removing the IR Filter 6.2.3

N-60 Imaging Units with IR LEDs are supplied with one of the following IR filter types:

850 (25) nm

730 (25) nm

The filter is factory-installed in the N-60 Imaging Unit. You may choose to remove it for one of the

following reasons:

Color images are required during the daytime.

The imaging unit must be able to read non-reflective plates.

NOTE

If you wish to remove the filter, contact HTS for information on how to remove it.



The N-60 Imaging Unit delivers video images to a Lane Controller in real time, over the Internet and

your Intranet. See ‎Appendix D for wiring instructions.



The N-60 Imaging Unit is a network-based unit. Its default IP address and subnet mask are assigned

by the manufacturer:

IP Address: 192.168.0.30

Subnet Mask: 255.255.255.0




6.3 SCH-200 Imaging Unit Installation

The SCH-200 Imaging Unit can be installed on a gantry, or on a pole or wall.





Open the SCH-200 package and make sure that the contents match the order form and the packing

slip. In addition to this guide, items below are included in the package.

One SCH-200 Network Imaging Unit

One printed Quick Installation Guide

1 meter cable and outlet for power input and external illumination

One Ethernet cable outlet with female to female RJ45 connector

One mounting Bracket

3 screws, 3 plastic nuts, and three 8 mm masonry anchors

One hex key (Allen wrench)

One BR-20 pole mount adapter kit (Optional)

Please contact HTS if any of the items listed is missing.





NOTE




6.3.1.3 Wall Mount Bracket

The wall mount bracket supplied with the SCH-200 is depicted in Figure 70 below.

Figure 70: Bracket Drawing and Dimensions

6.3.1.4 Pole Mount Adaptor

A pole mount bracket is not supplied with the SCH-200. You can order the BR-20 pole adaptor

(depicted in Figure 71) as an option.


6.3.1.5 Installation Tools

The following tools may be necessary to complete the installation:

Electric drill

Screwdrivers

Wire cutters



6.3.2.1 SCH-200 Imaging Unit and Bracket Installation on a Pole or Wall

The recommended pole/wall bracket installation angle between the VRS and the Vehicle is 15-16

degrees. The angle should not exceed 16 degrees. The Imaging Unit should face downwards in order

to minimize the sun’s effect.



Since most plates are mounted at a height of 0.20 to 1.25 meters, the recommended height for the

VRS imaging unit is between 1 to 1.5 meters. The maximum height at which the VRS should be

installed is 3 meters. In this case, the Imaging Unit should be positioned in such a way that the

center of the vertical field of view is the trigger area. For higher installations, consult HTS.

The VIR illuminator is mounted close to vehicle in order to reach the high level of illumination

intensity required for VIR. The formula for placement of the illuminator is one tenth of the distance

from the Imaging Unit to the plate.

The following sections provide instructions for mounting the VRS system on a pole or a wall.



6.3.2.1.1 Pole Mounting

To mount the SCH-200 on a pole, use the BR-20 pole adapter depicted in Figure 72 below. The pole

adaptor includes two straps of different sizes to accommodate various pole diameters.

NOTE

The BR-20 pole adaptor is not supplied with the Imaging Unit. It must be ordered separately.

To mount the imaging unit on a pole:

1. Attach the pole adapter to the pole using one of the straps. Tighten the strap.

Figure 72: BR-20 Pole Adaptor

2. Connect the bracket base of SCH-200 to the pole adapter board. Use the three screws

and nuts provided in the BR-20 pole adapter kit. See Figure 73 for guidance in positioning

the screws.

Figure 73: Screw locations in the Pole Adapter

3. Mount the SCH-200 on the pole as demonstrated in the following illustrations:



Figure 74: Mounting the Imaging Unit on a Pole

4. Adjust the Imaging Unit head and secure the screws as shown below in Figure 75. Use

the two screws provided.

Figure 75: Adjusting Imaging Unit Position and Direction



6.3.2.1.2 Wall Mounting

If you are wall mounting the SCH-200, secure the unit to the wall at the same height as in pole

mounting. You may consult HTS support team at [email protected].

To mount the VRS on a wall:

1. Mount the imaging unit on a wall using the bracket as illustrated in Figure 74 above

2. Adjust the position and angle of the imaging unit as shown in Figure 75 above.

NOTE

Depending on the mounting surface’s material, different screws and anchors than those supplied may be required.

6.3.2.1.3 Mounting a Junction Box

It is advisable to mount a junction box adjacent to each imaging unit, as the imaging unit is supplied

with a short cable. For a complete explanation, see the N-50 installation instructions in section ‎0.

6.3.2.1.4 Flexible Protective Conduits for External Cables

To apply flexible protective conduits for outdoor installations:

1. When installing the SCH-200 outdoors, add a fitting and a black conduit to the mounting

bracket as shown below in Figure 76.

● ● Figure 76: Cabling Pipes and Connectors (for SCH-200)

2. On the back of each SCH-200 imaging unit, flexible protective conduits should be

deployed, as shown in Figure 77 below. HTS recommends use of PG-9 type conduits with

an internal diameter of 12 mm.

Figure 77: Flexible protective conduits




HAZARD: The imaging unit is heavy and could cause damage or personal injury if it falls. To

prevent the imaging unit from falling, ensure that it is mounted firmly on a wall or a pole.

Make sure that a safety wire connects the housing and the cover to prevent damage or

injury in the event that the unit detaches from the wall.

6.3.2.2 Bracket and Imaging Unit Installation on a Gantry

The recommended gantry bracket installation angle between the VRS and the Vehicle is 24-26

degrees. The angle should not exceed 26 degrees. The imaging unit should face downwards in order

to minimize the sun’s effect.

The bracket pictured in the figure below is supplied for Gantry installation. The bracket is factory-

assembled.

Figure 78: Assembled Anodized Bracket

The dimensions of the anodized bracket are depicted in the figure below.

Figure 79: Dimensions of Anodized Bracket

The following pan/tilt bracket screws are supplied together with accompanying spring and flat

washers:



6 X 3/8” screws

3 X 1/4” screws

Figure 80: Pan/Tilt Bracket Screws

Prepare the following additional items for the installation:

Four M8 screws and washers that prevent movement of the base screws.

Soft cloth suitable for cleaning glass

Water repellent – such as Rain X or equivalent solvent

Torque wrench. An example of a suitable torque wrench can be ordered from

http://norbar.com, and is depicted in the figure below.

http://norbar.com/



Figure 81: Torque Wrench

Apply the following torque per screw (lbf-ft):

3/8” screws: 16 lbf-ft

1/4” screws: 4 lbf-ft

M8 screws: 14 lbf-ft

To install the bracket on the SCH-200 Imaging Unit assembly:

1. Unscrew and remove the upper bracket shown in Figure 82 below.

Figure 82: Upper Bracket

2. Attach the upper bracket to the bottom of the Imaging Unit and tighten the screws, as

shown in Figure 83 below.

Figure 83: Upper Bracket attached to Bottom of Imaging Unit



3. Re-attach the upper and lower brackets, and tighten the screws.

4. Attach the base bracket to the gantry with the four M8 screws and washers.

NOTE

Before attaching the bracket, confirm that there is a horizontal base bracket on the gantry that is compatible

with HTS’s bracket. An example of such a base bracket is seen in Figure 84 below.

Figure 84: Gantry Base Bracket

5. Clean the front window of the Imaging Unit with a window spray cleaner.


6.3.3.1 Connecting the External Wiring


The SCH-200 Imaging Unit is supplied with two 1-meter cables:

CAT-6 Ethernet cable with RJ-45 female to female connector

Cable containing 2 shielded pairs:

Red/black – 24 VDC, 2 amp power feeder

Green/white – sends synchronization pulses to an external illumination source



Figure 85: Connecting the External Wires

To connect the external wiring, use the junction box and connect as follows:

1. Connect the powering pair (red/black) to the 24 VDC power supply.

2. If required, connect the synchronization pair (green/white) to the external illumination

source.

3. Connect RJ-45 male connector of the imaging unit to the Lane Controller using the

female-to-female RJ-45 network interface connector.

WARNING: To avoid damage to the unit, connect it only to a 24VDC/30W power supply.



The SCH-200 Imaging Unit delivers video images to a Lane Controller in real time, over the Internet

and your Intranet. See ‎Appendix D for wiring instructions.



The SCH-200 Imaging Unit is a network-based unit. Its default IP address and subnet mask are

assigned by the manufacturer:

IP Address: 192.168.0.200

Subnet Mask: 255.255.255.0






6.4 DR-200 Imaging Unit Installation

The DR-200 Imaging Unit can be installed on a gantry, or on a pole or wall.



One DR-200 Imaging Unit

One printed Quick Installation Guide (this document)

Wall mounting Bracket (2-axis cable concealed)

Figure 86: Wall Mounting Bracket Model BR-13

2 meter power cable (2 wires 18AWG) for power input

2 meter data cable for (2 wires 24AWG) external illumination

2 meter Ethernet cable (Cat 5e)

1 Outlet with female to female RJ45 connector

Mounting accessory kit

2 secure screws to connect the rear of the imaging unit to the bracket

3 screws for mounting bracket

3 plastic nuts for mounting bracket

3 Pcs of 8 mm masonry anchors for mounting bracket

1 wrench tool (L key)



Figure 87: Mounting Accessory Kit

NOTE






NOTE



The pole mount adaptor kit BR-20 (see the figure below) is not supplied with the DR-200. It is

optional to order the adaptor for pole mounting. The installation instructions for pole mounting are

the same as those described for the SCH-200 in section ‎6.3.




Electric drill

Screwdrivers



Wire cutters



6.4.2.1 Mounting the DR-200 on a Wall

To mount the DR-200 on a wall:

1. Mount the imaging unit on a wall using the mounting bracket as illustrated in Figure 89

below.

Figure 89: Wall Mount Bracket

2. Adjust the position and angle of the imaging unit as shown in Figure 90 below.

Figure 90: Adjusting the Imaging Unit

NOTE


HAZARD: The imaging unit is heavy and could cause damage or personal injury if it falls. To

prevent the imaging unit from falling, ensure that it is mounted firmly to a wall or a pole.

Make sure that a safety wire connects the housing and the cover to prevent damage or

injury if the event that the unit detaches from the wall.



6.4.2.2 Mounting the DR-200 on a Pole

To mount the DR-200 on a pole:

1. Follow the pole mounting instructions for the SCH-200 found in section ‎6.3.2.1.1.




The DR-200 Imaging Unit is supplied with three cables (2-meter length for each cable):

CAT-5e Ethernet cable with RJ-45 female to female connector

Line In Cable, containing 2 shielded pairs – red/black – 24 VDC, power feeder

DI/O Cable containing 2 shielded pairs – green/white – sends synchronization pulses to an

external illumination source

Figure 91: Connecting the External Wires

To connect the external wiring:

2. Connect the powering pair (red/black) to 24 VDC power supply.

3. If required, connect the synchronization pair (green/white) to the external illumination

source.

4. Connect RJ-45 male connector of the imaging unit to the Lane Controller by using of

female to female RJ-45 network interface connector.

NOTE

Network connectivity topology is defined in the next paragraph.

WARNING: To avoid damage to the unit, connect it only to a 24VDC power supply.





The DR-200 Imaging Unit delivers video images to a Lane Controller in real time, over the Internet

and your Intranet. See ‎Appendix D for wiring instructions.



The DR-200 Imaging Unit is a network-based unit. Its default IP address and subnet mask are

assigned by the manufacturer:

IP Address: 192.168.0.30

Subnet Mask: 255.255.255.0




6.5 L-100/L-200 Illumination Unit Installation



Open the package and make sure that the contents match the order form and the packing slip. The

items listed below are included in the package.

L-100 or L-200 Illumination Unit

Printed Quick Installation Guide (this document)

Cables (x3 Pcs), Pig tail of ~2 meter length for each cable

Mounting bracket

Screws (x3 Pcs), plastic nuts (x3 Pcs), and 8 mm masonry anchors (x3 Pcs)

Hex key (Allen wrench)

BR-20 pole mount adapter kit (optional)

NOTE




protective materials used for the packaging should be able to protect the unit from damage during

transportation.



NOTE

Please contact HTS if the item or any of its accessories are damaged.

6.5.1.3 Bracket

The bracket supplied with the L-200 or L-100 is depicted in the figure below. It is used for both pole

and wall installations.

Figure 92: Mounting Bracket (wall / pole design)


The pole mount bracket is not supplied with the illumination unit. You may optionally order the

adaptor for pole mounting. The BR-20 pole adaptor is depicted in the figure below.




Electric drill + 8mm drill bit

Screwdrivers

Wire cutters



6.5.2.1 Mounting the Illumination Unit on a Wall

Mount the illumination unit on a wall or ceiling using the bracket as illustrated in the figure below.

Use the three screws and nuts provided in the small nylon bag.



Figure 94: Bracket base Drawing and Dimensions

Adjust the position and angle of the illumination unit as shown in the figure below.

Figure 95: Adjusting the Illumination Unit

NOTE


HAZARD: The illumination unit is heavy and could cause damage or personal injury if it falls.

To prevent the illumination unit from falling, ensure that it is mounted firmly to a wall or a

pole.

Check that a safety wire is connected between the housing and the cover to prevent

damage or injury if the unit detaches from the wall.



6.5.2.2 Mounting the Illumination Unit on a Pole

To mount the illumination unit on a pole:

1. Attach the pole adapter to the pole.

2. Mount the bracket base of the illumination unit at the correct height on the pole.

3. Mount the pole adapter board on the other side of the pole in line with the mounting

bracket.

4. Use one of the straps that provided in the BR-20 pole adapter kit to fasten the mounting

bracket to the pole strap.

Figure 96: Screw Locations in the Pole Adapter

5. Adjust the illumination unit and secure the screws.



HAZARD: Installations should comply with your local electrical safety rules.

WARNING: To avoid damage to the unit, connect it only to an original power supply.

The Illumination unit supplied with two 2-meter cables:

Power cable: Red/black pair – connected to 24 VDC or 24 VAC, power feeder.

Red: 24 VDC(+)

Black: GND (-)

Sync. Cable: 2 twisted pairs. The green/white pair sends synchronization pulses from the

imaging unit to the illumination unit.

White: Sync. In (+)

Green: Sync. In (-)

Blue: Sync. Out (+)

Brown: Sync. Out (-)



Figure 97: Cable layout

NOTE

There is no need to open the cover of the illumination unit. Cables are connected at the junction box terminal block.

6. HTS recommends use of a junction box; an external sealed IP-67 junction box is

presented in the figure below.

Figure 98: Junction Box

To prepare and connect the junction box:

1. Place a junction box close to the imaging unit and the illumination unit. The junction boxes

should be at least 15cm x 15cm. Outdoor installations should comply with IP-67.

NOTE

Before drilling, make sure that Imaging Unit cable and Illumination cables are long enough to enter the Junction Box.

2. Insert and tighten 3 flexible conduit fittings in the junction box.

One conduit fitting for the illuminator’s cables

One conduit fitting for the synch-in cable from the imaging unit

One conduit for feeding power source from the controller cabinet

Figure 99: Conduit Fitting for Flexible Conduit

3. Insert a terminal block in the junction box. An example of a junction box with a terminal

block is shown in the following image:

http://www.google.co.il/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=947h9pdz80NzSM&tbnid=2xK2qnldoCC1xM:&ved=0CAYQjRw&url=http://www.vatgia.com/raovat/1656/5796841/hop-dau-day-chong-tham-ip56.html&ei=YuwuU_X0JbLJ0AWy0oGICw&psig=AFQjCNHrdYFbkHcmffrTWQzuDFGQBsrQXg&ust=1395670420468799



Figure 9: Junction Box for External Illuminator

Mount the junction box and drill 4 holes, then insert 8 mm masonry anchors (x4 pcs)

Tighten the junction box using 4 screws

4. In order to protect the cables, attach a flexible conduit from the imaging unit in the cabinet

to the junction box outlet.

5. Insert the cables from Cabinet, Illumination Unit and Imaging Unit into the Junction Box

outlet.

Figure 10: Flexible Conduit

To assemble the wire ends in the junction box:

1. Open the junction box cover.

2. Connect the illuminator wires, imaging unit wires and the cabinet power wires into the

junction box terminal block as shown in the following table:

Terminal Block : Pin

Num.

Description Wire color

From

Illumination

Unit

From

Imaging Unit

From

Cabinet

From

Adjacent

Illumination

Unit

T.B. - 1 +24 VDC Red Red

T.B. - 2 +24/RTN Black Black

T.B. - 3 Sync in (-) White White

T.B. - 4 Sync in (+) Green Green

T.B. - 5 Sync out (-) Brown White

T.B. - 6 Sync out (+) Blue Green

Table 21: Connecting the External Illumination Unit



Connect wires from illumination unit to one side of the terminal board as specified in

the above table.

Connect wires on the other side of the terminal board as follows:

From the imaging unit, connect the synchronization pair (green/white) as follows:

green to green, white to white.

From the cabinet, connect the power wires (red/black) as follows: black to black,

red to red.

From an adjacent illumination unit (using optional daisy-chaining): Connect the

sync out wires to the sync in of the adjacent illumination unit.

3. Close the junction box cover.

4. Close all flexible conduits end tightly. Check that the imaging unit, illumination unit, and

junction box are sealed, and that there is no water penetration.

NOTE

Add silicon rubber to seal conduit fittings if required.



Chapter 7 I/O Device Installation

7.1 N-50 as I/O Module

The N-50 Imaging Unit can be used to relay triggering information to the Lane Controller. For further

information, please refer to section ‎6.1.4.

7.2 ADAM 6060 I/O Module

The diagram below illustrates the connection of the ADAM-6060 I/O module to the VRS system.

Figure 100: Connecting the ADAM-6060 to the VRS System



The following table describes the connection of the ADAM-6060 to the VRS System.

ADAM-6060 Connector Port Connection

(R) +Vs 24 VDC

(B) GND 24 VDC return

Iso. GND Loop Detector, pin 8

One of the following: RL 1- to RL 5-

Ground

One of the following:

RL 1+ to RL5+

Barrier

One of the following: DI 0 to DI 5

Loop Detector, pin 7

RJ-45 Switch (or directly to lane controller)

Table 22: Connecting the ADAM-6060 to the VRS System

7.3 Configuring the ADAM-6060

To configure the ADAM-6060:

1. Double click on the ADAM-5000TCP-6000 AdamApax .NET Utility. The utility’s main

window appears. Click on the Network tab as shown in Figure 101 below.

Figure 101: AdamApax .NET Utility Network Tabbed Window

2. Use this window to establish IP connectivity between the lane controller and the ADAM

devices connected to it. Modify the ADAM device’s IP Address to configure it in the same

subnet as that of the Lane Controller. Confirm that the Subnet Address

is 255.255.255.0. Click on Apply change to save the settings.



3. Right-click on the Ethernet entry in the navigation tree on the left-hand side of the

window, and select Search Devices. A search of connected ADAM devices is performed.

The list of ADAM devices discovered is displayed in the navigation tree as shown in Figure

102 below.

Figure 102: Selecting an ADAM Device to Configure

4. Find the record containing the IP address that you allocated to the device, and click on

the “6060” sub-record. A password entry screen is displayed.

Figure 103: ADAM Password Entry

5. Enter 00000000 (eight zeroes), and then click OK. A graphic depiction of the device and

its connections appears.



Figure 104: ADAM-6060 Connectivity

6. Review the screen to determine that the device is connected properly. Check and modify

the connections if necessary, and view the screen again.

7. Check the connectivity between the lane controller and the I/O device. From the lane

controller, open a command window and ping the I/O device as follows:

> ping 192.168.2.100

The command window should display the I/O device’s response.



Chapter 8 System Infrastructure Installation

This chapter describes the mechanical and electrical installation of VRS system infrastructure.

Information on the installation of system drivers and other software components is found in ‎Chapter

9.

8.1 Mounting the VRS Controller Cabinet

In order to mount the cabinet, drill holes and install peripheral grommets. A grommet is required for

each Imaging Unit, power supply, I/O device, and LAN connection.

Pole Installation 8.1.1

The VRS Controller Cabinet should be installed on a 3-inch pole, at a height of at least 1 meter.

In order to fasten the cabinet to the pole, attach two 3-inch metal bands to the back side of the

cabinet, as shown in Figure 105 below. To attach the bands to the cabinet, you will need:

Four M8 screws

Four flat nuts

Four spring nuts

● ● Figure 105: Attaching a Metal Band to the VRS Controller Cabinet



8.2 Wiring the VRS Controller Cabinet

Perform electric and communications wiring as specified in the drawing in Figure 106 below. Access

to networking cables is separate from access to power cables in order to avoid EMC interference.

Figure 106: VRS Controller Cabinet Power and Communications Wiring

8.3 VRS Controller Cabinet Outlet Wiring

Connect the devices with the appropriate wire types.

Device Wire Type

Power supply Power cable: 110 or 220 VAC, 1.5 mm2

or 14 AWG

LAN Ethernet CAT-6 Cabling

I/O Devices 22 AWG

Loop Detector 14 AWG

Table 23: VRS Controller Cabinet Outlet Wiring

Make a few holes at the bottom of cabinet for threading conduits. Make one hole for the power

supply (as far as possible from the others), one to four for the LAN cables, and one for the loop

cable.



Insert the conduit fitting into each hole, locking the sealing nuts inside the cabinet. Outside the

cabinet, flexible conduits should be sealed with silicone rubber. Add some silicone at the end of the

flexible conduit, and push the flexible conduit onto the ferrule, tightening it with a few turns.

Figure 107: Wiring Conduit

Figure 108: Conduit Assembly

8.4 LAN Cable Connections

Assembling the RJ45 Connector 8.4.1

The imaging unit requires a CAT-6 external cable with RJ45-compliant connectors for connection to

the lane controller or switch.

CAT-6 cabling is used in network technologies such as 10Base-T, 100Base-T, and 1000Base-T

Ethernet, for applications requiring connections of 80 meters or less.

CAT-6 Cables are composed from four twisted pairs of 24 AWG stranded conductors with PVC

jackets. Conductors are wired to gold-plated RJ45 plugs in accordance with the TIA/EIA T568B

standard (Telephone Industry Association/Electronics Industry Association).

The following table describes the RJ45 connector wiring:

http://www.vpi.us/standard.html




Figure 109: RJ45 Connector Wiring per T568B standard

Apply the RJ45 Male (RJ45 CAT-6 8P8C) shielded connector to both ends of the Ethernet cable (see

the figure below).

Figure 110: RJ45 CAT-6 Male Connector

To assemble an RJ45 connector:

1. Thread the gland nut, gland cage, and connector body onto the cable.

2. Remove the cable jacket carefully taking care not to damage the braid and foil. Fold back

the braid and foil over the cable jacket.



Figure 111: Cable jacket

3. Un-twist the conductors and feed them through the appropriate hole in the load bar,

according to the loading standard required. Push the loading bar to the cable. Trim

conductors to extend 8.64 mm (0.34”) out of the front of the load bar.

Figure 112: Load Bars and Cable Jacket Conductors

4. Push the load bar and cable fully home into the RJ45, ensuring the braid and foil are in

contact with the metal shell. Trim back the braid and foil flush with the rear of the RJ45

body.

Figure 113: RJ45 and load bar cable

5. Crimp the wires to the RJ45 pins using a crimping tool such as the one shown in Figure

114 below.



Figure 114: Crimping tool for RJ45 connectors

NOTE

Before attaching the RJ-45 connectors, feed the cable through a flexible protect conduit, as described in section ‎8.4.2.

Flexible Protective Conduits for External Cables 8.4.2

On the back of each SCH-200 imaging unit, flexible protective conduits should be deployed, as shown

in Figure 115 below. HTS recommends use of PG-9 type conduits with an internal diameter of 12

mm.

Figure 115: Flexible protective conduits

Testing Ethernet Cable 8.4.3

An Ethernet traffic bandwidth tester should be used to check the bandwidth and CAT-6 certification

of the installed network cables. Use a certified tester for testing the Ethernet cable.

8.5 External Illumination Connections

For VIR applications, extra illumination is required. HTS recommends connecting the illuminator via

an external sealed IP67 junction Box.

The illumination from the SCH-200 is connected in parallel to the external illumination unit; also the

power supply is connected in parallel.

The following illustration presents the steps required to connect the power supply to one PG outlet

and the SCH-200 imaging unit and external illumination unit to the other PG outlet.



Figure 116: Connecting the Junction Box

HTS supplies a junction box (see the figure below) for connecting an external illuminator.

Figure 117: Junction Box for External Illuminator



The external illumination units’ wires are connected to the Terminal Block as follows:

Pin Number Description Color

1 Sync (+) Green

2 Sync (-) White

3 +24 VDC Red

4 +24/RTN Black

Table 24: Connecting the External Illumination Unit to the Terminal Block

8.6 Loop Installation

This section contains instructions for installing a Matrix magnetic loop detector. However, any

standard dry-contact vehicle sensor with a relay output may be suitable for use.

To connect the Matrix magnetic loop detector:

1. Read the loop detector’s installation guide before installation.

2. Install the loop detector as described in ‎Appendix A.

3. The loop should be 2 meters wide and 1 meter long. It should have at least 4 turns, and

should be positioned in the middle of the lane. A photo of a loop installation appears in

Figure 118 below.

Figure 118: Ground Loop

4. Connect the loop to the Ground loop controller (GLC) using twisted pair cabling, as

specified by the manufacturer.

Connect the loop (pulse) wire to pin 7.

Connect the ground wire to pin 8.

5. Connect the detector’s plug to the ADAM-6060 I/O module.

Connect pin 5 to the ADAM-6060 GND



Connect pin 6 to the ADAM-6060 DI-o

Refer to Figure 100 and Table 22 for details.

6. Run the detector setup program, using the following settings:

Use channel 1 of the sensor

Frequency: M-L

Sensitivity: D (normal)

Mode: 1 (presence)

7. Press the reset button following power up (with no vehicle on the loop).

8. Use normally open contacts for output (10, 11).

NOTE

A different loop configuration may be necessary in case of bumper-to-bumper vehicle traffic. Consult with HTS for advice.

NOTE

If several ground loop controllers are located in the same controller cabinet, the loops might interact and cause unstable

loop detection. To avoid this situation, set each ground loop to a different frequency by performing the steps detailed

below.

To set each loop to a different frequency:

1. Set each ground loop to a different frequency using DIP switches 1 and 2 (see Table 25

below).

Figure 119: Setting the Ground Loop Controller for Multiple Loops



2. Set the DIP switches of the Ground Loop Controller, as specified in Table 25 below.

3. DIP Switch Number 4. Status

5. 3 6. Off (Active)

7. 4 8. On (ASB on)

9. 5 10. Off (Presence)

11. 6 12. Off

13. 7 14. Off

15. 8 16. Off

17. 9 18. Off

19. 10 20. Off

Table 25: Setting the Ground Loop Controller for Multiple Loops



8.7 IR Sensors

To mount the sensors:

1. Mount the IR (infrared) receiver, 42GRR-9001 (HTS P/N 547008), on the right pole at a

height of approximately 1 meter.

2. Mount the corresponding IR transmitter, 42GRL-9040 (HTS P/N 547007), on the left pole

at a height of approximately 1 meter.

3. Make sure the IR receiver is configured to Dark Mode (see Figure 120).

Figure 120: IR Selecting Dark Mode

In Dark Mode, the LED behavior of the IR receiver is as follows:

LED Colors Indicates

Green LED Beam is blocked

Red LED Beam is not blocked

Yellow LED Power is always on

Table 26: LED Behavior of IR Receiver

Figure 121: IR Receiver LED Behavior in Dark Mode



To connect the IR Sensors to a Power Source and to the ADAM-6060 I/O module:

1. Connect the IR transmitter to the 24 VDC power source.

2. Connect the IR receiver to the 24 VDC power source.

3. Connect the dry contact wires BLACK (normally open) and ORANGE (common / GND):

N-50: Directly to the imaging unit

SCH-200: Via the ADAM-6060 I/O module.

● Connect the black wire to DI0.

● Connect the orange wire to GND.

A diagram depicting the IR sensor connection appears below. Use of junction boxes (JBs) is optional.

Figure 122: IR Sensor Connections

8.8 Gate Control

In case of a gate (barrier) operation, high-current signals are used to control the gate.

To connect the gate to the N-50 Imaging Unit, see section ‎6.1.4.

To connect the gate to the SCH-200 via the ADAM-6060 I/O module, see section ‎7.1.



Chapter 9 System Configuration

This chapter describes the installation of VRS support software and drivers. For purposes of the

installation, it is assumed that the hardware units are already inserted into the computer slots, and

the Lane Controller PC is still powered off.

9.1 SeeWay

SeeWay Installation 9.1.1

SeeWay comes factory-installed on the VRS Lane Controller.

NOTE

If a manual installation on a customer-provided lane controller is required, please contact your HTS representative for

details.

For detailed instructions on operation of the SeeWay system, please refer to the SeeWay User’s

Manual.

9.2 See Control

For detailed instructions on installing and operating the SeeControl system, please refer to the

SeeControl Installation Guide and the SeeControl User’s Manual.



Chapter 10 Imaging Unit On-Site Calibration & Fine Tuning

10.1 General Information

This chapter describes the procedure for calibrating the VRS Imaging Unit on-site, including focus,

zoom, pan, and tilt. At this stage, it is assumed that imaging units are connected to the network and

configured.

NOTE

In order to ensure optimal performance, the calibrated system should be tested during the day, and also at night.

Before on-site calibration, please note:

The lane should be closed. Make all preparations for lane closing, such as road

blocks and flashing lights.

Equip workers with safety accessories, such as safety shoes and reflective vests.

10.2 N-50 Calibration Preparations

There are two options for calibrating the N-50 Imaging unit:

Option 1: Using the HTS SeeWay software with a remote access application, such as VNC.

Option 2: Using an analog monitor for technicians. This option requires opening the

service plug hole of the Imaging Unit.

Option 1 is recommended, as there is no need to open the imaging unit.

Preparing for N-50 Imaging Unit Calibration – Option 1

1. Connect a laptop using a LAN cable to the Imaging Unit network.

2. Configure the laptop for local area network connectivity, for example:

IP address: 192.168.0.201

Subnet mask: 255.255.255.0

3. Use the VNC application access to remotely access the Lane Controller PC.

4. Enter the IP address of the Lane Controller PC, and log in:

Password: HTS



5. Open Live View window in the SeeWay application and adjust the Imaging Unit as

described in option 2.

Preparing for N-50 Imaging Unit Calibration – Option 2

1. Open the imaging unit. Connect a BNC analog cable (see Figure 123 below), attaching

one end to the imaging unit, and the other end to a technician’s monitor.

Figure 123: Connecting the N-50 Imaging Unit to a Technician’s Monitor

21. Adjust the focus and zoom of the imaging unit using the 2 screws underneath the unit.

22. Adjust the imaging unit’s pan and tilt using the unit’s arm.

NOTE

As a rule-of-thumb, for a plate with 50 cm width, the ratio between the monitor width and the plate width should be 8:1

for a maximal FOV, and 4:1 for a minimal FOV.



10.3 SCH-200, DR-200 & N60 Calibration Preparations

There are two options for calibrating the SCH-200, DR-200, and N-60 Imaging Units. Both options

require the opening of the imaging units.

Option 1: Using the HTS SeeWay software with a remote access application, such as VNC.

Option 2: Using the Imaging Units Configuration Tool.

Preparing for Imaging Unit calibration – Option 1

1. Connect a laptop to the Imaging Unit network using a LAN cable.

2. Configure the laptop for local area network connectivity, for example:

IP address: 192.168.0.201

Subnet mask: 255.255.255.0

3. Use the VNC application access to remotely access the Lane Controller PC.

4. Enter the IP address of the Lane Controller PC, and log in.

Password: HTS

5. Open the Live View window in the SeeWay application and adjust the Imaging Unit as

described in Option 2 below.

Preparing for Imaging Unit calibration – Option 2

1. Open the imaging unit. Detach the LAN cable (from the Lane Controller) from the

imaging unit, and connect a LAN cable directly between the laptop and the LAN port of

the imaging unit.

2. Install and run the HTS Imaging Unit Configuration Tool, and enter a user name and

password.

User Name: admin

Password: 1234

3. Click on the Discovery button. The application displays a list of all the connected imaging

units.

4. Choose the relevant Imaging Unit. Note the Live Video window in upper-right corner of

the screen.

5. Press on the Play button to begin the live video presentation. Double-click on the

window to open the window in full-screen mode.

6. Focus the imaging unit as necessary and check the image quality in the Live Video

window. It is recommended to use the zoom-in feature of the Live Video window.

7. Zoom out and make sure that the whole plate is in sharp focus.



10.4 Setting the Overview Imaging Unit Parameters

To configure the overview Imaging Unit:

1. In the Imaging Unit Level window, check the Overview Imaging Unit (not for recognition)

box.

2. In the Imaging Unit Image window, change the Exposure (shutter speed) to 12 (3840) or

13 (4160 microseconds) in order to optimize the contrast on the plate.

NOTE

When using a varifocal lens, the Imaging Unit may be over-zoomed with a field-of-view including more than a single lane.

The photos appearing below provide samples of bad and good overview images.

● ● Figure 124: Example of Bad Overview (left side) and Good Overview (right side)



Chapter 11 Calibration Form

Follow the instructions below in order to confirm that the system has been properly calibrated.

Step Action Description

1 Locate a plate at the relevant distance from the imaging unit

Locate a vehicle at a relevant distance on the road – in the middle of the lane.

2 Adjust the tilt Open the Live View Window.

For Rear capture

Tilt the imaging unit’s head until the plate is at the bottom of the image. For front capture

Tilt the imaging unit’s head until the plate is at the top of the image.

3 Adjust the pan Pan the imaging unit’s head until the plate appears in the middle of the

imaging unit’s view.

4 Secure the pan and tilt Firmly tighten the screws of the pan and the tilt. Check that the pan and tilt are preserved.

Zoom Measure the plate size.

As a rule-of-thumb, for a plate with 50 cm width, the ratio between the display width and the plate width should be 8:1 for a maximal FOV, and 4:1 for a minimal FOV.

Zoom out using the right mouse button, and measure the plate width.




5 Focus the imaging unit Fully open the iris. Using the Live View window, zoom into the plate characters.

Change the focus to obtain the sharpest view where each letter’s outline appears either in black or white – with less gray pixels on the outline.

Ensure that the focus for the whole plate is now sharp.

6 In the SeeWay application, press F2 to simulate the sensor. The system will now capture images and recognize the plate number.

7 Check the trigger

Note: Perform this action for all hardware triggers

You must use a vehicle with front plate for front LPR and with rear plate for rear LPR.

For front LPR, the vehicle position for the test should be before the ground loop. To get the exact location, ask the driver to go slowly until you see the trigger LED in the ground loop controller. Make sure the vehicle is in the center of the loop width.

Move a vehicle slowly back and forward.

8 Verification of imaging unit adjustment

Repeat step 7 ten (10) times. Adjust the imaging unit to look at the plate where the plate is in the center of the image (front LPR – top of the image, rear LPR – bottom of the image, since the vehicle will move and we want to capture the plate in the second, third, or N images).

9 Image quality In the SeeWay application, open the settings and go to the Save Images tab and check the Save All Images box. The system will now save all the capture images.

Ask the driver to drive the vehicle on the left side of the lane, on the right side and in the middle. For each side, ask the driver to drive at different speeds.

After each drive, check the images in the images folder. The goal is to get as many quality images as possible. For instance: If the system is configured to capture 3 images, the expected results would be 3 images containing the plate.




15 Plates position If the imaging unit is installed on a gantry and we want to do rear LPR (the driver drives in the middle of the lane) we will get x images with plates appearing more and more distant:

If the imaging unit is installed on a pole and we want to do front LPR (the driver drives in the middle of the lane) we will get x images with plates appearing closer and closer, but also moving diagonally:

16 Tighten the screws and clean the window

Tighten all screws firmly and clean the front window of the VRS.

17 Open the lane for real traffic

Open the lane for real traffic. Make sure that all the vehicles are being triggered by the VRS, and verify that recognition is working properly by comparing the OCR result with the image.

18 Verification After the results are sufficient, it is time to perform a massive test. Get as many different vehicles as you can. Drive them 100-200 times with different speeds and different lane positions. Check the results.

19 Complete check list Form To confirm installation readiness, complete the Installation Readiness check list in ‎Chapter 12.

20 Sign off Sign the Installation Readiness check list form in ‎Chapter 12.

Table 27: Calibration Form

NOTE

If any item of equipment provided by HTS is not functioning correctly, replace it immediately while installing and send the

malfunctioning item to HTS under the RMA agreement.

3

2

1

4

1

2

4

3



Chapter 12 Installation Readiness (Commissioning Checklist)

NOTE

Most of the tests are already performed during the installation. The goal of the checklist form target is to provide a

general picture of site installation readiness.

Site Name:

Gantry/Lane Id:

Installation Date:

Installer’s Name:

Installer’s Signature:

Customer Name:__________________________

Customer Title:___________________________

Customer signature: _______________________



Table 28: Equipment ID List

# Device Lane Controller VRS Server Comments

Imaging Unit ____________

Type _____________

Configuration _______

SN___________ IP____________

FW version ____________

Controller number/ name

Controller type

(LC2100/LC2000/LC510/LC500)

SN____________________

IP___________

SeeControl

version(optional)_________

SeeWay Version

____________________

Imaging Units connected to this

Controller

___________________

Remote connection ID

LC2100 Controller

SN_________________

IP_______________

SeeControl version

_______________



Type _____________


SN___________ IP____________

FW version ____________


Type _____________


SN___________ IP____________

FW version ____________


Type _____________


SN___________ IP____________

FW version ____________


Type _____________


SN___________ IP____________

FW version ____________

Controller number/ name

Controller type

(LC2100/LC2000/LC510/LC500)

SN____________________

IP___________

SeeControl

version(optional)_________

SeeWay Version

____________________

Imaging Units connected to this

Controller

___________________



Type _____________


SN___________ IP____________

FW version ____________


Type _____________


SN___________ IP____________

FW version ____________


Type _____________


SN___________ IP____________

FW version ____________



Table 29: Controller Cabinet Checklist

# Group Tested Unit Test Methods & Expected Results

Pass / No Pass

Comments

1 Controller Cabinet

Ensure that the Controller cabinet is properly mounted and sealed.

Visual observation.

Check that the door locks properly.

Spray the cabinet with water to check the seal.

The Lane Controller is installed, powered and running

Connect monitor (or remote laptop), power on the lane controller and verify that Windows is running.

Switch and ADAM I/O Make sure that the switch is on and that the ADAM indicator signal has a green light - signifying normal function.

Loop Controllers are wired to the VRS system

Check that the loop controller’s indicator signal is blinking - signifying normal function

UPS is installed, powered and connected to the lane controller.

Unplug the power cord and verify that lane controller is still operating.

(Optional)

Table 30: Loop and Loop Controller Checklist


Pass / No Pass

Comments

2 External IO devices Loop & GLC

(Ground Loop Controllers)

Loop Controller

(Activate by driving on the ground loop)

Loop is installed according to the manufacturer datasheet specifications (number of turns, dimensions)

Loop controller shows activity (LED) when it is activated.

Drive a vehicle by the loop detector and ensure that the illuminator is triggered.



Table 31: Imaging Unit Checklist


Pass / No Pass

Comments

3 Imaging Unit

Mounting Imaging unit is properly mounted to the wall or pole with the correct fasteners.

Connectivity Use the IP configurator tool to check connectivity with the lane controller.

Ensure that the IP Addresses and Subnet Mask are correctly defined.

The imaging unit IP address indicated in the IP configurator should match the IP address written on the label on the imaging unit.

SeeWay Open the Live Video option in the SeeWay application.

Ensure that the imaging unit is functioning.

Imaging unit is pointed at the middle of the loop.



Table 32: Lane Controller Software Checklist


Pass / No Pass

Comments

4 Lane Controller Software

SeeWay software Verify HASP connected and SeeWay operating by double click

Provide IP address to the lane controller via the VRS controller configuration tool

IP address

_____________

Provide username password for lane controller via the VRS controller configuration tool

User _________

Pass _________

Provide URL or IP for SeeControl machine to establish connectivity with SeeControl.

Verify latest version SeeWay version

_____________

SeeWay IO configurator

Attached external IO device to the software

Configure the triggers

SeeWay Imaging Unit configuration

Imaging Unit added to settings

Correct trigger is assigned to relevant Imaging Unit

Plate Size ( scale factor )

Plate is in FOV for each capture (number of captures). Verify vehicle in different positions across the lane width

Image/plate quality is good for all hours of the day and night

If required configure day night capture sets

Configure the perspective correction (Optional)



Table 33: SeeControl Checklist


Pass / No Pass

Comments

5 SeeControl Settings Verify the SeeControl Service is up

Verify the SeeControl Version is the latest

SeeControl Version

______________

For domain network configure the service user name and password

(Optional)

User __________

Pass __________

Provide IP address for the SeeControl SeeControl IP

_______________

Interface to external application

Configure the required external interface (install the relevant plugin and configure it (if required )

(optional)

Site configuration Lane added to settings

Correct Imaging Unit is assigned to

lane

Correct Gate is assigned to Lane

Lane ( all elements ) is green in

Monitoring

Verify the system use the latest VRS package version and upload it from the Localization tab

(under Setup tab) to all the lane controllers

General Settings Set the retention time and folder directory

NTP – configure and configure the NTP to be sync with the SeeControl and other site devices

In Image view check the live view for

all the image units (Imaging Units)

In Image view open the gate

( if gate is set )

Server connectivity

From the server housing the SeeControl application, ping the lane controllers. The controllers should respond to the ping messages.

(optional)



Table 34: DMS Checklist


Pass / No Pass

Comments

6 DMS Configure the DMS (Optional)

Table 35: Operational Checklist


Pass / No Pass

Comments

7 Operational Check

Pass the Vehicle through the lane

Event is created in SeeWay

Image with LP is shown in SeeWay

Correct result is provided in SeeWay

Event is sent to SeeControl

Event is shown in SeeControl

Correct recognition and image provided in Image/List views

Verify hot list hit ( if exists )

Gate is opened ( if above is true )

Verify all the relevant data sent to the external infract ( if exists )

(Optional)

Verify the DMS functionality (Optional)

Repeat the test for all the lanes

Table 36: Performance Acceptance Test Checklist


Pass / No Pass

Comments

8 Performance Acceptance Test

50 Vehicles pass through the lane in the day time.

License plate recognition rate is above or equal to requirements

Date ________

Results _______

50 Vehicles pass through the lane at night.

License plate recognition rate is above or equal to requirements

Date ________

Results _______



Appendix A Ground Loop Specifications and User’s Guide

This chapter contains datasheets for BEA Matrix loop sensors. For additional details, see:

http://www.beainc.com/beainc/products/Industrial/Activation/Matrix.php?prd=18.

http://www.beainc.com/beainc/products/Industrial/Activation/Matrix.php?prd=18















Appendix B VRS Controller Cabinet Drawings

The following pages contain a series of drawings intended to aid you in wiring the VRS Controller

Cabinet and in connecting it to the other components of the VRS system.

Figure 125: VRS Controller Cabinet, Specifications and Wiring Spec.



Figure 126: VRS Controller Cabinet, Principle and Interfaces

Figure 127: VRS Controller Cabinet Terminals



Figure 128: VRS Controller Cabinet, AC High Power Wiring

Figure 129: VRS Controller Cabinet Outlets Wiring Diagram



Figure 130: VRS Controller Cabinet Thermal Setup (For Extended Unit)



Appendix C Deploying CAT6 Cable

CAT6 cable is used in network applications such as 10Base-T, 100Base-T, and 1000Base-T Ethernet

technology, providing error-free transmission at distances up to 100 meters. CAT6 Cables are

composed of 4 twisted-pair 24 AWG stranded conductors with PVC jackets. Conductors are wired to

gold plated RJ45 plugs in accordance with the TIA/EIA 568B standard (Telephone Industry

Association/Electronics Industry Association).

The following table describes the wiring of the RJ45 connector:

Figure 131: RJ45 Wiring Guide

To crimp a CAT6 cable:

1. Strip 1 inch of the sheath from one end of the CAT6 cable using the wire stripping tool.

Separate 1/2-inch of each twisted pair within the cable, and then straighten the wires.




Figure 132: Crimping a CAT6 Cable

3. Place the straightened wires in an RJ45 in the following order:

Table 37: RJ-45 Wiring

Pin Number Colors

1 White/Green

2 Green

3 White/Orange

4 Blue

5 White/Blue

6 Orange

7 White/Brown

8 Brown

4. The RJ45 connector must be oriented with the contacts pointed away and the connector

tab down while counting the wire slots from left to right. The wire ends should contact

the inside end of the RJ45 connector and the sheath should contact the inside of the

connector at the beginning of the wire slots.

http://www.computercablestore.com/Coaxial_Stripper_18_to_73_PID45251.aspx



● ● Figure 133: RJ45 Connection

5. Insert the RJ45 connector into the RJ45 crimping tool and squeeze the crimping tool

handle firmly to press the RJ45 contacts into the wires.

Figure 134: RJ45 Crimping Tool

6. Repeat the steps above on the other end of the cable.

Figure 135: RJ45 Connector on Both Ends of CAT6 Cable

http://www.computercablestore.com/Cat_6_Modular_Connectors_catID882.aspx

http://www.computercablestore.com/Crimpmaster_Crimp_Tool_8P_PID43724.aspx



To choose a certified tester:

A 1 Gbps bandwidth tester should be used to check the bandwidth and CAT6 certification of the

installed network cables.

Use a certified tester as shown in the following link:

http://www.flukenetworks.com/datacom-cabling/copper-testing/dtx-cableanalyzer-series

Figure 136: 1 Gbps Tester

Additional relevant documents:

DTX series – User Manual

http://www.l-com.com/multimedia/manuals/M_DTX-1800.PDF

DTX Series – Technical Reference Handbook

http://www2.warwick.ac.uk/services/its/servicessupport/cabling/activities/man_techref_r3_dtxseri

escableanalyzer_us.pdf

To test a 1 Gbps CAT6 cable:

1. Set the Cable ID (as marked in the above example) to the gantry/lane to which the cable

belongs.

2. Test the cable connecting the PC to the imagining unit to check the 1 Gbps bandwidth

and confirm CAT6 certification. Approve the cable for installation based on test results. In

case the cable fails the bandwidth and/or CAT6 certification test, replace the cable.

3. A CAT6 certification report should be issued for each cable that passed the test. The

following is an example of a test report issued by the testing device:

http://www.flukenetworks.com/datacom-cabling/copper-testing/dtx-cableanalyzer-series

http://www.l-com.com/multimedia/manuals/M_DTX-1800.PDF

http://www2.warwick.ac.uk/services/its/servicessupport/cabling/activities/man_techref_r3_dtxseriescableanalyzer_us.pdf

http://www2.warwick.ac.uk/services/its/servicessupport/cabling/activities/man_techref_r3_dtxseriescableanalyzer_us.pdf



Figure 137: 1 Gbps Cable Test Report



Appendix D Imaging Unit Network Topologies

The VRS N-Series Imaging Units deliver video images and audio in real time over Internet and Intranet

connections. The imaging units are equipped with Ethernet RJ-45 network interfaces.

For up to 3 imaging units (2 imaging units for LC-500), use topology Type I.

For 4 or more imaging units, deploy a switch as shown in topology Type II.

To connect the network wiring:

1. Connect (up to 3 imaging units) to a single Lane Controller, either connecting directly (see

Figure 138), or using a switch (see Figure 139).

Figure 138: Network Topology Type I

Figure 139: Network Topology Type II

System Requirements

The table below lists the minimum requirement to implement and operate an Imaging Unit of N51.

Table 38: System Requirements

System Hardware Name Description

Lane controller LC-500 series (*) Mini Ruggedized controller

Lane controller LC-1000 19” Rack mount PC

Lane controller LC-2000 series (*) Ruggedized controller

(*)= Optional



Appendix E Using the IP Configurator Utility

The IP Configurator is a utility program that helps users to locate the imaging unit in local area

network. It comes installed on HTS-supplied Lane Controllers.

The IP Configurator utility can be downloaded from the HTS web site, at: http://htsol.com/Support

To obtain it, log in to the support portal, and select Download >> Tools and Utilities >> IP

Configurator Utility.

To set a new IP address:

1. Make sure the imaging unit and your Lane Controller are in the same subnet.

2. Connect the imaging unit’s Ethernet connector directly to the Lane Controller, or via a

switch.

3. Double-click on the IP Configurator icon (see Figure 140) to run the utility.

Figure 140: IP Configurator Icon

The Login Window appears as shown in Figure 141 below.

Figure 141: Login Window

NOTE

Connect only one unit at a time to finalize the IP Configuration.

http://htsol.com/Support



4. Login to the configurator with the default username and password:

Username: admin

Password: 1234

5. Press the discover button. The window displays a list of units currently in operation on

the network, as depicted in Figure 142 below.

Figure 142: List of Imaging Units in the Network

6. In case the required Imaging Unit wasn't discovered after a few discovery retries, please

add it manually, taking the following steps:

Press the Add manually button.

Figure 143: Add Imaging Unit Manually

In the window that opens, type the IP of the relevant Imaging Unit (initially it will be

the factory-supplied default IP address). Enter the user name “admin”, and the

password “1234”.



Figure 144: Entering Imaging Unit Details Manually

7. Select the unit with the appropriate Imaging Unit model number. The Imaging Unit

Configuration window appears as depicted in Figure 145 below.

Figure 145: Imaging Unit Configuration Window

8. Enter the new IP address in the field Add Manually labeled in Figure 146. Click Save to

activate the settings.



Figure 146: Add a New IP Address Manually

9. Wait a few seconds while the imaging unit reboots with the new IP address, and exit the

utility.

NOTE

In order to recall the imaging unit’s IP address when necessary, stick a label with the IP address on the imaging unit.

END OF DOCUMENT

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